CN108117882B - A method of processing waste plastics and cellulose - Google Patents
A method of processing waste plastics and cellulose Download PDFInfo
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- CN108117882B CN108117882B CN201810142808.1A CN201810142808A CN108117882B CN 108117882 B CN108117882 B CN 108117882B CN 201810142808 A CN201810142808 A CN 201810142808A CN 108117882 B CN108117882 B CN 108117882B
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- 239000004033 plastic Substances 0.000 title claims abstract description 47
- 229920003023 plastic Polymers 0.000 title claims abstract description 47
- 239000002699 waste material Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 41
- 239000001913 cellulose Substances 0.000 title claims abstract description 37
- 229920002678 cellulose Polymers 0.000 title claims abstract description 37
- 238000006243 chemical reaction Methods 0.000 claims abstract description 118
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims abstract description 106
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims abstract description 50
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims abstract description 50
- 238000004523 catalytic cracking Methods 0.000 claims abstract description 44
- 239000007788 liquid Substances 0.000 claims abstract description 25
- 239000012046 mixed solvent Substances 0.000 claims abstract description 19
- 239000003054 catalyst Substances 0.000 claims description 83
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 39
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical group O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 34
- 229910052750 molybdenum Inorganic materials 0.000 claims description 34
- 239000011733 molybdenum Substances 0.000 claims description 34
- 239000005995 Aluminium silicate Substances 0.000 claims description 33
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 33
- 235000012211 aluminium silicate Nutrition 0.000 claims description 33
- 229910052742 iron Inorganic materials 0.000 claims description 33
- 229910052739 hydrogen Inorganic materials 0.000 claims description 31
- 239000001257 hydrogen Substances 0.000 claims description 31
- 238000006555 catalytic reaction Methods 0.000 claims description 30
- 239000002808 molecular sieve Substances 0.000 claims description 30
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 30
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 claims description 29
- 229910052901 montmorillonite Inorganic materials 0.000 claims description 29
- 230000003197 catalytic effect Effects 0.000 claims description 24
- 239000002131 composite material Substances 0.000 claims description 24
- 239000007789 gas Substances 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 22
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 14
- 230000035484 reaction time Effects 0.000 claims description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 11
- 229910052698 phosphorus Inorganic materials 0.000 claims description 11
- 239000011574 phosphorus Substances 0.000 claims description 11
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 11
- 229910052721 tungsten Inorganic materials 0.000 claims description 11
- 239000010937 tungsten Substances 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 229910052717 sulfur Inorganic materials 0.000 claims description 10
- 239000011593 sulfur Substances 0.000 claims description 10
- 238000004821 distillation Methods 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 claims description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 230000018044 dehydration Effects 0.000 claims description 6
- 238000006297 dehydration reaction Methods 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000010298 pulverizing process Methods 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 238000000197 pyrolysis Methods 0.000 claims description 3
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 claims description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 239000005864 Sulphur Substances 0.000 claims 4
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 claims 3
- 150000002431 hydrogen Chemical class 0.000 claims 3
- 239000000284 extract Substances 0.000 claims 2
- 238000011068 loading method Methods 0.000 claims 2
- 239000002689 soil Substances 0.000 claims 2
- 150000007513 acids Chemical class 0.000 claims 1
- 239000000835 fiber Substances 0.000 claims 1
- 229910052622 kaolinite Inorganic materials 0.000 claims 1
- 239000012263 liquid product Substances 0.000 abstract description 113
- 239000000047 product Substances 0.000 abstract description 20
- 239000007787 solid Substances 0.000 abstract description 12
- 238000000926 separation method Methods 0.000 abstract description 6
- 239000000243 solution Substances 0.000 description 32
- 239000002002 slurry Substances 0.000 description 17
- 238000000605 extraction Methods 0.000 description 13
- 238000005470 impregnation Methods 0.000 description 9
- 239000002245 particle Substances 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- 239000010902 straw Substances 0.000 description 5
- 101710169849 Catalase isozyme A Proteins 0.000 description 4
- 208000005156 Dehydration Diseases 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- HNNQYHFROJDYHQ-UHFFFAOYSA-N 3-(4-ethylcyclohexyl)propanoic acid 3-(3-ethylcyclopentyl)propanoic acid Chemical compound CCC1CCC(CCC(O)=O)C1.CCC1CCC(CCC(O)=O)CC1 HNNQYHFROJDYHQ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 101710169850 Catalase isozyme B Proteins 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical compound O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229910001392 phosphorus oxide Inorganic materials 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- VSAISIQCTGDGPU-UHFFFAOYSA-N tetraphosphorus hexaoxide Chemical compound O1P(O2)OP3OP1OP2O3 VSAISIQCTGDGPU-UHFFFAOYSA-N 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/06—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by destructive hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/08—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts
- C10G1/086—Characterised by the catalyst used
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
- C10G67/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
- C10G67/14—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including at least two different refining steps in the absence of hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1003—Waste materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
- C10G2300/1011—Biomass
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Catalysts (AREA)
Abstract
本发明公开了一种加工废塑料和纤维素的方法。该方法包括:废塑料经催化裂解所得的产物,经分离得到液体产物I、气体I和不溶物I,液体产物I经四氢呋喃和环已烷混合溶剂,得含液体产物II的混合溶剂、剩余的液体产物III,前者与纤维素进行催化反应,经分离得到液体产物i、气体i和不溶物i,液体产物i分别经四氢呋喃和环已烷萃取得液体产物ii和液体产物iii以及剩余的液体产物iv,将液体产物III、液体产物iv及不溶物I和不溶物i进行深度催化裂解反应,所得产物经气液固分离,分离的液体产物V分别经四氢呋喃和环已烷萃取分离,得液体产物VI和液体产物VII。该方法不仅提高了总体转化率,而且促进了目标反应的进行从而提高液体收率。
The invention discloses a method for processing waste plastics and cellulose. The method comprises: separating the product obtained by catalytic cracking of waste plastics to obtain a liquid product I, a gas I and an insoluble matter I, and passing the liquid product I through a mixed solvent of tetrahydrofuran and cyclohexane to obtain a mixed solvent containing a liquid product II, and the remaining Liquid product III, the former is catalyzed with cellulose, separated to obtain liquid product i, gas i and insoluble matter i, and liquid product i is extracted by tetrahydrofuran and cyclohexane to obtain liquid product ii, liquid product iii and the remaining liquid product iv, subject liquid product III, liquid product iv, insoluble matter I and insoluble matter i to deep catalytic cracking reaction, the obtained product is subjected to gas-liquid-solid separation, and the separated liquid product V is extracted and separated by tetrahydrofuran and cyclohexane respectively to obtain a liquid product VI and the liquid product VII. This method not only improves the overall conversion rate, but also promotes the target reaction to increase the liquid yield.
Description
技术领域technical field
本发明属于固废处理技术领域,特别涉及一种加工废塑料和纤维素的方法。The invention belongs to the technical field of solid waste treatment, in particular to a method for processing waste plastics and cellulose.
背景技术Background technique
大量塑料制品的使用产生的垃圾不仅严重污染了环境,而且造成了资源的浪费。目前,塑料制品消费量巨大,每年都会产生大量的废弃塑料,但是目前废塑料的回收收集以及分类效率普遍较低,很难持续的供应各种种类的废塑料,因此单独处理废塑料很难形成规模化连续生产。虽然纤维素的产量较大,但目前很多是直接焚烧掉,造成大量的空气污染和资源的浪费。目前塑料的液化技术以及纤维素的优化利用已经有一些研究,如果把废塑料添加到纤维素中一起共热解处理,可以利用二者热解的优势,使得二者有价值产物的产量更加高。然而,人们对塑料和纤维素各自直接液化研究发现,二者所需的反应条件和催化剂等工艺条件差距较大,直接将废塑料和纤维素一起液化,对反应物的种类、反应条件、催化剂等都有较高的要求,这对废塑料和纤维素的共同处理具有一定的挑战。The garbage generated by the use of a large number of plastic products not only seriously pollutes the environment, but also causes a waste of resources. At present, the consumption of plastic products is huge, and a large amount of waste plastics are produced every year. However, the recycling and sorting efficiency of waste plastics is generally low, and it is difficult to continuously supply various types of waste plastics. Therefore, it is difficult to form waste plastics separately. Large-scale continuous production. Although the output of cellulose is large, most of it is directly incinerated at present, causing a lot of air pollution and waste of resources. At present, there have been some studies on the liquefaction technology of plastics and the optimal utilization of cellulose. If waste plastics are added to cellulose for co-pyrolysis treatment, the advantages of both pyrolysis can be used to make the output of valuable products of the two higher. . However, studies on the direct liquefaction of plastics and cellulose have found that there is a large gap between the reaction conditions and catalysts required by the two. Directly liquefying waste plastics and cellulose together has a great impact on the types of reactants, reaction conditions, and catalysts. etc. have high requirements, which poses certain challenges to the co-processing of waste plastics and cellulose.
发明内容Contents of the invention
针对现有技术中的不足之处,本发明提供了一种加工废塑料和纤维素的方法。该方法与现有废塑料和纤维素的处理工艺相比,不仅提高了总体的转化率,而且促进了目标反应的进行,从而提高液体收率,提高了整个工艺的经济效益和环境效益。Aiming at the deficiencies in the prior art, the invention provides a method for processing waste plastics and cellulose. Compared with the existing waste plastic and cellulose treatment process, the method not only improves the overall conversion rate, but also promotes the target reaction, thereby increasing the liquid yield and improving the economic and environmental benefits of the whole process.
本发明提供的一种加工废塑料和纤维素的方法,包括以下步骤:A method for processing waste plastics and cellulose provided by the invention comprises the following steps:
(1)将废塑料加入到催化反应器A中,在催化剂1的作用下进行催化裂解反应,所得的裂解产物经分离得到液体产物I、气体I和不溶物I;(1) Add waste plastics to catalytic reactor A, and carry out catalytic cracking reaction under the action of catalyst 1, and the cracked product obtained is separated to obtain liquid product I, gas I and insoluble matter I;
(2)步骤(1)所得的液体产物I经冷却后通入四氢呋喃和环己烷混合溶剂进行萃取,分别得到含液体产物II的四氢呋喃和环己烷混合溶剂、剩余的液体产物III;(2) The liquid product I obtained in step (1) is cooled and passed into a mixed solvent of tetrahydrofuran and cyclohexane for extraction, to obtain a mixed solvent of tetrahydrofuran and cyclohexane containing the liquid product II and the remaining liquid product III;
(3)将纤维素与步骤(2)所得的含液体产物II的四氢呋喃溶液和环己烷混合溶剂加到催化反应器B中,进行催化反应,经分离得到液体产物i、气体i和不溶物i;(3) Add cellulose and the tetrahydrofuran solution containing liquid product II and hexanaphthene mixed solvent obtained in step (2) to catalytic reactor B, carry out catalytic reaction, and obtain liquid product i, gas i and insoluble matter through separation i;
(4)将步骤(3)所得的液体产物i经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物ii的四氢呋喃溶液、含液体产物iii的环己烷溶液和剩余的液体产物iv,通过蒸馏处理以除去溶剂,得到液体产物ii和液体产物iii;(4) The liquid product i obtained in step (3) is passed through tetrahydrofuran and cyclohexane solvent successively after cooling to extract, respectively obtain a tetrahydrofuran solution containing liquid product ii, a cyclohexane solution containing liquid product iii and the remaining liquid product iv, treated by distillation to remove solvent to obtain liquid product ii and liquid product iii;
(5)对步骤(2)和步骤(4)分别得到的剩余的液体产物III、剩余的液体产物iv及步骤(1)和步骤(3)分别得到的不溶物I和不溶物i加入到催化反应器C中,在催化剂2的作用下进行深度催化裂解反应,所得的裂解产物经分离得到液体产物V、气体V和不溶物V;(5) step (2) and step (4) obtain respectively remaining liquid product III, remaining liquid product iv and step (1) and step (3) respectively obtain insoluble matter I and insoluble matter i and add to catalytic In the reactor C, a deep catalytic cracking reaction is carried out under the action of the catalyst 2, and the resulting cracked product is separated to obtain a liquid product V, a gas V and an insoluble V;
(6)将步骤(5)所得的液体产物V经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII,通过蒸馏处理以除去溶剂,得到液体产物VI和液体产物VII;其中,步骤(1)所述的催化剂剂1由两种催化剂组成,其一为高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼的催化剂,其二为HY分子筛催化剂。(6) After cooling, the liquid product V obtained in step (5) is sequentially passed through tetrahydrofuran and cyclohexane solvents for extraction to obtain respectively a tetrahydrofuran solution containing liquid product VI, a cyclohexane solution containing liquid product VII and the remaining Liquid product VIII is processed by distillation to remove solvent to obtain liquid product VI and liquid product VII; wherein, the catalyst agent 1 described in step (1) is made up of two kinds of catalysts, one of which is kaolin and montmorillonite supported naphthenic acid The catalyst of iron and/or molybdenum naphthenate, the other is HY molecular sieve catalyst.
本发明中,所述的催化反应器A、B和C都为浆态床催化裂解反应器。In the present invention, the catalytic reactors A, B and C are all slurry bed catalytic cracking reactors.
本发明中,步骤(1)所述的废塑料主要包括聚乙烯类塑料(PE)、聚丙烯类塑料(PP)、聚苯乙烯(PS)中的一种或几种的混合物,其总含量不低于加入废塑料总质量的80%。In the present invention, the waste plastics described in step (1) mainly include one or more mixtures of polyethylene plastics (PE), polypropylene plastics (PP), polystyrene (PS), and its total content Not less than 80% of the total mass of waste plastics added.
本发明中,步骤(1)所述的催化剂1中高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂与HY分子筛催化剂的质量比为0.14-3:1,优选为0.2-0.7:1。In the present invention, the mass ratio of kaolin and montmorillonite loaded iron naphthenate and/or molybdenum naphthenate catalyst to HY molecular sieve catalyst in the catalyst 1 described in step (1) is 0.14-3:1, preferably 0.2- 0.7:1.
本发明中,步骤(1)所述的催化剂1中高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂中,以重量计,高岭土和蒙脱土的重量比为2.5-1:1,高岭土和蒙脱土占37.5%-87.5%,环烷酸铁和/或环烷酸钼占12.5%-62.5%,优选为高岭土和蒙脱土的重量比为2-1:1,高岭土和蒙脱土占50%-70%,环烷酸钼和/或环烷酸铁占30%-50%。Among the present invention, in the kaolin and montmorillonite loaded iron naphthenate and/or molybdenum naphthenate catalyst in the catalyst 1 described in step (1), by weight, the weight ratio of kaolin and montmorillonite is 2.5-1 : 1, kaolin and montmorillonite account for 37.5%-87.5%, iron naphthenate and/or molybdenum naphthenate account for 12.5%-62.5%, preferably the weight ratio of kaolin and montmorillonite is 2-1:1, Kaolin and montmorillonite account for 50%-70%, molybdenum naphthenate and/or iron naphthenate account for 30%-50%.
本发明中,步骤(1)所述的催化剂1中高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂的制备方法如下:Among the present invention, the preparation method of kaolin and montmorillonite loaded iron naphthenate and/or molybdenum naphthenate catalyst in the catalyst 1 described in step (1) is as follows:
1)高岭土和蒙脱土在400-550℃后焙烧2-10h,优选升温到焙烧温度的升温速率为5-10℃/min;1) kaolin and montmorillonite are roasted at 400-550° C. for 2-10 hours, preferably at a rate of 5-10° C./min when the temperature rises to the roasting temperature;
2)将步骤1)焙烧后得到的高岭土和蒙脱土加入反应器中,然后向反应器中加入环烷酸铁和/或环烷酸钼的稀酸浸渍液进行浸渍,浸渍的同时优选进行搅拌,搅拌速率100-150r/min,搅拌时间0.5-2.5h;2) Add the kaolin and montmorillonite obtained in step 1) into the reactor, then add ferric naphthenate and/or molybdenum naphthenate acid dipping solution into the reactor for impregnation, preferably while impregnating Stirring, stirring rate 100-150r/min, stirring time 0.5-2.5h;
3)将步骤2)反应后的物料在100-150℃条件下干燥2-6h,制得高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂。3) drying the reacted material in step 2) at 100-150° C. for 2-6 hours to prepare a kaolin and montmorillonite-supported iron naphthenate and/or molybdenum naphthenate catalyst.
所述的高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂的制备方法,步骤2)中所述的稀酸为盐酸、硝酸和醋酸中的至少一种,稀酸浸渍液的质量浓度为5%-20%。所述的浸渍液可以采用有机溶液,优选乙醇溶液。所述的浸渍采用常规浸渍法,比如饱和浸渍法或过饱和浸渍法。In the preparation method of the described kaolin and montmorillonite-supported iron naphthenate and/or molybdenum naphthenate catalyst, the dilute acid described in step 2) is at least one of hydrochloric acid, nitric acid and acetic acid, and the dilute acid dipping solution The mass concentration is 5%-20%. The impregnation solution can be an organic solution, preferably an ethanol solution. The impregnation adopts a conventional impregnation method, such as a saturated impregnation method or a supersaturated impregnation method.
本发明的高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂可以采用常规方法成型,比如压片成型等,成型过程中可以根据需要加入成型助剂。本发明中,可以将步骤(3)干燥后所得的物料进行成型,从而得到成型的催化裂解催化剂。压片成型之后,根据需要进行过筛,取颗粒大小为30目至70目,优选40至60目。The kaolin and montmorillonite-supported iron naphthenate and/or molybdenum naphthenate catalysts of the present invention can be molded by conventional methods, such as tablet molding, and molding aids can be added as needed during the molding process. In the present invention, the material obtained after drying in step (3) can be shaped to obtain a shaped catalytic cracking catalyst. After tableting and forming, sieve as required, and the particle size is 30 mesh to 70 mesh, preferably 40 to 60 mesh.
本发明中,步骤(1)所述的催化剂1的使用量为所加废塑料总质量的5%-20%,优选为10%-15%。In the present invention, the usage amount of the catalyst 1 in step (1) is 5%-20% of the total mass of the added waste plastics, preferably 10%-15%.
本发明中,步骤(1)所述的催化裂解反应的反应条件如下:反应温度为350-550℃,优选为400-480℃;反应时间为30-150分钟,优选为45-120分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟,优选为400-500转/分钟;反应中需要通入氢气,氢分压为2-4MPa,优选为2.5-3.5MPa。In the present invention, the reaction conditions of the catalytic cracking reaction described in step (1) are as follows: the reaction temperature is 350-550°C, preferably 400-480°C; the reaction time is 30-150 minutes, preferably 45-120 minutes; Under stirring, the stirring rate is 350-600 rpm, preferably 400-500 rpm; hydrogen gas needs to be introduced during the reaction, and the hydrogen partial pressure is 2-4MPa, preferably 2.5-3.5MPa.
本发明中,步骤(2)所述的四氢呋喃和环己烷混合溶剂与液体产物I的质量比1-3:1,其中四氢呋喃和环己烷的质量比为1-3:1,优选为1-2:1。In the present invention, the mass ratio of tetrahydrofuran and cyclohexane mixed solvent described in step (2) to liquid product I is 1-3:1, wherein the mass ratio of tetrahydrofuran and cyclohexane is 1-3:1, preferably 1 -2:1.
本发明中,步骤(2)、步骤(4)和步骤(6)所述的冷却优选将液体产物I、液体产物冷i和液体产物V却至室温。In the present invention, the cooling described in step (2), step (4) and step (6) preferably cools liquid product I, liquid product cold i and liquid product V to room temperature.
本发明中,步骤(4)和步骤(6)所述的蒸馏处理为本领域常规的蒸馏方法,以除去四氢呋喃或环已烷溶剂。In the present invention, the distillation treatment described in step (4) and step (6) is a conventional distillation method in the art to remove tetrahydrofuran or cyclohexane solvent.
本发明中,步骤(3)所述的纤维素为秸秆、树皮、稻草等植物纤维类物质中的一种或几种。In the present invention, the cellulose described in step (3) is one or more of plant fiber materials such as straw, bark, and rice straw.
本发明中,步骤(3)所述的纤维素加到催化反应器B之前,优选经过预处理,比如粉碎、脱水处理中的至少一种。其中所述的粉碎,经过粉碎得到的粉末,其长度优选不超过20mm。所述的脱水处理是在无氧条件下进行的,处理温度为100-200℃,处理时间为60-120分钟。In the present invention, before the cellulose described in step (3) is added to the catalytic reactor B, it is preferably pretreated, such as at least one of pulverization and dehydration treatment. The pulverization mentioned therein means that the length of the powder obtained after pulverization is preferably no more than 20mm. The dehydration treatment is carried out under anaerobic conditions, the treatment temperature is 100-200° C., and the treatment time is 60-120 minutes.
本发明中,步骤(3)中加入步骤(2)所得的含液体产物II的四氢呋喃和环己烷混合溶剂,纤维素与含液体产物II的四氢呋喃溶液和环己烷混合溶剂质量比为0.8-1.2:1。In the present invention, the tetrahydrofuran and hexanaphthene mixed solvent containing liquid product II obtained in step (2) are added in step (3), and the mass ratio of cellulose to tetrahydrofuran solution and hexanaphthene mixed solvent containing liquid product II is 0.8- 1.2:1.
本发明中,步骤(3)可以根据需要加入一定量的环烷酸铁和/或环烷酸钼,满足使催化反应器B中铁和钼的总质量含量为800-1200ppm。步骤(3)加入纤维素的同时加入质量含量以硫计为4000-8000ppm的硫源作为硫化剂,使催化反应器B中硫含量与铁和钼总含量的质量比为5-7:1,其中所选用的硫源为硫磺、硫化氢、二硫化碳等中的一种或多种。In the present invention, in step (3), a certain amount of iron naphthenate and/or molybdenum naphthenate can be added as required, so that the total mass content of iron and molybdenum in the catalytic reactor B is 800-1200ppm. Step (3) when adding cellulose, add a sulfur source with a mass content of 4000-8000ppm in terms of sulfur as a vulcanizing agent, so that the mass ratio of the sulfur content to the total content of iron and molybdenum in the catalytic reactor B is 5-7:1, Wherein the selected sulfur source is one or more of sulfur, hydrogen sulfide, carbon disulfide and the like.
本发明中,步骤(3)所述的催化反应的反应条件如下:反应温度为400-600℃,优选为450-550℃;反应时间为30-100分钟,优选为60-100分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟,优选为400-500转/分钟;反应中需要通入氢气,氢分压为4-8MPa,优选为5-6.5MPa。进一步地,优选的反应条件如下:步骤(3)所述催化反应的反应温度比步骤(1)所述催化反应的反应温度至少高50℃,步骤(3)所述催化反应的氢分压比步骤(1)所述催化反应的氢分压至少高2MPa。In the present invention, the reaction conditions of the catalytic reaction described in step (3) are as follows: the reaction temperature is 400-600° C., preferably 450-550° C.; the reaction time is 30-100 minutes, preferably 60-100 minutes; It is carried out under stirring, and the stirring rate is 350-600 rpm, preferably 400-500 rpm; hydrogen gas needs to be introduced during the reaction, and the hydrogen partial pressure is 4-8MPa, preferably 5-6.5MPa. Further, the preferred reaction conditions are as follows: the reaction temperature of the catalytic reaction described in step (3) is at least 50°C higher than the reaction temperature of the catalytic reaction described in step (1), and the hydrogen partial pressure ratio of the catalytic reaction described in step (3) is The hydrogen partial pressure of the catalytic reaction in step (1) is at least 2 MPa higher.
本发明中,步骤(5)所述的催化剂2为HZSM-5与HY复合分子筛催化剂,其HZSM-5与HY的质量比0.5-2:1,优选为磷和钨改性的HZSM-5与HY复合分子筛催化剂,其中磷的质量含量为1.5%~7.0%,钨的质量含量为0.3%~2.0%。所述催化剂2的使用量为步骤(5)中加入催化反应器C中的全部所加反应物料总质量的5%-20%,优选为10%-15%。In the present invention, the catalyst 2 described in step (5) is a composite molecular sieve catalyst of HZSM-5 and HY, the mass ratio of HZSM-5 and HY is 0.5-2:1, preferably HZSM-5 and HZSM-5 modified by phosphorus and tungsten HY composite molecular sieve catalyst, wherein the mass content of phosphorus is 1.5%-7.0%, and the mass content of tungsten is 0.3%-2.0%. The usage amount of the catalyst 2 is 5%-20%, preferably 10%-15%, of the total mass of all the reaction materials added to the catalytic reactor C in step (5).
本发明中,所用催化剂2的制备方法优选如下:HZSM-5与HY进行混合得到复合分子筛,用质量浓度为10%~20%的磷酸溶液浸渍复合分子筛,在80-110℃下干燥1-3小时;用质量浓度为1%~2%的钨酸钠水溶液再次浸渍复合分子筛,在80-110℃下干燥5-10小时,最后在330-380℃下焙烧4-7小时,成型后得到催化剂2。In the present invention, the preparation method of the catalyst 2 used is preferably as follows: HZSM-5 is mixed with HY to obtain a composite molecular sieve, the composite molecular sieve is impregnated with a phosphoric acid solution with a mass concentration of 10% to 20%, and dried at 80-110°C for 1-3 hour; impregnate the composite molecular sieve again with an aqueous solution of sodium tungstate with a mass concentration of 1% to 2%, dry at 80-110°C for 5-10 hours, and finally bake at 330-380°C for 4-7 hours to obtain a catalyst after molding 2.
本发明中,所述的催化剂2可以采用常规方法成型,比如压片成型等,成型过程中可以根据需要加入成型助剂。压片成型之后,根据需要进行过筛,取颗粒大小为30目至70目,优选40至60目的固体颗粒作为催化剂2。所述的磷和钨改性HZSM-5与HY复合分子筛催化剂中磷的可能存在形式为磷钨酸、磷的氧化物、磷钨酸盐、磷酸、磷酸盐等中的一种或多种,钨的可能存在形式为磷钨酸、钨的氧化物、磷钨酸盐等中的一种或多种,优选采用上述方法制备的催化剂。In the present invention, the catalyst 2 can be molded by conventional methods, such as tablet molding, etc., and molding aids can be added as needed during the molding process. After tablet molding, sieve as required, and take solid particles with a particle size of 30 mesh to 70 mesh, preferably 40 to 60 mesh, as the catalyst 2. The possible form of phosphorus in the phosphorus and tungsten modified HZSM-5 and HY composite molecular sieve catalyst is one or more of phosphotungstic acid, phosphorus oxide, phosphotungstate, phosphoric acid, phosphate, etc., The possible form of tungsten is one or more of phosphotungstic acid, tungsten oxide, phosphotungstate, etc., and the catalyst prepared by the above method is preferred.
本发明中,步骤(5)所述深度催化裂解反应的反应条件为:反应温度为400-700℃,优选为500-600℃;反应时间为60-150分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟;反应中的需要通入氢气,氢分压为5-10MPa。进一步地,优选的反应条件如下:步骤(5)所述催化反应的反应温度比步骤(3)所述催化反应的反应温度至少高50℃,步骤(5)所述催化反应的氢分压比步骤(3)所述催化反应的氢分压至少高1MPa。In the present invention, the reaction conditions of the deep catalytic cracking reaction described in step (5) are: the reaction temperature is 400-700°C, preferably 500-600°C; the reaction time is 60-150 minutes; the reaction is carried out under stirring, and the stirring rate It is 350-600 rev/min; during the reaction, hydrogen gas needs to be introduced, and the hydrogen partial pressure is 5-10MPa. Further, the preferred reaction conditions are as follows: the reaction temperature of the catalytic reaction described in step (5) is at least 50°C higher than the reaction temperature of the catalytic reaction described in step (3), and the hydrogen partial pressure ratio of the catalytic reaction described in step (5) is The hydrogen partial pressure of the catalytic reaction described in step (3) is at least 1 MPa higher.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
纤维素和废塑料作为两种难处理的固体废弃物垃圾,本发明将纤维素的处理与废塑料的催化裂解相结合,同时使得它们变废为宝。本发明充分利用两种反应的特点,反应条件又各自优化,与常规的废塑料和纤维素共处理相比,不仅提高了总体的转化率,而且促进了目标反应的进行从而提高了环己烷可溶物和四氢呋喃可溶物的收率,减少了不溶物量。特别是将废塑料催化裂解使用高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼、HY分子筛作为催化剂,后由四氢呋喃和环己烷混合溶液萃取得到的液体产物与纤维素共同热解,其中高岭土和蒙脱土负载环烷酸铁和/或环烷酸钼催化剂的使用,不仅有助于提高塑料的裂解率,而且也促进了纤维素催化反应过程中极性产物的溶解和催化转化,提高了纤维素的转化率。此外,本发明将废塑料和纤维素经催化反应后的不溶物收集混合,并加入废塑料和纤维素催化反应后未被四氢呋喃和环己烷萃取的剩余液体产物,在催化剂的作用下,进行深度催化裂解反应,减少大量废渣的产生。对于较难处理的废渣,特别是采用本发明的磷和钨改性的HZSM-5与HY复合分子筛催化剂,裂解温度较为温和,而且裂解率高。Cellulose and waste plastics are two kinds of solid wastes that are difficult to handle. The invention combines the treatment of cellulose with the catalytic cracking of waste plastics, and at the same time makes them turn waste into treasure. The present invention makes full use of the characteristics of the two reactions, and the reaction conditions are optimized separately. Compared with the conventional co-processing of waste plastics and cellulose, it not only improves the overall conversion rate, but also promotes the target reaction to increase the cyclohexane The yield of soluble matter and tetrahydrofuran soluble matter reduced the amount of insoluble matter. In particular, use kaolin and montmorillonite-supported iron naphthenate and/or molybdenum naphthenate and HY molecular sieve as catalysts for the catalytic cracking of waste plastics, and then heat the liquid product obtained by extracting the mixed solution of tetrahydrofuran and cyclohexane with cellulose solution, in which the use of kaolin and montmorillonite-supported iron naphthenate and/or molybdenum naphthenate catalyst not only helps to improve the cracking rate of plastics, but also promotes the dissolution and dissolution of polar products during the cellulose catalytic reaction. Catalytic conversion improves the conversion rate of cellulose. In addition, the present invention collects and mixes the insoluble matter after the catalytic reaction of waste plastics and cellulose, and adds the remaining liquid product that has not been extracted by tetrahydrofuran and cyclohexane after the catalytic reaction of waste plastics and cellulose. Deep catalytic cracking reaction reduces the generation of a large amount of waste residue. For waste residues that are difficult to handle, especially the phosphorus and tungsten modified HZSM-5 and HY composite molecular sieve catalyst of the present invention, the cracking temperature is mild and the cracking rate is high.
此外,本发明工艺流程简单,反应条件温和,简单易行,成本较低,解决了大量废塑料和纤维素处理难、回收利用价值低的问题,不仅减缓了大量废塑料和纤维素造成的环境压力,而且变废为宝,明显提高了废塑料和纤维素的附加价值。In addition, the invention has a simple process flow, mild reaction conditions, simple operation, and low cost, which solves the problems of difficult disposal and low recycling value of a large amount of waste plastics and cellulose, and not only slows down the environmental pollution caused by a large amount of waste plastics and cellulose. Pressure, and turning waste into wealth, significantly increased the added value of waste plastics and cellulose.
附图说明Description of drawings
图1为本发明的工艺流程示意图;Fig. 1 is the technological process schematic diagram of the present invention;
附图标记说明如下:1、催化反应器A;2、气液固分离器a;3、依次设有以四氢呋喃和环己烷为溶剂的萃取装置a;4、催化反应器B;5、气液固分离装置b;6、依次设有以四氢呋喃和环己烷为溶剂的萃取装置b;7、催化反应器C;8、气固分离装置c;9、依次设有以四氢呋喃和环己烷为溶剂的萃取装置c;21、液态产物I;22、气体I;23不溶物I;31、含液体产物II的四氢呋喃和环己烷混合溶剂;32、剩余的液体产物III;51、液体产物i;52、气体i;53、不溶物i;61、液体产物ii;62、液体产物iii;63、剩余的液体产物iv;81、液体产物V;82、气体V;83、不溶物V;91、液体产物VI;92、液体产物VII;93、剩余的液体产物VIII。Reference signs are explained as follows: 1. Catalytic reactor A; 2. Gas-liquid-solid separator a; 3. Extraction device a using tetrahydrofuran and cyclohexane as solvents; 4. Catalytic reactor B; 5. Gas-liquid-solid separator a; Liquid-solid separation device b; 6, sequentially equipped with extraction device b using tetrahydrofuran and cyclohexane as solvent; 7, catalytic reactor C; 8, gas-solid separation device c; 9, sequentially equipped with tetrahydrofuran and cyclohexane 21, liquid product I; 22, gas I; 23 insoluble matter I; 31, tetrahydrofuran and cyclohexane mixed solvent containing liquid product II; 32, remaining liquid product III; 51, liquid product i; 52, gas i; 53, insoluble matter i; 61, liquid product ii; 62, liquid product iii; 63, remaining liquid product iv; 81, liquid product V; 82, gas V; 83, insoluble matter V; 91. Liquid product VI; 92. Liquid product VII; 93. Remaining liquid product VIII.
具体实施方式Detailed ways
下面结合具体的实施例来进一步说明本发明的制备方法,但是本发明的保护范围并不因此限于以下实施例的范围。本发明中,wt%代表质量分数。The preparation method of the present invention will be further described below in conjunction with specific examples, but the scope of protection of the present invention is not therefore limited to the scope of the following examples. In the present invention, wt% represents mass fraction.
如图1所示,本发明提供的处理废塑料和纤维素的方法,包括以下步骤:As shown in Figure 1, the method for processing waste plastics and cellulose provided by the invention comprises the following steps:
(1)将废塑料加入到催化反应器A1中,在催化剂1的作用下进行催化裂解反应,所得的裂解产物经气液固分离器a 2得到液体产物I 21、气体I 22和不溶物I 23;(1) Add waste plastics to catalytic reactor A1, and carry out catalytic cracking reaction under the action of catalyst 1, and the resulting cracked product passes through gas-liquid-solid separator a2 to obtain liquid product I 21, gas I 22 and insoluble matter I twenty three;
(2)步骤(1)所得的液体产物I 21经冷却后通入设有以四氢呋喃和环己烷混合溶剂为溶剂的萃取装置a 3进行萃取,分别得到含液体产物II的四氢呋喃和环己烷混合溶剂31、剩余的液体产物III 32;(2) The liquid product I 21 of step (1) gained passes through after cooling and is provided with the extraction device a 3 that is solvent with tetrahydrofuran and hexanaphthene mixed solvent to extract, obtain the tetrahydrofuran and hexanaphthene containing liquid product II respectively Mixed solvent 31, remaining liquid product III 32;
(3)将纤维素先加入到催化反应器B 4中进行脱水处理,然后再加入步骤(2)所得的含液体产物II的四氢呋喃和环己烷混合溶剂31,加入硫源进行催化反应,经气液固分离器b 5分离得到液体产物i 51、气体i 52和不溶物i 53;(3) The cellulose is first added to the catalytic reactor B4 for dehydration treatment, then the tetrahydrofuran and cyclohexane mixed solvent 31 containing the liquid product II obtained in step (2) are added, and the sulfur source is added to carry out the catalytic reaction. The gas-liquid-solid separator b 5 separates and obtains liquid product i 51, gas i 52 and insoluble matter i 53;
(4)将步骤(3)所得的液体产物i 51经冷却后依次通入设有以四氢呋喃和环己烷为溶剂的萃取装置b 6进行萃取,分别得到含液体产物ii的四氢呋喃溶液、含液体产物iii的环己烷溶液和剩余的液体产物iv 63,通过蒸馏处理以除去溶剂,得到液体产物ii 61和液体产物iii 62;(4) After cooling, the liquid product i51 obtained in step (3) is sequentially passed into the extraction device b6 equipped with tetrahydrofuran and cyclohexane as solvents for extraction, respectively to obtain a tetrahydrofuran solution containing liquid product ii, a liquid containing A solution of product iii in cyclohexane and the remaining liquid product iv 63, treated by distillation to remove the solvent to give liquid product ii 61 and liquid product iii 62;
(5)对步骤(2)和步骤(4)分别得到的剩余的液体产物III 32、剩余的液体产物iv63及步骤(1)和步骤(3)分别得到的不溶物I 23和不溶物I 53加入到催化反应器C 7中,在催化剂2的作用下进行深度催化裂解反应,所得的裂解产物经气液固分离装置c 8分离得到液体产物V 81、气体V 82和不溶物V 83;(5) Remaining liquid product III 32, remaining liquid product iv63 and step (1) and step (3) respectively obtained insoluble matter I 23 and insoluble matter I 53 obtained respectively for step (2) and step (4) Put it into the catalytic reactor C7, and carry out deep catalytic cracking reaction under the action of catalyst 2, and the cracked product obtained is separated by the gas-liquid-solid separation device C8 to obtain liquid product V81, gas V82 and insoluble matter V83;
(6)将步骤(5)所得的液体产物V81经冷却后通入依次设有以四氢呋喃和环己烷为溶剂的萃取装置c 9进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII 93,通过蒸馏处理以除去溶剂,得到液体产物VI 91和液体产物VII 92。(6) After cooling, the liquid product V81 obtained in step (5) is passed through an extraction device c9 that uses tetrahydrofuran and cyclohexane as solvents for extraction, respectively, to obtain a tetrahydrofuran solution containing liquid product VI and a liquid product containing VI. A solution of VII in cyclohexane and the remaining liquid product VIII 93 were worked up by distillation to remove the solvent to give liquid product VI 91 and liquid product VII 92 .
其中,不溶物V 83为不再继续参与反应的废渣,剩余的液体产物VIII 93可以循环到催化反应器C 7进行进一步的催化裂解反应。Among them, the insoluble matter V 83 is waste residue that no longer participates in the reaction, and the remaining liquid product VIII 93 can be recycled to the catalytic reactor C 7 for further catalytic cracking reaction.
其中,表1中产物为气体、环己烷可溶物、四氢呋喃可溶物、废渣,其中,气体为气体I 22、气体i 52和气体V82,环已烷可溶物为液体产物iii 62和液体产物VII 92,四氢呋喃可溶物为液体产物ii 61和液体产物VI 91,残余物为不溶物V 83和剩余的液体产物VIII93。转化率是指产物中的气体、环己烷可溶物、四氢呋喃可溶物总质量占四种产物质量的百分数。本发明中,气体主要为乙烯和丙烯等碳四以下的低碳烯烃。Wherein, the product in table 1 is gas, cyclohexane soluble matter, tetrahydrofuran soluble matter, waste residue, wherein, gas is gas I 22, gas i 52 and gas V82, and cyclohexane soluble matter is liquid product iii 62 and Liquid product VII 92, THF solubles were liquid product ii 61 and liquid product VI 91, residue was insoluble V 83 and remaining liquid product VIII93. The conversion rate refers to the percentage of the total mass of gas, cyclohexane solubles and tetrahydrofuran solubles in the product to the mass of the four products. In the present invention, the gas is mainly low-carbon olefins with carbon four or less such as ethylene and propylene.
本发明实施例所用的催化剂1-A:以催化剂的重量计,高岭土和蒙脱土负载环烷酸铁和环烷酸钼催化剂与HY分子筛催化剂的质量比为0.32:1,高岭土和蒙脱土负载环烷酸铁和环烷酸钼催化剂中,以重量计,高岭土和蒙脱土占60%,高岭土和蒙脱土的重量比为2:1,环烷酸铁占20%和环烷酸钼占20%。Catalyst 1-A used in the embodiments of the present invention: based on the weight of the catalyst, the mass ratio of kaolin and montmorillonite-supported iron naphthenate and molybdenum naphthenate catalyst to HY molecular sieve catalyst is 0.32:1, kaolin and montmorillonite In the supported iron naphthenate and molybdenum naphthenate catalyst, by weight, kaolin and montmorillonite account for 60%, the weight ratio of kaolin and montmorillonite is 2:1, iron naphthenate accounts for 20% and naphthenic acid Molybdenum accounts for 20%.
本发明实施例所用的催化剂1-B:以催化剂的重量计,高岭土和蒙脱土负载环烷酸铁和环烷酸钼催化剂与HY分子筛催化剂的质量比为0.4:1,高岭土和蒙脱土负载环烷酸铁和环烷酸钼催化剂中,以重量计,高岭土和蒙脱土占55%,高岭土和蒙脱土的重量比为1.5:1,环烷酸铁占15%和环烷酸钼占20%。Catalyst 1-B used in the embodiments of the present invention: based on the weight of the catalyst, the mass ratio of kaolin and montmorillonite supported iron naphthenate and molybdenum naphthenate catalyst to HY molecular sieve catalyst is 0.4:1, kaolin and montmorillonite In the supported iron naphthenate and molybdenum naphthenate catalyst, by weight, kaolin and montmorillonite account for 55%, the weight ratio of kaolin and montmorillonite is 1.5:1, iron naphthenate accounts for 15% and naphthenic acid Molybdenum accounts for 20%.
其中高岭土和蒙脱土负载环烷酸铁和环烷酸钼催化剂的制备方法如下:1)将高岭土和蒙脱土原在480℃焙烧6h,其中升温到焙烧温度的速率为7℃/min;2)将步骤1)焙烧后得到的高岭土和蒙脱土加入反应容器中,然后向反应容器中加入环烷酸铁和环烷酸钼的稀盐酸的浸渍液进行过饱和浸渍,浸渍液用量是饱和吸附水理论用量的1.2倍,浸渍液为乙醇溶液,其中盐酸的质量分数为12%,进行搅拌,搅拌速率130r/min,搅拌时间1.0h;3)将步骤2)反应后的物料在125℃条件下干燥3h,再经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为催化剂。Wherein the preparation method of kaolin and montmorillonite supported iron naphthenate and molybdenum naphthenate catalyst is as follows: 1) kaolin and montmorillonite were originally roasted at 480°C for 6h, wherein the rate of heating up to the roasting temperature was 7°C/min; 2) Add the kaolin and montmorillonite obtained after step 1) roasting into the reaction vessel, then add the impregnation solution of dilute hydrochloric acid of iron naphthenate and molybdenum naphthenate to the reaction vessel for supersaturated impregnation, and the amount of the impregnation solution is 1.2 times the theoretical amount of saturated adsorbed water, the impregnating solution is an ethanol solution, wherein the mass fraction of hydrochloric acid is 12%, stirring, the stirring speed is 130r/min, and the stirring time is 1.0h; Dry at ℃ for 3 hours, then form into tablets, sieve, and take solid particles with a particle size of 40 mesh to 60 mesh as the catalyst.
本发明实施例所用的磷和钨改性的HZSM-5与HY复合分子筛催化剂CAT-A具体如下:HZSM-5与HY复合分子筛的质量比为1:1,磷的质量含量为3%,钨的质量含量为1.2%,其制备方法如下:HZSM-5与HY分子筛进行混合,用质量浓度为15%的磷酸溶液浸渍复合分子筛,在100℃下干燥2小时;用质量浓度为1.5%的钨酸钠水溶液浸渍复合分子筛,在100℃下干燥8小时,最后在350℃下焙烧6小时,经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为磷和钨改性的HZSM-5与HY复合分子筛催化剂CAT-A。The phosphorus and tungsten modified HZSM-5 and HY composite molecular sieve catalyst CAT-A used in the examples of the present invention are as follows: the mass ratio of HZSM-5 and HY composite molecular sieve is 1:1, the mass content of phosphorus is 3%, and the tungsten The mass content is 1.2%, and its preparation method is as follows: HZSM-5 is mixed with HY molecular sieve, impregnated with a phosphoric acid solution with a mass concentration of 15% to impregnate the composite molecular sieve, and dried at 100°C for 2 hours; Sodium acid aqueous solution impregnated with composite molecular sieves, dried at 100°C for 8 hours, and finally roasted at 350°C for 6 hours, pressed into tablets, sieved, and solid particles with a particle size of 40 mesh to 60 mesh were used as phosphorus and tungsten modified HZSM-5 and HY composite molecular sieve catalyst CAT-A.
本发明实施例所用的HZSM-5与HY复合分子筛催化剂CAT-B具体如下:HZSM-5与HY复合分子筛的质量比为1:1,其制备方法如下:HZSM-5与HY复合分子筛进行混合,在100℃下干燥8小时,最后在350℃下焙烧6小时,经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为HZSM-5与HY复合分子筛催化剂CAT-B。The HZSM-5 and HY composite molecular sieve catalyst CAT-B used in the examples of the present invention are as follows: the mass ratio of HZSM-5 and HY composite molecular sieve is 1:1, and the preparation method is as follows: HZSM-5 and HY composite molecular sieve are mixed, Dry at 100°C for 8 hours, and finally bake at 350°C for 6 hours, press into tablets, sieve, and take solid particles with a particle size of 40 mesh to 60 mesh as the composite molecular sieve catalyst CAT-B of HZSM-5 and HY.
实施例1Example 1
选取50wt%HDPE、30wt%PET、20wt%PS的三种塑料的混合物共2g作为废塑料反应的原料,将其加入到浆态床催化裂解反应器A中,在催化剂1-A催化作用下进行催化裂解反应,催化剂1-A的添加量为废塑料总质量的12%,催化裂解反应的反应条件如下:反应温度为455℃,反应时间为60分钟,搅拌速率为440转/分钟,反应中需要向催化反应器A中通入氢气,氢分压为2.8MPa,对反应后的产物进行分离,得到液体产物I、气体I和不溶物I;将液体产物I经冷却至室温后通入四氢呋喃和环己烷混合溶剂进行萃取,四氢呋喃和环己烷混合溶剂与液体产物I的质量比为1.8:1,其中四氢呋喃和环己烷的质量比为2:1,分别得到含液体产物II的四氢呋喃和环己烷混合溶剂、剩余的液态产物III;将3g秸秆粉碎至长度约为10mm的粉末,然后在无氧条件下进行脱水处理,处理温度为130℃,处理时间为70分钟,预处理之后的秸秆加入到浆态床催化裂解反应器B中,并将含液体产物II的四氢呋喃和环己烷混合溶剂通入浆态床催化裂解反应器B,然后向浆态床催化裂解反应器B中加入环烷酸铁和环烷酸钼,使浆态床催化裂解反应器B中共含有质量含量各500ppm的环烷酸铁和环烷酸钼催化剂,同时加入质量含量以硫计为6000ppm的硫磺作为硫化剂,使浆态床催化裂解催化反应器B中硫含量与铁和钼总含量的质量比为6:1,然后在如下反应条件下进行反应:反应温度为515℃,反应时间为70分钟,搅拌速率为430转/分钟,反应中的需要向浆态床催化裂解反应器B中通入氢气,氢分压为5.6MPa,对反应后的产物进行分离,得到液体产物i、气体i和不溶物i;将所得的液态产物i冷却至室温后依次通入四氢呋喃和环己烷溶剂进行萃取,得到含液体产物ii的四氢呋喃溶液和含液体产物iii的环己烷溶液及剩余的液体产物iv,并对含液体产物ii的四氢呋喃溶液和含液体产物iii的环己烷溶液进行蒸馏处理以除去溶剂,得到液体产物ii和液体产物iii。Select a total of 2g of a mixture of 50wt% HDPE, 30wt% PET, and 20wt% PS as the raw material for the reaction of waste plastics, and add it to the slurry bed catalytic cracking reactor A, under the catalytic action of catalyst 1-A. For the catalytic cracking reaction, the amount of catalyst 1-A added is 12% of the total mass of waste plastics. The reaction conditions for the catalytic cracking reaction are as follows: the reaction temperature is 455°C, the reaction time is 60 minutes, and the stirring rate is 440 rpm. It is necessary to feed hydrogen gas into the catalytic reactor A, the hydrogen partial pressure is 2.8MPa, and the product after the reaction is separated to obtain liquid product I, gas I and insoluble matter I; the liquid product I is cooled to room temperature and then passed into tetrahydrofuran and cyclohexane mixed solvent for extraction, the mass ratio of tetrahydrofuran and cyclohexane mixed solvent to liquid product I is 1.8:1, wherein the mass ratio of tetrahydrofuran and cyclohexane is 2:1, and the tetrahydrofuran containing liquid product II is respectively obtained Mixed solvent with cyclohexane and the remaining liquid product III; crush 3g of straw to a powder with a length of about 10mm, and then perform dehydration treatment under anaerobic conditions, the treatment temperature is 130°C, and the treatment time is 70 minutes. After pretreatment The straw is added to the slurry bed catalytic cracking reactor B, and the mixed solvent of tetrahydrofuran and cyclohexane containing the liquid product II is passed into the slurry bed catalytic cracking reactor B, and then into the slurry bed catalytic cracking reactor B Add iron naphthenate and molybdenum naphthenate, make the slurry bed catalytic cracking reactor B altogether contain the iron naphthenate and the molybdenum naphthenate catalyst of mass content 500ppm altogether, add the sulfur that mass content is 6000ppm in terms of sulfur simultaneously as Vulcanizing agent, so that the mass ratio of the sulfur content to the total content of iron and molybdenum in the slurry bed catalytic cracking catalytic reactor B is 6:1, and then react under the following reaction conditions: the reaction temperature is 515 ° C, and the reaction time is 70 minutes , the stirring rate is 430 rev/min, the needs in the reaction are passed into hydrogen in the slurry bed catalytic cracking reactor B, the hydrogen partial pressure is 5.6MPa, the product after reaction is separated, obtains liquid product i, gas i and Insoluble matter i; the resulting liquid product i is cooled to room temperature and then passed through tetrahydrofuran and cyclohexane solvents for extraction to obtain a tetrahydrofuran solution containing liquid product ii and a cyclohexane solution containing liquid product iii and the remaining liquid product iv , and the THF solution containing the liquid product ii and the cyclohexane solution containing the liquid product iii are distilled to remove the solvent to obtain the liquid product ii and the liquid product iii.
将剩余的液体产物III、剩余的液体产物iv及不溶物I和不溶物i加入到浆态床催化裂解反应器C中进行深度催化裂解反应,以上述方法制备的磷和钨改性的HZSM-5与HY复合分子筛作为催化剂CAT-A,该催化剂的使用量为加入浆态床催化裂解反应器C中的所有反应物料总质量的12%,在如下反应条件下进行深度催化裂解反应:反应温度为570℃,反应时间为100分钟,搅拌速率440转/分钟,反应中的需要向浆态床催化裂解反应器C中通入氢气,其氢分压为7.0MPa,所得的裂解产物经分离得到液体产物V、气体V和不溶物V;将所得的液体产物V经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII,通过蒸馏处理以除去溶剂,得到液体产物VI和液体产物VII。The remaining liquid product III, the remaining liquid product iv and the insoluble matter I and insoluble matter i are added to the slurry bed catalytic cracking reactor C to carry out the deep catalytic cracking reaction, and the phosphorus and tungsten modified HZSM- 5 and HY composite molecular sieve are used as catalyst CAT-A, and the usage amount of this catalyst is 12% of the total mass of all reaction materials added to the slurry bed catalytic cracking reactor C, and the deep catalytic cracking reaction is carried out under the following reaction conditions: reaction temperature The temperature is 570°C, the reaction time is 100 minutes, and the stirring rate is 440 rpm. During the reaction, hydrogen gas needs to be introduced into the slurry bed catalytic cracking reactor C, and the hydrogen partial pressure is 7.0MPa. The resulting cracked product is obtained by separation Liquid product V, gas V and insoluble matter V; after cooling, the obtained liquid product V is sequentially passed through tetrahydrofuran and cyclohexane solvents for extraction to obtain a tetrahydrofuran solution containing liquid product VI and cyclohexane containing liquid product VII respectively. The solution and the remaining liquid product VIII are worked up by distillation to remove the solvent to give liquid product VI and liquid product VII.
实施例2Example 2
只是将实施例1中浆态床催化裂解反应器A中进行的催化裂解反应的反应条件改为:反应温度为460℃,反应时间为110分钟,搅拌速率为480转/分钟,反应中需要向浆态床催化裂解反应器A中通入氢气,氢分压为3.6MPa,浆态床催化裂解反应器C进行深度催化裂解反应的条件改为:反应温度为575℃,反应时间为120分钟,搅拌速率500转/分钟,反应中的需要向浆态床催化裂解反应器C中通入氢气,氢分压为7.4MPa。Just change the reaction condition of the catalytic cracking reaction that carries out in the slurry bed catalytic cracking reactor A among the embodiment 1: temperature of reaction is 460 ℃, and the reaction times is 110 minutes, and stirring rate is 480 rev/mins, needs in the reaction to Pass into hydrogen in the slurry bed catalytic cracking reactor A, hydrogen partial pressure is 3.6MPa, the condition of slurry bed catalytic cracking reactor C carrying out deep catalytic cracking reaction is changed: reaction temperature is 575 ℃, and reaction time is 120 minutes, The stirring rate is 500 rpm, and the reaction needs to feed hydrogen into the slurry bed catalytic cracking reactor C, and the hydrogen partial pressure is 7.4MPa.
实施例3Example 3
只是将实施例1中的催化剂1-A换成催化剂1-B,其它同实施例1。Just change the catalyst 1-A in the embodiment 1 into the catalyst 1-B, and the others are the same as the embodiment 1.
实施例4Example 4
将实施例1中的催化剂CAT-A换成CAT-B,其它同实施例1。The catalyst CAT-A among the embodiment 1 is changed into CAT-B, and others are the same as embodiment 1.
对比例1Comparative example 1
取50wt%HDPE、30wt%PET、20wt%PS的三种塑料的混合物共2g、将3g秸秆粉碎至长度约10mm的粉末,将其共同加入到浆态床催化裂解反应器中,在HY分子筛催化剂的催化作用下进行催化裂解反应,HY分子筛的添加量为废塑料和纤维素总质量的12%,催化裂解反应的反应条件如下:反应温度为520℃,反应时间为70分钟,搅拌速率为430转/分钟,反应中需要向浆态床催化裂解反应器中通入氢气,氢分压为5.6MPa,对反应后的产物进行分离,得到液体产物1、气体和废渣;将液体产物1经冷却至室温后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物2的四氢呋喃溶液、含液体产物3的环己烷溶液和剩余的液态产物IV,并对含液体产物2的四氢呋喃溶液、含液体产物3的环己烷溶液进行蒸馏以除去溶剂,得到液体产物2和液体产物3。Take 2g of the mixture of three kinds of plastics of 50wt% HDPE, 30wt% PET, and 20wt% PS, and grind 3g of straw to a powder with a length of about 10mm, and add it to the slurry bed catalytic cracking reactor together. The catalytic cracking reaction is carried out under the catalysis of HY molecular sieve. The addition amount of HY molecular sieve is 12% of the total mass of waste plastics and cellulose. The reaction conditions of the catalytic cracking reaction are as follows: the reaction temperature is 520 ° C, the reaction time is 70 minutes, and the stirring rate is 430 rev/min, during the reaction, it is necessary to feed hydrogen into the slurry bed catalytic cracking reactor, the hydrogen partial pressure is 5.6MPa, and the product after the reaction is separated to obtain the liquid product 1, gas and waste residue; the liquid product 1 is cooled After reaching room temperature, tetrahydrofuran and cyclohexane solvents are introduced successively for extraction to obtain respectively a tetrahydrofuran solution containing liquid product 2, a cyclohexane solution containing liquid product 3 and the remaining liquid product IV, and to the tetrahydrofuran solution containing liquid product 2 , The cyclohexane solution containing the liquid product 3 is distilled to remove the solvent to obtain the liquid product 2 and the liquid product 3.
表1实施例1-4和对比例1所得产物的分布及转化率对比Table 1 embodiment 1-4 and comparative example 1 the distribution and conversion rate comparison of the product obtained
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