CN108342971B - Portable cement road surface breaker - Google Patents
Portable cement road surface breaker Download PDFInfo
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- CN108342971B CN108342971B CN201810405187.1A CN201810405187A CN108342971B CN 108342971 B CN108342971 B CN 108342971B CN 201810405187 A CN201810405187 A CN 201810405187A CN 108342971 B CN108342971 B CN 108342971B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/12—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor
- E01C23/122—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus
- E01C23/124—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus moved rectilinearly, e.g. road-breaker apparatus with reciprocating tools, with drop-hammers
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Abstract
Description
技术领域technical field
本发明涉及公路养护与维修机械领域,具体的涉及一种移动式水泥路面破碎机。The invention relates to the field of road maintenance and repair machinery, in particular to a mobile cement pavement crusher.
背景技术Background technique
水泥混凝土是指由水泥、砂、石等用水混合结成整体的工程复合材料的统称,其用途广泛,用水泥混凝土铺路是水凝混凝土的主要用途之一。用水泥混凝土铺成的路随着使用年限的增长,其承压能力、强度等会进一步弱化。即水凝混凝土路面在其使用年限末期,不能再承担服务功能时,需要对其进行处理以建构新的路面结构。现在通常采用的为碎石化工艺,也就是将原有的旧水泥路面彻底打碎,直接作为基层或底基层。碎石化工艺不必把破损后的水泥面板搬走,既节约了路基材料及运输成本,又达到环保和节能降耗目的,加快了施工进度,大大降低了工程费用。Cement concrete refers to the general designation of engineering composite materials that are made of cement, sand, stone, etc. mixed with water. It has a wide range of uses, and paving roads with cement concrete is one of the main uses of hydraulic concrete. As the service life of the road paved with cement concrete increases, its bearing capacity and strength will be further weakened. That is to say, when the hydraulic concrete pavement can no longer bear the service function at the end of its service life, it needs to be processed to construct a new pavement structure. Now the crushing process is usually used, that is, the original old cement pavement is completely broken, and it is directly used as the base or sub-base. The crushing process does not need to remove the damaged cement panels, which not only saves roadbed materials and transportation costs, but also achieves the purpose of environmental protection, energy saving and consumption reduction, speeds up the construction progress, and greatly reduces the project cost.
在授权公告号为CN102337722B的专利中公开了一种压轮式水泥路面振动破碎机,其机体前方设有主要由压轮臂、压轮架、安装在压轮架内的振动机构及冲击锤头构成的压轮机构,压轮臂的一端与机体前部铰接,另一端与压轮架铰接,其中部与行走机构的梁架之间以铰接方式连接升降油缸,压轮架的上方安装有配重座,其下方安装有置于冲击锤头下方的压轮。此发明利用了混凝土抗拉抗折强度远低于抗压强度的特性,在进行破碎时先对混凝土路面施加了压力,使被破碎部位受到一个剪切应力,在此基础上同时施加高频振动力进行振动破碎,从而以较小的振动力就能实现更好的破碎效果。In the patent whose authorization notification number is CN102337722B, a pressure wheel type cement pavement vibratory crusher is disclosed. The front of the machine body is provided with a pressure wheel arm, a pressure wheel frame, a vibration mechanism installed in the pressure wheel frame and an impact hammer head. One end of the pressure wheel arm is hinged to the front of the body, the other end is hinged to the pressure wheel frame, the middle part is hinged to the beam frame of the traveling mechanism to connect the lifting cylinder, and the top of the pressure wheel frame is installed with a The heavy base is equipped with a pressure wheel placed under the impact hammer head. This invention takes advantage of the fact that the tensile and flexural strength of concrete is far lower than the compressive strength. When crushing, it first applies pressure to the concrete pavement, so that the crushed part is subjected to a shear stress, and on this basis, high-frequency vibration is applied at the same time. Vibration and crushing can be carried out with less vibration force, so that better crushing effect can be achieved with less vibration force.
虽然上述专利取得了不错的破碎效果,但其还存在如下不足:1.为实现施加压力,压轮需接触路面,在移动过程中,压轮在路面上滚动,其存在重力施压不足或压轮质量过大而消耗较多能源的缺点,破碎效果相对较差;2.其振动作用力通过压轮传输,压力和震动力作用点相同,一次破碎面积相对较小,且因为压轮体积质量较大而导致传递损耗较多,从而影响到破碎效率。Although the above-mentioned patent has achieved a good crushing effect, it still has the following disadvantages: 1. In order to apply pressure, the pressure wheel needs to contact the road surface. During the movement, the pressure wheel rolls on the road surface, and there is insufficient gravity or pressure The disadvantage of excessive wheel mass and energy consumption is that the crushing effect is relatively poor; 2. The vibration force is transmitted through the pressure wheel, and the pressure and vibration force act on the same point. The primary crushing area is relatively small, and because of the volume and mass of the pressure wheel Larger results in more transmission loss, which affects the crushing efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种移动式水泥路面破碎机,其可最大限度利用重物块重力对路面进行破碎,自动化程度高,能实现连续循环的工作状态,破碎效果较好,并能提高破碎效率。The purpose of the present invention is to provide a mobile cement pavement crusher, which can make maximum use of the gravity of heavy objects to crush the pavement, has a high degree of automation, can realize a continuous cycle working state, has a good crushing effect, and can improve the crushing efficiency. efficiency.
为达到上述目的,本发明的基础方案如下:一种移动式水泥路面破碎机,包括载动车体及破碎装置,所述破碎装置置于载动车体上,其特征在于,所述破碎装置包括箱式壳体及设于箱式壳体内部的重物块、电源箱、电机、传送链、第一弹性件、第二弹性件及位于同一平面的包括多个齿轮的驱动齿轮组,所述驱动齿轮组通过电机驱动转动;所述驱动齿轮组间通过传送链实现传动;所述箱式壳体的一组相对侧面上各设一套传送链和驱动齿轮组,所述传送链整体上等间距设有多根移动杆;所述移动杆连接相对设置的两套传送链,且移动杆连接传送链的位置穿设于传送链内部,所述重物块顶端通过第一弹性件铰接有挂钩,所述第一弹性件处于初始状态时,所述挂钩处于水平状态,所述重物块的数量不大于移动杆的数量;In order to achieve the above object, the basic solution of the present invention is as follows: a mobile cement pavement crusher, comprising a vehicle body and a crushing device, the crushing device is placed on the vehicle body, characterized in that the crushing device includes a box type housing and the weight block, power supply box, motor, transmission chain, first elastic member, second elastic member and driving gear set including multiple gears located on the same plane, which are located inside the box-type housing. The gear set is driven by a motor to rotate; the drive gear sets are driven by a transmission chain; a set of transmission chains and a drive gear set are respectively arranged on a set of opposite sides of the box-type housing, and the transmission chains are equally spaced as a whole A plurality of moving rods are provided; the moving rods are connected to two opposite sets of transmission chains, and the positions where the moving rods are connected to the transmission chains are installed inside the transmission chains, and the top of the weight block is hinged with a hook through the first elastic member. When the first elastic member is in the initial state, the hook is in a horizontal state, and the number of the weight blocks is not greater than the number of moving bars;
所述移动杆包括磁性相吸的电磁铁分段和永磁体分段,所述电磁铁分段和永磁体分段均通过第二弹性件连接在传送链上,初始状态下,所述电磁铁分段和永磁体分段保持水平并相接,所述箱式壳体靠近电磁铁分段一侧的侧壁上设有形状与传送链所围图案相同的环圈槽,所述电磁铁分段一端与环圈槽内壁接触,所述环圈槽分为电绝缘层段和导电层段;所述导电层通过导电线连接电源箱。The moving rod includes an electromagnet segment and a permanent magnet segment that are magnetically attracted to each other, and the electromagnet segment and the permanent magnet segment are all connected to the conveyor chain through a second elastic member. In the initial state, the electromagnet The segment and the permanent magnet segment are kept horizontal and connected, and the side wall of the box-type housing close to the electromagnet segment is provided with a ring groove with the same shape as the pattern surrounded by the conveyor chain. The electromagnet segment One end of the segment is in contact with the inner wall of the ring groove, and the ring groove is divided into an electric insulation layer segment and a conductive layer segment; the conductive layer is connected to the power supply box through a conductive wire.
本基础方案的工作原理为:电机通过驱动齿轮组传动带动链轮绕驱动齿轮组转动,而链轮通过移动杆固定重物块。其中,移动杆又分为电磁铁分段和永磁体分段,在箱式壳体侧壁设有与电磁铁分段接触的环圈槽,环状槽又分为导电层段和电绝缘层段。当电磁铁位于导电层段内时,电磁铁分段得电产生磁力且与永磁体分段相吸,可以固定重物段。当电磁铁分段位于电绝缘层段内时,电磁铁失电进而没有磁力,不与永磁体分段相吸,此时重物块克服第二弹性件的弹力落下,将重物块的重力势能转换成动能对路面进行破碎。电磁铁段和永磁体段又在第二弹性件的作用下处于水平状态,直到电磁铁段又移动到导电层段后产生磁力并与永磁体段连接。在移动杆随链轮移动过程中会又勾住挂钩并将重物块提起,便于下一次的破碎。The working principle of this basic scheme is: the motor drives the sprocket to rotate around the drive gear through the drive gear set, and the sprocket fixes the heavy object through the moving rod. Among them, the moving rod is divided into an electromagnet segment and a permanent magnet segment, and an annular groove in contact with the electromagnet segment is provided on the side wall of the box-type housing, and the annular groove is further divided into a conductive layer segment and an electrical insulating layer. part. When the electromagnet is located in the conductive layer segment, the electromagnet segment is electrified to generate magnetic force and attracts the permanent magnet segment to fix the heavy object segment. When the electromagnet segment is located in the electrical insulation layer segment, the electromagnet loses power and has no magnetic force, and does not attract the segment of the permanent magnet. At this time, the weight block overcomes the elastic force of the second elastic member and falls, and the gravity of the weight block Potential energy is converted into kinetic energy to crush the road surface. The electromagnet segment and the permanent magnet segment are again in a horizontal state under the action of the second elastic member, until the electromagnet segment moves to the conductive layer segment to generate magnetic force and is connected with the permanent magnet segment. When the moving rod moves with the sprocket, the hook will be hooked again and the heavy block will be lifted to facilitate the next crushing.
本基础方案的有益效果如下:1.本发明通过自由下落的重物块实现对路面的锤击,最大限度的利用了重物块的重力,并结合势能做功,达到以较小质量的物体产生较大冲压力的目的,有利于减少能源损耗,促进破碎效果;且结构设置合理且巧妙,操控方便,便于应用。2.本方案中移动杆分为电磁铁分段和永磁体愤分段,两者均是通过第二弹性件在原始状态下处于水平状态,保证即使在电磁铁失电的情况下,电磁铁分段和永磁体分段也能相抵,使得电磁铁分段和永磁体分段可以在电磁铁得电时连接。3.本发明中,挂钩通过第一弹性件与重物块连接,在原始状态下,挂钩处于水平状态,便于移动杆又通过挂钩将重物块提起。4.本发明的破碎装置中通过移动杆带动几个重物块沿传送链周期循环移动,而传送链由驱动齿轮组驱动,即只需控制电机驱动驱动齿轮组转动便可实现重物块的连续循环运作,控制简单,自动化程度高,便于应用。The beneficial effects of this basic scheme are as follows: 1. The present invention realizes the hammering on the road surface through the free-falling heavy block, utilizes the gravity of the heavy block to the greatest extent, and combines the potential energy to do work, so as to achieve the production of The purpose of greater punching force is beneficial to reduce energy loss and promote crushing effect; and the structure is reasonable and ingenious, easy to operate and easy to apply. 2. In this scheme, the moving rod is divided into electromagnet segment and permanent magnet segment, both of which are in the horizontal state in the original state through the second elastic member, so as to ensure that the electromagnet is divided even when the electromagnet is de-energized. The segment and the permanent magnet segment can also be offset so that the electromagnet segment and the permanent magnet segment can be connected when the electromagnet is energized. 3. In the present invention, the hook is connected to the heavy object through the first elastic member. In the original state, the hook is in a horizontal state, which is convenient for the moving rod to lift the heavy object through the hook. 4. In the crushing device of the present invention, the moving rod drives several heavy objects to move periodically along the transmission chain, and the transmission chain is driven by the driving gear set, that is, only need to control the rotation of the motor to drive the driving gear set to realize the crushing of the heavy objects. Continuous cycle operation, simple control, high degree of automation, easy to apply.
进一步,所述驱动齿轮组包括与电机连接的主动齿轮及与主动齿轮配合围成三角形的两个纵向对齐的被动齿轮,两个所述被动齿轮之间设有位于主动齿轮和被动齿轮之间的过渡齿轮,所述主动齿轮、被动齿轮和过渡齿轮均位于同一竖直平面内,所述传送链一次绕过主动齿轮、被动齿轮、过渡齿轮和被动齿轮。驱动齿轮组包括围成三角形的一个主动齿轮和两个被动齿轮,两个被动齿轮之间设有位于主动齿轮和被动齿轮之间的过渡齿轮,传送链从主动齿轮出发,先绕过上方被动齿轮,然后绕过过渡齿轮,最后再绕过下方被动齿轮并回到主动齿轮,传送链整体上等间距设有几根移动杆,重物块上设有能挂在移动杆上的挂钩。工作时,重物块被于上方被动齿轮处脱离移动杆而下落,于下方被动齿轮处再次被移动杆勾起,如此便能实现单个重物块的循环运作,而整个装置中有不止一个重物块,能使得当落至地面的重物块于下方被动齿轮处被勾起时,上方被动齿轮处刚好有一个重物块开始被释放而下落,从而实现连续性锤击路面;另外,破碎装置安装在载动车体上,故而,本发明能实现边移动边进行高密度连续性破碎工作,进一步提升破碎效果,进而提高破碎效率。Further, the drive gear set includes a driving gear connected to the motor and two longitudinally aligned driven gears that cooperate with the driving gear to form a triangle. The transition gear, the driving gear, the driven gear and the transition gear are all located in the same vertical plane, and the transmission chain once bypasses the driving gear, the driven gear, the transition gear and the driven gear. The drive gear set consists of a driving gear and two driven gears in a triangle, and a transition gear between the driving gear and the driven gear is arranged between the two driven gears. The transmission chain starts from the driving gear and bypasses the upper driven gear first. , then bypass the transition gear, and finally bypass the lower passive gear and return to the driving gear. The transmission chain is provided with several moving rods at equal intervals as a whole, and the heavy block is provided with hooks that can be hung on the moving rods. When working, the heavy block is dropped from the moving rod at the upper driven gear, and is picked up again by the moving rod at the lower driven gear, so that the cycle operation of a single heavy block can be realized, and there are more than one heavy block in the whole device. The block can make when the heavy object falling to the ground is picked up at the lower passive gear, there is just one heavy object at the upper passive gear that starts to be released and falls, so as to realize continuous hammering on the road surface; in addition, the crushing device It is installed on the vehicle body, so the present invention can realize high-density continuous crushing work while moving, further improve the crushing effect, and further improve the crushing efficiency.
进一步,所述被动齿轮所在侧的箱式壳体内壁中部固定有限位滑道,所述限位滑道与其连接箱式壳体相对的一侧与被动齿轮上传送链之间存在间隙,所述限位滑道内固定有一对位于水平面内的液压活塞,所述重物块两侧对应液压活塞的位置设有挡块,所述液压活塞顶部设有重量传感器;所述箱式壳体底面板上设有位于限位滑道正下方的通口,所述通口在长度方向由限位滑道正下方延伸至主动齿轮所在侧,所述通口的宽度不小于重物块的宽度,所述通口位于限位滑道正下方的一端下方设有能围绕重物块横截面周边的振动发生器,所述振动发生器上表面通过液压缸安装在箱式壳体下表面,所述振动发生器下表面设有若干滚轮,所述振动发生器通过导电线连接变压器。本发明在重物块的下落沿途设有限位滑道,可保证重物块垂直下落;限位滑道正下方设有能围绕重物块横截面周边的振动发生器,振动发生器上表面通过液压缸安装在箱式壳体下表面,振动发生器下表面设有若干滚轮,可避免路面对振动发生器的磨损。工作时,重物块沿限位滑道下落锤砸在路面上,液压缸驱动振动发生器在液压缸驱动下贴近的路面,并将振动传递给路面,使重物块作用点周围的路面产生共振而促进水泥路面的破碎,扩大一次破碎的路面面积,并促进提升水泥路面的破碎效果,提高破碎效率。Further, a limited slideway is fixed in the middle of the inner wall of the box-type housing on the side where the driven gear is located, and there is a gap between the side of the limited slideway opposite to its connection with the box-type housing and the transmission chain on the driven gear. A pair of hydraulic pistons located in the horizontal plane are fixed in the limit slideway, stoppers are provided on both sides of the weight block corresponding to the positions of the hydraulic pistons, and a weight sensor is provided on the top of the hydraulic pistons; There is a port located directly below the limit slideway, the port extends from directly below the limit slideway to the side where the driving gear is located in the length direction, and the width of the port is not less than the width of the weight block. A vibration generator that can surround the periphery of the cross-section of the weight block is provided under the end of the port located directly below the limit slideway. The upper surface of the vibration generator is installed on the lower surface of the box-type housing through a hydraulic cylinder, and the vibration occurs The lower surface of the device is provided with several rollers, and the vibration generator is connected to the transformer through conductive wires. In the present invention, a limit slideway is provided along the way of the heavy object falling, which can ensure the vertical fall of the heavy object; a vibration generator which can surround the periphery of the cross-section of the heavy object is arranged directly below the limit slideway, and the upper surface of the vibration generator passes through the The hydraulic cylinder is installed on the lower surface of the box-type housing, and the lower surface of the vibration generator is provided with a number of rollers, which can avoid the abrasion of the vibration generator by the road. When working, the heavy object falls along the limit slideway and hits the road surface, and the hydraulic cylinder drives the vibration generator to get close to the road surface under the drive of the hydraulic cylinder, and transmits the vibration to the road surface, so that the road surface around the point where the heavy object acts Resonance promotes the crushing of the cement pavement, expands the area of the primary crushed pavement, promotes the crushing effect of the cement pavement, and improves the crushing efficiency.
进一步,所述载动车体包括车头控制室、载板及车轮,车轮位于载板下端且与载板转动连接,车头控制室与载板连接;所述载板上设有位于后侧车轮后方的固定槽,所述固定槽朝向车头控制室的一侧下方固定有承托板,所述破碎装置置于承托板上,所述承托板的底面上对应通口的位置设有通孔,所述承托板的底面高于车轮的底部。可降低破碎装置的重心,有利于保障载动车体移动的稳定性。Further, the vehicle body includes a front control room, a carrier plate and wheels, the wheels are located at the lower end of the carrier plate and are connected to the carrier plate in rotation, and the front control room is connected to the carrier plate; the carrier plate is provided with a A fixing groove, a supporting plate is fixed below the side of the fixing groove facing the front control room, the crushing device is placed on the supporting plate, a through hole is provided on the bottom surface of the supporting plate corresponding to the opening, The bottom surface of the supporting plate is higher than the bottom of the wheel. The center of gravity of the crushing device can be lowered, which is beneficial to ensure the stability of the moving vehicle body.
进一步,所述主动齿轮和过渡齿轮均位于两个所述被动齿轮中心连线的中心线上。主动齿轮与两个被动齿轮围成等腰三角形,过渡齿轮与主动齿轮平齐,使得结构匀称,便于保障装置的稳定性。Further, both the driving gear and the transition gear are located on the center line of the line connecting the centers of the two driven gears. The driving gear and the two passive gears form an isosceles triangle, and the transition gear is flush with the driving gear, so that the structure is well-proportioned and the stability of the device is easily ensured.
进一步,所述挂钩连接重物块的一端设有直杆,位于过渡齿轮下方的被动齿轮所在范围内的移动杆在向主动齿轮移动的过程中能勾住落地后的重物块上的挂钩。重物块上的挂钩一旦脱离移动杆,在第一弹性件的复位作用下,挂钩处于水平状态,此时,因为驱动齿轮组和传送链于两侧相对设置,且连杆间距较大,在重物块的下落过程中,在相对较大的区域内无阻碍物,故而可直接设置直杆连接挂钩和重物块,以达到使挂钩能被下方的被动齿轮所在范围内的移动杆勾住的目的,进而促进循环运作。Further, one end of the hook connected to the heavy object is provided with a straight rod, and the moving rod located within the range of the passive gear below the transition gear can hook the hook on the heavy object after landing in the process of moving to the driving gear. Once the hook on the weight block is separated from the moving rod, under the reset action of the first elastic member, the hook is in a horizontal state. During the falling process of the heavy object, there is no obstacle in a relatively large area, so a straight rod can be directly set up to connect the hook and the heavy object, so that the hook can be hooked by the moving rod within the range of the passive gear below purpose, thereby promoting circular operation.
进一步,所述限位滑道包括两块相对设置的夹板,所述重物块下落时从两块夹板之间穿过。两块夹板与夹板所固定的箱式壳体侧壁配合从三面围绕下落的重物块,能满足对该重物块的导向限位要求,同时,与箱式壳体相对的一面敞开,便于移动杆勾住挂钩而拉起重物块,进而促进循环运作。Further, the limiting slideway includes two oppositely arranged splints, and the weight block passes between the two splints when falling. The two splints and the side wall of the box-type housing fixed by the splint cooperate with the falling heavy block from three sides, which can meet the guiding and limiting requirements of the heavy block. At the same time, the side opposite to the box-type housing is open, which is convenient The moving rod catches the hook and pulls the weight, which in turn facilitates the circulation.
进一步,两个所述被动齿轮之间的传送链部分的长度为相邻两移动杆之间间距的整数倍,该倍数至少为一。此时,能使得当落至地面的重物块于下方被动齿轮处被勾起时,上方被动齿轮处刚好有一个重物块开始被释放而下落,从而实现连续性锤击路面。Further, the length of the transmission chain part between the two driven gears is an integer multiple of the distance between two adjacent moving rods, and the multiple is at least one. At this time, when the heavy object falling to the ground is picked up at the lower driven gear, just one heavy object at the upper driven gear starts to be released and falls, thereby realizing continuous hammering on the road surface.
附图说明Description of drawings
图1为本发明的外部轮廓结构示意简图;Fig. 1 is a schematic diagram of the external outline structure of the present invention;
图2为载动车体的俯视示意简图;Fig. 2 is a top view schematic diagram of the vehicle body;
图3为破碎装置的内部结构示意主视图;Fig. 3 is a schematic front view of the internal structure of the crushing device;
图4为破碎装置的内部结构示意左视图;Fig. 4 is a schematic left view of the internal structure of the crushing device;
图5为环圈槽的结构示意图;Fig. 5 is the structural representation of ring groove;
图6为破碎装置的内部结构示意俯视图;Fig. 6 is a schematic top view of the internal structure of the crushing device;
图7为振动发生器的安装位置俯视图。Fig. 7 is a top view of the installation position of the vibration generator.
具体实施方式Detailed ways
下面通过具体实施方式对本发明作进一步详细的说明:The present invention will be described in further detail below by means of specific embodiments:
说明书附图中的附图标记包括:车头控制室1、载板2、车轮3、固定槽4、承托板5、直杆6、夹板7、载动车体10、箱式壳体11、重物块12、移动杆13、电磁铁分段131、永磁体分段132、传送链14、电机15、主动齿轮16、被动齿轮17、过渡齿轮18、第一扭簧19、破碎装置20、挂钩21、第二扭簧22、环圈槽23、电绝缘层24、导电层25、导电线26、电源箱27、变压器28、限位滑道29、液压活塞30、挡块31、重量传感器32、通口33、振动发生器34、液压缸35、滚轮36。The reference signs in the accompanying drawings of the specification include: front control room 1,
实施例基本如附图1及图2所示:一种移动式水泥路面破碎机,包括载动车体10及破碎装置20,载动车体10包括车头控制室1、载板2及车轮3,车轮3位于载板2下端且与载板2转动连接,车头控制室1与载板2连接。如图3、图4及图6所示,破碎装置20设于载板2上,破碎装置20包括箱式壳体11及设于箱式壳体11内部的重物块12、移动杆13、传送链14及驱动齿轮组,驱动齿轮组包括连接电机15的主动齿轮16及与主动齿轮16配合围成三角形的两个纵向对齐的被动齿轮17,两个被动齿轮17之间设有位于主动齿轮16和被动齿轮17之间的过渡齿轮18,一个驱动齿轮组的主动齿轮、被动齿轮和过渡齿轮位于同一竖直面内,传送链14从主动齿轮16出发,先绕过其中一个被动齿轮17,然后绕过过渡齿轮18,最后再绕过另一个被动齿轮17并回到主动齿轮16;箱式壳体11的一组相对侧面上各设一套传送链14和驱动齿轮组,移动杆13连接相对设置的两套传送链14,且移动杆13连接传送链14的位置穿设并铰接于传送链14内部,传送链14整体上等间距设有3~6根移动杆13(在本实施例中,设有5根移动杆13),重物块12顶端通过第一扭簧19铰接有与移动杆13断面直径相适配的挂钩21,第一扭簧19位于初始状态时,挂钩21位于水平状态,重物块12的数量不大于移动杆13的数量(在本实施例中,设有4个重物块12);The embodiment is basically shown in Figure 1 and Figure 2: a mobile cement pavement breaker, including a
如图4及图6所示,移动杆13包括磁性相吸的电磁铁分段131和永磁体分段132,电磁铁分段131和永磁体分段132均通过第二扭簧22连接在传送链14上,当第二扭簧22处于初始状态时,电磁铁分段131和永磁体分段132保持水平并相接,箱式壳体11对应电磁铁分段131背向永磁体分段132一端的侧壁上设有形状与传送链14所围图案相同的环圈槽23,如图5所示,电磁铁分段131的相应端延伸至接触环圈槽23内壁,环圈槽23对应两个被动齿轮17及它们之间的部分设有电绝缘层24,环圈槽23其他位置的内壁上均设有导电层25,导电层25通过导电线26连接位于箱式壳体11内底部的电源箱27;箱式壳体11内底部还设有与电源箱27连接的变压器28,电机15通过导电线26连接变压器28;As shown in Figures 4 and 6, the moving
如图3、图4及图6所示,被动齿轮17所在侧的箱式壳体11内壁中部固定有限位滑道29,所述限位滑道29与连接箱式壳体11相对的一侧与被动齿轮17上传送链14之间存在间隙,所述限位滑道29内固定有一对位于水平面内的液压活塞30,所述重物块12两侧对应液压活塞30的位置设有挡块31,所述液压活塞30顶部设有重量传感器32;所述箱式壳体11底面板上设有位于限位滑道29正下方的通口33,所述通口33在长度方向由限位滑道29正下方延伸至主动齿轮16所在侧,所述通口33的宽度不小于重物块12的宽度,如图7所示,所述通口33位于限位滑道29正下方的一端下方设有能围绕重物块12横截面周边的振动发生器34,所述振动发生器34上表面通过液压缸35安装在箱式壳体11下表面,所述振动发生器34下表面设有若干滚轮36,所述振动发生器34通过导电线26连接变压器28。As shown in Figure 3, Figure 4 and Figure 6, the middle part of the inner wall of the box-
在本实施例中,所述载板2上设有位于后侧车轮3后方的固定槽4,所述固定槽4朝向车头控制室1的一侧下方固定有承托板5,所述破碎装置20置于承托板5上,所述承托板5的底面上对应通口33的位置也掏空,所述承托板5的底面高于车轮3的底部。可降低破碎装置20的重心,有利于保障载动车体10移动的稳定性。In this embodiment, the
在本实施例中,所述主动齿轮16和过渡齿轮18均位于两个所述被动齿轮17中心连线的中心线上。主动齿轮16与两个被动齿轮17围成等腰三角形,过渡齿轮18与主动齿轮16平齐,使得结构匀称,便于保障装置的稳定性。In this embodiment, both the
在本实施例中,所述挂钩21连接重物块12的一端设有直杆6,所述直杆6的长度满足:位于过渡齿轮18下方的被动齿轮17所在范围内的移动杆13在向主动齿轮16移动的过程中刚好能勾住落地后的重物块12上的挂钩21。重物块12上的挂钩21一旦脱离移动杆13,在第一扭簧19的复位作用下,挂钩21处于水平状态,此时,因为驱动齿轮组和传送链14于两侧相对设置,且连杆间距较大,在重物块12的下落过程中,在相对较大的区域内无阻碍物,故而可直接设置直杆6连接挂钩21和重物块12,以达到使挂钩21能被下方的被动齿轮17所在范围内的移动杆13勾住的目的,进而促进循环运作。In this embodiment, one end of the
在本实施例中,所述限位滑道29包括两块相对设置的夹板7,所述重物块12下落时从两块夹板7之间穿过。两块夹板7与夹板7所固定的箱式壳体11侧壁配合从三面围绕下落的重物块12,能满足对该重物块12的导向限位要求,同时,与箱式壳体11相对的一面敞开,便于移动杆13勾住挂钩21而拉起重物块12,进而促进循环运作。In this embodiment, the limiting
在本实施例中,两个所述被动齿轮17之间的传送链14部分的长度为相邻两移动杆13之间间距的整数倍,该倍数至少为一(在本实施例中,该倍数为二)。此时,能使得当落至地面的重物块12于下方被动齿轮17处被勾起时,上方被动齿轮17处刚好有一个重物块12开始被释放而下落,从而实现连续性锤击路面。In this embodiment, the length of the part of the
上述移动式水泥路面破碎机的具体应用过程为:The specific application process of the above mobile cement pavement crusher is as follows:
(1)将载动车体10开至待破碎的水泥路面处,设定好电机15的输出转速,使得重物块12落至地面时,刚好有一根移动杆13位于下方被动齿轮17处,通过驱动控制液压缸35调节振动发生器34底面的滚轮36贴附路面,然后启动电机15和振动发生器34,驱动齿轮组开始转动,传送链14开始传输,移动杆13带着重物块12随传送链14前进(第二扭簧22处于初始状态,电磁铁分段131和永磁体分段132保持水平并相接,且电磁铁分段131和永磁体分段132在磁吸作用下紧紧连接在一起,使得移动杆13足以承担重物块12的重量而带着重物块12移动);(1) Drive the
(2)当移动杆13移动至电绝缘层24时,电磁铁分段131断电,与永磁体分段132之间的磁吸力消失,移动杆13仅靠第一扭簧19的弹力无法承担重物块12的重力,此时,移动杆13的两分段均向下转动彼此分离,重物块12下落,重物至限位滑道29内,开始时被液压活塞30阻挡,重物块12上的挡块31压迫重量传感器32,重量传感器32触发信号,液压活塞30启动收缩,解除对重物块12的阻挡作用,重物块12沿限位滑道29下落,穿过箱式壳体11底面板上的通口33,锤击水泥路面;同时,振动发生器34产生振动并传递给水泥路面,使重物块12作用点周边的水泥路面产生共振而破碎;(2) When the moving
(3)重物块12脱离移动杆13之后,移动杆13的两分段在第一扭簧19的复位作用下能恢复相接的状态,重物块12顶部的挂钩21在第一扭簧19的复位作用下处于水平状态;位于下方被动齿轮17处的移动杆13再次接触导电层25,电磁铁分段131带电,恢复与永磁体分段132的磁吸相接关系,保证带动重物块12,该移动杆13勾住落至地面后的挂钩21,然后继续随传送链14向前移动,顺利勾起重物块12,该重物块12静待第二次被释放下落;在前述移动杆13勾起重物块12的同时,上方被动齿齿轮处刚好有一根移动杆13失去磁吸力而释放另一个重物块12(在本实施例中,可设定在重物块12的下落时间内,传送链14移动刚好移动一个移动杆13间间距),则实现了连续性破碎。(3) After the
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, some modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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