CN108297852B - A ramp parking device for a trailer-type RV and its control method - Google Patents
A ramp parking device for a trailer-type RV and its control method Download PDFInfo
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- CN108297852B CN108297852B CN201810004688.9A CN201810004688A CN108297852B CN 108297852 B CN108297852 B CN 108297852B CN 201810004688 A CN201810004688 A CN 201810004688A CN 108297852 B CN108297852 B CN 108297852B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T13/00—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems
- B60T13/74—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive
- B60T13/746—Transmitting braking action from initiating means to ultimate brake actuator with power assistance or drive; Brake systems incorporating such transmitting means, e.g. air-pressure brake systems with electrical assistance or drive and mechanical transmission of the braking action
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2201/00—Particular use of vehicle brake systems; Special systems using also the brakes; Special software modules within the brake system controller
- B60T2201/06—Hill holder; Start aid systems on inclined road
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T2250/00—Monitoring, detecting, estimating vehicle conditions
- B60T2250/02—Vehicle mass
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Abstract
Description
技术领域technical field
本发明属于驻车技术研究领域,具体涉及一种用于拖挂式房车的坡道驻车装置及其控制方法。The invention belongs to the research field of parking technology, and in particular relates to a ramp parking device for a trailer-type RV and a control method thereof.
背景技术Background technique
驻车作为汽车一项基本性能要求,在普通汽车上得到了普遍使用。如果汽车驻车不稳定,就会存在后溜危险,在某些情况下会造成交通拥堵和事故。普通汽车的驻车方式大都是通过拉动手刹,带动钢丝,从而使制动蹄跟轮毂接触实现驻车。然而,拖挂式房车的结构是前车与车厢之间通过挂钩和电线连接,因此,它的驻车方式一般是先由驾驶员拉动手刹,使前车驻车,然后驾驶员下车给后车添加一些障碍物使之不能移动,实现驻车。采用这种驻车方式,驾驶员在较大坡度上驻车时,在自己踩住刹车的同时需要有乘客下车给后车车轮添加障碍物防止整车后溜,驾驶员一人无法完成驻车,这种驻车方式存在安全隐患。现有的拖挂式房车驻车如专利申请号为201621075601.X是在车架下面添加驻车支腿,通过驾驶员拉动拉杆,将支腿支撑地面,稳定房车。这种驻车方式仍需要有人下车拉动拉杆,当驾驶员下车的时候依然存在着后溜危险,并不能解决较大坡度驻车问题。专利申请号为200980136272.1所述,通过对阀的设计来利用气压给汽车驻车,这种驻车方式结构较为复杂,成本较高。本发明通过前后车之间信息传递,利用电机提供动力拉动钢丝,结构简单,成本较低,便于驾驶员驻车的同时也提高了驻车的安全性。Parking, as a basic performance requirement of automobiles, has been widely used in ordinary automobiles. If the car is parked erratically, there is a danger of back slipping, which in some cases can cause traffic jams and accidents. Most of the parking methods of ordinary cars are to pull the handbrake to drive the steel wire, so that the brake shoe is in contact with the wheel hub to achieve parking. However, the structure of the trailer-type RV is that the front car and the carriage are connected by hooks and wires. Therefore, its parking method is generally that the driver first pulls the handbrake to park the front car, and then the driver gets off the car to the rear. Add some obstacles to the car to make it unable to move to achieve parking. With this parking method, when the driver parks on a relatively large slope, he needs to have a passenger get off the car and add obstacles to the wheels of the rear car to prevent the vehicle from sliding backward while pressing the brakes himself. The driver cannot complete the parking by himself. , this way of parking poses a safety hazard. The existing trailer type RV parking, such as the patent application number 201621075601.X, is to add a parking leg under the frame, and the driver pulls the lever to support the leg on the ground to stabilize the RV. This parking method still requires someone to get off the car and pull the lever. When the driver gets off the car, there is still a danger of slipping back, and it cannot solve the problem of parking on a large slope. The patent application number is 200980136272.1, which uses air pressure to park the car by designing the valve. This parking method has a complex structure and high cost. The invention transmits information between the front and rear vehicles, uses the motor to provide power to pull the wire, has simple structure and low cost, is convenient for the driver to park, and also improves the safety of parking.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对上述问题提供一种用于拖挂式房车的坡道驻车装置及其控制方法。便于驾驶员驻车的同时可以保证驻车安全,也可以保证房车在较大坡度坡道上驻车时不会出现后溜或俯冲这样危险的状况。本发明的技术方案是拖挂式房车坡道驻车时,根据牛顿力学定律,由后车自身的重量和所处的坡度判断出驻车所需要的制动力,在前车拉手刹的同时,控制后车拉动钢丝,使前后车制动力等于所需的制动力,从而实现安全的同步驻车。The purpose of the present invention is to provide a ramp parking device for a trailer-type RV and a control method thereof in view of the above problems. It is convenient for the driver to park, and at the same time, it can ensure the safety of parking, and it can also ensure that the RV will not be in a dangerous situation such as back slipping or diving when parking on a relatively steep slope. The technical scheme of the present invention is that when the trailer-type RV is parked on a ramp, according to Newton's laws of mechanics, the braking force required for parking is determined from the weight of the rear car and the slope it is on, and when the front car pulls the handbrake, Control the rear car to pull the wire, so that the braking force of the front and rear cars is equal to the required braking force, so as to achieve safe synchronous parking.
本发明的技术方案是:一种用于拖挂式房车的坡道驻车装置,包括检测机构、执行机构、 ECU;The technical scheme of the present invention is: a ramp parking device for a trailer-type RV, comprising a detection mechanism, an executive mechanism, and an ECU;
所述执行机构包括电机、齿轮a、齿轮b、齿轮c、齿轮d、单向锁止装置、电磁离合器a、电磁离合器b、电磁继电器a、电磁继电器b、电磁继电器c、电磁继电器d、钢丝和制动蹄;所述电机通过电磁离合器a将动力传送到钢丝盘,驱动钢丝盘正反向转动;所述单向锁止装置固定安装在电机与电磁离合器a之间的转动轴上,所述单向锁止装置阻止电磁离合器a带动钢丝盘逆向转动;所述齿轮a固定安装在单向锁止装置与电磁离合器a之间的转动轴上,齿轮b固定安装在钢丝盘连接的转动轴上、且位于钢丝盘后面;齿轮d与齿轮a啮合、且齿轮d通过电磁离合器b将动力传送到齿轮c,齿轮c与齿轮b啮合;所述的钢丝盘缠绕钢丝,所述钢丝与制动蹄连接;The actuator includes a motor, gear a, gear b, gear c, gear d, one-way locking device, electromagnetic clutch a, electromagnetic clutch b, electromagnetic relay a, electromagnetic relay b, electromagnetic relay c, electromagnetic relay d, steel wire and brake shoes; the motor transmits power to the wire disc through the electromagnetic clutch a, and drives the wire disc to rotate in forward and reverse directions; the one-way locking device is fixedly installed on the rotating shaft between the motor and the electromagnetic clutch a, so the The one-way locking device prevents the electromagnetic clutch a from driving the wire disc to rotate in the opposite direction; the gear a is fixedly installed on the rotating shaft between the one-way locking device and the electromagnetic clutch a, and the gear b is fixedly installed on the rotating shaft connected to the wire disc and located behind the wire disc; gear d meshes with gear a, and gear d transmits power to gear c through electromagnetic clutch b, gear c meshes with gear b; the wire disc is wound with wire, and the wire is connected to the brake hoof connection;
所述检测机构检测后车车重M、坡道的角度y、手刹的位置和钢丝盘的转速w,并将检测到的信号发送给ECU;The detection mechanism detects the weight M of the rear vehicle, the angle y of the ramp, the position of the handbrake and the rotational speed w of the wire disc, and sends the detected signal to the ECU;
所述ECU包括输入模块、计算模块和输出模块;输出模块分别与电机、电磁继电器a、电磁继电器b、电磁继电器c、电磁继电器d、电磁离合器a和电磁离合器b电连接;所述输入模块用于接收检测机构检测的手刹的位置信号、后车车重M、坡道的角度y和钢丝盘的转速w,并传送到计算模块,计算模块根据接收到的信号计算后车所需要的驻车力F和所需拉动钢丝的位移行程s’,并将所需拉动钢丝的位移行程s’与钢丝已经运动的位移s比较,根据比较结果,输出模块发送信息分别控制电磁继电器a、电磁继电器b、电磁继电器c、电磁继电器d、电磁离合器a和电磁离合器b结合或断开,以及电机的正反转。The ECU includes an input module, a calculation module and an output module; the output module is respectively electrically connected to the motor, the electromagnetic relay a, the electromagnetic relay b, the electromagnetic relay c, the electromagnetic relay d, the electromagnetic clutch a and the electromagnetic clutch b; It is used to receive the position signal of the handbrake detected by the detection mechanism, the vehicle weight M of the rear vehicle, the angle y of the ramp and the rotational speed w of the wire disc, and send them to the calculation module. The calculation module calculates the parking required by the rear vehicle according to the received signal. Force F and the displacement stroke s' of the required pulling wire, and compare the displacement stroke s' of the required pulling wire with the displacement s that the wire has moved. According to the comparison result, the output module sends information to control the electromagnetic relay a and the electromagnetic relay b respectively. , electromagnetic relay c, electromagnetic relay d, electromagnetic clutch a and electromagnetic clutch b are combined or disconnected, and the forward and reverse rotation of the motor.
上述方案中,所述检测机构包括载重传感器、水平仪、手刹开关传感器和转速传感器;In the above solution, the detection mechanism includes a load cell, a level, a handbrake switch sensor and a rotational speed sensor;
所述载重传感器用于检测后车车重M;所述水平仪用于检测坡道的角度y;所述手刹开关传感器用于检测手刹的位置;所述转速传感器用于检测钢丝盘的转速w;所述载重传感器、水平仪、手刹开关传感器和转速传感器分别与ECU的输入模块连接。The load sensor is used to detect the rear vehicle weight M; the level is used to detect the angle y of the ramp; the handbrake switch sensor is used to detect the position of the handbrake; the rotational speed sensor is used to detect the rotational speed w of the wire disc; The load sensor, the level gauge, the handbrake switch sensor and the rotational speed sensor are respectively connected with the input module of the ECU.
上述方案中,所述单向锁止装置包括铰链、锁止外壁、锁止肋板、回位弹簧、限位块、锁止钢板和锁止轴;In the above solution, the one-way locking device includes a hinge, a locking outer wall, a locking rib, a return spring, a limit block, a locking steel plate and a locking shaft;
所述锁止外壁为圆形,所述锁止轴位于锁止外壁内,且锁止轴的圆周安装若干锁止肋板,锁止外壁的内侧安装若干锁止钢板,锁止钢板的一侧与锁止外壁铰接;所述锁止轴带动锁止肋板正向运动,锁止肋板挤压锁止钢板;所述回位弹簧的一端固定安装在锁止外壁的内侧、另一端抵在于锁止钢板下面;所述限位块的一侧安装在锁止外壁的内侧,锁止轴逆时针运动,锁止肋板带动锁止钢板向限位块运动,限位块的另一侧阻挡锁止钢板的另一侧逆向运动。The locking outer wall is circular, the locking shaft is located in the locking outer wall, and a number of locking ribs are installed on the circumference of the locking shaft, a number of locking steel plates are installed on the inner side of the locking outer wall, and one side of the locking steel plate is installed. It is hinged with the locking outer wall; the locking shaft drives the locking rib to move forward, and the locking rib squeezes the locking steel plate; one end of the return spring is fixedly installed on the inner side of the locking outer wall, and the other end is against the Below the locking steel plate; one side of the limit block is installed on the inner side of the locking outer wall, the locking shaft moves counterclockwise, the locking rib drives the locking steel plate to move toward the limit block, and the other side of the limit block blocks The other side of the locking plate moves in the opposite direction.
上述方案中,所述锁止肋板和锁止钢板的数量均为四个。In the above solution, the number of the locking ribs and the locking steel plates is four.
上述方案中,所述电机固定在后车车架上;In the above scheme, the motor is fixed on the frame of the rear vehicle;
上述方案中,所述转动轴与轴承内圈结合,轴承的外圈焊接在后车车架上。In the above solution, the rotating shaft is combined with the inner ring of the bearing, and the outer ring of the bearing is welded on the frame of the rear vehicle.
一种根据所述用于拖挂式房车的坡道驻车装置的控制方法,包括驻车步骤;A control method according to the ramp parking device for a trailer-type RV, comprising a parking step;
所述驻车步骤具体为:The parking steps are as follows:
步骤S1、所述检测机构将检测到的手刹信号、后车车重M、坡道的角度y传送到ECU的输入模块,输入模块将接收的信号传送到计算模块,计算模块判断驻车所需要的制动力F,判断所需拉动钢丝的实际位移行程s’;Step S1, the detection mechanism transmits the detected handbrake signal, the vehicle weight M of the rear vehicle, and the angle y of the ramp to the input module of the ECU, and the input module transmits the received signal to the calculation module, and the calculation module determines the parking requirements. the braking force F, and judge the actual displacement stroke s' of the required pulling wire;
步骤S2、ECU的输出模块给电磁继电器b、电磁继电器c和电磁离合器a发送信号,电磁继电器b、电磁继电器c和电磁离合器a分别结合,后车电源给电机供电,电机带动齿轮a正向转动,齿轮a通过电磁离合器a带动钢丝盘转动,所述钢丝盘拉动钢丝;Step S2, the output module of the ECU sends a signal to the electromagnetic relay b, the electromagnetic relay c and the electromagnetic clutch a, the electromagnetic relay b, the electromagnetic relay c and the electromagnetic clutch a are respectively combined, the rear vehicle power supply supplies power to the motor, and the motor drives the gear a to rotate in the forward direction , the gear a drives the wire disc to rotate through the electromagnetic clutch a, and the wire disc pulls the wire;
步骤S3、ECU输入模块接收检测机构检测的钢丝盘的转速w信号,并传送到计算模块,计算模块计算钢丝的位移s1,当s1=s’时,ECU的输出模块向电磁继电器b,电磁继电器c发送信号,电磁继电器b和电磁继电器c分别断开,电磁离合器a保持结合,单向锁止装置阻止电磁离合器a逆向转动,从而将钢丝盘锁止,防止钢丝拉动钢丝盘,实现驻车。Step S3, the ECU input module receives the rotational speed w signal of the steel wire disc detected by the detection mechanism, and transmits it to the calculation module, the calculation module calculates the displacement s 1 of the steel wire, and when s 1 =s', the output module of the ECU sends the electromagnetic relay b, The electromagnetic relay c sends a signal, the electromagnetic relay b and the electromagnetic relay c are disconnected respectively, the electromagnetic clutch a remains connected, and the one-way locking device prevents the electromagnetic clutch a from rotating in the reverse direction, thereby locking the wire disc, preventing the wire from pulling the wire disc, and realizing the standstill. car.
上述方案中,还包括解除驻车状态的步骤;In the above solution, the step of releasing the parking state is also included;
所述解除驻车状态的步骤具体为:The steps for releasing the parking state are as follows:
步骤S4、所述ECU的输入模块检测到检测机构输入的手刹信号由有变无时,输出模块向电磁继电器a、电磁继电器d和电磁离合器b发送信号,电磁继电器a、电磁继电器d和电磁离合器b分别结合,向电磁离合器a发送信号,电磁离合器a断开,后车电源控制电机反转,电机带动齿轮a,齿轮a带动齿轮d转动,齿轮d通过电磁离合器b带动齿轮c转动,齿轮c带动齿轮b转动,齿轮b带动钢丝盘运动,使钢丝反向移动;Step S4, when the input module of the ECU detects that the handbrake signal input by the detection mechanism changes from presence to absence, the output module sends a signal to the electromagnetic relay a, the electromagnetic relay d and the electromagnetic clutch b, and the electromagnetic relay a, the electromagnetic relay d and the electromagnetic clutch b. b are combined respectively, send a signal to electromagnetic clutch a, electromagnetic clutch a is disconnected, the rear vehicle power control motor reverses, the motor drives gear a, gear a drives gear d to rotate, gear d drives gear c to rotate through electromagnetic clutch b, and gear c rotates. Drive the gear b to rotate, and the gear b drives the wire disc to move, so that the wire moves in the opposite direction;
步骤S5、所述检测机构将钢丝盘的转速w信号发送给ECU的输入模块,输入模块将所述转速w信号传送到计算模块,计算模块计算钢丝的位移行程s2;当s2=s’时,ECU输出模块向电磁继电器a,电磁继电器d和电磁离合器b发送信号,电磁继电器a、电磁继电器d和电磁离合器b分别断开,解除驻车状态。Step S5, the detection mechanism sends the rotational speed w signal of the wire disc to the input module of the ECU, and the input module transmits the rotational speed w signal to the calculation module, and the calculation module calculates the displacement stroke s 2 of the wire; when s 2 =s' When the ECU output module sends a signal to the electromagnetic relay a, the electromagnetic relay d and the electromagnetic clutch b, the electromagnetic relay a, the electromagnetic relay d and the electromagnetic clutch b are respectively disconnected, and the parking state is released.
上述方案中,驻车所需要的制动力力F的计算公式为:In the above scheme, the calculation formula of the braking force F required for parking is:
F=M·g·sinyF=M·g·siny
其中,M为后车载重,y为坡道的角度,g为重力加速度。Among them, M is the weight of the rear vehicle, y is the angle of the ramp, and g is the acceleration of gravity.
上述方案中,所述拉动钢丝的实际位移行程s’的计算公式为:In the above scheme, the calculation formula of the actual displacement stroke s' of the pulling wire is:
s′=s″+es′=s″+e
其中,e为单向锁止装置的限位误差,e=1/4·π·d,d为钢丝盘内圈的直径;Among them, e is the limit error of the one-way locking device, e=1/4·π·d, and d is the diameter of the inner ring of the wire disc;
s”为计算模块根据制动力F计算出所需要的位移;因此,s" is the required displacement calculated by the calculation module according to the braking force F; therefore,
s′=s″+1/4·π·d。s'=s"+1/4·π·d.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.相比于驾驶员需要下车控制后车驻车,本发明装置通过驾驶员拉手刹就可以实现前后车同时驻车,提高了驾驶员的驻车便利性。1. Compared with the driver who needs to get off the car to control the rear car to park, the device of the present invention can realize the simultaneous parking of the front and rear cars by the driver pulling the handbrake, which improves the driver's parking convenience.
2.相比于在后车车轮添加障碍物以防止房车后溜这样一种驻车方式,本发明装置采用了主动控制方式,通过ECU判断所需的驻车力,并控制电机转动拉钢丝,使制动力满足所需驻车力,提高了驻车的安全性。2. Compared with a parking method such as adding obstacles to the rear wheels to prevent the RV from slipping backward, the device of the present invention adopts an active control method, judges the required parking force through the ECU, and controls the motor to rotate and pull the wire, Make the braking force meet the required parking force and improve the safety of parking.
3.本发明装置采用机械运动拉动钢丝驻车的方法,提高了驻车的稳定性。3. The device of the present invention adopts the method of pulling the steel wire to park by mechanical motion, which improves the stability of parking.
4.本发明装置结构较为简单,便于安装与维修。4. The structure of the device of the present invention is relatively simple, which is convenient for installation and maintenance.
5.相比于直接将钢丝位移拉到最大,本发明可以使驻车力可以灵活控制,减少对钢丝与制动蹄的压力,更好地保护驻车装置。5. Compared with directly pulling the displacement of the steel wire to the maximum, the present invention can flexibly control the parking force, reduce the pressure on the steel wire and the brake shoe, and better protect the parking device.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为锁止装置结构示意图;Figure 2 is a schematic structural diagram of a locking device;
图3为本发明电子控制系统结构示意图;3 is a schematic structural diagram of the electronic control system of the present invention;
图4为驻车工作流程图;Figure 4 is a flowchart of the parking operation;
图5为驻车状态动力传递图;Fig. 5 is the power transmission diagram of the parking state;
图6为解除驻车状态动力传递图。FIG. 6 is a power transmission diagram in a released parking state.
图中,1、载重传感器;2、水平仪;3、手刹开关传感器;4、后车电源;5、电磁继电器a;6、电磁继电器b;7、电机;8、齿轮a;9、单向锁止装置;901、铰链;902、锁止外壁; 903、锁止肋板;904、回位弹簧;905、限位块;906、锁止钢板;907、锁止轴10、电磁离合器a;11、制动蹄;12、钢丝;13、转速传感器;14、齿轮b;15、齿轮c;16、钢丝盘; 17、电磁离合器b;18、齿轮d;19、电磁继电器c;20、电磁继电器d;21、ECU。In the figure, 1. Load sensor; 2. Level gauge; 3. Handbrake switch sensor; 4. Rear vehicle power supply; 5. Electromagnetic relay a; 6. Electromagnetic relay b; 7. Motor; 8. Gear a; 9. One-way lock 901, hinge; 902, lock outer wall; 903, lock rib; 904, return spring; 905, limit block; 906, lock steel plate; 907, lock shaft 10, electromagnetic clutch a; 11 , brake shoe; 12, steel wire; 13, speed sensor; 14, gear b; 15, gear c; 16, wire disc; 17, electromagnetic clutch b; 18, gear d; 19, electromagnetic relay c; 20, electromagnetic relay d; 21. ECU.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于此。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited thereto.
图1所示为本发明所述用于拖挂式房车的坡道驻车装置的一种实施方式,所述用于拖挂式房车的坡道驻车装置包括检测机构、执行机构、电子控制单元ECU21。FIG. 1 shows an embodiment of the ramp parking device for a trailer-type RV according to the present invention, and the ramp-parking device for the trailer-type RV includes a detection mechanism, an actuator, and an electronic control unit. Unit ECU21.
所述检测机构包括载重传感器1、水平仪2、手刹开关传感器3和转速传感器13;所述载重传感器1用于检测后车车重M;所述水平仪2用于检测坡道的角度y;所述手刹开关传感器3用于检测手刹的位置;所述转速传感器13用于检测钢丝盘16的转速w;所述载重传感器1、水平仪2、手刹开关传感器3和转速传感器13分别ECU21连接。所述检测机构将检测到的后车车重M、坡道的角度y、手刹的位置和钢丝盘16的转速w信号发送给ECU21。The detection mechanism includes a load sensor 1, a
所述的执行机构包括后车电源4、电机7、齿轮a8、齿轮b14、齿轮c15、齿轮d18、单向锁止装置9、电磁离合器a10、电磁离合器b17、电磁继电器a5、电磁继电器b6、电磁继电器c19、电磁继电器d20、钢丝12和制动蹄11。所述后车电源4用于给电机7供电。所述电机7固定在后车车架上,可以通过交换电源正负极实现正反转,所述电机7通过电磁离合器 a10将动力传送到钢丝盘16,驱动钢丝盘16正反向转动。齿轮安装在转动轴上,与单向锁止装置9和电磁离合器形成动力传输路线。所述单向锁止装置9固定安装在电机7与电磁离合器a10之间的转动轴上,所述单向锁止装置9阻止电磁离合器a10带动钢丝盘16逆向转动;所述齿轮a8固定安装在单向锁止装置9与电磁离合器a10之间的转动轴上,齿轮b14固定安装在钢丝盘16连接的转动轴上、且位于钢丝盘16后面;齿轮d18与齿轮a8啮合、且齿轮 d18通过电磁离合器b17将动力传送到齿轮c15,齿轮c15与齿轮b14啮合;所述的钢丝盘16 缠绕钢丝12,所述钢丝12与制动蹄11连接;所述的制动蹄11用于和轮毂结合产生制动力。所述转动轴与轴承内圈结合,轴承的外圈焊接在车架上。The actuator includes a rear
如图2所示,所述单向锁止装置9用于在驻车完成时将钢丝盘16锁死。所述单向锁止装置9包括铰链901、锁止外壁902、锁止肋板903、回位弹簧904、限位块905、锁止钢板906和锁止轴907。As shown in FIG. 2 , the one-
将锁止外壁902固定在车架上,所述锁止外壁902为圆形,所述锁止轴907位于锁止外壁902内,且锁止轴907的圆周安装四个锁止肋板903,锁止外壁902的内侧安装四个锁止钢板906,锁止钢板906的一侧与锁止外壁902铰接;所述锁止轴907带动锁止肋板903正向运动,锁止肋板903挤压锁止钢板906;所述回位弹簧904的一端固定安装在锁止外壁902 的内侧、另一端抵在于锁止钢板906下面;所述限位块905的一侧安装在锁止外壁902的内侧,锁止轴907逆时针运动,锁止肋板903带动锁止钢板906向限位块905运动,限位块905 的另一侧阻挡锁止钢板906的另一侧逆向运动。The locking outer wall 902 is fixed on the frame, the locking outer wall 902 is circular, the locking shaft 907 is located in the locking outer wall 902, and four locking ribs 903 are installed on the circumference of the locking shaft 907, Four locking steel plates 906 are installed on the inner side of the locking outer wall 902, and one side of the locking steel plates 906 is hinged with the locking outer wall 902; the locking shaft 907 drives the locking rib 903 to move forward, and the locking rib 903 squeezes Press the locking steel plate 906; one end of the return spring 904 is fixedly installed on the inner side of the locking outer wall 902, and the other end abuts under the locking steel plate 906; one side of the limit block 905 is installed on the locking outer wall 902. On the inner side, the locking shaft 907 moves counterclockwise, the locking rib 903 drives the locking steel plate 906 to move toward the limit block 905 , and the other side of the limit block 905 blocks the reverse movement of the other side of the locking steel plate 906 .
当齿轮a8正向旋转时,锁止轴907带动锁止肋板903顺时针运动,锁止肋板903挤压锁止钢板906,锁止钢板906压动弹簧向下运动。当锁止肋板903与锁止钢板906分离后,锁止钢板906在回位弹簧904的作用下回到原先位置。当锁止轴907逆时针运动时,锁止肋板903会带动锁止钢板906向限位块905运动,当锁止钢板906与限位块905结合时,锁止轴 907便会被锁死而无法运动,从而使得与其连接的转动轴无法通过电磁离合器a10带动钢丝盘16逆向转动,从而将钢丝盘16锁止。When the gear a8 rotates forward, the locking shaft 907 drives the locking rib 903 to move clockwise, the locking rib 903 squeezes the locking steel plate 906, and the locking steel plate 906 presses the spring to move downward. After the locking rib 903 is separated from the locking steel plate 906 , the locking steel plate 906 returns to the original position under the action of the return spring 904 . When the locking shaft 907 moves counterclockwise, the locking rib 903 will drive the locking steel plate 906 to move toward the limit block 905. When the locking steel plate 906 is combined with the limit block 905, the locking shaft 907 will be locked. and cannot move, so that the rotating shaft connected to it cannot drive the
由于锁止肋板903间存在间隙,会存在一定的锁止误差e,锁止轴907正向转动结束后钢丝12会拉动钢丝盘16反向转动,带动单向锁止装置9的锁止轴907反向转动,从而带动锁止肋板903转动。锁止肋板903进一步带动锁止钢板906运动使之与限位块905结合,最终将是锁止907轴锁死。所以,锁止肋板903间的间隙决定了锁止误差e的大小。锁止肋板 903数量越大则锁止误差越小,但会增加制造难度,增加制造成本。锁止肋板903数量越小,锁止误差越大。优选的锁止肋板903的数量为四个。使锁止误差较小,且不会增加制造难度,和制造成本。Due to the gap between the locking ribs 903, there will be a certain locking error e. After the positive rotation of the locking shaft 907 is completed, the
图3所示,电子控制单元ECU21包括输入模块、计算模块和输出模块。输出模块分别与电机7、电磁继电器a5、电磁继电器b6、电磁继电器c19、电磁继电器d20、电磁离合器a10和电磁离合器b17电连接;所述输入模块用于接收检测机构检测的后车车重M、坡道的角度y、手刹的位置和钢丝盘16的转速w信号,并传送到计算模块,计算模块根据接收到的信号计算后车所需要的驻车力F和所需拉动钢丝的位移行程s’。As shown in FIG. 3, the electronic control unit ECU21 includes an input module, a calculation module and an output module. The output module is respectively electrically connected with the
其中,驻车所需要的制动力力F可用公式:Among them, the braking force F required for parking can be used as the formula:
F=M·g·sinyF=M·g·siny
计算模块根据制动力F计算出所需要的位移s”。由于单向锁止装置9有一定的限位误差 e,其中d为钢丝盘内圈的直径,所以拉动钢丝的实际位移行程s’的计算公式为:The calculation module calculates the required displacement s" according to the braking force F. Since the one-
s′=s″+e,s′=s″+e,
其中,e=1/4·π·dAmong them, e=1/4·π·d
因此,s′=s″+1/4·π·dTherefore, s'=s"+1/4·π·d
位移s可用以下公式计算:The displacement s can be calculated by the following formula:
s=π·d∫wdt,s=π·d∫wdt,
其中t为时间,d为钢丝盘16内圈的直径;w为钢丝盘16的转速;Wherein t is the time, d is the diameter of the inner ring of the
同时,计算模块需要将所计算的拉动钢丝的实际位移行程s’与钢丝已经运动的位移s比较,在s’大于s的情况下,控制装置继续工作,在s’等于s时,使装置停止工作。输出模块发送信息分别控制电磁继电器a5、电磁继电器b6、电磁继电器c19、电磁继电器d20、电磁离合器a10和电磁离合器b17结合或断开,以及电机7的正反转。At the same time, the calculation module needs to compare the calculated actual displacement stroke s' of the pulling wire with the displacement s that the wire has moved. In the case that s' is greater than s, the control device continues to work, and when s' is equal to s, the device is stopped. Work. The output module sends information to control electromagnetic relay a5, electromagnetic relay b6, electromagnetic relay c19, electromagnetic relay d20, electromagnetic clutch a10 and electromagnetic clutch b17 to connect or disconnect, and the forward and reverse rotation of
如图4所示,根据所述用于拖挂式房车的坡道驻车装置的控制方法,包括驻车步骤和解除驻车状态的步骤。As shown in FIG. 4 , according to the control method of the ramp parking device for a trailer-type RV, it includes a parking step and a step of releasing the parking state.
所述驻车步骤具体包括以下过程:The parking step specifically includes the following processes:
步骤S1、所述检测机构的手刹开关传感器3检测到手刹的位置,载重传感器1检测到后车车重M,水平仪2检测到坡道的角度y,检测机构将检测到的手刹信号、后车车重 M、坡道的角度y传送到ECU21的输入模块,输入模块将接收的信号传送到计算模块,计算模块根据后车车重M和坡道的角度y判断驻车所需要的制动力F,判断所需拉动钢丝的实际位移行程s’;Step S1, the
步骤S2、ECU21的输出模块给电磁继电器b6、电磁继电器c19和电磁离合器a10发送信号,电磁继电器b6、电磁继电器c19和电磁离合器a10分别结合,后车电源4给电机7供电,电机7带动齿轮a8正向转动,齿轮a8通过转动轴、单向锁止装置9使电磁离合器a10 带动钢丝盘16转动,所述钢丝盘16拉动钢丝12;驻车状态下动力传输路线如图5所示;Step S2, the output module of the
步骤S3、ECU21输入模块接收检测机构的转速传感器13检测到的钢丝盘16转速w,并传送到计算模块,计算模块计算钢丝12的位移s1,当s1=s’时,ECU21的输出模块向电磁继电器b6,电磁继电器c19发送信号,电磁继电器b6和电磁继电器c19分别断开,电磁离合器a10保持结合,单向锁止装置9阻止电磁离合器a10逆向转动,从而将钢丝盘16锁止,防止钢丝12拉动钢丝盘16,实现驻车。Step S3, the input module of the
所述解除驻车状态的步骤具体包括以下过程:The step of releasing the parking state specifically includes the following processes:
步骤S4、所述ECU21的输入模块检测到检测机构输入的手刹信号由有变无时,输出模块向电磁继电器a5、电磁继电器d20和电磁离合器b17发送信号,电磁继电器a5、电磁继电器d20和电磁离合器b17分别结合,向电磁离合器a10发送信号,电磁离合器a10断开,后车电源4控制电机7反转,电机7带动齿轮a8,齿轮a8带动齿轮d18转动,齿轮d18通过电磁离合器b17带动齿轮c15转动,齿轮c15带动齿轮b14转动,齿轮b14带动钢丝盘16运动,使钢丝12反向移动;该状态下动力传输路线如图6所示;Step S4, when the input module of the
步骤S5、所述检测机构将钢丝盘16的转速w信号发送给ECU21的输入模块,输入模块将所述转速w信号传送到计算模块,ECU21的计算模块计算钢丝的位移行程s2;当s2=s’时, ECU21输出模块向电磁继电器a5,电磁继电器d20和电磁离合器b17发送信号,电磁继电器 a5、电磁继电器d20和电磁离合器b17分别断开,解除驻车状态。Step S5, the detection mechanism sends the rotational speed w signal of the
本发明在房车后车车架装上电机7、齿轮、钢丝盘16等机构,钢丝12与钢丝盘16缠绕。驾驶员进行坡道驻车时,通过拉手刹将前车制动的同时,电子控制单元ECU21控制电磁继电器b6,电磁继电器c19与电磁离合器a10结合,后车电源4给电机7供电使齿轮a8转动,从而带动钢丝盘16转动与钢丝12运动,最终使制动蹄11与轮毂结合,实现后车的驻车。完成驻车后,单向锁止装置9将钢丝盘16锁死,防止后溜。同时,电磁继电器b6,电磁继电器 c19断开。当解除驻车状态时,驾驶员松动手刹,电子控制单元ECU21控制电磁离合器a10 断开,电磁继电器a5、电磁继电器d20与电磁离合器b17结合,由后车电源4控制电机7反转,最终使制动蹄11与轮毂解除接触状态,实现驻车状态的解除。本装置提高了拖挂式房车驾驶员坡道驻车的便利性与安全性。In the present invention, a
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施例的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施例或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not intended to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
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CN108297852A (en) | 2018-07-20 |
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