CN108273828B - A comprehensive sorting system for municipal solid waste - Google Patents
A comprehensive sorting system for municipal solid waste Download PDFInfo
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- CN108273828B CN108273828B CN201810048849.4A CN201810048849A CN108273828B CN 108273828 B CN108273828 B CN 108273828B CN 201810048849 A CN201810048849 A CN 201810048849A CN 108273828 B CN108273828 B CN 108273828B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/13—Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft and combined with sifting devices, e.g. for making powdered fuel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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Abstract
Description
技术领域technical field
本发明涉及固体废弃物处理技术领域,更具体的说是涉及一种城市生活垃圾综合分选系统。The invention relates to the technical field of solid waste treatment, and more particularly to a comprehensive sorting system for urban domestic waste.
背景技术Background technique
随着城市化的快速发展,城市生活垃圾的种类和产生量均不断增加,城市生活垃圾处理方式也在不断发展,城市生活垃圾的资源回收和再利用已经成为城市生活垃圾处理的主要趋势。根据生活垃圾的性质对城市生活垃圾进行再利用,可以使垃圾变废为宝,对社会和国家大有益处。要实现垃圾的回收利用,首先要对垃圾进行分类,虽然目前提倡人们在丢弃垃圾的时候按照垃圾箱上的提示将垃圾丢入到对应的垃圾箱中,但在实际生活中人们很少按照分类提示丢弃垃圾。With the rapid development of urbanization, the types and volumes of MSW are increasing, and the methods of MSW treatment are also developing. The resource recovery and reuse of MSW has become the main trend of MSW treatment. Reusing municipal solid waste according to the nature of domestic waste can turn waste into treasure, which is of great benefit to society and the country. In order to realize the recycling of garbage, the garbage must first be classified. Although it is currently recommended that people follow the instructions on the garbage can to throw the garbage into the corresponding garbage can, in actual life, people rarely follow the classification. Tip to throw away trash.
现有的垃圾分选技术方法主要为单一分选技术如磁选、风选、滚筒筛选等,但单一分选技术的分选效率不高,一般不超过65%,其中可回收利用的物质的分选率更是不超过30%。单一分选技术的效率和效果较低,远远不能满足城市生活垃圾资源化处理的需要。The existing waste sorting technology methods are mainly single sorting technology such as magnetic separation, air separation, drum screening, etc., but the sorting efficiency of a single sorting technology is not high, generally not more than 65%, of which recyclable materials are recycled. The sorting rate is no more than 30%. The efficiency and effect of a single sorting technology is low, and it is far from meeting the needs of urban domestic waste recycling.
因此,如何提供一种城市生活垃圾综合分选系统是本领域技术人员亟需解决的问题。Therefore, how to provide a comprehensive sorting system for municipal solid waste is an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种城市生活垃圾综合分选系统,通过破碎筛分一体机将破碎和筛分集中到一个机器内,垃圾处理效率高,且经过破碎、筛分处理的垃圾分别进行不同的分选阶段,分选精度高,应用前景广阔。In view of this, the present invention provides a comprehensive sorting system for municipal solid waste, which integrates crushing and screening into one machine through a crushing and screening integrated machine, which has high waste treatment efficiency and separates the crushed and screened waste. Different sorting stages are carried out, the sorting accuracy is high, and the application prospect is broad.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种城市生活垃圾综合分选系统,包括:破碎筛分一体机、第一磁选区、第二磁选区和风选区;其中,破碎筛分一体机包括筛上物排出口和筛下物排出口;A comprehensive sorting system for municipal solid waste, comprising: a crushing and screening integrated machine, a first magnetic separation zone, a second magnetic separation zone and a wind selection zone; wherein the crushing and screening integrated machine comprises an over-screen material discharge port and an under-screen material discharge port;
破碎筛分一体机将垃圾进行破碎筛分后分为筛上物和筛下物;其中,筛下物通过筛下物排出口排出,并经过第一磁选区进行分离、堆积;筛上物通过筛上物排出口排出,并依次经过第二磁选区和风选区进行分离。The crushing and screening integrated machine crushes and sieves the garbage into oversize and undersize; the undersize is discharged through the undersize discharge port, and is separated and accumulated through the first magnetic separation zone; the oversize passes through the The sieves are discharged from the outlet, and then pass through the second magnetic separation zone and the wind separation zone for separation.
优选的,破碎筛分一体机包括:筛筒;其中筛筒底部安装有筛下物排出口和筛上物排出口;筛筒的外部顶端安装有投料口;筛筒内部安装有传动轴;传动轴上固定有多个破碎锤;传动轴和破碎锤在减速机和电动机的带动下旋转,其生产能力为30~50t/h。Preferably, the integrated crushing and screening machine comprises: a sieve drum; wherein the bottom of the sieve drum is provided with a discharge port for under-sieves and an oversize material; a feeding port is installed on the outer top of the sieve drum; a drive shaft is installed inside the sieve drum; A plurality of breakers are fixed on the shaft; the drive shaft and breakers rotate under the drive of the reducer and the motor, and the production capacity is 30-50t/h.
优选的,筛筒与水平面之间的夹角为6°~10°。Preferably, the included angle between the sieve drum and the horizontal plane is 6°˜10°.
优选的,电动机固定于支架上。Preferably, the motor is fixed on the bracket.
优选的,还包括:隔尘罩;隔尘罩罩设于筛筒外部。Preferably, it also includes: a dust cover; the dust cover is arranged outside the screen cylinder.
优选的,第一磁选区位于筛下物排出口的下方,且第一磁选区包括:第一磁板及固定于第一磁板表面的多个第一磁铁块;第一磁板的左下方设置有渗滤液滤板;渗滤液滤板底部有渗滤液回流管。Preferably, the first magnetic separation area is located below the undersize discharge port, and the first magnetic separation area includes: a first magnetic plate and a plurality of first magnet blocks fixed on the surface of the first magnetic plate; the lower left of the first magnetic plate A leachate filter plate is arranged; the bottom of the leachate filter plate is provided with a leachate return pipe.
优选的,第二磁选区位于筛上物排出口右侧,且第二磁选区包括:传送带;平行设置于传送带顶部的第二磁板;第二磁板的底面固定多个第二磁铁块。Preferably, the second magnetic separation area is located on the right side of the oversize discharge outlet, and the second magnetic separation area includes: a conveyor belt; a second magnetic plate arranged in parallel on the top of the conveyor belt;
优选的,传动轴一端通过固定块固定在所述破碎筛分一体机左侧;另一端穿过所述破碎筛分一体机右侧机体,依次连接所述减速机和所述电动机;所述电动机通过支架固定;其中,支架的底端与第二磁板固定。Preferably, one end of the transmission shaft is fixed on the left side of the integrated crushing and screening machine through a fixing block; the other end passes through the right body of the integrated crushing and screening machine, and is connected to the reducer and the motor in sequence; the motor It is fixed by a bracket; wherein, the bottom end of the bracket is fixed with the second magnetic plate.
优选的,第一磁板与水平面之间的夹角为25°~35°;第二磁板与水平面之间的角度为45°~55°;且第一磁板上均匀固定有多个第一磁铁块;第二磁板上均匀固定有多个第二磁铁块;并且第一磁铁块的尺寸小于第二磁铁块的尺寸,第一磁铁块在单位面积的数量多于第二磁铁块在单位面积的数量。Preferably, the angle between the first magnetic plate and the horizontal plane is 25° to 35°; the angle between the second magnetic plate and the horizontal plane is 45° to 55°; and the first magnetic plate is evenly fixed with a plurality of a magnet block; a plurality of second magnet blocks are evenly fixed on the second magnet plate; and the size of the first magnet block is smaller than that of the second magnet block, and the number of the first magnet blocks per unit area is more than that of the second magnet blocks quantity per unit area.
优选的,导流板7左端连接有有机物收集箱6。Preferably, the organic
优选的,导流板7与壳体围设成可燃物收集通道8。Preferably, the
优选的,风选区包括:位于传送带顶端下方的风机。Preferably, the winnowing area includes: a fan located below the top of the conveyor belt.
经由上述的技术方案可知,与现有技术相比,本发明公开提供了一种城市生活垃圾综合分选系统,通过第一磁选区、第二磁选区和风选区实现对不同粒径、不同重量的垃圾进行不同的分选,有效提高了分选精度。It can be seen from the above technical solutions that, compared with the prior art, the present invention provides a comprehensive sorting system for municipal solid waste, which realizes the separation of different particle sizes and different weights through the first magnetic separation area, the second magnetic separation area and the wind selection area. The garbage is sorted differently, which effectively improves the sorting accuracy.
而且,本发明中公开的破碎筛分一体机将垃圾破碎和筛分工艺结合到一起,大大节省了垃圾处理的时间和空间,提高了处理效率。Moreover, the integrated crushing and screening machine disclosed in the present invention combines the waste crushing and screening processes, which greatly saves time and space for waste treatment and improves the treatment efficiency.
因此,综上所述,本发明提供的城市生活垃圾综合分选系统具有广阔的应用前景。Therefore, in summary, the comprehensive sorting system for municipal solid waste provided by the present invention has broad application prospects.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1附图为本发明提供的城市生活垃圾综合分选系统的结构示意图;Fig. 1 accompanying drawing is a schematic structural diagram of a comprehensive sorting system for municipal solid waste provided by the present invention;
图2附图为本发明提供的破碎筛分一体机的结构示意图;Fig. 2 accompanying drawing is the structural representation of the integrated crushing and screening machine provided by the present invention;
图3附图为本发明提供的第一磁选区的结构示意图;Fig. 3 accompanying drawing is the structural schematic diagram of the first magnetic separation zone provided by the present invention;
图4附图为本发明提供的第二磁选区的结构示意图。FIG. 4 is a schematic diagram of the structure of the second magnetic separation zone provided by the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种城市生活垃圾综合分选系统,包括:破碎筛分一体机1、第一磁选区、第二磁选区和风选区5;其中,破碎筛分一体机1包括筛上物排出口110和筛下物排出口109;A comprehensive sorting system for municipal solid waste, comprising: a crushing and screening integrated
破碎筛分一体机1将垃圾进行破碎筛分后分为筛上物和筛下物;其中,筛下物通过筛下物排出口109排出,并经过第一磁选区进行分离、堆积;筛上物通过筛上物排出口110排出,并依次经过第二磁选区和风选区5进行分离。The crushing and screening integrated
本发明中公开的城市生活垃圾综合分选系统将破碎和筛分的处理步骤都集中在破碎筛分一体机中,大大节省了垃圾处理的时间和空间,得到的筛上物和筛下物分别进行不同的分选处理,提高了分选精度,为后续的资源化处理奠定了基础。The comprehensive sorting system for municipal solid waste disclosed in the present invention concentrates the processing steps of crushing and screening in an integrated crushing and screening machine, which greatly saves time and space for waste treatment. Different sorting processes are carried out to improve the sorting accuracy and lay a foundation for subsequent resource processing.
为了进一步优化上述技术方案,破碎筛分一体机1包括:筛筒103;其中筛筒103底部安装有筛下物排出口109和筛上物排出口110;筛筒103的外部顶端安装有投料口101;筛筒103内部安装有传动轴106;传动轴106上固定有多个破碎锤107;传动轴106和破碎锤107在减速机105和电动机104的带动下同步旋转,其生产能力为30~50t/h。In order to further optimize the above technical solution, the integrated crushing and
本发明中提供的破碎筛分一体机将破碎和筛分集中到一个机器内,大大节省了垃圾处理的时间和空间,提高了处理效率。The integrated crushing and screening machine provided in the present invention integrates crushing and screening into one machine, which greatly saves time and space for garbage disposal and improves disposal efficiency.
为了进一步优化上述技术方案,筛筒103与水平面之间的夹角为6°~10°。In order to further optimize the above technical solution, the angle between the
为了进一步优化上述技术方案,电动机104固定于支架111上。In order to further optimize the above technical solution, the
为了进一步优化上述技术方案,还包括:隔尘罩102;隔尘罩102罩设于筛筒103外部,以防止内部灰尘排出设备外。In order to further optimize the above technical solution, it also includes: a
为了进一步优化上述技术方案,第一磁选区位于筛下物排出口109的下方,且第一磁选区包括:第一磁板2及固定于第一磁板2表面的多个第一磁铁块201;第一磁板2的左下方设置有渗滤液滤板12;渗滤液滤板12底部有渗滤液回流管606。In order to further optimize the above technical solution, the first magnetic separation area is located below the
为了进一步优化上述技术方案,第二磁选区位于筛上物排出口110右侧,且第二磁选区包括:传送带4;平行设置于传送带4顶部的第二磁板3;第二磁板3的底面固定多个第二磁铁块301。In order to further optimize the above technical solution, the second magnetic separation area is located on the right side of the
传送带4包括:第一水平部和第一倾斜部;第二磁板3包括第二水平部和第二倾斜部;且第一水平部和第二水平部平行设置,第一倾斜部和第二倾斜部平行设置。The
为了进一步优化上述技术方案,传动轴106一端通过固定块108固定在破碎筛分一体机1左侧;另一端穿过破碎筛分一体机1右侧机体,依次连接减速机105和电动机104;电动机104通过支架111固定;其中,支架111的底端与第二磁板3固定。In order to further optimize the above technical solution, one end of the
为了进一步优化上述技术方案,第一磁板2与水平面之间的夹角为25°~35°;第二磁板3与水平面之间的角度为45°~55°;且第一磁板2上均匀固定有多个第一磁铁块201;第二磁板2上均匀固定有多个第二磁铁块301;并且第一磁铁块201的尺寸小于第二磁铁块301的尺寸,第一磁铁块201在单位面积的数量多于第二磁铁块301在单位面积的数量。In order to further optimize the above technical solution, the angle between the first
为了进一步优化上述技术方案,风选区5包括:位于传送带4顶端下方的风机。In order to further optimize the above technical solution, the wind selection area 5 includes: a fan located below the top end of the
从筛下物排出口排出的筛下物经第一磁选区分离出小粒径含铁物质,等待后续填埋处理;从筛上物排出口排出的筛上物经第二磁选区分离出大粒径含铁物质后,再经风选区,将筛上物中重量不同的可燃物和有机物分离开来,其中,有机物进入有机物收集箱6等待后续处理,可燃物进入可燃物收集通道8等待后续资源化和处理。The undersize discharged from the undersieve discharge port is separated from the iron-containing substances with small particle size by the first magnetic separation zone, waiting for subsequent landfill treatment; After the particle size iron-containing substances, through the air selection area, the combustibles and organic substances with different weights in the sieve are separated, wherein the organic substances enter the organic
其中,还要进行说明的是,本发明中论述到的关于上、下、左、右等关于方位的表述都是以垃圾处理的工艺流程的方向为参考基准的。Among them, it should also be noted that the expressions about the orientation of up, down, left, right, etc. discussed in the present invention are all based on the direction of the technological process of garbage disposal.
下面结合垃圾的处理过程对本发明提供的综合分选系统作进一步说明。The comprehensive sorting system provided by the present invention will be further described below in conjunction with the garbage disposal process.
经过人工初步分拣出的塑料、金属等可回收物后的生活垃圾首先通过投料口进入破碎筛分一体机的筛筒内,垃圾被破碎锤破碎后粒径小于30mm,其中,粒径为10~30mm之间的垃圾作为筛上物由筛上物排出口排出,并降落至传送带上,粒径小于10mm的垃圾则作为筛下物,透过筛筒进入筛下物排出口中。The domestic garbage after the plastic, metal and other recyclables that have been manually sorted out first enters the screen cylinder of the integrated crushing and screening machine through the feeding port. The rubbish between ~30mm is discharged from the sieve discharge port as the sieve, and falls on the conveyor belt, and the garbage with a particle size of less than 10mm is regarded as the sieve and enters the sieve discharge port through the sieve cylinder.
筛下物通过筛下物排出口滑至综合分选区的第一磁板上,其中小粒径含铁物质吸附在第一磁铁块的表面上;在重力的作用下,筛下物中的渣土、沙石、碎玻璃等无机物慢慢滑落到第一磁板底部并逐渐堆积,定期进行清理填埋处理;由筛筒流出的垃圾渗滤液经过第一磁板流至渗滤液滤板上,透过渗滤液滤板后被渗滤液回流管收集,再被送入有机物收集箱中用于等待后续处理;被第一磁铁块吸附的含铁物质定期进行回收处理。The undersize slides to the first magnetic plate of the comprehensive sorting area through the undersize discharge port, and the iron-containing substances with small particle size are adsorbed on the surface of the first magnet block; under the action of gravity, the slag in the undersize Inorganic substances such as soil, sand, gravel and broken glass slowly slide down to the bottom of the first magnetic plate and gradually accumulate, and are cleaned and landfilled regularly; the landfill leachate flowing out of the sieve cylinder flows through the first magnetic plate to the leachate filter plate , after passing through the leachate filter plate, it is collected by the leachate return pipe, and then sent to the organic matter collection box for waiting for subsequent processing; the iron-containing substances adsorbed by the first magnet block are regularly recycled.
筛上物降落至传送带后被逐渐提升,在提升过程中,筛上物中的大粒径含铁物质被吸附于第二磁铁块上,其余筛上物则继续移动至传送带顶端,并依次下落;筛上物中的有机物和可燃物由于重量的不同,在第一风机斜向上的风力作用下,运动路径发生偏移,但二者的路径偏移程度不同。筛上物中含水率较高的厨余垃圾等有机物的重量比树叶、布片、秸秆、杂草等可燃物的重量大,在相同风力作用条件下,有机物受风机的斜向上风力作用的影响较小,其运动路径只略微发送偏移,同时由于导流板的协助作用,有机物得以顺利降落到有机物收集箱中等待后续处理,而重量较小的树叶、布片、秸秆、杂草等可燃物则继续向前方以抛物线路径运动,最终降落至可燃物收集通道中逐渐堆积。After falling to the conveyor belt, the material on the sieve is gradually lifted. During the lifting process, the iron-containing substances with large particle size in the sieve are adsorbed on the second magnet block, and the remaining materials on the sieve continue to move to the top of the conveyor belt and fall in sequence. ; Due to the difference in weight of organic matter and combustible matter in the sieve, under the action of the wind force in the oblique upward direction of the first fan, the movement path deviates, but the degree of path deviation of the two is different. The weight of organic matter such as kitchen waste with high moisture content in the sieve is larger than that of combustible materials such as leaves, cloth pieces, straw, weeds, etc. Under the same wind force, the organic matter is affected by the oblique upward wind force of the fan Smaller, its movement path is only slightly offset. At the same time, thanks to the assistance of the deflector, the organic matter can be smoothly dropped into the organic matter collection box for subsequent processing, while the leaves, cloth pieces, straws, weeds, etc. The object continues to move forward in a parabolic path, and finally falls into the combustible material collection channel and gradually accumulates.
本发明提供的城市生活垃圾综合分选系统使得垃圾中的有机物、可燃物和磁铁的资源回收利用率可达到95%以上,具有广阔的应用前景。The comprehensive sorting system for municipal solid waste provided by the invention enables the resource recovery rate of organic matter, combustible matter and magnets in the waste to reach more than 95%, and has broad application prospects.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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