CN108208917A - A kind of preparation method of novel tobacco product dedicated foil - Google Patents
A kind of preparation method of novel tobacco product dedicated foil Download PDFInfo
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
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Abstract
本发明提供一种新型烟草制品专用薄片的制备方法,包括如下步骤:1)将烟叶粉碎成为烟粉;2)将烟粉与水在均质反应釜中进行充分混合;3)称取外加纤维,采用盘磨打浆,再经过均质泵分散后加入均质反应釜中与步骤2)中物料混合均匀;4)称取雾化剂,加入均质反应釜与步骤3)中物料混合均匀;5)称取胶黏剂,并配制成为2%浓度的溶液:6)将步骤5)中配制好的溶液加入均质反应釜与步骤4)中物料混合均匀;7)将步骤6)中混合好的物料采用真空干燥设备进行脱水;8)将步骤7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品。本发明将稠浆法和辊压法进行有机结合,解决原料的混合均匀性问题。The invention provides a method for preparing a special sheet for tobacco products, which comprises the following steps: 1) crushing tobacco leaves into smoke powder; 2) fully mixing the smoke powder and water in a homogeneous reaction kettle; 3) weighing the added fiber , beating by disc grinding, and then dispersed by a homogeneous pump, then added to the homogeneous reactor and mixed with the materials in step 2) uniformly; 4) Weighing the atomizer, adding the homogeneous reactor and mixed with the materials in step 3); 5) Weigh the adhesive and prepare a solution with a concentration of 2%: 6) Add the solution prepared in step 5) to the homogeneous reactor and mix with the materials in step 4); 7) Mix the solution in step 6) The good material is dehydrated by vacuum drying equipment; 8) The material dehydrated in step 7) is formed by a roller press, dried and shredded, and prepared into a heat-not-burn tobacco product. The invention organically combines the thick slurry method and the rolling method to solve the problem of mixing uniformity of raw materials.
Description
技术领域technical field
本发明涉及烟草薄片技术领域,具体是一种新型烟草制品专用薄片的制备方法。The invention relates to the technical field of tobacco sheets, in particular to a method for preparing a new type of sheet specially used for tobacco products.
背景技术Background technique
近年来,电子烟、加热不燃烧烟草制品等新型烟草制品正在快速兴起,烟草行业高度关注新型烟草制品的技术发展趋势和产业发展态势。加热不燃烧烟草制品作为新型烟草制品中的重要产品,是利用外部热源加热烟草而不是点燃烟草以产生烟草风味气体,有炭加热、电加热等方式。针对加热不燃烧烟草制品的特点,开发出加热不燃烧烟草制品专用薄片,实现其香气承载、雾化等核心功能,对新型烟草制品的发展具有积极地促进作用。In recent years, new tobacco products such as electronic cigarettes and heat-not-burn tobacco products are emerging rapidly, and the tobacco industry pays close attention to the technological development trend and industrial development trend of new tobacco products. As an important product among new tobacco products, heat-not-burn tobacco products use an external heat source to heat tobacco instead of lighting it to produce tobacco-flavored gas. There are charcoal heating, electric heating and other methods. According to the characteristics of heat-not-burn tobacco products, a special sheet for heat-not-burn tobacco products has been developed to realize its core functions such as aroma bearing and atomization, which has a positive role in promoting the development of new tobacco products.
发明内容Contents of the invention
针对现有技术的不足,本发明提供一种新型烟草制品专用薄片的制备方法,将稠浆法和辊压法进行有机结合,解决原料的混合均匀性问题,制备出的烟草薄片产品可以实现香气承载、雾化等核心功能,对新型烟草制品的发展具有积极地促进作用。Aiming at the deficiencies of the prior art, the present invention provides a preparation method of a new type of special sheet for tobacco products, which organically combines the thick slurry method and the rolling method to solve the problem of mixing uniformity of raw materials, and the prepared tobacco sheet product can achieve aroma Core functions such as carrying and atomization play a positive role in promoting the development of new tobacco products.
本发明解决上述技术问题所采用的技术方案是:提供一种新型烟草制品专用薄片的制备方法,包括如下步骤:The technical scheme adopted by the present invention to solve the above-mentioned technical problems is to provide a preparation method of a new type of special sheet for tobacco products, comprising the following steps:
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:5-1:10在均质反应釜中进行充分混合;2) Weighing a certain weight of smoke powder, according to the weight ratio of smoke powder: water = 1:5-1:10, fully mix in the homogeneous reactor;
3)按照烟粉重量的2-8%称取外加纤维,采用盘磨打浆至15-25°SR,再经过均质泵分散后加入均质反应釜中与步骤2)中物料混合均匀;3) Weighing the added fiber according to 2-8% of the weight of the tobacco powder, using a disc mill to beat to 15-25°SR, and then dispersed by a homogenizing pump, adding it to a homogenizing reactor and mixing with the materials in step 2) evenly;
4)按照烟粉重量的20-40%称取雾化剂,加入均质反应釜与步骤3)中物料混合均匀;4) Weigh the atomizing agent according to 20-40% of the weight of the smoke powder, add it into the homogeneous reaction kettle and mix with the materials in step 3) evenly;
5)按照烟粉重量的3-8%称取胶黏剂,并配制成为2%浓度的溶液:5) Weigh the adhesive according to 3-8% of the weight of the smoke powder, and prepare a solution with a concentration of 2%:
6)将步骤5)中配制好的溶液加入均质反应釜与步骤4)中物料混合均匀;6) Add the solution prepared in step 5) into the homogeneous reactor and mix with the materials in step 4) evenly;
7)将步骤6)中混合好的物料采用真空干燥设备进行脱水,温度为60-80℃,干燥后物料的含水率为20-40%;7) The material mixed in step 6) is dehydrated by vacuum drying equipment at a temperature of 60-80° C., and the moisture content of the dried material is 20-40%;
8)将步骤7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品。8) The material dehydrated in step 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product.
进一步的,所述外加纤维为阔叶木纤维和针叶木纤维中的一种或两种的混合。Further, the added fibers are one or a mixture of hardwood fibers and softwood fibers.
进一步的,所述雾化剂为甘油、丙二醇中的一种。Further, the atomizing agent is one of glycerin and propylene glycol.
进一步的,所述胶黏剂为海藻酸钠、壳聚糖、瓜尔胶、CMC中的一种或两种的混合。Further, the adhesive is one or a mixture of sodium alginate, chitosan, guar gum, and CMC.
本方法将稠浆法和辊压法进行有机结合,解决原料的混合均匀性问题,制备出的烟草薄片产品可以实现香气承载、雾化等核心功能,对新型烟草制品的发展具有积极地促进作用。This method organically combines the thick pulp method and the roller pressing method to solve the problem of mixing uniformity of raw materials, and the prepared tobacco sheet products can realize core functions such as aroma bearing and atomization, which has a positive role in promoting the development of new tobacco products .
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. The specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:5在均质反应釜中进行充分混合;2) Weighing a certain weight of smoke powder, according to the weight ratio of smoke powder: water=1:5, fully mix in the homogeneous reaction kettle;
3)按照烟粉重量的3%称取针叶木纤维,采用盘磨打浆至15°SR,再经过均质泵分散后加入均质反应釜中与2)中物料混合均匀;3) Weigh the coniferous wood fiber according to 3% of the weight of the smoke powder, beat it to 15°SR with a disc mill, and then add it to the homogeneous reaction kettle after being dispersed by a homogeneous pump and mix with the materials in 2) evenly;
4)按照烟粉重量的30%称取甘油,加入均质反应釜与3)中物料混合均匀;4) Weigh the glycerin according to 30% of the weight of the smoke powder, add it into the homogeneous reaction kettle and mix with the materials in 3) evenly;
5)按照烟粉重量的3%称取海藻酸钠,并配制成为2%浓度的溶液:5) Weigh sodium alginate according to 3% of the weight of tobacco powder, and prepare a solution with a concentration of 2%:
6)将5)中配制好的溶液加入均质反应釜与4)中物料混合均匀;6) Add the solution prepared in 5) into the homogeneous reactor and mix with the materials in 4) evenly;
7)将6)中混合好的物料采用真空干燥设备进行脱水,温度为70℃,干燥后物料的含水率为20%;7) The material mixed in 6) is dehydrated by vacuum drying equipment at a temperature of 70°C, and the moisture content of the dried material is 20%;
8)将7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品后进行感官质量评价。8) The material dehydrated in 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product, and then evaluated for sensory quality.
实施例2Example 2
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:8在均质反应釜中进行充分混合;2) Weighing a certain weight of smoke powder, according to the weight ratio of smoke powder: water = 1:8, fully mix in the homogeneous reactor;
3)按照烟粉重量的5%称取阔叶木纤维和针叶木纤维,采用盘磨打浆至20°SR,再经过均质泵分散后加入均质反应釜中与2)中物料混合均匀;3) Weigh the broad-leaved wood fiber and soft-leaved wood fiber according to 5% of the weight of the smoke powder, beat to 20°SR by disc mill, and then add to the homogeneous reaction kettle after being dispersed by a homogeneous pump and mix evenly with the materials in 2);
4)按照烟粉重量的20%称取丙二醇,加入均质反应釜与3)中物料混合均匀;4) Weigh propylene glycol according to 20% of the weight of the smoke powder, add it into a homogeneous reaction kettle and mix with the materials in 3) evenly;
5)按照烟粉重量的4%称取壳聚糖,并配制成为2%浓度的溶液:5) Take chitosan according to 4% of smoke powder weight, and be prepared into a solution of 2% concentration:
6)将5)中配制好的溶液加入均质反应釜与4)中物料混合均匀;6) Add the solution prepared in 5) into the homogeneous reactor and mix with the materials in 4) evenly;
7)将6)中混合好的物料采用真空干燥设备进行脱水,温度为80℃,干燥后物料的含水率为30%;7) The material mixed in 6) is dehydrated by vacuum drying equipment at a temperature of 80°C, and the moisture content of the dried material is 30%;
8)将7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品后进行感官质量评价。8) The material dehydrated in 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product, and then evaluated for sensory quality.
实施例3Example 3
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:10在均质反应釜中进行充分混合;2) Weighing a certain weight of smoke powder, according to the weight ratio of smoke powder: water = 1:10, fully mix in the homogeneous reaction kettle;
3)按照烟粉重量的6%称取阔叶木纤维,采用盘磨打浆至18°SR,再经过均质泵分散后加入均质反应釜中与2)中物料混合均匀;3) Weigh the hardwood fiber according to 6% of the weight of the smoke powder, beat it to 18°SR by disc mill, and then add it to the homogeneous reaction kettle after being dispersed by a homogeneous pump and mix with the materials in 2) evenly;
4)按照烟粉重量的30%称取甘油,加入均质反应釜与3)中物料混合均匀;4) Weigh the glycerin according to 30% of the weight of the smoke powder, add it into the homogeneous reaction kettle and mix with the materials in 3) evenly;
5)按照烟粉重量的4%称取CMC,并配制成为2%浓度的溶液:5) Weigh the CMC according to 4% of the weight of the tobacco powder, and prepare a solution with a concentration of 2%:
6)将5)中配制好的溶液加入均质反应釜与4)中物料混合均匀;6) Add the solution prepared in 5) into the homogeneous reactor and mix with the materials in 4) evenly;
7)将6)中混合好的物料采用真空干燥设备进行脱水,温度为80℃,干燥后物料的含水率为35%;7) The material mixed in 6) is dehydrated by vacuum drying equipment at a temperature of 80°C, and the moisture content of the dried material is 35%;
8)将7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品后进行感官质量评价。8) The material dehydrated in 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product, and then evaluated for sensory quality.
实施例4Example 4
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:6在均质反应釜中进行充分混合;2) Weighing a certain weight of smoke powder, according to the weight ratio of smoke powder: water = 1:6, fully mix in the homogeneous reactor;
3)按照烟粉重量的8%称取阔叶木纤维和针叶木纤维,采用盘磨打浆至22°SR,再经过均质泵分散后加入均质反应釜中与2)中物料混合均匀;3) Weigh the broad-leaved wood fiber and soft-leaved wood fiber according to 8% of the weight of the smoke powder, beat to 22 ° SR by disc mill, then add to the homogeneous reaction kettle after being dispersed by a homogeneous pump, and mix with the materials in 2) evenly;
4)按照烟粉重量的40%称取丙二醇,加入均质反应釜与3)中物料混合均匀;4) Weigh the propylene glycol according to 40% of the weight of the smoke powder, add it into the homogeneous reaction kettle and mix with the materials in 3) evenly;
5)按照烟粉重量的3%称取海藻酸钠,并配制成为2%浓度的溶液:5) Weigh sodium alginate according to 3% of the weight of tobacco powder, and prepare a solution with a concentration of 2%:
6)将5)中配制好的溶液加入均质反应釜与4)中物料混合均匀;6) Add the solution prepared in 5) into the homogeneous reactor and mix with the materials in 4) evenly;
7)将6)中混合好的物料采用真空干燥设备进行脱水,温度为75℃,干燥后物料的含水率为25%;7) The material mixed in 6) is dehydrated by vacuum drying equipment at a temperature of 75°C, and the moisture content of the dried material is 25%;
8)将7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品后进行感官质量评价。8) The material dehydrated in 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product, and then evaluated for sensory quality.
实施例5Example 5
1)将烟叶粉碎成为烟粉;1) pulverizing tobacco leaves into tobacco powder;
2)称取一定重量的烟粉,按照重量比烟粉:水=1:9在均质反应釜中进行充分混合;2) Weigh a certain weight of tobacco powder, and fully mix it in a homogeneous reactor according to the weight ratio of tobacco powder: water = 1:9;
3)按照烟粉重量的3%称取针叶木纤维,采用盘磨打浆至25°SR,再经过均质泵分散后加入均质反应釜中与2)中物料混合均匀;3) Weigh the coniferous wood fiber according to 3% of the weight of the tobacco powder, use a disc mill to beat to 25 ° SR, and then add it to the homogeneous reaction kettle after being dispersed by a homogeneous pump and mix with the materials in 2) evenly;
4)按照烟粉重量的30%称取甘油,加入均质反应釜与3)中物料混合均匀;4) Weigh the glycerin according to 30% of the weight of the smoke powder, add it into the homogeneous reaction kettle and mix with the materials in 3) evenly;
5)按照烟粉重量的4%称取瓜尔胶,并配制成为2%浓度的溶液:5) Take guar gum according to 4% of the smoke powder weight, and prepare a solution of 2% concentration:
6)将5)中配制好的溶液加入均质反应釜与4)中物料混合均匀;6) Add the solution prepared in 5) into the homogeneous reactor and mix with the materials in 4) evenly;
7)将6)中混合好的物料采用真空干燥设备进行脱水,温度为65℃,干燥后物料的含水率为30%;7) The material mixed in 6) is dehydrated by vacuum drying equipment at a temperature of 65°C, and the moisture content of the dried material is 30%;
8)将7)中脱水后的物料采用辊压机成型,经过干燥、切丝,制备成加热不燃烧烟草制品后进行感官质量评价。8) The material dehydrated in 7) is formed by a roller press, dried and cut into shreds, and prepared into a heat-not-burn tobacco product, and then evaluated for sensory quality.
将实施例1~5制备的专用薄片制备成为加热不燃烧烟草制品,经过感官质量评价,采用专用薄片制备成的加热不燃烧烟草制品产品感官质量稳定,香气充足,雾化效果好。The special sheets prepared in Examples 1-5 were prepared into heat-not-burn tobacco products. After sensory quality evaluation, the heat-not-burn tobacco products prepared by using the special sheets had stable sensory quality, sufficient aroma and good atomization effect.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention, All should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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CN109171011A (en) * | 2018-10-12 | 2019-01-11 | 武汉醉吟茶品茶业科技有限公司 | One kind replacing cigarette sifting tea |
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CN109619649B (en) * | 2018-11-22 | 2021-12-03 | 湖北中烟工业有限责任公司 | Preparation method of novel high-filling-value sheet special for tobacco products |
CN109393577A (en) * | 2018-12-11 | 2019-03-01 | 何书杰 | A kind of plant is slices reconstituted, preparation method and electrical heating method |
CN111000277A (en) * | 2019-11-07 | 2020-04-14 | 湖北中烟工业有限责任公司 | Preparation method of special reconstituted tobacco leaves for heat-not-burn cigarettes using tobacco stems instead of external fibers |
CN110897189A (en) * | 2019-11-19 | 2020-03-24 | 湖北中烟工业有限责任公司 | Special sheet for tobacco products and preparation method thereof |
CN110897189B (en) * | 2019-11-19 | 2022-01-14 | 湖北中烟工业有限责任公司 | Special sheet for tobacco products and preparation method thereof |
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US12185748B2 (en) | 2020-02-24 | 2025-01-07 | Nicoventures Trading Limited | Beaded tobacco material and related method of manufacture |
US12016369B2 (en) | 2020-04-14 | 2024-06-25 | Nicoventures Trading Limited | Regenerated cellulose substrate for aerosol delivery device |
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