CN108206259B - Liquid battery connection module and battery device - Google Patents
Liquid battery connection module and battery device Download PDFInfo
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- CN108206259B CN108206259B CN201611176967.0A CN201611176967A CN108206259B CN 108206259 B CN108206259 B CN 108206259B CN 201611176967 A CN201611176967 A CN 201611176967A CN 108206259 B CN108206259 B CN 108206259B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
- H01M50/273—Lids or covers for the racks or secondary casings characterised by the material
- H01M50/278—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/507—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/51—Connection only in series
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/521—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the material
- H01M50/522—Inorganic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/60—Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings
- H01M50/609—Arrangements or processes for filling with liquid, e.g. electrolytes
- H01M50/627—Filling ports
- H01M50/636—Closing or sealing filling ports, e.g. using lids
- H01M50/645—Plugs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及一种液态电池连接模块,特别是指一种用以电连接并密封多个液态电池单元的液态电池连接模块及电池装置。The invention relates to a liquid battery connection module, in particular to a liquid battery connection module and a battery device for electrically connecting and sealing a plurality of liquid battery cells.
背景技术Background technique
目前常见的由多个电池单元(cell)组成的电池装置(battery),其中的电池单元大多是使用固态的电池块,例如美国专利公开号第US 2014/0127551 A1号、美国专利公开号第US 2014/0356668 A1号所揭露者。At present, a common battery device (battery) composed of a plurality of battery cells (cells), most of which use solid-state battery blocks, such as US Patent Publication No. US 2014/0127551 A1, US Patent Publication No. US Disclosed by No. 2014/0356668 A1.
由于固态电池块的结构与液态电池单元的结构有很大的差异,所以以多个固态电池块组成的电池装置,与以多个液态电池单元组成的电池装置相较,两者在整体组装结构及电极连接结构的设计需求必然有所不同。然而如前述公开的专利大多是用于固态电池块的组装技术,而如何使液态电池单元的组装更便利且密封效果更好,仍有发展的空间。Since the structure of a solid-state battery block is quite different from that of a liquid battery unit, a battery device composed of a plurality of solid-state battery blocks, compared with a battery device composed of a plurality of liquid battery cells, has an overall assembly structure of the two. And the design requirements of the electrode connection structure must be different. However, the patents disclosed above are mostly used for the assembly technology of solid-state battery blocks, and there is still room for development on how to make the assembly of liquid battery cells more convenient and have better sealing effect.
发明内容SUMMARY OF THE INVENTION
因此,本发明的其中一目的,即在提供一种用于密封多个液态电池单元且串接所述多个电池单元的电极的液态电池连接模块。Therefore, one of the objectives of the present invention is to provide a liquid battery connection module for sealing a plurality of liquid battery cells and connecting electrodes of the plurality of battery cells in series.
因此,本发明的其中另一目的,即在提供一种具有多个液态电池单元且密封良好的电池装置。Therefore, another object of the present invention is to provide a battery device with a plurality of liquid battery cells and a well-sealed battery device.
于是,本发明液态电池连接模块在一些实施形式中,是包含一电路基板、多个汇流连接件及一封盖机构。该电路基板沿一第一方向延伸且设有电路迹线。所述多个汇流连接件呈相间隔的两排设于该电路基板的底面并与该电路迹线电连接,且每排沿该第一方向排列,每一汇流连接件具有一连接该电路基板的主体部及至少两个电极连接部。该封盖机构设于该电路基板的底面,并包括多个沿该第一方向排列的密封单元,每一密封单元包括一盖体、两个第一密封件及一第二密封件,该盖体沿一垂直该第一方向的第二方向延伸并具有两个沿该第二方向排列的开孔,该两开孔分别套组于两个分别位于该两排汇流连接件中在该第二方向上位置相对应的电极连接部,该两第一密封件分别位于该两开孔处并介于该盖体与对应的电极连接部之间以液密地封闭该盖体与对应的电极连接部之间的间隙,该第二密封件设于该盖体的外周。Therefore, in some embodiments, the liquid battery connection module of the present invention includes a circuit substrate, a plurality of bus connectors and a cover mechanism. The circuit substrate extends along a first direction and is provided with circuit traces. The plurality of bus connectors are arranged on the bottom surface of the circuit substrate in two separated rows and are electrically connected to the circuit traces, and each row is arranged along the first direction, and each bus connector has a connection to the circuit substrate. The main body part and at least two electrode connecting parts. The capping mechanism is arranged on the bottom surface of the circuit substrate, and includes a plurality of sealing units arranged along the first direction. Each sealing unit includes a cover body, two first sealing members and a second sealing member. The cover The body extends along a second direction perpendicular to the first direction and has two openings arranged along the second direction. The electrode connecting parts corresponding to the positions in the direction, the two first sealing members are respectively located at the two openings and are interposed between the cover body and the corresponding electrode connecting parts to liquid-tightly seal the cover body and the corresponding electrode connection. the gap between the parts, the second seal is arranged on the outer circumference of the cover body.
在一些实施形式中,每一汇流连接件的各电极连接部由该主体部朝远离该电路基板的底面方向突出并呈凸块状。In some implementation forms, each electrode connecting portion of each bus connector protrudes from the main body portion in a direction away from the bottom surface of the circuit substrate and is in the shape of a bump.
在一些实施形式中,每一密封单元的各第一密封件为垫圈形式并套设于对应的电极连接部的外周。In some embodiments, each first sealing member of each sealing unit is in the form of a gasket and is sleeved on the outer periphery of the corresponding electrode connecting portion.
在一些实施形式中,每一密封单元的盖体还具有一连接该电路基板的基部及一突出该基部且其外周较该基部的外周往内缩的塞部,且所述多个开孔贯穿该基部及该塞部。In some embodiments, the cover body of each sealing unit further has a base connected to the circuit substrate and a plug protruding from the base and having an outer circumference retracted inward from the base, and the plurality of openings penetrate through the base. the base and the plug.
在一些实施形式中,每一密封单元的第二密封件为垫圈形式,且套设于该塞部的外周。In some embodiments, the second sealing member of each sealing unit is in the form of a gasket and is sleeved on the outer periphery of the plug portion.
在一些实施形式中,每一密封单元的盖体还具有多个固定柱,该电路基板及所述多个汇流连接件各自具有对应的固定孔,以供对应的固定柱穿设并固定。In some embodiments, the cover of each sealing unit further has a plurality of fixing posts, and the circuit substrate and the plurality of bus connectors each have corresponding fixing holes for the corresponding fixing posts to pass through and be fixed.
在一些实施形式中,每一汇流连接件具有两个固定孔,每一密封单元的盖体的固定柱为两个,且分别位于该盖体的两个斜对角处,以分别穿设位于两排中的各一汇流连接件的固定孔,且每一汇流连接件的两固定孔分别被相邻的两个盖体的各自其中一固定柱穿设。In some implementation forms, each bus connector has two fixing holes, and the fixing columns of the cover body of each sealing unit are two, and they are respectively located at two diagonal corners of the cover body, so as to pass through the cover body respectively. Each of the two rows has a fixing hole of the bus connecting piece, and the two fixing holes of each bus connecting piece are respectively penetrated by one of the respective fixing columns of the two adjacent cover bodies.
在一些实施形式中,所述多个固定柱以热熔的方式固定扣接在对应的固定孔内。In some implementation forms, the plurality of fixing posts are fixedly buckled in the corresponding fixing holes by means of heat fusion.
在一些实施形式中,所述多个密封单元的盖体彼此分离且各自独立地设置于该电路基板。In some implementation forms, the covers of the plurality of sealing units are separated from each other and independently provided on the circuit substrate.
在一些实施形式中,该电路基板的电路迹线设于该电路基板的底面,且所述多个汇流连接件的主体部焊接于该电路迹在线。In some implementation forms, the circuit traces of the circuit substrate are arranged on the bottom surface of the circuit substrate, and the main bodies of the plurality of bus connectors are welded to the circuit traces.
于是,本发明电池装置在一些实施形式中,是包含一电池箱及一液态电池连接模块。该电池箱具有一箱体及多个电池单元,该箱体具有多个沿一第一方向相间隔排列的隔间墙以界定出多个隔间,且所述多个电池单元分别设于所述多个隔间,每一电池单元包括电池液及电池电极。该液态电池连接模块包括一电路基板、多个汇流连接件及一封盖机构。该电路基板沿该第一方向延伸且设有电路迹线。所述多个汇流连接件呈相间隔的两排设于该电路基板的底面并与该电路迹线电连接,且每排沿该第一方向排列,每一汇流连接件具有一连接该电路基板的主体部及至少两个电极连接部,所述多个电极连接部分别连接不同隔间内的电池电极,以将所述多个隔间内的电池电极串接。该封盖机构设于该电路基板的底面,并包括多个沿该第一方向排列的密封单元,且所述多个密封单元分别对应所述多个隔间,每一密封单元包括一盖体、两个第一密封件及一第二密封件,该盖体沿一垂直该第一方向的第二方向延伸并具有两个沿该第二方向排列的开孔,该两开孔分别套组于两个分别位于该两排汇流连接件中在该第二方向上位置相对应的电极连接部,该两第一密封件分别位于该两开孔处并介于该盖体与对应的电极连接部之间以液密地封闭该盖体与对应的电极连接部之间的间隙,该第二密封件位于对应的隔间处并介于该盖体与该箱体之间以液密地封闭该盖体与该箱体之间的间隙。Therefore, in some embodiments, the battery device of the present invention includes a battery box and a liquid battery connection module. The battery box has a box body and a plurality of battery cells, the box body has a plurality of partition walls arranged at intervals along a first direction to define a plurality of compartments, and the plurality of battery cells are respectively arranged in the In the plurality of compartments, each battery cell includes battery fluid and battery electrodes. The liquid battery connection module includes a circuit substrate, a plurality of bus connections and a cover mechanism. The circuit substrate extends along the first direction and is provided with circuit traces. The plurality of bus connectors are arranged on the bottom surface of the circuit substrate in two separated rows and are electrically connected to the circuit traces, and each row is arranged along the first direction, and each bus connector has a connection to the circuit substrate. The main body part and at least two electrode connection parts are connected to the battery electrodes in different compartments respectively, so as to connect the battery electrodes in the plurality of compartments in series. The capping mechanism is arranged on the bottom surface of the circuit substrate, and includes a plurality of sealing units arranged along the first direction, and the plurality of sealing units correspond to the plurality of compartments respectively, and each sealing unit includes a cover body , two first seals and a second seal, the cover extends along a second direction perpendicular to the first direction and has two openings arranged along the second direction, the two openings are respectively set The two first sealing members are respectively located at the two openings and are connected to the corresponding electrodes between the cover body and the two electrode connecting parts respectively located in the two rows of bus connecting parts and corresponding to the position in the second direction. The gap between the cover body and the corresponding electrode connecting part is liquid-tightly closed between the parts, and the second seal is located at the corresponding compartment and is liquid-tightly closed between the cover body and the box body. The gap between the cover body and the box body.
在一些实施形式中,每一汇流连接件的各电极连接部由该主体部朝远离该电路基板的底面方向突出并呈凸块状。In some implementation forms, each electrode connecting portion of each bus connector protrudes from the main body portion in a direction away from the bottom surface of the circuit substrate and is in the shape of a bump.
在一些实施形式中,每一密封单元的各第一密封件为垫圈形式并套设于对应的电极连接部的外周。In some embodiments, each first sealing member of each sealing unit is in the form of a gasket and is sleeved on the outer periphery of the corresponding electrode connecting portion.
在一些实施形式中,每一密封单元的盖体还具有一连接该电路基板的基部及一突出该基部且其外周较该基部的外周往内缩的塞部,且所述多个开孔贯穿该基部及该塞部。In some embodiments, the cover body of each sealing unit further has a base connected to the circuit substrate and a plug protruding from the base and having an outer circumference retracted inward from the base, and the plurality of openings penetrate through the base. the base and the plug.
在一些实施形式中,每一密封单元的第二密封件为垫圈形式,且套设于该塞部的外周。In some embodiments, the second sealing member of each sealing unit is in the form of a gasket and is sleeved on the outer periphery of the plug portion.
在一些实施形式中,该塞部具有两个沿该第二方向延伸且彼此位于相对两侧并朝对应的隔间突出的侧凸肋,而且每一侧凸肋形成一沿该第二方向延伸并相邻该基部的扣沟,每一隔间墙的顶部形成两个分别往相邻隔间突出的扣缘,以伸入对应的扣沟并供对应的侧凸肋卡抵。In some embodiments, the plug portion has two side protruding ribs extending along the second direction and located on opposite sides of each other and protruding toward the corresponding compartment, and each side protruding rib forms a side protruding rib extending along the second direction And adjacent to the buckle groove of the base, the top of each partition wall is formed with two buckle edges respectively protruding toward the adjacent compartment, so as to extend into the corresponding buckle groove and be clamped by the corresponding side protruding ribs.
在一些实施形式中,每一侧凸肋还形成一与该扣沟相间隔且较该扣沟远离该基部并供该第二密封件卡置的卡槽。In some implementation forms, each side protruding rib further forms a locking groove spaced from the buckle groove and farther from the base than the buckle groove and for the second sealing member to be clamped.
在一些实施形式中,每一密封单元的盖体还具有多个固定柱,该电路基板及所述多个汇流连接件各自具有对应的固定孔,以供对应的固定柱穿设并固定。In some embodiments, the cover of each sealing unit further has a plurality of fixing posts, and the circuit substrate and the plurality of bus connectors each have corresponding fixing holes for the corresponding fixing posts to pass through and be fixed.
在一些实施形式中,每一汇流连接件具有两个固定孔,每一密封单元的盖体的固定柱为两个,且分别位于该盖体的两个斜对角处,以分别穿设位于两排中的各一汇流连接件的固定孔,且每一汇流连接件的两固定孔分别被相邻的两个盖体的各自其中一固定柱穿设。In some implementation forms, each bus connector has two fixing holes, and the fixing columns of the cover body of each sealing unit are two, and they are respectively located at two diagonal corners of the cover body, so as to pass through the cover body respectively. Each of the two rows has a fixing hole of the bus connecting piece, and the two fixing holes of each bus connecting piece are respectively penetrated by one of the respective fixing columns of the two adjacent cover bodies.
在一些实施形式中,所述多个固定柱以热熔的方式固定扣接在对应的固定孔内。In some implementation forms, the plurality of fixing posts are fixedly buckled in the corresponding fixing holes by means of heat fusion.
在一些实施形式中,每一密封单元的盖体形成一可连通对应隔间的第一注液孔,该电路基板形成多个分别对应所述多个密封单元的第一注液孔的第二注液孔。In some embodiments, the cover of each sealing unit forms a first liquid injection hole that can communicate with the corresponding compartment, and the circuit substrate forms a plurality of second liquid injection holes corresponding to the plurality of first liquid injection holes of the plurality of sealing units respectively. Injection hole.
在一些实施形式中,所述多个密封单元的盖体彼此分离且各自独立地设置于该电路基板。In some implementation forms, the covers of the plurality of sealing units are separated from each other and independently provided on the circuit substrate.
在一些实施形式中,该电路基板的电路迹线设于该电路基板的底面,且所述多个汇流连接件的主体部焊接于该电路迹在线。In some implementation forms, the circuit traces of the circuit substrate are arranged on the bottom surface of the circuit substrate, and the main bodies of the plurality of bus connectors are welded to the circuit traces.
本发明至少具有以下功效:该液态电池连接模块能够模块化地预先组装完成,并整合汇流连接件及封盖机构在电路基板上,使得与电池箱的组装程序更为简便而容易操作,且能确实密封电池液,并能电连接电池箱内的多个电池电极。The present invention has at least the following effects: the liquid battery connection module can be pre-assembled in a modular manner, and the bus connector and the capping mechanism are integrated on the circuit substrate, so that the assembly procedure with the battery box is simpler and easier to operate, and can It does seal the battery fluid and can electrically connect multiple battery electrodes in the battery box.
附图说明Description of drawings
本发明的其他的特征及功效,将于参照图式的实施方式中清楚地呈现,其中:Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein:
图1是本发明电池装置的一实施例的立体图;FIG. 1 is a perspective view of an embodiment of a battery device of the present invention;
图2是该实施例的一立体分解图,说明一液态电池连接模块与一电池箱的组装关系;2 is an exploded perspective view of the embodiment, illustrating the assembly relationship of a liquid battery connection module and a battery box;
图3是该实施例的一立体分解图,说明该液态电池连接模块的一封盖机构与一电路基板及多个汇流连接件的组装关系;3 is an exploded perspective view of the embodiment, illustrating the assembly relationship of the cover mechanism of the liquid battery connection module, a circuit substrate and a plurality of bus connectors;
图4是该实施例的一立体分解图,说明该电路基板及所述多个汇流连接件的组装关系;4 is an exploded perspective view of the embodiment, illustrating the assembly relationship of the circuit substrate and the plurality of bus connectors;
图5是该实施例的一立体分解图,说明该封盖机构的每一密封单元及对应汇流连接件的组装关系;5 is an exploded perspective view of the embodiment, illustrating the assembly relationship of each sealing unit of the capping mechanism and the corresponding bus connector;
图6是该实施例的一立体剖视图,说明该液态电池连接模块与该电池箱的组装关系;6 is a perspective cross-sectional view of the embodiment, illustrating the assembly relationship of the liquid battery connection module and the battery box;
图7是该实施例的一俯视图;Fig. 7 is a top view of this embodiment;
图8是一沿图7中VIII-VIII直线所取的剖视图;Fig. 8 is a sectional view taken along line VIII-VIII in Fig. 7;
图9是图8中局部区域的放大图;Fig. 9 is the enlarged view of the partial area in Fig. 8;
图10是该实施例的一立体分解图,说明该液态电池连接模块的封盖机构的固定柱在热熔前与电路基板及汇流连接件的组装关系;10 is an exploded perspective view of the embodiment, illustrating the assembly relationship of the fixing column of the capping mechanism of the liquid battery connection module with the circuit substrate and the bus connector before hot-melting;
图11是图10组合后的一仰视图;Fig. 11 is a bottom view after the combination of Fig. 10;
图12是一沿图11中的XII-XII直线所取的剖视图;及Figure 12 is a sectional view taken along line XII-XII in Figure 11; and
图13是图12中局部区域的放大图。FIG. 13 is an enlarged view of a partial area in FIG. 12 .
其中,附图标记说明如下:Among them, the reference numerals are described as follows:
1 电池箱1 battery box
11 箱体11 Cabinets
111 隔间墙111 Partition Wall
112 隔间112 compartments
113 扣缘113 Buckle
12 电池单元12 battery cells
121 电池电极121 battery electrodes
2 液态电池连接模块2 Liquid battery connection module
3 电路基板3 circuit board
31 电路迹线31 Circuit traces
311 焊垫部311 Pad
32 固定孔32 fixing holes
33 第二注液孔33 Second injection hole
4 汇流连接件4 Bus connectors
4’汇流连接件4' bus connector
41 主体部41 Main body
42 电极连接部42 Electrode connection part
421 凹槽421 Groove
43 固定孔43 Fixing holes
44 连外部44 connected external
5 封盖机构5 capping mechanism
51 密封单元51 Sealing unit
52 盖体52 cover
521 开孔521 Opening
522 基部522 base
523 塞部523 Plug
524 侧凸肋524 Side Ribs
525 扣沟525 Buckle
526 卡槽526 card slot
527 固定柱527 Fixed column
528 第一注液孔528 The first injection hole
53 第一密封件53 First seal
54 第二密封件54 Second seal
6 螺丝6 screws
D1 第一方向D1 first direction
D2 第二方向D2 second direction
具体实施方式Detailed ways
参阅图1与图2,本发明电池装置的一实施例,包含一电池箱1及一液态电池连接模块2。该电池箱1具有一箱体11及多个电池单元12。该箱体11具有多个沿一第一方向D1相间隔排列的隔间墙111以界定出多个隔间112,且所述多个电池单元12分别设于所述多个隔间112,每一电池单元12包括电池液(未示出)及电池电极121(一般为正极及负极)。Referring to FIG. 1 and FIG. 2 , an embodiment of the battery device of the present invention includes a
参阅图3至图6,该液态电池连接模块2包括一电路基板3、多个汇流连接件4及一封盖机构5。该电路基板3沿该第一方向D1延伸且设有电路迹线31。该电路基板3可以是印刷电路板,或者是在一绝缘板体上以已知的埋设、蚀刻电镀等方式设置电路迹线31,而且该电路基板3亦可另外设置电子元件、传感器、保险丝、连接器等各种元件。在本实施例中,电路迹线31包含多个设于该电路基板3的底面用于连接汇流连接件4的焊垫部311。Referring to FIGS. 3 to 6 , the liquid
所述多个汇流连接件4呈相间隔的两排设于该电路基板3的底面并与该电路迹线31电连接,且每排沿该第一方向D1排列。每一汇流连接件4具有一连接该电路基板3的主体部41及至少两个突出该主体部41的电极连接部42。所述多个电极连接部42分别连接不同隔间112内的电池电极121,以将所述多个隔间112内的电池电极121串接。在本实施例中,每一汇流连接件4具有两个电极连接部42,且两排汇流连接件4的位置在一垂直该第一方向D1的第二方向D2上相错位,而使每一汇流连接件4的两个电极连接部42的位置分别在该第二方向D2上对应于另一排汇流连接件4中的两个相邻汇流连接件4的各一彼此相邻的电极连接部42的位置,以将所述多个电池单元12串联。在变化的实施形式,每一汇流连接件4亦可具有两个以上的电极连接部42,而使部分电池单元12为并联,而部分电池单元12为串联。在本实施例中,所述多个成排排列的汇流连接件4的两端分别设有一仅有一个电极连接部42的汇流连接件4’,且各汇流连接件4’还具有一由主体部41延伸的连外部44,以外接导线(未图标)。在本实施例中,每一汇流连接件4是由相同材质制成,例如铜基金属、铝基金属。但是在变化的实施形式,汇流连接件4的电极连接部42可以为不同材料制成,例如图5所示的一汇流连接件4在假想线L的两侧可以分别为铝基金属及铜基金属制成。此外,在本实施例中,所述多个汇流连接件4的主体部41焊接于该电路迹线31上,且每一汇流连接件4的各电极连接部42由该主体部41朝远离该电路基板3的底面方向突出并呈凸块状。每一电极连接部42具有一凹槽421以连接对应的电池电极121。在其他实施例中,电极连接部42的构造及形状可以配合电池电极121的构造形状而加以改变。The plurality of
该封盖机构5设于该电路基板3的底面,并包括多个沿该第一方向D1排列的密封单元51,且所述多个密封单元51分别对应所述多个隔间112。每一密封单元51包括一盖体52、两个第一密封件53及一第二密封件54。该盖体52为绝缘材料制成,例如塑料材料,较佳如聚酯材料。第一密封件53及第二密封件54以能够压缩弹性变形的材料制成,例如橡胶材料。该盖体52沿该第二方向D2延伸并具有两个沿该第二方向D2排列的开孔521。参阅图6至图9,该两开孔521分别套组于两个分别位于该两排汇流连接件4中在该第二方向D2上位置相对应的电极连接部42,该两第一密封件53分别位于该两开孔521处并介于该盖体52与对应的电极连接部42之间以液密地封闭该盖体52与对应的电极连接部42之间的间隙,该第二密封件54位于对应的隔间112处并介于该盖体52与该箱体11之间以液密地封闭该盖体52与该箱体11之间的间隙。The
另配合参阅图5,在本实施例中,每一密封单元51的盖体52还具有一连接该电路基板3的基部522及一突出该基部522且其外周较该基部522的外周往内缩的塞部523,且所述多个开孔521贯穿该基部522及该塞部523。每一密封单元51的各第一密封件53为垫圈形式并套设于对应的电极连接部42的外周。每一密封单元51的第二密封件54为垫圈形式,且套设于该塞部523的外周。该塞部523具有两个沿该第二方向D2延伸且彼此位于相对两侧并朝对应的隔间112突出的侧凸肋524,而且每一侧凸肋524形成一沿该第二方向D2延伸并相邻该基部522的扣沟525。每一隔间墙111的顶部形成两个分别往相邻隔间112突出的扣缘113,以伸入对应的扣沟525并供对应的侧凸肋524卡抵,藉此可使盖体52与箱体11更稳固地结合。再者,每一侧凸肋524还形成一与该扣沟525相间隔且较该扣沟525远离该基部522并供该第二密封件54卡置的卡槽526,如此,当盖体52盖合于该箱体11时,塞部523塞置于对应的隔间112内,且塞部523的两侧凸肋524卡抵于对应隔间墙111的扣缘113,而该第二密封件54位于扣缘113下方,可具有更佳的密封效果。藉由所述多个密封单元51将所述多个隔间112密封,以防止隔间112内的电池液漏出。Also referring to FIG. 5 , in this embodiment, the
参阅图10至图13,每一密封单元51的盖体52还具有多个由该基部522突出的固定柱527,且所述多个固定柱527与该塞部523位于该基部522的相反两侧,对应固定柱527的位置,该电路基板3及所述多个汇流连接件4的主体部41上各自具有对应的固定孔32及固定孔43,以供对应的固定柱527穿设并固定,并且加强电路基板3、汇流连接件4及盖体52三者之间的固定。图10至图13所示为所述多个固定柱527在热熔前的状态,在本实施例中,所述多个固定柱527以热熔的方式固定扣接在对应的固定孔32内,参阅图9所示,为固定柱527热熔后固定扣接在对应的固定孔32内的状态。要说明的是,在本实施例中,所述多个密封单元51的盖体52彼此分离且各自独立地设置于该电路基板3,但是在变化的实施形式,所述多个密封单元51的盖体52亦可一体成形地连接在一起,不以本实施例为限。如图10所示,在本实施例中每一汇流连接件4具有两个固定孔43,每一盖体52具有两个固定柱527且分别设在斜对角处,也就是说每一盖体52的两个固定柱527分别穿设两个汇流连接件4的固定孔43,换而言之,汇流连接件4的两个固定孔43分别被相邻的两个盖体52的各自其中一固定柱527穿设。10 to FIG. 13 , the
再参阅图1至图3,每一密封单元51的盖体52形成一可连通对应隔间112的第一注液孔528,该电路基板3形成多个分别对应所述多个密封单元51的第一注液孔528的第二注液孔33,藉由连通各隔间112的第一注液孔528及第二注液孔33以注入电池液(通常为电解液),待电池液注入后再将第一注液孔528及第二注液孔33以塞子(未图示)或其他方式封孔。Referring to FIGS. 1 to 3 again, the
该液态电池连接模块2可预先组装完成,再与电池箱1组装。将液态电池连接模块2与电池箱1组装时,只要将液态电池连接模块2对应电池箱1盖合,再于四个角落锁上螺丝6即可将液态电池连接模块2与电池箱1结合固定。将液态电池连接模块2与电池箱1组合后,再利用第一注液孔528及第二注液孔33注入电池液,最后将第一注液孔528及第二注液孔33封孔。藉此可使液态电池连接模块2与电池箱1组装程序简单、容易操作。The liquid
综上所述,该液态电池连接模块2能够模块化地预先组装完成,并整合汇流连接件4、4’及封盖机构5在电路基板3上,使得与电池箱1的组装程序更为简便而容易操作,且能确实密封电池液,并能电连接电池箱1内的多个电池电极121。To sum up, the liquid
然而以上所述,仅为本发明的实施例而已,当不能以此限定本发明实施的范围,凡是依本发明申请专利范围及专利说明书内容所作的简单的等效变化与修饰,皆仍属本发明权利要求书所涵盖范围内。However, the above descriptions are merely examples of the present invention, which should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention claims.
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US15/816,614 US10991928B2 (en) | 2016-12-19 | 2017-11-17 | Battery connection module and battery device |
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JP2018101617A (en) | 2018-06-28 |
JP6510010B2 (en) | 2019-05-08 |
TWI601327B (en) | 2017-10-01 |
TW201824608A (en) | 2018-07-01 |
US10991928B2 (en) | 2021-04-27 |
US20180175357A1 (en) | 2018-06-21 |
CN108206259A (en) | 2018-06-26 |
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