CN108168757B - Space tumbling target electromagnetic derotation micro-derotation force test platform and its test method - Google Patents
Space tumbling target electromagnetic derotation micro-derotation force test platform and its test method Download PDFInfo
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Abstract
本发明提供了一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法,属于空间翻滚目标消旋控制力测试技术领域。包括大理石隔振台、工业机器人底座、单自由度直线气浮导轨、滑块、转台、右限位块、左限位块、目标卫星、喷管、右侧太阳帆板、左侧太阳帆板、右侧拉力计、左侧拉力计、右侧可调弹性杆、左侧可调弹性杆、工业机器人和电磁消旋末端执行器。滑块上方转台提供两个测量工位,利用双拉力计结构测量气浮导轨启动摩擦力f0,及微小电磁消旋力在X、Y方向的分量,实现二维电磁消旋力的测量。该平台适合安装不同质量及尺寸的目标卫星,气浮导轨、滑块、转台及其附件均为花岗岩材料制造,适于静电、电磁环境下微小电磁消旋力的测量。
The invention provides a space tumbling target electromagnetic derotation tiny derotation test platform and a test method thereof, which belong to the technical field of space tumbling target derotation control force testing. Including marble vibration isolation table, industrial robot base, single-degree-of-freedom linear air bearing guide rail, slider, turntable, right limit block, left limit block, target satellite, nozzle, right solar panel, left solar panel , right tension gauge, left tension gauge, right adjustable elastic rod, left adjustable elastic rod, industrial robot and electromagnetic derotation end effector. The turntable above the slider provides two measuring stations. The double tension gauge structure is used to measure the starting friction f 0 of the air bearing guide rail and the components of the small electromagnetic derotation force in the X and Y directions to realize the measurement of the two-dimensional electromagnetic derotation force. The platform is suitable for installing target satellites of different qualities and sizes. The air-floating guide rails, sliders, turntables and their accessories are all made of granite materials, and are suitable for the measurement of tiny electromagnetic derotation forces in electrostatic and electromagnetic environments.
Description
技术领域technical field
本发明涉及一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法,属于空间翻滚目标消旋控制力测试技术领域。The invention relates to a space tumbling target electromagnetic derotation tiny derotation test platform and a test method thereof, belonging to the technical field of space tumbling target derotation control force testing.
背景技术Background technique
随着人类太空探索及各类航天任务的增多,在轨遗留的大量太空垃圾对空间环境及在轨航天器的安全构成严重威胁。对空间碎片的主动移除已成为各大航天机构的研究热点。由于自身姿控系统失效,空间碎片在空间摄动力影响下会出现翻滚运动,因此在抓捕前对其进行消旋是必不可少的阶段。With the increase of human space exploration and various space missions, a large amount of space junk left in orbit poses a serious threat to the space environment and the safety of on-orbit spacecraft. The active removal of space debris has become a research focus of major space agencies. Due to the failure of its own attitude control system, space debris will roll under the influence of space perturbation force, so derotation before capture is an essential stage.
为保证翻滚空间碎片消旋过程中的安全性,非接触的消旋方式成为首选。通常可借助星间库仑力、电磁力、气体脉冲、激光和粒子束轰击方法对翻滚目标进行消旋。但这些消旋方式在进行地面验证都会遇到一个问题,如何精确测量非接触消旋力?通常这类消旋力都在百mN数量级,以失效卫星这类空间碎片为例,其质量通常在几十到几百Kg,采用C1精度(0.01%)称重测量系统,达到mN级测力精度时其量程只有1Kg,即使对于质量为几到几十Kg的小卫星,分辨率也难以满足需求。对于这类大载荷、小推力的工况进行测量需要采用新的测试系统进行测量。In order to ensure the safety of the tumbling space debris de-rotation process, the non-contact de-rotation method becomes the first choice. Rolling targets can usually be derotated by interstellar Coulomb force, electromagnetic force, gas pulse, laser and particle beam bombardment methods. However, these racemization methods will encounter a problem in the ground verification, how to accurately measure the non-contact racemization force? Usually this kind of racemic force is on the order of hundreds of mN. Taking space debris such as failed satellites as an example, its mass is usually tens to hundreds of Kg, and the C1 precision (0.01%) weighing and measuring system is used to achieve mN level force measurement. The accuracy range is only 1Kg, even for small satellites with a mass of a few to tens of Kg, the resolution is difficult to meet the demand. For the measurement of such a large load and small thrust working condition, a new test system is required for measurement.
在传感器分辨率难以大幅提升的情况下,采取质量平衡的方法抵消目标本身的质量则有利于微小力的测量。中国专利号ZL201210316957中提出了一种磁悬浮的方法利用高温超导体将目标悬浮起来,然后测量作用于目标上的微小力。但是当应用于翻滚目标静电消旋和电磁消旋力的测量时,高温超导体本身磁场会对静电及电磁消旋产生干扰,造成消旋力失真,而采用气浮的方式可以很好的避免这一现象,让测量平台对各类消旋方式具有通用性。通常气浮系统摩擦系数可达到10-5数量级,见文献Rybus T,Seweryn K.Planarair-bearing microgravity simulators:Review of applications,existing solutionsand design parameters[J].Acta Astronautica,2016,120:239-259;几十kg的目标浮起时,摩擦力为mN数量级,辅助相应的测试系统,可以经济方便地实现电、磁环境下无干扰的消旋力的测量。When the resolution of the sensor is difficult to be greatly improved, the method of mass balance is adopted to offset the mass of the target itself, which is beneficial to the measurement of small forces. Chinese Patent No. ZL201210316957 proposes a magnetic levitation method that uses high-temperature superconductors to levitate the target, and then measures the tiny force acting on the target. However, when it is applied to the measurement of electrostatic derotation and electromagnetic derotation of the tumbling target, the magnetic field of the high-temperature superconductor itself will interfere with the electrostatic and electromagnetic derotation, resulting in distortion of the derotation force, and the use of air floatation can well avoid this. This phenomenon makes the measurement platform universal for various racemization methods. Usually, the friction coefficient of the air flotation system can reach the order of 10 -5 , see the literature Rybus T, Seweryn K. Planar air-bearing microgravity simulators: Review of applications, existing solutions and design parameters [J]. Acta Astronautica, 2016, 120: 239-259; When a target of tens of kilograms floats, the friction force is on the order of mN. With the aid of the corresponding test system, it can economically and conveniently realize the measurement of the derotation force without interference in the electric and magnetic environment.
发明内容Contents of the invention
本发明的目的是为了解决上述现有技术存在的问题,进而提供一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法。The object of the present invention is to solve the above-mentioned problems in the prior art, and further provide a space tumbling target electromagnetic derotation tiny derotation force test platform and a test method thereof.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法,包括:大理石隔振台、工业机器人底座、单自由度直线气浮导轨、滑块、转台、右限位块、左限位块、目标卫星、喷管、右侧太阳帆板、左侧太阳帆板、右侧拉力计、左侧拉力计、右侧可调弹性杆、左侧可调弹性杆、工业机器人和电磁消旋末端执行器。A space tumbling target electromagnetic derotation micro-derotation test platform and its test method, including: marble vibration isolation table, industrial robot base, single-degree-of-freedom linear air-floating guide rail, slider, turntable, right limit block, left limit Bit block, target satellite, nozzle, right solar panel, left solar panel, right tension gauge, left tension gauge, right adjustable elastic rod, left adjustable elastic rod, industrial robot and electromagnetic consumer Rotate the end effector.
其中,工业机器人与单自由度直线气浮导轨分别固定在相互独立的工业机器人底座和大理石隔振台上。工业机器人另一端与电磁消旋末端执行器固连。滑块在单自由度直线气浮导轨上方,在滑块两侧安装有右限位块和左限位块,转台与滑块固连,转台上安装目标卫星,目标卫星由喷管、右侧太阳帆板和左侧太阳帆板构成。右侧拉力计、左侧拉力计固定在单自由度直线气浮导轨上。右侧拉力计、左侧拉力计与滑块之间分别采用右侧可调弹性杆、左侧可调弹性杆固连。Among them, the industrial robot and the single-degree-of-freedom linear air-floating guide rail are respectively fixed on the independent industrial robot base and the marble vibration isolation table. The other end of the industrial robot is fixedly connected with the electromagnetic derotation end effector. The slider is above the single-degree-of-freedom linear air-floating guide rail, and there are right and left stoppers installed on both sides of the slider. The turntable is fixedly connected with the slider. The target satellite is installed on the turntable. The solar panel and the left side solar panel constitute. The right tension gauge and the left tension gauge are fixed on the single-degree-of-freedom linear air bearing guide rail. The right side tension meter, the left side tension meter and the slide block are fixedly connected by the right side adjustable elastic rod and the left side adjustable elastic rod respectively.
所述单自由度直线气浮导轨材料包括花岗岩,长度为500mm,直线度为1μm。The material of the single-degree-of-freedom linear air-floating guideway includes granite, the length is 500 mm, and the straightness is 1 μm.
所述滑块及转台材料包括花岗岩,滑块行程为200mm。The material of the slider and the turntable includes granite, and the stroke of the slider is 200mm.
所述目标卫星外壳包括铝合金结构。The target satellite housing includes an aluminum alloy structure.
所述右侧拉力计和左侧拉力计为IMADA推拉力计,测力范围为0~5N,最小单位为1mN,过载能力为10N。The right tension gauge and the left tension gauge are IMADA push-pull gauges, the force measuring range is 0-5N, the minimum unit is 1mN, and the overload capacity is 10N.
所述工业机器人为库卡六自由度工业机器人。The industrial robot is a KUKA six-degree-of-freedom industrial robot.
测量过程主要步骤如下:The main steps of the measurement process are as follows:
步骤一、大理石隔振台调平,在测量开始前利用水平尺对大理石隔振台进行调平,保证测量时对测量结果干扰最小;Step 1. Leveling the marble vibration isolation table. Before the measurement starts, use a level to level the marble vibration isolation table to ensure the least interference to the measurement results during the measurement;
步骤二、测量滑块启动摩擦力为f0,对单自由度直线气浮导轨通气,使滑块浮起,调整右侧拉力计,左侧拉力计的位置使其读数均归零,此时微调左侧可调弹性杆长度,产生mN级拉力作用在滑块上,在启动静摩擦力f0作用下滑块位置不变,右侧拉力计示数仍为0,左侧拉力计示数随左侧可调弹性杆长度微调过程中继续增加,当右侧拉力计示数突变时左侧拉力计的读数即为启动摩擦力f0,也可利用右侧可调弹性杆测量启动摩擦力f0,多次测量后求平均值即为启动摩擦力f0;Step 2. Measure the starting friction of the slider as f 0 , ventilate the single-degree-of-freedom linear air-floating guide rail to make the slider float, adjust the right tension meter, and the position of the left tension meter so that the readings are all reset to zero. At this time Fine-tune the length of the adjustable elastic rod on the left side to generate mN-level tension to act on the slider. Under the action of the starting static friction f 0 , the position of the slider remains unchanged. The length of the left adjustable elastic rod continues to increase during the fine-tuning process. When the reading on the right tension gauge changes suddenly, the reading on the left tension gauge is the starting friction force f 0 . You can also use the right adjustable elastic rod to measure the starting friction force f 0 , the average value after multiple measurements is the starting friction force f 0 ;
步骤三、将目标卫星及电磁消旋末端执行器移动到测量消旋力X方向分量的工位一,启动电磁消旋末端执行器,此时作用在目标卫星本体坐标系O1X1Y1的O1X1方向的电磁消旋力Fx可通过力左侧拉力计和右侧拉力计读数的平均值减去启动摩擦力f0得到;Step 3. Move the target satellite and the electromagnetic derotation end effector to station 1 for measuring the X-direction component of the derotation force, start the electromagnetic derotation end effector, and act on the target satellite body coordinate system O 1 X 1 Y 1 The electromagnetic derotation force F x in the direction of O 1 X 1 can be passed by the average value of the readings of the left and right tension gauges Subtract the starting friction force f 0 to get;
步骤四、调整目标卫星及电磁消旋末端执行器移动到测量消旋力Y方向分量的工位二,按相同参数启动电磁消旋末端执行器,此时作用在目标卫星本体坐标系O1X1Y1的O1Y1方向的电磁消旋力Fy可通过力左侧拉力计和右侧拉力计读数的平均值减去启动摩擦力f0得到。Step 4. Adjust the target satellite and the electromagnetic derotation end effector to move to station 2 where the Y-direction component of the derotation force is measured, and start the electromagnetic derotation end effector according to the same parameters. At this time, it acts on the target satellite body coordinate system O 1 X 1 O 1 Y 1 The electromagnetic derotation force F y in the direction of Y 1 can pass the average value of the readings of the left tension gauge and the right tension gauge Subtract the starting friction f 0 to get.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
一、本发明借助气浮系统利用高精度小量程拉力计即可实现大质量目标mN级力的测量。气浮摩擦系数为10-5数量级,对10Kg数量级的目标满足mN级精度力测量。1. The present invention can realize the measurement of large-mass target mN-level force by using the high-precision small-range tension meter by means of the air flotation system. The friction coefficient of the air bearing is on the order of 10 -5 , and the force measurement on the order of 10Kg meets the precision of mN level.
二、对电磁环境无干扰,与超导悬浮测力装置相比,单自由度直线气浮导轨及其相关部件为花岗岩材料,不会干扰外部磁场,适合静电消旋、电磁消旋力的测量。2. No interference to the electromagnetic environment. Compared with the superconducting suspension force measuring device, the single-degree-of-freedom linear air-floating guide rail and its related components are made of granite materials, which will not interfere with the external magnetic field, and are suitable for the measurement of electrostatic derotation and electromagnetic derotation force .
三、利用单自由度气浮导轨实现二维力的测量。通过转台及工业机器人的工位变换在工位一、二分别测量O1X1、O1Y1方向的电磁消旋力,实现静态消旋力在X、Y方向分量的测量。3. The two-dimensional force measurement is realized by using the single-degree-of-freedom air-floating guide rail. The electromagnetic derotation force in the directions of O 1 X 1 and O 1 Y 1 is measured at the first and second stations through the position change of the turntable and the industrial robot, and the measurement of the components of the static derotation force in the X and Y directions is realized.
附图说明Description of drawings
图1为一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法的结构示意图。Fig. 1 is a structural schematic diagram of a space tumbling target electromagnetic derotation tiny derotation force test platform and its test method.
图2为一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法的测量电磁消旋力X方向分量的工位一位置示意图。Fig. 2 is a schematic diagram of a station-position for measuring the X-direction component of the electromagnetic derotation force of a space tumbling target electromagnetic derotation tiny derotation force test platform and its test method.
图3为一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法的测量电磁消旋力Y方向分量的工位二位置示意图。Fig. 3 is a schematic diagram of the position of station 2 for measuring the Y-direction component of the electromagnetic derotation force of a space tumbling target electromagnetic derotation micro-derotation force test platform and its test method.
图1中的附图标记,1为大理石隔振台,2为工业机器人底座,3为静压直线气浮导轨,4为滑块,5为转台,6为右限位块,7为左限位块,8为目标卫星,9为喷管,10为右侧太阳帆板,11为左侧太阳帆板,12为右侧拉力计,13为左侧拉力计,14为右侧可调弹性杆,15为左侧可调弹性杆,16为工业机器人,17为电磁消旋末端执行器。Reference numerals in Fig. 1, 1 is the marble vibration isolation table, 2 is the industrial robot base, 3 is the static pressure linear air bearing guide rail, 4 is the slider, 5 is the turntable, 6 is the right limit block, 7 is the left limit Bit block, 8 is the target satellite, 9 is the nozzle, 10 is the right solar panel, 11 is the left solar panel, 12 is the right tension gauge, 13 is the left tension gauge, 14 is the right adjustable elasticity Rod, 15 is an adjustable elastic rod on the left side, 16 is an industrial robot, and 17 is an electromagnetic derotation end effector.
具体实施方式Detailed ways
下面将结合附图对本发明做进一步的详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式,但本发明的保护范围不限于下述实施例。The present invention will be described in further detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation is provided, but the protection scope of the present invention is not limited to the following embodiments.
如图1所示,本实施例所涉及的一种空间翻滚目标电磁消旋微小消旋力测试平台及其测试方法,包括:大理石隔振台1、工业机器人底座2、单自由度直线气浮导轨3、滑块4、转台5、右限位块6、左限位块7、目标卫星8、喷管9、右侧太阳帆板10、左侧太阳帆板11、右侧拉力计12、左侧拉力计13、右侧可调弹性杆14、左侧可调弹性杆15、工业机器人16和电磁消旋末端执行器17。As shown in Figure 1, a space tumbling target electromagnetic derotation micro derotation force test platform and its test method involved in this embodiment include: a marble vibration isolation table 1, an industrial robot base 2, and a single-degree-of-freedom linear air flotation Guide rail 3, slider 4, turntable 5, right limit block 6, left limit block 7, target satellite 8, nozzle 9, right solar panel 10, left solar panel 11, right tension gauge 12, Left tension gauge 13, right adjustable elastic rod 14, left adjustable elastic rod 15, industrial robot 16 and electromagnetic derotation end effector 17.
其中,工业机器人16与单自由度直线气浮导轨3分别固定在相互独立的工业机器人底座2和大理石隔振台1上。工业机器人16另一端与电磁消旋末端执行器固连17。滑块4在单自由度直线气浮导轨3上方,在滑块4两侧安装有右限位块6和左限位块7,转台5与滑块4固连,转台5上安装有目标卫星8,目标卫星8由喷管9、右侧太阳帆板10和左侧太阳帆板11构成。右侧拉力计12、左侧拉力计13固定在单自由度直线气浮导轨3上。右侧拉力计12、左侧拉力计13与滑块4之间分别采用右侧可调弹性杆14、左侧可调弹性杆15固连。Wherein, the industrial robot 16 and the single-degree-of-freedom linear air-floating guide rail 3 are respectively fixed on the independent industrial robot base 2 and the marble vibration isolation table 1 . The other end of the industrial robot 16 is fixedly connected 17 with the electromagnetic derotation end effector. The slider 4 is above the single-degree-of-freedom linear air bearing guide rail 3, and the right limit block 6 and the left limit block 7 are installed on both sides of the slider 4, the turntable 5 is fixedly connected with the slider 4, and the target satellite is installed on the turntable 5 8. The target satellite 8 is composed of a nozzle 9, a right side solar panel 10 and a left side solar panel 11. The right tension gauge 12 and the left tension gauge 13 are fixed on the single degree of freedom linear air bearing guide rail 3 . The right side tension meter 12, the left side tension meter 13 and the slide block 4 are fixedly connected by a right side adjustable elastic rod 14 and a left side adjustable elastic rod 15 respectively.
所述单自由度直线气浮导轨3材料包括花岗岩,长度为500mm,直线度为1μm。The material of the single-degree-of-freedom linear air-floating guideway 3 includes granite, the length is 500 mm, and the straightness is 1 μm.
所述滑块4及转台5材料包括花岗岩,滑块4行程为200mm。The material of the slider 4 and the turntable 5 includes granite, and the stroke of the slider 4 is 200mm.
所述目标卫星8外壳包括铝合金结构。The casing of the target satellite 8 includes an aluminum alloy structure.
所述右侧拉力计12和左侧拉力计13为IMADA推拉力计,测力范围为0~5N,最小单位为1mN,过载能力为10N。The right tension gauge 12 and the left tension gauge 13 are IMADA push-pull gauges, the force measuring range is 0-5N, the minimum unit is 1mN, and the overload capacity is 10N.
所述工业机器人16为库卡六自由度工业机器人。The industrial robot 16 is a KUKA six-degree-of-freedom industrial robot.
测量过程主要步骤如下:The main steps of the measurement process are as follows:
步骤一、大理石隔振台1调平,在测量开始前利用水平尺对大理石隔振台1进行调平,保证测量时对测量结果干扰最小;Step 1. Leveling the marble vibration isolation table 1. Use a spirit level to level the marble vibration isolation table 1 before the measurement, so as to ensure the minimum interference to the measurement results during the measurement;
步骤二、测量滑块4启动摩擦力为f0,对单自由度直线气浮导轨3通气,使滑块4浮起,调整右侧拉力计12,左侧拉力计13的位置使其读数均归零,此时微调左侧可调弹性杆15长度,产生mN级拉力作用在滑块4上,在启动静摩擦力f0作用下滑块4位置不变,右侧拉力计12示数仍为0,左侧拉力计13示数随左侧可调弹性杆15长度微调过程中继续增加,当右侧拉力计12示数突变时左侧拉力计13的读数即为启动摩擦力f0,也可利用右侧可调弹性杆14测量启动摩擦力f0,多次测量后求平均值即为启动摩擦力f0;Step 2: Measure the starting friction force of the slider 4 as f 0 , ventilate the single-degree-of-freedom linear air-floating guide rail 3 to float the slider 4, and adjust the positions of the tension gauge 12 on the right and the tension gauge 13 on the left to make the readings uniform. Return to zero. At this time, the length of the adjustable elastic rod 15 on the left side is fine-tuned to generate mN-level tension to act on the slider 4. The position of the slider 4 remains unchanged under the action of the starting static friction force f0 , and the reading on the right tension gauge 12 is still 0, the reading of the left tension gauge 13 continues to increase with the fine-tuning of the length of the left adjustable elastic rod 15, when the reading of the right tension gauge 12 changes suddenly, the reading of the left tension gauge 13 is the starting friction force f 0 , also The starting friction force f 0 can be measured by using the right adjustable elastic rod 14, and the starting friction force f 0 is obtained by taking the average value after multiple measurements;
步骤三、将目标卫星8及电磁消旋末端执行器17移动到测量消旋力X方向分量的工位一,启动电磁消旋末端执行器17,此时作用在目标卫星8本体坐标系O1X1Y1的O1X1方向的电磁消旋力Fx可通过力左侧拉力计13和右侧拉力计12读数的平均值减去启动摩擦力f0得到;Step 3. Move the target satellite 8 and the electromagnetic derotation end effector 17 to station 1 for measuring the X-direction component of the derotation force, start the electromagnetic derotation end effector 17, and act on the body coordinate system O of the target satellite 8 at this time. The electromagnetic derotation force F x passable force in the direction O 1 X 1 of X 1 Y 1 is the average value of the readings of the left tension gauge 13 and the right tension gauge 12 Subtract the starting friction force f 0 to get;
步骤四、调整目标卫星8及电磁消旋末端执行器17移动到测量消旋力Y方向分量的工位二,按相同参数启动电磁消旋末端执行器17,此时作用在目标卫星8本体坐标系O1X1Y1的O1Y1方向的电磁消旋力Fy可通过力左侧拉力计13和右侧拉力计12读数的平均值减去启动摩擦力f0得到。Step 4. Adjust the target satellite 8 and the electromagnetic derotation end effector 17 to move to the station 2 where the Y-direction component of the derotation force is measured, and start the electromagnetic derotation end effector 17 according to the same parameters. At this time, it acts on the body coordinates of the target satellite 8 The electromagnetic derotation force F y in the direction of O 1 Y 1 of O 1 X 1 Y 1 can pass the average value of the readings of the tension gauge 13 on the left side and the tension gauge 12 on the right side Subtract the starting friction f 0 to get.
本实施例中,如图1所示,工业机器人16和单自由度直线气浮导轨3分别固定在相互独立的工业机器人底座2和大理石隔振台1上,以电磁消旋末端执行器17运动时振动对测力过程的影响。单自由度直线气浮导轨3为静压气浮导轨,安装在大理石隔振台1上。单自由度直线气浮导轨3为矩形结构,材料为花岗岩,对电磁环境无干扰。导轨长度为500mm,直线度为1μm。滑块4行程为200mm。供气方式为小孔节流供气,供气压力为0.5MPa,可承载目标卫星8模块质量为50Kg。在滑块4两侧安装有右限位块6、左限位块7,防止外力超过拉力计量程造成拉力计损坏。滑块4及转台5构成承载模块,用以安装目标卫星模块8。滑块4与单自由度直线气浮导轨3之间通过外部供入的气体形成承载气膜,滑块4在单自由度直线气浮导轨3运动X方向上可以实现近似无摩擦滑动。转台5与滑块4固连,转台5上有用来安装目标卫星8模块的安装孔及T型槽。利用转台5将目标卫星8模块转到互相垂直的两个工位,如图2,图3所示,可以实现X、Y两个方向力的测量。为避免干扰消旋电磁场环境,滑块4及转台5材料均为花岗岩。In this embodiment, as shown in Figure 1, the industrial robot 16 and the single-degree-of-freedom linear air-floating guide rail 3 are respectively fixed on the independent industrial robot base 2 and the marble vibration isolation table 1, and are moved by the electromagnetic derotation end effector 17 The influence of time vibration on the force measurement process. The single-degree-of-freedom linear air-floating guide rail 3 is a static pressure air-floating guide rail, and is installed on the marble vibration isolation table 1 . The single-degree-of-freedom linear air-floating guideway 3 has a rectangular structure, and the material is granite, which has no interference to the electromagnetic environment. The guide rail length is 500mm, and the straightness is 1μm. Slide block 4 stroke is 200mm. The air supply method is a small hole throttling air supply, the air supply pressure is 0.5MPa, and the mass of the target satellite 8 module that can be carried is 50Kg. A right limiter 6 and a left limiter 7 are installed on both sides of the slide block 4 to prevent damage to the dynamometer caused by external forces exceeding the range of the dynamometer. The slider 4 and the turntable 5 constitute a carrying module for installing the target satellite module 8 . An air film is formed between the slider 4 and the single-degree-of-freedom linear air-bearing guide rail 3 through the gas supplied from the outside, and the slider 4 can realize approximately frictionless sliding in the X direction of the single-degree-of-freedom linear air-bearing guide rail 3 . The turntable 5 is fixedly connected with the slider 4, and the turntable 5 has mounting holes and T-shaped slots for installing the target satellite 8 module. Use the turntable 5 to turn the module of the target satellite 8 to two stations perpendicular to each other, as shown in Fig. 2 and Fig. 3, so that the measurement of force in the X and Y directions can be realized. In order to avoid disturbing the racemic electromagnetic field environment, the materials of the slider 4 and the turntable 5 are granite.
目标卫星8模块由电磁消旋的目标——空间失效卫星组成,目标卫星8外壳为铝合金结构,由喷管9、右侧太阳帆板10和左侧太阳帆板11构成。目标卫星8为立方体结构,其导电外壳与电磁消旋末端执行器17作用时,会产生作用于目标卫星8上的电磁力。该电磁力通过目标卫星8本体传递到转台5及滑块4上,使滑块4产生微小移动,通过与滑块4相连的右侧拉力计12和左侧拉力计13测量这一mN级的电磁力。The target satellite 8 module is composed of an electromagnetic derotation target—space failure satellite. The shell of the target satellite 8 is an aluminum alloy structure, which is composed of a nozzle 9 , a right solar panel 10 and a left solar panel 11 . The target satellite 8 has a cubic structure, and when its conductive shell interacts with the electromagnetic derotation end effector 17 , an electromagnetic force acting on the target satellite 8 will be generated. The electromagnetic force is transmitted to the turntable 5 and the slider 4 through the body of the target satellite 8, causing the slider 4 to move slightly, and this mN level is measured by the right tension meter 12 and the left tension meter 13 connected to the slider 4. Electromagnetic force.
右侧拉力计12和左侧拉力计13固定在单自由度直线气浮导轨3上,右侧拉力计12和左侧拉力计13与滑块4之间分别采用右侧可调弹性杆14和左侧可调弹性杆15固连。当滑块受到电磁力作用时直接传递到右侧拉力计12和左侧拉力计13时,利用小量程高精度右侧拉力计12和左侧拉力计13实现对传递的电磁力的测量。所选用的右侧拉力计12和左侧拉力计13为IMADA推拉力计,其测力范围为0~5N,最小单位为1mN,过载能力为10N。通过导轨右限位块6、左限位块限位块7及右侧拉力计12和左侧拉力计13本身的过载能力保证测量过程中不会对右侧拉力计12和左侧拉力计13造成损坏。The right tension gauge 12 and the left tension gauge 13 are fixed on the single-degree-of-freedom linear air bearing guide rail 3, and the right adjustable elastic rod 14 and the slider 4 are respectively used between the right tension gauge 12 and the left tension gauge 13 The left side adjustable elastic bar 15 is fixedly connected. When the slider is directly transmitted to the right tension gauge 12 and the left tension gauge 13 when the slider is subjected to electromagnetic force, the transmitted electromagnetic force is measured by using the small-scale high-precision right tension gauge 12 and the left tension gauge 13. The selected right tension gauge 12 and left tension gauge 13 are IMADA push-pull gauges, the force measuring range is 0-5N, the minimum unit is 1mN, and the overload capacity is 10N. The overload capacity of the right limiter 6 of the guide rail, the left limiter limiter 7, the right side tension gauge 12 and the left side tension gauge 13 itself ensures that the right side tension gauge 12 and the left side tension gauge 13 will not be damaged during the measurement process. cause damage.
工业机器人16为库卡六自由度工业机器人,一端与工业机器人底座2固连,另一端与电磁消旋末端执行器17固连。电磁消旋末端执行器17由工业机器人16供电实现驱动。在地面模拟空间电磁消旋过程时,工业机器人16的六自由度机械臂带动电磁消旋末端执行器17运动至距离目标一定位置处模拟初始消旋状态下的相对位姿关系。The industrial robot 16 is a KUKA six-degree-of-freedom industrial robot, one end is fixedly connected to the base 2 of the industrial robot, and the other end is fixedly connected to the electromagnetic derotation end effector 17 . The electromagnetic derotation end effector 17 is driven by the power supply of the industrial robot 16 . When simulating the space electromagnetic derotation process on the ground, the six-degree-of-freedom mechanical arm of the industrial robot 16 drives the electromagnetic derotation end effector 17 to move to a certain position from the target to simulate the relative pose relationship in the initial derotation state.
由于单自由度气浮导轨3只能测量一个方向作用力,在实际测力时通过转台5及工业机器人16的工位变换实现两个方向力的测量。在工位一测量O1X1方向的电磁消旋力Fx,之后将转台顺时针转动90°到达工位二,同时工业机器人16的六自由度机械臂带动电磁消旋末端执行器17运动至初始位置绕O1旋转90°后的新位置。按相同参数驱动电磁消旋末端执行器17,测量O1Y1向的电磁消旋力Fy,实现对两个方向电磁消旋力分量的测量。Since the single-degree-of-freedom air-floating guide rail 3 can only measure the force in one direction, the force in two directions can be measured by changing the positions of the turntable 5 and the industrial robot 16 during actual force measurement. Measure the electromagnetic derotation force F x in the direction of O 1 X 1 at station 1, then turn the turntable 90° clockwise to reach station 2, and at the same time, the six-degree-of-freedom mechanical arm of the industrial robot 16 drives the electromagnetic derotation end effector 17 to move To the new position after rotating 90° around O 1 from the initial position. The electromagnetic derotation end effector 17 is driven according to the same parameters, and the electromagnetic derotation force F y in the O 1 Y 1 direction is measured to realize the measurement of the electromagnetic derotation force components in two directions.
实施例1Example 1
本实施例对目标卫星8进行电磁消旋过程中的mN级二维电磁力测量主要步骤如下:In this embodiment, the main steps of mN-level two-dimensional electromagnetic force measurement during the electromagnetic derotation process of the target satellite 8 are as follows:
步骤一、大理石隔振台1调平,在测量开始前利用水平尺对大理石隔振台1进行调平,保证测量时对测量结果干扰最小;Step 1. Leveling the marble vibration isolation table 1. Use a spirit level to level the marble vibration isolation table 1 before the measurement, so as to ensure the minimum interference to the measurement results during the measurement;
步骤二、测量滑块4启动摩擦力为f0,对单自由度直线气浮导轨3通气,使滑块4浮起,调整右侧拉力计12,左侧拉力计13的位置使其读数均归零,此时微调左侧可调弹性杆15长度,产生mN级拉力作用在滑块4上,在启动静摩擦力f0作用下滑块4位置不变,右侧拉力计12示数仍为0,左侧拉力计13示数随左侧可调弹性杆15长度微调过程中继续增加,当右侧拉力计12示数突变时左侧拉力计13的读数即为启动摩擦力f0,也可利用右侧可调弹性杆14测量启动摩擦力f0,多次测量后求平均值即为启动摩擦力f0;Step 2: Measure the starting friction force of the slider 4 as f 0 , ventilate the single-degree-of-freedom linear air-floating guide rail 3 to float the slider 4, and adjust the positions of the tension gauge 12 on the right and the tension gauge 13 on the left to make the readings uniform. Return to zero. At this time, the length of the adjustable elastic rod 15 on the left side is fine-tuned to generate mN-level tension to act on the slider 4. The position of the slider 4 remains unchanged under the action of the starting static friction force f0 , and the reading on the right tension gauge 12 is still 0, the reading of the left tension gauge 13 continues to increase with the fine-tuning of the length of the left adjustable elastic rod 15. When the reading of the right tension gauge 12 changes suddenly, the reading of the left tension gauge 13 is the starting friction force f 0 , also The starting friction force f 0 can be measured by the right adjustable elastic rod 14, and the starting friction force f 0 is obtained by taking the average value after multiple measurements;
步骤三、将目标卫星8及电磁消旋末端执行器17移动到测量消旋力X方向分量的工位一,启动电磁消旋末端执行器17,此时作用在目标卫星8本体坐标系O1X1Y1的O1X1方向的电磁消旋力Fx可通过力左侧拉力计13和右侧拉力计12读数的平均值减去启动摩擦力f0得到;Step 3. Move the target satellite 8 and the electromagnetic derotation end effector 17 to station 1 for measuring the X-direction component of the derotation force, start the electromagnetic derotation end effector 17, and act on the body coordinate system O of the target satellite 8 at this time. The electromagnetic derotation force F x passable force in the direction O 1 X 1 of X 1 Y 1 is the average value of the readings of the left tension gauge 13 and the right tension gauge 12 Subtract the starting friction force f 0 to get;
步骤四、调整目标卫星8及电磁消旋末端执行器17移动到测量消旋力Y方向分量的工位二,按相同参数启动电磁消旋末端执行器17,此时作用在目标卫星8本体坐标系O1X1Y1的O1Y1方向的电磁消旋力Fy可通过力左侧拉力计13和右侧拉力计12读数的平均值减去启动摩擦力f0得到。Step 4: Adjust the target satellite 8 and the electromagnetic derotation end effector 17 to move to the station 2 for measuring the Y-direction component of the derotation force, start the electromagnetic derotation end effector 17 according to the same parameters, and act on the body coordinates of the target satellite 8 at this time The electromagnetic derotation force F y in the direction of O 1 Y 1 of O 1 X 1 Y 1 can pass the average value of the readings of the tension gauge 13 on the left side and the tension gauge 12 on the right side Subtract the starting friction f 0 to get.
本实施例中,采用静压气浮导轨浮起大质量的目标卫星8,利用高精度小量程拉力计实现了电磁环境下大质量目标上作用的mN级电磁力的测量。测量平台具备测量2自由度电磁消旋力的能力,目标安装转台适于对不同质量及尺寸目标进行测量。In this embodiment, the large-mass target satellite 8 is floated on the static pressure air-floating guide rail, and the mN-level electromagnetic force acting on the large-mass target in the electromagnetic environment is measured by using a high-precision small-range tension gauge. The measurement platform is capable of measuring 2-degree-of-freedom electromagnetic derotation force, and the target installation turntable is suitable for measuring targets of different masses and sizes.
以上所述,仅为本发明较佳的具体实施方式,这些具体实施方式都是基于本发明整体构思下的不同实现方式,而且本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above are only preferred specific implementations of the present invention. These specific implementations are all based on different implementations under the overall concept of the present invention, and the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field Within the technical scope disclosed in the present invention, any changes or substitutions that can be easily conceived by a skilled person shall fall within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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