CN108132081A - An embedded mobile tiny liquid flow calibration device - Google Patents
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- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F25/00—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
- G01F25/10—Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume of flowmeters
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Abstract
Description
技术领域technical field
本发明涉及计量校准领域领域,具体的说是涉及一种嵌入式移动微小液体流量校准装置。The invention relates to the field of metering and calibration, in particular to an embedded mobile tiny liquid flow calibration device.
背景技术Background technique
目前,国内各省、市计量技术机构都非常注重“大口径、大流量”液体流量校准装置的发展,而对于小流量、微小流量计量的研究则关注少,使得小流量计量装置的研究和发展较为薄弱。主要存在的问题:At present, domestic provincial and municipal metering technical institutions pay great attention to the development of "large-caliber, large-flow" liquid flow calibration devices, but pay little attention to the research on small-flow and micro-flow measurement, which makes the research and development of small-flow metering devices comparatively difficult. weak. The main problems:
1)国内的大口径液体流量装置的测量范围不能满足小流量、微小流量的测量需求,小流量检定或校准的准确度也较低;1) The measurement range of domestic large-caliber liquid flow devices cannot meet the measurement requirements of small flow and micro flow, and the accuracy of small flow verification or calibration is also low;
2)国内现有的流量装置大多庞大不易移动,采取的检测方式主要是将流量计拆卸后送检,无法实现现场校准,而对于具有过程控制需求的企业来说,除却送检涉及人力物力的消耗外,拆表再送检会影响企业生产;2) Most of the existing domestic flow devices are large and difficult to move. The detection method adopted is mainly to disassemble the flow meter and send it for inspection, which cannot realize on-site calibration. In addition to consumption, removing the watch and then submitting it for inspection will affect the production of the enterprise;
3)计量系统流量专业的液体流量标准装置通常都做到DN25mm口径以上,DN20mm口径和DN15mm口径采用换管形式进行检测(由于管段口径小不容易铺设固定管段),而DN10mm口径以下几乎没有能力检测,除了要配备较小的电子秤外,管段的连接也不方便,特别是DN25mm口径以下的流量计多采用螺纹接头,而装置上管段连接是法兰连接,用法兰连接时会使流量计、管段内径不同心,流体流过时会使流场发生畸变,不能正确反映流量计的计量性能,造成检定结果的误判;3) Professional liquid flow standard devices for the flow rate of the metering system usually have a caliber of DN25mm or more, and the caliber of DN20mm and DN15mm is tested in the form of changing pipes (due to the small diameter of the pipe section, it is not easy to lay a fixed pipe section), and there is almost no ability to detect below the caliber of DN10mm , in addition to being equipped with a small electronic scale, the connection of the pipe section is also inconvenient, especially the flowmeter with a caliber below DN25mm mostly uses threaded joints, and the pipe section connection on the device is a flange connection, which will make the flowmeter, The inner diameter of the pipe section is not concentric, and the flow field will be distorted when the fluid flows through, which cannot correctly reflect the measurement performance of the flowmeter, resulting in misjudgment of the verification results;
4)目前,国内在现场对微小流量计进行校准时,由于场地环境的限制,多采用称重法,靠掐秒表和读电子秤的方式进行,这种方法虽然连接和拆卸管路、标准设备的携带和安置比较方便,但是人为误差较难消除,人为因素的粗陋操作更引入很多不可控的误差。4) At present, when calibrating micro flowmeters on site in China, due to the limitation of the site environment, the weighing method is mostly used, which is carried out by pinching a stopwatch and reading electronic scales. Although this method connects and disassembles pipelines and standard equipment It is more convenient to carry and install, but it is difficult to eliminate human errors, and the rough operation of human factors introduces many uncontrollable errors.
发明内容Contents of the invention
本发明的目的在于提供一种嵌入式微小液体流量标准装置,用以解决背景技术中的为题。The purpose of the present invention is to provide an embedded tiny liquid flow standard device to solve the problems in the background technology.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种嵌入式移动微小液体流量校准装置,包含推车、第一称重容装置、第二称重容装置、分水器、换向器、计时器及第一管段,所述第一称重容装置及第二称重容装置均设置在所述推车上,所述计时器设置在所述换向器上,所述分水器位于所述第一称重容装置及第二称重容装置的上方,所述换向器位于所述分水器上方,所述分水器进水口与所述换向器输出端连接,所述分水器的两个出水口分别与所述第一称重容装置及第二称重容装置相对应,所述换向器输入端与所述第一管段输出端连接,所述第一管段输入端连接有第一检测支路或/和第二检测支路或/和第三检测支路。An embedded mobile tiny liquid flow calibration device, comprising a trolley, a first weighing capacity device, a second weighing capacity device, a water distributor, a commutator, a timer and a first pipe section, the first weighing capacity Both the container device and the second weighing container device are arranged on the trolley, the timer is arranged on the commutator, and the water separator is located at the first weighing container device and the second weighing container device. Above the container device, the commutator is located above the water separator, the water inlet of the water separator is connected to the output end of the commutator, and the two water outlets of the water separator are respectively connected to the first A weighing capacity device corresponds to a second weighing capacity device, the input end of the commutator is connected to the output end of the first pipe section, and the input end of the first pipe section is connected to the first detection branch or/and the second The second detection branch or/and the third detection branch.
上述方案中,所述推车包含伸缩式扶手、支撑架、支撑台及四个滚轮,所述伸缩式扶手设置在所述支撑台一端,所述四个滚轮对称分设在所述支撑台底部的两侧,所述支撑架设置在所述支撑台顶部且靠近所述伸缩式扶手的一端,所述支撑架一端与所述支撑台顶部连接,另一端与所述第一管段连接;In the above scheme, the cart includes a telescopic armrest, a support frame, a support platform and four rollers, the telescopic armrest is arranged at one end of the support platform, and the four rollers are arranged symmetrically on the bottom of the support platform. On both sides, the support frame is arranged on the top of the support platform and close to one end of the telescopic handrail, one end of the support frame is connected to the top of the support platform, and the other end is connected to the first pipe section;
所述第一称重容装置包含第一称重容器、第一电子秤及第一升举托架,所述第一称重容器活动设置在所述第一电子秤上,所述第一电子秤通过第一固定块支撑在所述推车的支撑台上,所述第一升举托架位于所述第一称重容器的正下方,且所述第一升举托架一端与所述推车的支撑台连接,另一端与所述第一称重容器的底部活动接触;The first weighing container device includes a first weighing container, a first electronic scale and a first lifting bracket, the first weighing container is movably arranged on the first electronic scale, and the first electronic scale The scale is supported on the support platform of the trolley through the first fixed block, the first lifting bracket is located directly below the first weighing container, and one end of the first lifting bracket is connected to the The supporting platform of the trolley is connected, and the other end is in active contact with the bottom of the first weighing container;
所述第二称重容装置包含第二称重容器、第二电子秤及第二升举托架,所述第二称重容器活动设置在所述第二电子秤上,所述第二电子秤通过第二固定块支撑在所述推车的支撑台上,所述第二升举托架位于所述第二称重容器正下方,且所述第二升举托架与所述推车的支撑台连接,另一端与所述第二称重容器的底部活动接触;The second weighing capacity device comprises a second weighing container, a second electronic scale and a second lifting bracket, the second weighing container is movably arranged on the second electronic scale, and the second electronic scale The scale is supported on the support platform of the trolley through the second fixed block, the second lifting bracket is located directly below the second weighing container, and the second lifting bracket is connected to the trolley The supporting platform is connected, and the other end is in active contact with the bottom of the second weighing container;
在所述第一称重容器及第二称重容器的下部均还连接有一个排水阀。A drain valve is also connected to the lower parts of the first weighing container and the second weighing container.
上述方案中,在所述第一固定块及第二固定块上均还设有水平仪,所述第一电子秤与所述第一固定块活动连接,所述第二电子秤与所述第二固定块活动连接,所述第一固定块及第二固定块均与所述支撑台固定连接。In the above solution, a level is also provided on the first fixed block and the second fixed block, the first electronic scale is movably connected to the first fixed block, and the second electronic scale is connected to the second fixed block. The fixed block is movably connected, and both the first fixed block and the second fixed block are fixedly connected with the support platform.
上述方案中,在所述支撑台的一侧还设置有第一绞盘及第二绞盘,所述第一绞盘与所述第一升举托架连接,所述第二绞盘与所述第二升举托架连接。In the above scheme, a first winch and a second winch are also arranged on one side of the support platform, the first winch is connected to the first lifting bracket, and the second winch is connected to the second lifting bracket. Lift bracket connection.
上述方案中,在所述换向器的左右两端还分别对应连接有第一电磁线圈及第二电磁线圈,在所述换向器的上端还对应连接有喷嘴。In the above solution, the first electromagnetic coil and the second electromagnetic coil are respectively connected to the left and right ends of the commutator, and the nozzle is also connected to the upper end of the commutator.
上述方案中,所述第一检测支路包含顺着水流方向依次连接的大流量标准装置、第一万能接头、第一夹表器、水平安装的被检流量计、第二夹表器及第二万能接头,所述大流量标准装置与第一万能接头连接,所述第一万能接头与第一夹表器之间通过第二管段连接,所述第二夹表器与第二万能接头之间通过第三管段及第一替换管段连接,所述第二万能接头与所述第一管段连接,所述水平安装的被检流量计的两端分别与所述第一夹表器及第二夹表器连接;In the above solution, the first detection branch includes a large flow standard device, a first universal joint, a first meter clamp, a horizontally installed flowmeter to be tested, a second meter clamp and a second meter clamp connected sequentially along the direction of water flow. Two universal joints, the large flow standard device is connected to the first universal joint, the first universal joint is connected to the first meter holder through the second pipe section, the connection between the second meter holder and the second universal joint The space is connected through the third pipe section and the first replacement pipe section, the second universal joint is connected with the first pipe section, and the two ends of the horizontally installed flowmeter to be tested are respectively connected with the first meter holder and the second Meter connection;
所述第二检测支路包含顺着水流方向依次连接的大流量标准装置、第一万能接头、第三万能接头、第三夹表器、垂直安装的被检流量计、第四夹表器及第四万能接头,所述大流量标准装置与所述第一万能接头连接,所述第一万能接头通过第二管段、第二替换管段及第三管段与所述第三万能接头连接,所述第三万能接头与所述第三夹表器连接,所述垂直安装的被检流量计的两端分别与第三夹表器及第四夹表器连接,所述第四夹表器通过第四万能接头与所述第一管段连接;The second detection branch includes a large flow standard device connected sequentially along the water flow direction, a first universal joint, a third universal joint, a third meter clip, a vertically installed flowmeter to be tested, a fourth meter clip and The fourth universal joint, the large flow standard device is connected to the first universal joint, the first universal joint is connected to the third universal joint through the second pipe section, the second replacement pipe section and the third pipe section, the The third universal joint is connected with the third meter holder, and the two ends of the vertically installed flowmeter to be checked are respectively connected with the third meter holder and the fourth meter holder, and the fourth meter holder is passed through the first meter holder. Four universal joints are connected with the first pipe section;
所述第三检测支路包含顺着水流方向依次连接的现场流量源、现场流量计、第五夹表器及第五万能接头,所述现场流量源与所述现场流量计连接,所述现场流量计与所述第五夹表器连接,所述第五夹表器与所述第五万能接头连接,所述第五万能接头与所述第一管段之间通过第三管段及第一替换管段连接,在所述第五万能接头上还连接有第二排气管。The third detection branch includes an on-site flow source, an on-site flow meter, a fifth meter clip and a fifth universal joint connected in sequence along the water flow direction, the on-site flow source is connected to the on-site flow meter, and the on-site The flow meter is connected to the fifth meter clamp, the fifth meter clamp is connected to the fifth universal joint, and the fifth universal joint and the first pipe section pass through the third pipe section and the first replacement Pipe sections are connected, and a second exhaust pipe is also connected to the fifth universal joint.
上述方案中,在所述第二管段均上设有节流阀及压力表,在所述第一万能接头上还连接有第一排气管。In the above solution, throttle valves and pressure gauges are provided on the second pipe sections, and a first exhaust pipe is also connected to the first universal joint.
上述方案中,在所述第三管段及所述第一管段之间还连接有第一支路和第二支路,在所述第三管段上还设有分别与第一支路和第二支路对应的第一开关阀及第二开关阀,在所述第一管段上还设有分别与第一支路和第二支路对应的第三开关阀及第四开关阀。In the above solution, a first branch and a second branch are also connected between the third pipe section and the first pipe section, and the third pipe section is also provided with the first branch and the second branch respectively. The first on-off valve and the second on-off valve corresponding to the branch, and the third on-off valve and the fourth on-off valve respectively corresponding to the first and second branches are provided on the first pipe section.
上述方案中,所述第一万能接头、第二万能接头、第三万能接头及第四万能接头均为一个中间为圆柱型腔体的双向可通接头,所述双向可通接头的一端中央连接有Φ25的直管段,所述双向可通接头的另一端连接有Φ 15、Φ10、Φ8、Φ6及Φ4的直管段。In the above solution, the first universal joint, the second universal joint, the third universal joint and the fourth universal joint are all two-way joints with a cylindrical cavity in the middle, and one end of the two-way joints is centrally connected There is a straight pipe section of Φ25, and the other end of the two-way connectable joint is connected with straight pipe sections of Φ15, Φ10, Φ8, Φ6 and Φ4.
上述方案中,所述第一夹表器、第二夹表器、第三夹表器及第四夹表器均包括有普通管段法兰、标准直管段、定位螺丝、卡爪驱动机构、卡盘及活动卡爪,所述普通管段法兰设置在所述标准直管段一端,所述卡盘设置在所述标准直管段另一端,所述卡爪驱动机构及活动卡爪分设在所述卡盘两端,且所述卡爪驱动机构活动套设在所述标准直管段上,所述活动卡爪一端穿过所述卡盘与所述卡爪驱动机构一端连接,所述活动卡爪另一端用于与被检流量计连接,所述定位螺丝穿设在所述卡爪驱动机构另一端上,所述卡爪驱动机构通过所述定位螺丝与所述标准直管段固定连接。In the above scheme, the first meter clip, the second meter clip, the third meter clip and the fourth meter clip all include ordinary pipe section flanges, standard straight pipe sections, positioning screws, claw drive mechanisms, clips disc and movable claws, the flange of the ordinary pipe section is set at one end of the standard straight pipe section, the chuck is set at the other end of the standard straight pipe section, and the claw drive mechanism and movable claws are respectively set at the The two ends of the disk, and the claw drive mechanism is movably sleeved on the standard straight pipe section, one end of the movable claw passes through the chuck and is connected to one end of the claw drive mechanism, and the other end of the movable claw One end is used to connect with the flowmeter to be tested, the positioning screw is passed through the other end of the claw driving mechanism, and the claw driving mechanism is fixedly connected to the standard straight pipe section through the positioning screw.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)本装置配有万能接头,可以嵌入液体大流量标准装置,延伸大流量装置在小流量的测量范围,提高小流量、微小流量的校准准确度,也可以连接现场检测/校准的各种管段、流量计,方便现场检测/校准的实施;1) This device is equipped with a universal joint, which can be embedded in a liquid large flow standard device, extending the measurement range of the large flow device at small flow, improving the calibration accuracy of small flow and micro flow, and can also connect various pipe sections for on-site detection/calibration , flow meter, convenient for the implementation of on-site testing/calibration;
2)本装置可移动,可通过万能接头直接接入被检流量计所在管段在现场进行小流量、微小流量校准,且操作平台可升降、量器高度可调,满足现场各种不同高度的设备需求;2) This device is movable, and can be directly connected to the pipe section where the flow meter to be tested is located through a universal joint to perform small flow and micro flow calibration on site, and the operating platform can be lifted up and down, and the height of the measuring instrument can be adjusted to meet various heights of equipment on site need;
3)本装置配套有横向和竖直的接口和夹紧装置,夹紧装置能够将厚薄不一螺纹管接头夹紧,并保证垂直、水平度和管段内径同心,可检定校准浮子流量计、涡轮流量计、质量流量计等多种流量计;3) This device is equipped with horizontal and vertical interfaces and clamping devices. The clamping device can clamp the threaded pipe joints of different thicknesses, and ensure the verticality, levelness and concentricity of the inner diameter of the pipe section. It can verify and calibrate the rotameter, turbine Flowmeter, mass flowmeter and other flowmeters;
4)本装置配有换向器、计时器和两套称重系统,可实现自动检测,摆脱以往掐秒表的检测方式,两套称重系统相互独立,可通过换向器灵活选择称重容器的使用,提高检测效率,且量器在检测过程中同称重衡器分离,避免放水过程的振动损伤称重容器的准确度,起到保护作用。4) This device is equipped with a commutator, a timer and two sets of weighing systems, which can realize automatic detection and get rid of the previous detection method of pinching the stopwatch. The two sets of weighing systems are independent of each other, and the weighing container can be flexibly selected through the commutator The use of the device improves the detection efficiency, and the measuring device is separated from the weighing instrument during the detection process, so as to avoid the vibration of the water discharge process from damaging the accuracy of the weighing container and play a protective role.
附图说明Description of drawings
图1为本发明嵌入式移动微小液体流量校准装置的第一种应用实施例图;Figure 1 is a diagram of the first application embodiment of the embedded mobile tiny liquid flow calibration device of the present invention;
图2为本发明嵌入式移动微小液体流量校准装置中推车与称重容装置的连接示意图;Fig. 2 is a schematic diagram of the connection between the trolley and the weighing capacity device in the embedded mobile tiny liquid flow calibration device of the present invention;
图3为本发明嵌入式移动微小液体流量校准装置中换向器的结构示意图;Fig. 3 is a schematic structural view of the commutator in the embedded mobile tiny liquid flow calibrating device of the present invention;
图4为本发明嵌入式移动微小液体流量校准装置中万能接头的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the universal joint in the embedded mobile tiny liquid flow calibration device of the present invention;
图5为本发明嵌入式移动微小液体流量校准装置中夹表器与被测流量计的连接示意图;Fig. 5 is a schematic diagram of the connection between the meter holder and the measured flowmeter in the embedded mobile tiny liquid flow calibration device of the present invention;
图6为本发明嵌入式移动微小液体流量校准装置的第二种应用实施例图;Fig. 6 is a diagram of the second application embodiment of the embedded mobile tiny liquid flow calibration device of the present invention;
图7为本发明嵌入式移动微小液体流量校准装置的第三种应用实施例图;Fig. 7 is a diagram of a third application embodiment of the embedded mobile tiny liquid flow calibration device of the present invention;
图中:1、推车;1-1、伸缩式扶手;1-2、支撑架;1-3、支撑台;1-4、滚轮;2、第一称重容装置;3、第二称重容装置;4、分水器;5、换向器; 6、计时器;7、第一管段;8、大流量标准装置;9、第二管段;10、第三管段;11、第一替换管段;12、第二替换管段;13、节流阀;14、压力表; 15、第一排气管;21、第一称重容器;22、第一电子秤;23、第一升举托架;24、第一固定块;25、排水阀;26、第一绞盘;27、第二绞盘;31、第二称重容器;32、第二电子秤;33、第二升举托架;34、第二固定块; 51、第一电磁线圈;52、第二电磁线圈;53、喷嘴;100、第一检测支路; 101、第一万能接头;102、第一夹表器;103、水平安装的被检流量计;104、第二夹表器;105、第二万能接头;200、第二检测支路;201、第三万能接头;202、第三夹表器;203、垂直安装的被检流量计;204、第四夹表器; 205、第四万能接头;300、第三检测支路;301、现场流量源;302、现场流量计;303、第五夹表器;304、第五万能接头;305、第二排气管;400、第一支路;401、第一开关阀;402、第三开关阀;500、第二支路;501、第二开关阀;502、第四开关阀;101a、φ25的直管段;101b、φ15的直管段;101c、φ10的直管段;101e、φ8的直管段;101f、φ6的支管段; 101g、φ4的直管段;102a、普通管段法兰;102b、标准直管段;102c、定位螺丝;102d、卡爪驱动机构;102e、卡盘;102f、活动卡爪;In the figure: 1, trolley; 1-1, telescopic armrest; 1-2, support frame; 1-3, support platform; 1-4, roller; 2, first weighing capacity device; 3, second scale Heavy capacity device; 4. Water separator; 5. Reverser; 6. Timer; 7. First pipe section; 8. Large flow standard device; 9. Second pipe section; 10. Third pipe section; 11. First Replacement pipe section; 12. The second replacement pipe section; 13. Throttle valve; 14. Pressure gauge; 15. The first exhaust pipe; 21. The first weighing container; 22. The first electronic scale; 23. The first lift Bracket; 24, the first fixed block; 25, drain valve; 26, the first winch; 27, the second winch; 31, the second weighing container; 32, the second electronic scale; 33, the second lifting bracket 34. The second fixed block; 51. The first electromagnetic coil; 52. The second electromagnetic coil; 53. The nozzle; 100. The first detection branch; 101. The first universal joint; 1. The tested flowmeter installed horizontally; 104. The second clamper; 105. The second universal joint; 200. The second detection branch; 201. The third universal joint; 202. The third clamper; 203. Vertical The installed flowmeter; 204, the fourth meter clip; 205, the fourth universal joint; 300, the third detection branch; 301, the field flow source; 302, the field flowmeter; 303, the fifth meter clip; 304, the fifth universal joint; 305, the second exhaust pipe; 400, the first branch; 401, the first switching valve; 402, the third switching valve; 500, the second branch; 501, the second switching valve; 502, the fourth switching valve; 101a, the straight pipe section of φ25; 101b, the straight pipe section of φ15; 101c, the straight pipe section of φ10; 101e, the straight pipe section of φ8; 101f, the branch pipe section of φ6; , ordinary pipe flange; 102b, standard straight pipe section; 102c, positioning screw; 102d, jaw driving mechanism; 102e, chuck; 102f, movable jaw;
图中“→”表示水流方向。"→" in the figure indicates the direction of water flow.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图和具体实施方式,进一步阐述本发明是如何实施的。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the following will further explain how the present invention is implemented in conjunction with the accompanying drawings and specific implementation methods.
如图1和2所示,本发明提供的一种嵌入式微小流量校准装置,包含推车1、第一称重容装置2、第二称重容装置3、分水器4、换向器5、计时器6及第一管段7,第一称重容装置2及第二称重容装置3均设置在推车1上,计时器6设置在换向器5上,分水器4位于第一称重容装置2及第二称重容装置3的上方,换向器5位于分水器4上方,分水器4进水口与换向器5输出端连接,分水器4的两个出水口分别与第一称重容装置2 及第二称重容装置3相对应,换向器5输入端与第一管段7输出端连接,如图1、图6和图7所示,第一管段7输入端连接有第一检测支路100或/ 和第二检测支路200或/和第三检测支路300。As shown in Figures 1 and 2, an embedded micro-flow calibration device provided by the present invention includes a trolley 1, a first weighing capacity device 2, a second weighing capacity device 3, a water separator 4, and a commutator 5. The timer 6 and the first pipe section 7, the first weighing capacity device 2 and the second weighing capacity device 3 are all set on the trolley 1, the timer 6 is set on the commutator 5, and the water separator 4 is located on Above the first weighing capacity device 2 and the second weighing capacity device 3, the commutator 5 is located above the water separator 4, the water inlet of the water separator 4 is connected to the output end of the commutator 5, and the two ends of the water separator 4 Two water outlets correspond to the first weighing capacity device 2 and the second weighing capacity device 3 respectively, and the input end of the commutator 5 is connected with the output end of the first pipe section 7, as shown in Fig. 1, Fig. 6 and Fig. 7, The input end of the first pipe section 7 is connected with the first detection branch 100 or/and the second detection branch 200 or/and the third detection branch 300 .
其中,如图2所示,推车1包含伸缩式扶手1-1、支撑架1-2、支撑台 1-3及四个滚轮1-4,伸缩式扶手1-1设置在支撑台1-3一端,四个滚轮1-4 对称分设在支撑台1-3底部的两侧,支撑架1-2设置在支撑台1-3顶部且靠近伸缩式扶手1-1的一端,支撑架1-2一端与支撑台1-3顶部连接,另一端与第一管段7连接;Wherein, as shown in Figure 2, cart 1 comprises telescopic armrest 1-1, support frame 1-2, support platform 1-3 and four rollers 1-4, and telescopic type armrest 1-1 is arranged on support platform 1- 3 at one end, four rollers 1-4 are symmetrically arranged on both sides of the bottom of the support platform 1-3, the support frame 1-2 is arranged on the top of the support platform 1-3 and is close to one end of the telescopic handrail 1-1, the support frame 1- 2. One end is connected to the top of the support platform 1-3, and the other end is connected to the first pipe section 7;
其中,第一称重容装置2包含第一称重容器21、第一电子秤22及第一升举托架23,第一称重容器21活动设置在第一电子秤22上,第一电子秤 22通过第一固定块24支撑在推车1的支撑台1-3上,第一升举托架23位于第一称重容器21的正下方,且第一升举托架23一端与推车1的支撑台 1-3连接,另一端与第一称重容器21的底部活动接触;Wherein, the first weighing capacity device 2 comprises a first weighing container 21, a first electronic scale 22 and a first lifting bracket 23, the first weighing container 21 is movably arranged on the first electronic scale 22, and the first electronic scale The scale 22 is supported on the supporting platform 1-3 of the cart 1 by the first fixed block 24, the first lifting bracket 23 is located directly below the first weighing container 21, and one end of the first lifting bracket 23 is connected to the push cart 1. The support platform 1-3 of the car 1 is connected, and the other end is in movable contact with the bottom of the first weighing container 21;
其中,第二称重容装置3包含第二称重容器31、第二电子秤32及第二升举托架33,第二称重容器31活动设置在第二电子秤32上,第二电子秤 32通过第二固定块34支撑在推车1的支撑台1-3上,第二升举托架33位于第二称重容器31正下方,且第二升举托架33与推车1的支撑台1-3连接,另一端与第二称重容器31的底部活动接触;Wherein, the second weighing capacity device 3 comprises a second weighing container 31, a second electronic scale 32 and a second lifting bracket 33, the second weighing container 31 is movably arranged on the second electronic scale 32, and the second electronic scale The scale 32 is supported on the supporting platform 1-3 of the cart 1 by the second fixed block 34, the second lifting bracket 33 is located directly below the second weighing container 31, and the second lifting bracket 33 is connected to the cart 1. The supporting platform 1-3 is connected, and the other end is in active contact with the bottom of the second weighing container 31;
其中,在第一称重容器21及第二称重容器31的下部均还连接有一个排水阀25。Wherein, a drain valve 25 is also connected to the lower parts of the first weighing container 21 and the second weighing container 31 .
其中,在第一固定块24及第二固定块34上均还设有水平仪,第一电子秤22与第一固定块24活动连接,第二电子秤32与第二固定块34活动连接,第一固定块24及第二固定块34均与支撑台1-3固定连接。Wherein, a level is also provided on the first fixed block 24 and the second fixed block 34, the first electronic scale 22 is movably connected with the first fixed block 24, the second electronic scale 32 is movably connected with the second fixed block 34, and the second electronic scale 32 is movably connected with the second fixed block 34. Both the first fixed block 24 and the second fixed block 34 are fixedly connected with the supporting platform 1-3.
其中,在支撑台1-3的一侧还设置有第一绞盘26及第二绞盘27,第一绞盘26与第一升举托架23连接,第二绞盘27与第二升举托架33连接。Wherein, a first winch 26 and a second winch 27 are also arranged on one side of the supporting platform 1-3, the first winch 26 is connected with the first lifting bracket 23, the second winch 27 is connected with the second lifting bracket 33 connect.
如图3所示,在换向器5的左右两端还分别对应连接有第一电磁线圈 51及第二电磁线圈52,在换向器5的上端还对应连接有喷嘴53。As shown in Fig. 3, the left and right ends of the commutator 5 are respectively connected with a first electromagnetic coil 51 and a second electromagnetic coil 52, and the upper end of the commutator 5 is also connected with a nozzle 53 correspondingly.
实施例1:如图1所示,在本实施例中,第一检测支路100包含顺着水流方向依次连接的大流量标准装置8、第一万能接头101、第一夹表器102、水平安装的被检流量计103、第二夹表器104及第二万能接头105,大流量标准装置8与第一万能接头101连接,第一万能接头101与第一夹表器102 之间通过第二管段9连接,第二夹表器104与第二万能接头105之间通过第三管段10及第一替换管段11连接,第二万能接头105与第一管段7连接,水平安装的被检流量计103的两端分别与第一夹表器102及第二夹表器104连接;Embodiment 1: As shown in FIG. 1, in this embodiment, the first detection branch 100 includes a large flow standard device 8, a first universal joint 101, a first meter clamp 102, a horizontal The installed flow meter 103, the second meter holder 104 and the second universal joint 105, the large flow standard device 8 is connected with the first universal joint 101, and the first universal joint 101 and the first meter holder 102 are passed through the first universal joint 102 The second pipe section 9 is connected, the second clamp 104 and the second universal joint 105 are connected through the third pipe section 10 and the first replacement pipe section 11, the second universal joint 105 is connected with the first pipe section 7, and the measured flow rate of the horizontal installation The two ends of the meter 103 are respectively connected with the first meter holder 102 and the second meter holder 104;
实施例2:如图6所示,在本实施例中,第二检测支路200包含顺着水流方向依次连接的大流量标准装置8、第一万能接头101、第三万能接头201、第三夹表器202、垂直安装的被检流量计203、第四夹表器204及第四万能接头205,大流量标准装置8与第一万能接头101连接,第一万能接头101 通过第二管段9、第二替换管段12及第三管段10与第三万能接头201连接,第三万能接头201与第三夹表器202连接,垂直安装的被检流量计203的两端分别与第三夹表器202及第四夹表器204连接,第四夹表器204通过第四万能接头205与第一管段7连接;Embodiment 2: As shown in FIG. 6, in this embodiment, the second detection branch 200 includes a large flow standard device 8, a first universal joint 101, a third universal joint 201, a third Meter clip 202, vertically installed flowmeter 203 to be tested, fourth meter clip 204 and fourth universal joint 205, the large flow standard device 8 is connected to the first universal joint 101, and the first universal joint 101 passes through the second pipe section 9 1. The second replacement pipe section 12 and the third pipe section 10 are connected with the third universal joint 201, the third universal joint 201 is connected with the third clamp meter 202, and the two ends of the vertically installed flowmeter 203 to be tested are respectively connected with the third clamp meter The device 202 and the fourth clamp 204 are connected, and the fourth clamp 204 is connected to the first pipe section 7 through the fourth universal joint 205;
实施例3:如图7所示,在本实施例中,第三检测支路300包含顺着水流方向依次连接的现场流量源301、现场流量计302、第五夹表器303及第五万能接头304,现场流量源301与现场流量计302连接,现场流量计302 与第五夹表器303连接,第五夹表器303与第五万能接头304连接,第五万能接头304与第一管段7之间通过第三管段10及第一替换管段11连接,在第五万能接头304上还连接有第二排气管305。Embodiment 3: As shown in FIG. 7, in this embodiment, the third detection branch 300 includes an on-site flow source 301, an on-site flow meter 302, a fifth clamp 303 and a fifth universal meter connected sequentially along the direction of water flow. Joint 304, on-site flow source 301 is connected to on-site flow meter 302, on-site flow meter 302 is connected to the fifth meter clamp 303, the fifth meter clamp 303 is connected to the fifth universal joint 304, and the fifth universal joint 304 is connected to the first pipe section 7 are connected through the third pipe section 10 and the first replacement pipe section 11, and the second exhaust pipe 305 is also connected to the fifth universal joint 304.
如图1和图6所示,在第二管段9均上设有节流阀13及压力表14,在第一万能接头101上还连接有第一排气管15。As shown in FIG. 1 and FIG. 6 , a throttle valve 13 and a pressure gauge 14 are provided on the second pipe section 9 , and a first exhaust pipe 15 is also connected to the first universal joint 101 .
如图1、图6和图7所示,在第三管段10及第一管段7之间还连接有第一支路400和第二支路500,在第三管段10上还设有分别与第一支路400 和第二支路500对应的第一开关阀401及第二开关阀501,在第一管段7上还设有分别与第一支路400和第二支路500对应的第三开关阀402及第四开关阀502。As shown in Figure 1, Figure 6 and Figure 7, a first branch 400 and a second branch 500 are also connected between the third pipe section 10 and the first pipe section 7, and the third pipe section 10 is also provided with The first on-off valve 401 and the second on-off valve 501 corresponding to the first branch 400 and the second branch 500 are also provided on the first pipe section 7 corresponding to the first branch 400 and the second branch 500 respectively. Three switch valves 402 and a fourth switch valve 502 .
如图4所示,第一万能接头101、第二万能接头105、第三万能接头201、第四万能接头205及第五万能接头304均为一个中间为圆柱型腔体的双向可通接头,双向可通接头的一端中央连接有Φ25的直管段101a,双向可通接头的另一端连接有Φ15、Φ10、Φ8、Φ6及Φ4的直管段(101b、101c、 101e、101f及101g)。As shown in Fig. 4, the first universal joint 101, the second universal joint 105, the third universal joint 201, the fourth universal joint 205 and the fifth universal joint 304 are all bidirectional joints with a cylindrical cavity in the middle, A straight pipe section 101a of Φ25 is connected to the center of one end of the bidirectional joint, and straight pipe sections (101b, 101c, 101e, 101f and 101g) of Φ15, Φ10, Φ8, Φ6 and Φ4 are connected to the other end of the bidirectional joint.
如图5所示,第一夹表器102、第二夹表器104、第三夹表器202、第四夹表器204及第五夹表器303均包括有普通管段法兰102a、标准直管段 102b、定位螺丝102c、卡爪驱动机构102d、卡盘102e及活动卡爪102f,普通管段法兰102a设置在标准直管段102b一端,卡盘102e设置在标准直管段102b另一端,卡爪驱动机构102d及活动卡爪102f分设在卡盘102e 两端,且卡爪驱动机构102d活动套设在标准直管段102b上,活动卡爪102f 一端穿过卡盘102e与卡爪驱动机构102d一端连接,活动卡爪102f另一端用于与被检流量计连接,定位螺丝102c穿设在卡爪驱动机构102d另一端上,卡爪驱动机构102d通过定位螺丝102c与标准直管段102b固定连接。As shown in Figure 5, the first meter clip 102, the second meter clip 104, the third meter clip 202, the fourth meter clip 204 and the fifth meter clip 303 all include ordinary pipe section flanges 102a, standard Straight pipe section 102b, positioning screw 102c, jaw driving mechanism 102d, chuck 102e and movable jaw 102f, ordinary pipe flange 102a is set at one end of standard straight pipe section 102b, chuck 102e is set at the other end of standard straight pipe section 102b, and the jaws The driving mechanism 102d and the movable jaw 102f are respectively arranged at both ends of the chuck 102e, and the jaw driving mechanism 102d is movably sleeved on the standard straight pipe section 102b, and one end of the movable jaw 102f passes through the chuck 102e and is connected to one end of the jaw driving mechanism 102d The other end of the movable claw 102f is used to connect with the flowmeter to be tested, the positioning screw 102c is passed through the other end of the claw driving mechanism 102d, and the claw driving mechanism 102d is fixedly connected to the standard straight pipe section 102b through the positioning screw 102c.
上述三个实施例中,第一电子秤22的称量为35kg,第二电子秤32的称量为3kg,第一电子秤22和第二电子秤32准确度等级均为0.01%。In the above three embodiments, the weighing capacity of the first electronic scale 22 is 35 kg, the weighing capacity of the second electronic scale 32 is 3 kg, and the accuracy levels of the first electronic scale 22 and the second electronic scale 32 are both 0.01%.
上述实例1和实例2,是适用于实验室环境下的扩展大流量标准装置的小流量、微小流量的检测能力;实施例3是适用于现场检测。The above-mentioned example 1 and example 2 are suitable for expanding the small flow and small flow detection capabilities of the large flow standard device in the laboratory environment; embodiment 3 is suitable for on-site detection.
本发明提供的一种嵌入式移动微小液体流量校准装置的具体操作过程如下:The specific operation process of an embedded mobile tiny liquid flow calibration device provided by the present invention is as follows:
实施例1:如图1所示,以第一检测支路100为例,在实验室进行微小液体流量的检定/校准时,先通过第一万能接头101同液体流量标准装置8 相连接,将水平安装的被检流量计103用第一夹表器102及第三夹表器104 固定,夹入管段中,并保证前十后五的直管段距离,待水平安装的被检流量计103安装好后,转动第一绞盘26及第二绞盘27,升起第一称重容器 21及第二称重容器31,使第一称重容器21与第一电子秤22分离,第二称重容器31与第二电子秤32分离,然后关闭节流阀13,依次打开第一开关阀401、第二开关阀501、第三开关阀402、第四开关阀502以及第二称重容器31上的排水阀25,并将换向器5切至偏向第二称重容器31侧,将第一支管400及第二支管500管口全部封闭,接着打开第一排气管15,启动液体流量标准装置8,打开节流阀13进行换气,并调节至被检流量点,当排气约30秒并稳定后,将换向器5换回至偏向第一称重容器21侧(第一称重容器上的排水阀25关闭),计时器6开始计时,待水量达到检定用水量(或满足单次检定时长)时,再将换向器5切回至偏向第二称重容器31 侧,计时器6结束计时,最后关闭节流阀13,转动第一绞盘26,回落第一升举托架23,使第一称重容器回落至第一电子秤22,称出第一称重容器21 内的水质量,完成一次检定。Embodiment 1: As shown in Figure 1, taking the first detection branch 100 as an example, when carrying out the verification/calibration of the small liquid flow in the laboratory, it is first connected with the liquid flow standard device 8 through the first universal joint 101, and the The tested flowmeter 103 installed horizontally is fixed by the first meter clip 102 and the third meter clip 104, clamped into the pipe section, and the distance between the first ten and the last five straight pipe sections is ensured. The tested flowmeter 103 to be installed horizontally is installed After good, rotate the first capstan 26 and the second capstan 27, raise the first weighing container 21 and the second weighing container 31, the first weighing container 21 is separated from the first electronic scale 22, and the second weighing container 31 is separated from the second electronic scale 32, then close the throttle valve 13, and open the first on-off valve 401, the second on-off valve 501, the third on-off valve 402, the fourth on-off valve 502 and the second weighing container 31 in sequence. Drain valve 25, and switch the commutator 5 to the side of the second weighing container 31, completely close the nozzles of the first branch pipe 400 and the second branch pipe 500, then open the first exhaust pipe 15, and start the liquid flow standard device 8. Open the throttle valve 13 to ventilate, and adjust to the measured flow point. After the exhaust is about 30 seconds and stabilized, switch the commutator 5 back to the side of the first weighing container 21 (the first weighing container The drain valve 25 on the container is closed), the timer 6 starts counting, and when the water volume reaches the verification water consumption (or meets the single verification duration), the commutator 5 is switched back to the second weighing container 31 side, and the timing The timer 6 finishes timing, and finally closes the throttle valve 13, rotates the first capstan 26, falls back the first lifting bracket 23, makes the first weighing container fall back to the first electronic scale 22, and weighs the weight in the first weighing container 21. water quality, complete a check.
当检定较小流量点时,可使用较小的第二称重容器31来进行上述操作。When verifying a smaller flow point, a smaller second weighing container 31 can be used to perform the above operation.
实施例2:如图6所示,以第二检测支路200为例,当检定垂直方向的流量计时,在实施例1的基础上,将实施例1中的第一替换管段11取下换上垂直安装的被检流量计203,将水平安装的被检流量计103取下换上第二替换管段12,同时封闭第一支管400及第二支管500,并打开第一开关阀 401、第二开关阀501、第三开关阀402及第四开关阀502进行检定。例如:关闭第一支管400,打开第二支管500,即可利用第二支管500进行检定。关闭第二支管500,打开第一支管400,即可对第一支管400进行检定。Embodiment 2: As shown in Figure 6, taking the second detection branch 200 as an example, when verifying the flow meter in the vertical direction, on the basis of Embodiment 1, the first replacement pipe section 11 in Embodiment 1 is removed and replaced On the vertically installed tested flowmeter 203, remove the horizontally installed tested flowmeter 103 and replace it with the second replacement pipe section 12, simultaneously close the first branch pipe 400 and the second branch pipe 500, and open the first on-off valve 401, the second branch pipe The second on-off valve 501, the third on-off valve 402 and the fourth on-off valve 502 are verified. For example, by closing the first branch pipe 400 and opening the second branch pipe 500, the second branch pipe 500 can be used for verification. By closing the second branch pipe 500 and opening the first branch pipe 400, the verification of the first branch pipe 400 can be carried out.
实施例3:如图7所示,为第三检测支路300(用于现场检测),其主要是利用第五万能接头304及第五夹表器303与现场流量计302连接,通过现场流量计302与现场流量源301连接,进行现场流量检测。Embodiment 3: as shown in Figure 7, it is the third detection branch 300 (for on-site detection), which mainly utilizes the fifth universal joint 304 and the fifth meter holder 303 to be connected with the on-site flowmeter 302, through the on-site flow The meter 302 is connected to the on-site flow source 301 for on-site flow detection.
本发明提供的一种嵌入式移动微小液体流量校准装置的工作原理入下:The working principle of an embedded mobile tiny liquid flow calibration device provided by the present invention is as follows:
利用换向器的切换功能,将相应需要检测的溶液切换至相应的称重容器一侧,并利用计时器计时,在此过程中,称重容装置的托架将称重容器托起,使称重容器与电子秤分离,当待测的水量达到称重限度时,将换向器切换至另外一个称重容器侧,并将计时器停止计时,利用托架将装满水的称重容器轻放到电子秤上称量,如此得出称重质量m和t,可通过计算得到质量流量Qm和体积流量:Use the switching function of the commutator to switch the corresponding solution to be detected to the side of the corresponding weighing container, and use the timer to count the time. During this process, the bracket of the weighing container lifts the weighing container, so that The weighing container is separated from the electronic scale. When the amount of water to be measured reaches the weighing limit, switch the commutator to the other weighing container side, stop the timer, and use the bracket to fill the weighing container with water. Lightly put it on the electronic scale and weigh it, so that the weighing mass m and t can be obtained, and the mass flow Qm and volume flow can be obtained by calculation:
质量流量Qm的计算公式如下:The calculation formula of mass flow Qm is as follows:
体积流量的计算公式如下:The formula for calculating volume flow is as follows:
(其中ρ为介质的密度) (where ρ is the density of the medium)
在检测过程中,通过读取被检的流量计的示值Qi,便可计算得到被检的流量计单点的相对误差,其计算公式如下:During the detection process, by reading the indication value Qi of the flowmeter under inspection, the relative error of the single point of the flowmeter under inspection can be calculated, and the calculation formula is as follows:
或 or
本发明可用于两种检测环境,即实验室环境和现场环境:The present invention can be used in two kinds of detection environments, i.e. laboratory environment and field environment:
当为实验室环境时,配套大流量标准装置,扩展大流量标准装置的小流量、微小流量的检测能力,用第一万能接头同大流量标准装置的DN25管段法兰对接,并由节流阀辅助控制流量。在试验室环境下,当被检的流量计为水平安装的流量计时,如第一检测支路,用四爪可伸缩夹表器将流量计夹入管段,经第二万能接头同称重系统连接;当被检的流量计为垂直安装的流量计,例如浮子流量计,如第二检测支路,水流过流量计直接经换向器进入称重系统。When it is a laboratory environment, it is equipped with a large-flow standard device to expand the small-flow and micro-flow detection capabilities of the large-flow standard device. The first universal joint is used to connect with the DN25 pipe section flange of the large-flow standard device, and the throttling valve Auxiliary control flow. In the laboratory environment, when the flowmeter to be tested is a horizontally installed flowmeter, such as the first detection branch, use a four-claw retractable meter clip to clamp the flowmeter into the pipe section, and connect the weighing system with the second universal joint. Connection; when the flowmeter to be tested is a vertically installed flowmeter, such as a float flowmeter, such as the second detection branch, the water flows through the flowmeter and enters the weighing system directly through the commutator.
当为现场检测环境时,如第三检测支路,用第五万能接头、第五夹表器及现场流量计接入现场流量源,进行检测。When it is an on-site detection environment, such as the third detection branch, use the fifth universal joint, the fifth meter clip and the on-site flow meter to connect to the on-site flow source for detection.
最后说明,以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。Finally, it is stated that the above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present invention in the same way.
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