CN108071580A - Miniature pneumatic power device - Google Patents
Miniature pneumatic power device Download PDFInfo
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- CN108071580A CN108071580A CN201610992832.5A CN201610992832A CN108071580A CN 108071580 A CN108071580 A CN 108071580A CN 201610992832 A CN201610992832 A CN 201610992832A CN 108071580 A CN108071580 A CN 108071580A
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/04—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having plate-like flexible members, e.g. diaphragms
- F04B45/047—Pumps having electric drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1046—Combination of in- and outlet valve
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
【技术领域】【Technical field】
本案是关于一种气压动力装置,尤指一种微型超薄且静音的微型气压动力装置。This case is about a pneumatic power device, especially a miniature, ultra-thin and silent miniature pneumatic power device.
【背景技术】【Background technique】
目前于各领域中无论是医药、电脑科技、打印、能源等工业,产品均朝精致化及微小化方向发展,其中微泵、喷雾器、喷墨头、工业打印装置等产品所包含的流体输送结构为其关键技术,是以,如何借创新结构突破其技术瓶颈,为发展的重要内容。At present, in various fields, whether it is medicine, computer technology, printing, energy and other industries, products are developing towards refinement and miniaturization. Among them, the fluid delivery structures included in products such as micropumps, sprayers, inkjet heads, and industrial printing devices As its key technology, how to break through its technical bottleneck through innovative structure is an important content of development.
举例来说,于医药产业中,许多需要采用气压动力驱动的仪器或设备,通常采以传统马达及气压阀来达成其气体输送的目的。然而,受限于此等传统马达以及气体阀的体积限制,使得此类的仪器设备难以缩小其整体装置的体积,即难以实现薄型化的目标,更无法使的达成可携式的目的。此外,这些传统马达及气体阀于作动时亦会产生噪音的问题,导致使用上的不便利及不舒适。For example, in the pharmaceutical industry, many instruments or equipment that need to be driven by pneumatic power usually use traditional motors and pneumatic valves to achieve the purpose of gas delivery. However, limited by the volume limitations of the traditional motors and gas valves, it is difficult to reduce the volume of the overall device of this type of equipment, that is, it is difficult to achieve the goal of thinning, let alone achieve the purpose of portability. In addition, these traditional motors and gas valves also generate noise during operation, resulting in inconvenience and discomfort in use.
因此,如何发展一种可改善上述已知技术缺失,可使传统采用流体控制装置的仪器或设备达到体积小、微型化且静音,进而达成轻便舒适的可携式目的的微型气压动力装置,实为目前迫切需要解决的问题。Therefore, how to develop a kind of miniature pneumatic power device that can improve the above-mentioned known technology deficiency, can make the instrument or equipment that traditionally adopts the fluid control device achieve small volume, miniaturization and silence, and then achieve the purpose of light and comfortable portable, realize problems that urgently need to be solved at present.
【发明内容】【Content of invention】
本案的主要目的在于提供一种适用于可携式或穿戴式仪器或设备中的微型气压动力装置,借由整合微型流体控制装置与微型阀门装置,俾解决已知技术的采用气压动力驱动的仪器或设备所具备的体积大、难以薄型化、无法达成可携式的目的,以及噪音大等缺失。The main purpose of this case is to provide a micro-pneumatic power device suitable for portable or wearable instruments or equipment, by integrating a micro-fluid control device and a micro-valve device, so as to solve the problem of using pneumatic power-driven instruments in the known technology Or the device has a large volume, is difficult to thin, cannot achieve the purpose of portability, and lacks such as loud noise.
为达上述目的,本案的一较广义实施态样为提供一种微型气压动力装置,包括:一微型流体控制装置及一微型阀门装置,该微型流体控制装置包括依序堆叠设置一进气板、一共振片、一压电致动器及一集气板,其中该共振片具有一中空孔洞,该集气板,具有介于4mm至10mm之间的长度、介于4mm至10mm之间的宽度,且该长度及该宽度比值为0.4倍至2.5倍之间,该共振片与该压电致动器之间具有一间隙形成一第一腔室,该压电致动器受驱动时,气体由该进气板进入,流经该共振片,以进入该第一腔室内再传输;而该微型阀门装置包括一阀门片以及一出口板依序堆叠设置定位于该微型流体控制装置的集气板上,该阀门片具有一阀孔,该出口板具有与该微型流体控制装置的集气板相同的长度与宽度的边长,其中当气体自该微型流体控制装置传输至该微型阀门装置内,俾进行集压或卸压作业。In order to achieve the above purpose, a more general implementation of this case is to provide a micro-pneumatic power device, including: a micro-fluid control device and a micro-valve device, the micro-fluid control device includes an air intake plate, A resonant plate, a piezoelectric actuator and a gas collecting plate, wherein the resonating plate has a hollow hole, the gas collecting plate has a length between 4mm and 10mm, and a width between 4mm and 10mm , and the ratio between the length and the width is between 0.4 times and 2.5 times, there is a gap between the resonant plate and the piezoelectric actuator to form a first chamber, when the piezoelectric actuator is driven, the gas It enters from the intake plate, flows through the resonant sheet, and then enters the first chamber for transmission; and the micro valve device includes a valve plate and an outlet plate that are stacked in sequence and positioned on the gas collector of the micro fluid control device. On the plate, the valve plate has a valve hole, and the outlet plate has the same length and width as the side length of the gas collecting plate of the microfluidic control device, wherein when the gas is transmitted from the microfluidic control device to the microvalve device , to carry out pressure collection or pressure relief operations.
【附图说明】【Description of drawings】
图1A为本案为较佳实施例的微型气压动力装置的正面分解结构示意图。FIG. 1A is a schematic diagram of the front exploded structure of the miniature pneumatic power device of the preferred embodiment in this case.
图1B为图1A所示的微型气压动力装置的正面组合结构示意图。FIG. 1B is a schematic diagram of the front assembled structure of the micro pneumatic power device shown in FIG. 1A .
图2A为图1A所示的微型气压动力装置的背面分解结构示意图。FIG. 2A is a schematic diagram of the rear exploded structure of the micro pneumatic power device shown in FIG. 1A .
图2B为图1A所示的微型气压动力装置的背面组合结构示意图。FIG. 2B is a schematic diagram of the rear assembled structure of the micro pneumatic power device shown in FIG. 1A .
图3A为图1A所示的微型气压动力装置的压电致动器的正面组合结构示意图。FIG. 3A is a schematic diagram of the front assembled structure of the piezoelectric actuator of the micro pneumatic power device shown in FIG. 1A .
图3B为图1A所示的微型气压动力装置的压电致动器的背面组合结构示意图。FIG. 3B is a schematic diagram of the rear assembly structure of the piezoelectric actuator of the micro-pneumatic power device shown in FIG. 1A .
图3C为图1A所示的微型气压动力装置的压电致动器的剖面结构示意图。FIG. 3C is a schematic cross-sectional structure diagram of the piezoelectric actuator of the micro pneumatic power device shown in FIG. 1A .
图4A至图4C为图3A所示的压电致动器的多种实施态样示意图。4A to 4C are schematic diagrams of various implementation aspects of the piezoelectric actuator shown in FIG. 3A .
图5A至图5E为图1A所示的微型气压动力装置的微型流体控制装置的局部作动示意图。FIGS. 5A to 5E are partial schematic views of the micro-fluid control device of the micro-pneumatic power device shown in FIG. 1A .
图6A为图1A所示的微型气压动力装置的微型阀门装置的集压作动示意图。FIG. 6A is a schematic diagram of the pressure collection action of the micro-valve device of the micro-pneumatic power device shown in FIG. 1A .
图6B为图1A所示的微型气压动力装置的微型阀门装置的卸压作动示意图。FIG. 6B is a schematic diagram of the pressure relief action of the micro-valve device of the micro-pneumatic power device shown in FIG. 1A .
图7A至图7E为图1A所示的微型气压动力装置的集压作动示意图。FIG. 7A to FIG. 7E are schematic diagrams of the pressure collecting action of the micro pneumatic power device shown in FIG. 1A .
图8为图1A所示的微型气压动力装置的降压或是卸压作动示意图。FIG. 8 is a schematic diagram of the decompression or decompression action of the micro-pneumatic power device shown in FIG. 1A .
【具体实施方式】【Detailed ways】
体现本案特征与优点的一些典型实施例将在后段的说明中详细叙述。应理解的是本案能够在不同的态样上具有各种的变化,其皆不脱离本案的范围,且其中的说明及图示在本质上是当作说明之用,而非架构于限制本案。Some typical embodiments embodying the features and advantages of the present application will be described in detail in the description in the following paragraphs. It should be understood that this case can have various changes in different aspects, all of which do not depart from the scope of this case, and the descriptions and diagrams therein are used as illustrations in nature, rather than construed to limit this case.
本案的微型气压动力装置1是可应用于医药生技、能源、电脑科技或是打印等工业,俾用以传送气体,但不以此为限。请参阅图1A、图1B、图2A、图2B及图7A至图7E,图1A为本案较佳实施例的微型气压动力装置的正面分解结构示意图,图1B为图1A所示的微型气压动力装置的正面组合结构示意图、图2A为图1A所示的微型气压动力装置的背面分解结构示意图,图2B则为图1A所示的微型气压动力装置的背面组合结构示意图,图7A至图7E为图1A所示的微型气压动力装置的集压作动示意图。如图1A及图2A所示,本案的微型气压动力装置1是由微型流体控制装置1A以及微型阀门装置1B所组合而成,其中微型流体控制装置1A具有壳体1a、压电致动器13、绝缘片141、142及导电片15等结构,其中,壳体1a是包含集气板16及底座10,底座10则包含进气板11及共振片12,但不以此为限。压电致动器13是对应于共振片12而设置,并使进气板11、共振片12、压电致动器13、绝缘片141、导电片15、另一绝缘片142、集气板16等依序堆叠设置,且该压电致动器13是由一悬浮板130、一外框131、至少一支架132以及一压电陶瓷板133所共同组装而成;以及微型阀门装置1B包括一阀门片17以及一出口板18但不以此为限。且于本实施例中,如图1A所示,集气板16不仅为单一的板件结构,亦可为周缘具有侧壁168的框体结构且该集气板16具有介于4mm至10mm之间的长度、介于4mm至10mm之间的宽度,且该长度及该宽度比值为0.4倍至2.5倍之间,或者该集气板16具有介于6mm至8mm之间的长度、介于6mm至8mm之间的宽度,且该长度及该宽度比值为0.75倍至1.33倍之间,或者该集气板16较佳值为6mm的长度、6mm的宽度,而该集气板由该周缘所构成的侧壁168与其底部的板件共同定义出一容置空间16a,用以供该压电致动器13设置于该容置空间16a中,故当本案的微型气压动力装置1组装完成后,则其正面示意图会如图1B所示,以及图7A至图7E所示,可见该微型流体控制装置1A是与微型阀门装置1B相对应组装-而成,亦即该微型阀门装置1B的阀门片17及出口板18依序堆叠设置定位于该微型流体控制装置1A的集气板16上而成。而其组装完成的背面示意图则可见该出口板18上的卸压通孔181及出口19,出口19用以与一装置(未图示)连接,卸压通孔181则供以使微型阀门装置1B内的气体排出,以达卸压的功效。借由此微型流体控制装置1A以及微型阀门装置1B的组装设置,以使气体自微型流体控制装置1A的进气板11上的至少一进气孔110进气,并透过压电致动器13的作动,而流经多个压力腔室(未图示),并向下传输,进而可使气体于微型阀门装置1B内单向流动,并将压力蓄积于与微型阀门装置1B的出口端相连的一装置(未图示)中,且当需进行卸压时,则调控微型流体控制装置1A的输出量,使气体经由微型阀门装置1B的出口板18上的卸压通孔181而排出,以进行卸压。The micro-pneumatic power device 1 of this case can be applied to industries such as medical biotechnology, energy, computer technology or printing, so as to transmit gas, but not limited thereto. Please refer to Fig. 1A, Fig. 1B, Fig. 2A, Fig. 2B and Fig. 7A to Fig. 7E, Fig. 1A is a schematic diagram of the front exploded structure of the micro-pneumatic power device of the preferred embodiment of this case, and Fig. 1B is the micro-pneumatic power device shown in Fig. 1A The schematic diagram of the front combined structure of the device, Fig. 2A is a schematic diagram of the back exploded structure of the micro-pneumatic power device shown in Fig. 1A, Fig. 2B is a schematic diagram of the back combined structure of the micro-pneumatic power device shown in Fig. The schematic diagram of the pressure collection action of the micro pneumatic power device shown in Fig. 1A. As shown in Figure 1A and Figure 2A, the micro-pneumatic power device 1 of this case is composed of a micro-fluid control device 1A and a micro-valve device 1B, wherein the micro-fluid control device 1A has a housing 1a, a piezoelectric actuator 13 , insulating sheets 141, 142 and conductive sheet 15, wherein the casing 1a includes the gas collecting plate 16 and the base 10, and the base 10 includes the air inlet plate 11 and the resonant sheet 12, but not limited thereto. The piezoelectric actuator 13 is arranged corresponding to the resonant sheet 12, and makes the intake plate 11, the resonant sheet 12, the piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, another insulating sheet 142, the gas collecting plate 16, etc. are stacked in sequence, and the piezoelectric actuator 13 is assembled by a suspension plate 130, an outer frame 131, at least one bracket 132 and a piezoelectric ceramic plate 133; and the micro valve device 1B includes A valve plate 17 and an outlet plate 18 are not limited thereto. And in this embodiment, as shown in FIG. 1A, the gas collecting plate 16 is not only a single plate structure, but also a frame structure with side walls 168 on the periphery, and the gas collecting plate 16 has a thickness between 4mm and 10mm. Between the length, the width between 4mm to 10mm, and the length and the width ratio is between 0.4 times to 2.5 times, or the gas collecting plate 16 has a length between 6mm to 8mm, between 6mm to 8mm, and the length and the width ratio are between 0.75 times and 1.33 times, or the gas collecting plate 16 is preferably 6mm in length and 6mm in width, and the gas collecting plate is defined by the periphery The formed side wall 168 and the plate at the bottom jointly define an accommodating space 16a for the piezoelectric actuator 13 to be arranged in the accommodating space 16a, so when the micro pneumatic power device 1 of this case is assembled , then its front schematic diagram will be shown in Figure 1B, and as shown in Figure 7A to Figure 7E, it can be seen that the micro fluid control device 1A is assembled corresponding to the micro valve device 1B, that is, the valve of the micro valve device 1B The sheet 17 and the outlet plate 18 are sequentially stacked and positioned on the gas collecting plate 16 of the microfluidic control device 1A. And the rear schematic view of its assembly then shows the pressure relief through hole 181 and the outlet 19 on the outlet plate 18, the outlet 19 is used to connect with a device (not shown), and the pressure relief through hole 181 is then used to make the micro valve device The gas in 1B is discharged to achieve the effect of pressure relief. By virtue of the assembly arrangement of the microfluidic control device 1A and the microvalve device 1B, the gas is inhaled from at least one gas inlet hole 110 on the gas inlet plate 11 of the microfluidic control device 1A, and passes through the piezoelectric actuator 13, it flows through multiple pressure chambers (not shown) and is transmitted downwards, so that the gas can flow in one direction in the micro-valve device 1B, and the pressure can be accumulated at the outlet of the micro-valve device 1B In a device (not shown) connected to each other, and when pressure relief is required, the output of the micro-fluid control device 1A is regulated so that the gas passes through the pressure relief through hole 181 on the outlet plate 18 of the micro-valve device 1B. Drain to relieve pressure.
请续参阅图1A及图2A,如图1A所示,微型流体控制装置1A的进气板11是具有第一表面11a、第二表面11b及至少一进气孔110,于本实施例中,进气孔110的数量是为4个,但不以此为限,其是贯穿进气板11的第一表面11a及第二表面11b,主要用以供气体自装置外顺应大气压力的作用而自该至少一进气孔110流入微型流体控制装置1A内。且又如图2A所示,由进气板11的第一表面11b可见,其上具有至少一汇流排孔112,用以与进气板11第二表面11a的该至少一进气孔110对应设置。于这些汇流排孔112的中心交流处是具有中心凹部111,且中心凹部111是与汇流排孔112相连通,借此可将自该至少一进气孔110进入汇流排孔112的气体引导并汇流集中至中心凹部111,以向下传递。是以于本实施例中,进气板11具有一体成型的进气孔110、汇流排孔112及中心凹部111,且于该中心凹部111处即对应形成一汇流气体的汇流腔室,以供气体暂存。于一些实施例中,进气板11的材质是可为但不限为由一不锈钢材质所构成,且其厚度较佳值是介于0.3mm至0.5mm之间,而其较佳值为0.4mm,但不以此为限。于另一些实施例中,由该中心凹部111处所构成的汇流腔室的深度与这些汇流排孔112的深度相同,且该汇流腔室及该汇流排孔112的深度的较佳值是介于0.15mm至0.25mm之间,但不以此为限。共振片12是由一可挠性材质所构成,但不以此为限,且于共振片12上具有一中空孔洞120,是对应于进气板11的第一表面11b的中心凹部111而设置,以使气体可向下流通。于另一些实施例中,共振片是可由一铜材质所构成,但不以此为限,且其厚度的较佳值是介于0.02mm至0.07mm之间,而其较佳值为0.04mm,但亦不以此为限。Please continue to refer to FIG. 1A and FIG. 2A. As shown in FIG. 1A, the air inlet plate 11 of the microfluidic control device 1A has a first surface 11a, a second surface 11b and at least one air inlet 110. In this embodiment, The number of air intake holes 110 is 4, but not limited thereto. It penetrates through the first surface 11a and the second surface 11b of the air intake plate 11, and is mainly used for supplying gas from the outside of the device to comply with the effect of atmospheric pressure. It flows into the microfluidic control device 1A from the at least one air inlet 110 . And as shown in FIG. 2A, it can be seen from the first surface 11b of the air inlet plate 11 that there is at least one bus hole 112 corresponding to the at least one air inlet hole 110 on the second surface 11a of the air inlet plate 11. set up. There is a central concave portion 111 at the central communication place of these busbar holes 112, and the central concave portion 111 communicates with the busbar hole 112, so that the gas entering the busbar hole 112 from the at least one air inlet hole 110 can be guided and The confluent flow is concentrated to the central recess 111 for downward transfer. Therefore, in this embodiment, the air inlet plate 11 has an integrally formed air inlet hole 110, a confluence row hole 112, and a central concave portion 111, and a confluence chamber for confluent gas is correspondingly formed at the central concave portion 111 for supplying Gas storage. In some embodiments, the material of the air intake plate 11 can be but not limited to be made of a stainless steel material, and its thickness is preferably between 0.3 mm and 0.5 mm, and its preferred value is 0.4 mm, but not limited thereto. In some other embodiments, the depth of the confluence chamber formed by the central recess 111 is the same as the depth of the confluence row holes 112, and the preferred value of the depth of the confluence chamber and the confluence row holes 112 is between Between 0.15mm and 0.25mm, but not limited thereto. The resonant plate 12 is made of a flexible material, but not limited thereto, and has a hollow hole 120 on the resonant plate 12, which is set corresponding to the central recess 111 of the first surface 11b of the air intake plate 11 , so that the gas can flow downward. In some other embodiments, the resonant piece can be made of a copper material, but not limited thereto, and the preferred value of its thickness is between 0.02mm and 0.07mm, and its preferred value is 0.04mm , but not limited to this.
请同时参阅图3A、图3B及图3C,其是分别为图1A所示的微型气压动力装置的压电致动器的正面结构示意图、背面结构示意图以及剖面结构示意图,压电致动器13是由一悬浮板130、一外框131、至少一支架132以及一压电陶瓷板133所共同组装而成,其中,该压电陶瓷板133贴附于悬浮板130的第一表面130b,用以施加电压产生形变以驱动该悬浮板130弯曲振动,悬浮板130具有中心部130d及外周部130e,是以当压电陶瓷板133受电压驱动时,悬浮板130可由该中心部130d到外周部130e弯曲振动,以及该至少一支架132是连接于悬浮板130以及外框131之间,于本实施例中,该支架132是连接设置于悬浮板130与外框131之间,其两端点是分别连接于外框131、悬浮板130,以提供弹性支撑,且于支架132、悬浮板130及外框131之间更具有至少一空隙135,用以供气体流通,且该悬浮板130、外框131以及支架132的型态及数量是具有多种变化。另外,外框131是环绕设置于悬浮板130之外侧,且具有一向外凸设的导电接脚134,用以供电连接之用,但不以此为限。于本实施例中,悬浮板130是为一阶梯面的结构,意即于悬浮板130的第二表面130a更具有一凸部130c,该凸部130c可为但不限为一圆形凸起结构,且凸部130c的高度较佳值是介于0.02mm至0.08mm之间,而较佳值为0.03mm,其直径为1.1mm至2.4mm,但不以此为限。请同时参阅图3A及图3C即可见,悬浮板130的凸部130c是与外框131的第二表面131a共平面,且悬浮板130的第二表面130a及支架132的第二表面132a亦为共平面,且该悬浮板130的凸部130c及外框131的第二表面131a与悬浮板130的第二表面130a及支架132的第二表面132a之间是具有一特定深度。至于悬浮板130的第一表面130b,则如图3B及图3C所示,其与外框131的第一表面131b及支架132的第一表面132b为平整的共平面结构,而压电陶瓷板133则贴附于此平整的悬浮板130的第一表面130b处。于另一些实施例中,悬浮板130的型态亦可为一双面平整的板状正方形结构,并不以此为限,可依照实际施作情形而任施变化。于一些实施例中,悬浮板130、支架132以及外框131是可为一体成型的结构,且可由一金属板所构成,例如可由不锈钢材质所构成,但不以此为限。且于一些实施例中,该悬浮板130厚度的较佳值是介于0.1mm至0.3mm之间,而其较佳值为0.2mm,另该悬浮板130的长度较佳值介于2mm至4.5mm之间,而其较佳值可为2.5mm至3.5mm、宽度较佳值介于2mm至4.5mm之间,而其较佳值可为2.5mm至3.5mm但不以此为限。至于该外框131的厚度的较佳值是介于0.1mm至0.4mm之间,而其较佳值为0.3mm,但不以此为限。Please refer to Fig. 3A, Fig. 3B and Fig. 3C at the same time, which are respectively the front structural diagram, the rear structural diagram and the cross-sectional structural diagram of the piezoelectric actuator of the micro-pneumatic power device shown in Fig. 1A, the piezoelectric actuator 13 It is assembled by a suspension board 130, an outer frame 131, at least one bracket 132 and a piezoelectric ceramic board 133, wherein the piezoelectric ceramic board 133 is attached to the first surface 130b of the suspension board 130 for Apply voltage to generate deformation to drive the suspension plate 130 to bend and vibrate. The suspension plate 130 has a central portion 130d and an outer peripheral portion 130e, so that when the piezoelectric ceramic plate 133 is driven by voltage, the suspension plate 130 can move from the central portion 130d to the outer peripheral portion 130e bending vibration, and the at least one bracket 132 is connected between the suspension board 130 and the outer frame 131. In this embodiment, the bracket 132 is connected and arranged between the suspension board 130 and the outer frame 131, and its two ends are Respectively connected to the outer frame 131 and the suspension board 130 to provide elastic support, and there is at least one gap 135 between the bracket 132, the suspension board 130 and the outer frame 131 for gas circulation, and the suspension board 130, the outer The type and quantity of the frame 131 and the bracket 132 have many variations. In addition, the outer frame 131 is disposed around the outer side of the suspension board 130 and has a conductive pin 134 protruding outward for power supply connection, but not limited thereto. In this embodiment, the suspension board 130 has a stepped surface structure, which means that the second surface 130a of the suspension board 130 further has a convex portion 130c, and the convex portion 130c can be but not limited to a circular protrusion structure, and the height of the protrusion 130c is preferably between 0.02mm to 0.08mm, and preferably 0.03mm, and its diameter is 1.1mm to 2.4mm, but not limited thereto. 3A and 3C at the same time, it can be seen that the convex portion 130c of the suspension board 130 is coplanar with the second surface 131a of the outer frame 131, and the second surface 130a of the suspension board 130 and the second surface 132a of the bracket 132 are also They are coplanar, and there is a specific depth between the protrusion 130c of the suspension board 130 and the second surface 131a of the outer frame 131 , the second surface 130a of the suspension board 130 and the second surface 132a of the bracket 132 . As for the first surface 130b of the suspension plate 130, as shown in Figure 3B and Figure 3C, it is a flat coplanar structure with the first surface 131b of the outer frame 131 and the first surface 132b of the bracket 132, and the piezoelectric ceramic plate 133 is attached to the first surface 130b of the flat suspension board 130 . In some other embodiments, the shape of the suspension board 130 can also be a plate-shaped square structure with both sides flat, and it is not limited thereto, and can be changed arbitrarily according to the actual implementation situation. In some embodiments, the suspension board 130 , the bracket 132 and the outer frame 131 can be integrally formed, and can be made of a metal plate, such as stainless steel, but not limited thereto. And in some embodiments, the preferred value of the thickness of the suspension board 130 is between 0.1 mm and 0.3 mm, and the preferred value is 0.2 mm, and the preferred value of the length of the suspension board 130 is between 2 mm and 0.3 mm. 4.5mm, and its preferred value can be 2.5mm to 3.5mm, the preferred width is between 2mm to 4.5mm, and its preferred value can be 2.5mm to 3.5mm, but not limited thereto. The preferred value of the thickness of the outer frame 131 is between 0.1 mm to 0.4 mm, and the preferred value is 0.3 mm, but not limited thereto.
又于另一些实施例中,压电陶瓷板133的厚度的较佳值是介于0.05mm至0.3mm之间,且其较佳值为0.10mm,而该压电陶瓷板133具有不大于该悬浮板130边长的边长,具有长度介于2mm至4.5mm之间,而其较佳值可为2.5mm至3.5mm、宽度介于2mm至4.5mm之间,而其较佳值可为2.5mm至3.5mm,另长度及宽度比的较佳值为0.44倍至2.25倍之间,然亦不以此为限。再于另一些实施例中,压电陶瓷板133的边长可小于悬浮板130的边长,且同样设计为与悬浮板130相对应的正方形板状结构,但并不以此为限。Still in some other embodiments, the preferred value of the thickness of the piezoelectric ceramic plate 133 is between 0.05mm to 0.3mm, and its preferred value is 0.10mm, and the thickness of the piezoelectric ceramic plate 133 is not greater than the The side length of the suspension board 130 has a length between 2mm and 4.5mm, and its preferred value can be 2.5mm to 3.5mm, and a width between 2mm and 4.5mm, and its preferred value can be 2.5 mm to 3.5 mm, and the preferred value of the ratio of length to width is between 0.44 times and 2.25 times, but it is not limited thereto. In some other embodiments, the side length of the piezoelectric ceramic plate 133 may be smaller than the side length of the suspension plate 130 , and it is also designed as a square plate structure corresponding to the suspension plate 130 , but it is not limited thereto.
本案的微型气压动力装置1中,之所以采用正方形外观设计的压电致动器13,其原因在于相较于传统已知圆形的压电致动器的设计,正方形外观的压电致动器13明显具有省电的优势,其消耗功率的比较是如下表一所示:In the micro pneumatic power device 1 of this case, the reason why the piezoelectric actuator 13 with a square appearance design is adopted is that compared with the design of the conventional known circular piezoelectric actuator, the piezoelectric actuator with a square appearance The device 13 obviously has the advantage of saving power, and the comparison of its power consumption is shown in Table 1 below:
表一
是以,借由实验的上表得知:边长尺寸(8mm至10mm)正方形设计的压电致动器13相较于直径(8mm至10mm)的圆形压电致动器,较为省电。其省电的缘由可推测为:因在共振频率下操作的电容性负载,其消耗功率会随频率的上升而增加,又因边长尺寸正方形设计的压电致动器13的共振频率明显较同样直径圆形的压电致动器低,故其相对的消耗功率亦明显较低,亦即本发明所采用正方形设计的压电致动器13相较于以往的圆形压电致动器的设计,实具有省电优势,尤其是应用于穿戴装置,节省电力是非常重要的设计重点。Therefore, it can be seen from the above table of the experiment that the piezo-electric actuator 13 with a side length (8 mm to 10 mm) square design is more power-saving than a circular piezoelectric actuator with a diameter (8 mm to 10 mm). . The reason for its power saving can be inferred as: because of the capacitive load operating at the resonant frequency, its power consumption will increase with the increase of the frequency, and because the resonant frequency of the piezoelectric actuator 13 designed with a square side length is obviously higher The piezoelectric actuator of the same diameter circle is low, so its relative power consumption is also significantly lower, that is, the piezoelectric actuator 13 of the square design adopted in the present invention is compared with the circular piezoelectric actuator in the past. The design has the advantage of saving power, especially for wearable devices, where power saving is a very important design focus.
请续参阅图4A、4B、4C,其是为图3A所示的压电致动器的多种实施态样示意图。如图所示,则可见压电致动器13的悬浮板130、外框131以及支架132是可有多样的型态,且至少可具有图4A所示的(a)~(l)等多种态样,举例来说,(a)态样之外框a1及悬浮板a0是为方形的结构,且两者之间是由多个支架a2以连结之,例如:8个,但不以此为限,且于支架a2及悬浮板a0、外框a1之间是具有空隙a3,以供气体流通。于另一(i)态样中,其外框i1及悬浮板i0亦同样为方形的结构,惟其中仅由2个支架i2以连结之;另外,于(j)~(l)态样,则其悬浮板j0等是可为圆形的结构,而外框j0等亦可为略具弧度的框体结构,但均不以此为限。故由此多种实施态样可见,悬浮板130的型态是可为方形或圆形,而同样地,贴附于悬浮板130的第一表面130b的压电陶瓷板133亦可为方形或圆形,并不以此为限;又如图4B、4C所示,压电致动器13的悬浮板亦可有如图4B所示的(m)~(r)以及图4C所示的(s)~(x)等多种态样,惟此些态样中,悬浮板130及外框131均为正方形的结构。举例来说,(m)态样之外框m1及悬浮板m0均为正方形的结构,且两者之间是由多个支架m2以连结之,例如:4个,但不以此为限,且于支架m2及悬浮板m0、外框m1之间是具有空隙m3,以供流体流通。且于此实施例中,连结于外框m1及悬浮板m0之间的支架m2是可为但不限为一板连接部m2,且此板连接部m2具有两端部m2’及m2”,其中一端部m2’是与外框m1连接,而另一端部m2”则与悬浮板m0连接,且此两端部m2’及m2”是彼此相对应、且设置于同一轴线上。于(n)态样中,其同样具有外框n1、悬浮板n0以及连接于外框n1、悬浮板n0之间的支架n2、以及供流体流通的空隙n3,且支架n2亦可为但不限为一板连接部n2,板连接部n2同样具有两端部n2’及n2”,且端部n2’与外框n1连接,而另一端部n2”则与悬浮板n0连接,惟于本实施态样中,该板连接部n2是以介于0~45度的斜角连接于外框n1及悬浮板n0,换言之,及该两端部n2’及n2”并未设置于同一水平轴线上,其是为相互错位的设置关系。于(o)态样中,其外框o1、悬浮板o0以及连接于外框o1、悬浮板o0之间的支架o2、以及供流体流通的空隙o3等结构均与前述实施例相仿,其中惟作为支架的板连接部o2的设计型态与(m)态样略有不同,然于此态样中,该板连接部o2的两端部o2’及o2”仍为彼此相对应、且设置于同一轴线上。Please continue to refer to FIGS. 4A , 4B and 4C , which are schematic views of various implementations of the piezoelectric actuator shown in FIG. 3A . As shown in the figure, it can be seen that the suspension plate 130, the outer frame 131 and the support 132 of the piezoelectric actuator 13 can have various types, and at least can have as many as (a) to (l) shown in Figure 4A. One aspect, for example, (a) the outer frame a1 and the floating board a0 are square structures, and the two are connected by a plurality of brackets a2, for example: 8, but not in the form of This is the limit, and there is a gap a3 between the bracket a2, the suspension board a0, and the outer frame a1 for gas circulation. In another (i) aspect, the outer frame i1 and the suspension plate i0 are also square structures, but only two brackets i2 are used to connect them; in addition, in (j)~(l) aspects, The suspension board j0 and the like can be a circular structure, and the outer frame j0 and the like can also be a slightly curved frame structure, but they are not limited thereto. Therefore, it can be seen from various implementation aspects that the shape of the suspension plate 130 can be square or circular, and similarly, the piezoelectric ceramic plate 133 attached to the first surface 130b of the suspension plate 130 can also be square or circular. Circular shape is not limited to this; and as shown in Figure 4B and 4C, the suspension plate of the piezoelectric actuator 13 can also have (m)~(r) as shown in Figure 4B and ( s) to (x) and other forms, but in these forms, the suspension board 130 and the outer frame 131 are all square structures. For example, the outer frame m1 and the suspension board m0 of the (m) aspect are both square structures, and the two are connected by a plurality of brackets m2, for example: 4, but not limited thereto, Moreover, there is a gap m3 between the support m2, the suspension board m0, and the outer frame m1 for fluid circulation. And in this embodiment, the bracket m2 connected between the outer frame m1 and the suspension board m0 can be but not limited to a board connection part m2, and the board connection part m2 has two ends m2' and m2", One end m2' is connected to the outer frame m1, and the other end m2" is connected to the suspension board m0, and the two ends m2' and m2" are corresponding to each other and arranged on the same axis. In (n ) aspect, it also has an outer frame n1, a suspension board n0, a bracket n2 connected between the outer frame n1 and the suspension board n0, and a gap n3 for fluid circulation, and the bracket n2 can also be but not limited to a The board connecting portion n2, the board connecting portion n2 also has two ends n2' and n2", and the end n2' is connected to the outer frame n1, and the other end n2" is connected to the suspension board n0, but in this embodiment Among them, the board connection part n2 is connected to the outer frame n1 and the suspension board n0 at an oblique angle ranging from 0 to 45 degrees. In other words, the two ends n2' and n2" are not arranged on the same horizontal axis. It is a setting relationship for mutual misalignment. In the aspect (o), the structure of the outer frame o1, the suspension board o0, the support o2 connected between the outer frame o1 and the suspension board o0, and the gap o3 for fluid circulation are similar to those of the previous embodiment, except that The design form of the plate connection part o2 as a bracket is slightly different from that of (m), but in this form, the two ends o2' and o2" of the plate connection part o2 are still corresponding to each other and set on the same axis.
又于(p)态样中,其同样具有外框p1、悬浮板p0以及连接于外框p1、悬浮板p0之间的支架p2、以及供流体流通的空隙p3等结构,于此实施态样中,作为支架的板连接部p2更具有悬浮板连接部p20、梁部p21及外框连接部p22等结构,其中梁部p21设置于悬浮板p0与外框p1之间的间隙p3中,且其设置的方向是平行于外框p1及悬浮板p0,以及,悬浮板连接部p20是连接于梁部p21及悬浮板p0之间,且外框连接部p22是连接梁部p21及外框p1之间,且该悬浮板连接部p20与外框连接部p22亦彼此相对应、且设置于同一轴线上。Also in the aspect (p), it also has structures such as the outer frame p1, the floating plate p0, the bracket p2 connected between the outer frame p1 and the floating plate p0, and the gap p3 for fluid circulation, and the aspect is implemented here Among them, the board connection part p2 as a bracket further has structures such as a suspension board connection part p20, a beam part p21 and an outer frame connection part p22, wherein the beam part p21 is arranged in the gap p3 between the suspension board p0 and the outer frame p1, and The direction of its arrangement is parallel to the outer frame p1 and the suspension board p0, and the suspension board connection part p20 is connected between the beam part p21 and the suspension board p0, and the outer frame connection part p22 is connected to the beam part p21 and the outer frame p1 Between, and the suspension board connecting portion p20 and the outer frame connecting portion p22 also correspond to each other and are arranged on the same axis.
于(q)态样中,其外框q1、悬浮板q0以及连接于外框q1、悬浮板q0之间的支架q2、以及供流体流通的空隙q3等结构均与前述(m)、(o)态样相仿,其中惟作为支架的板连接部q2的设计型态与(m)、(o)态样略有不同,于此态样中,该悬浮板q0是为正方形的型态,且其每一边均具有两板连接部q2与外框q1连接,且其中每一板连接部q2的两端部q2’及q2”同样为彼此相对应、且设置于同一轴线上。然而于(r)态样中,其亦具有外框r1、悬浮板r0、支架r2以及空隙r3等构件,且支架r2亦可为但不限为一板连接部r2,于此实施例中,板连接部r2是为V字形的结构,换言之,该板连接部r2亦以介于0~45度的斜角连接于外框r1及悬浮板r0,故于每一板连接部r2均具有一端部r2”与悬浮板r0连接,并具有两端部r2’与外框r1连接,意即该两端部b2’与端部b2”并未设置于同一水平轴线上。In the aspect (q), the structure of the outer frame q1, the suspension plate q0, the bracket q2 connected between the outer frame q1 and the suspension plate q0, and the gap q3 for fluid flow are all the same as those of the aforementioned (m), (o ) are similar in style, except that the design form of the plate connecting part q2 used as a support is slightly different from that of (m) and (o). In this form, the suspension plate q0 is in the form of a square, and Each of its sides has two plate connecting parts q2 connected to the outer frame q1, and the two ends q2' and q2" of each plate connecting part q2 are also corresponding to each other and arranged on the same axis. However, in (r ) form, it also has components such as the outer frame r1, the suspension board r0, the bracket r2, and the gap r3, and the bracket r2 can also be but not limited to a board connection part r2. In this embodiment, the board connection part r2 It is a V-shaped structure. In other words, the board connection part r2 is also connected to the outer frame r1 and the suspension board r0 at an oblique angle ranging from 0 to 45 degrees. Therefore, each board connection part r2 has an end part r2" and The suspension board r0 is connected, and has two ends r2 ′ connected to the outer frame r1 , which means that the two ends b2 ′ and the end b2 ″ are not arranged on the same horizontal axis.
续如图4C所示,这些(s)~(x)态样之外观型态大致上对应于图4B所示的(m)~(r)的型态,惟于此等(s)~(x)态样中,每一压电致动器13的悬浮板130上均设有凸部130c,即如图中所示的s4、t4、u4、v4、w4、x4等结构,且无论是(m)~(r)态样或是(s)~(x)等态样,该悬浮板130及外框131均为设计为正方形的型态,以达到前述低耗电的功效;且由此等实施态样可见,无论悬浮板130是为双面平坦的平板结构,或为一表面具有凸部的阶梯状结构,均在本案的保护范围内,且连接于悬浮板130及外框131之间的支架132的型态与数量亦可依实际施作情形而任施变化,并不以本案所示的态样为限。又如前所述,这些悬浮板130、外框131及支架132是可为一体成型的结构,但不以此为限,至于其制造方式则可由传统加工、或黄光蚀刻、或激光加工、或电铸加工、或放电加工等方式制出,均不以此为限。Continued as shown in Figure 4C, the appearance patterns of these (s)~(x) patterns roughly correspond to the patterns of (m)~(r) shown in Figure 4B, but in these (s)~( x) In the aspect, the suspension plate 130 of each piezoelectric actuator 13 is provided with a convex portion 130c, that is, the structures such as s4, t4, u4, v4, w4, x4 as shown in the figure, and whether it is (m)~(r) or (s)~(x) etc., the suspension board 130 and the outer frame 131 are all designed as a square type, so as to achieve the aforementioned low power consumption effect; and by It can be seen from these implementations that no matter whether the suspension board 130 is a double-sided flat plate structure, or a stepped structure with a convex part on one surface, it is within the scope of protection of this case, and it is connected to the suspension board 130 and the outer frame 131 The shape and quantity of the brackets 132 in between can also be changed arbitrarily according to the actual implementation situation, and are not limited to the configuration shown in this case. As mentioned above, these suspension boards 130, outer frame 131 and bracket 132 are structures that can be integrally formed, but not limited thereto, as for their manufacturing methods, they can be processed by traditional processing, or yellow photolithography, or laser processing, Or electroforming, or electric discharge machining, etc., are not limited to this.
此外,请续参阅图1A及图2A,于微型流体控制装置1A中更具有绝缘片141、导电片15及另一绝缘片142是依序对应设置于压电致动器13之下,且其形态大致上对应于压电致动器13之外框的形态。于一些实施例中,绝缘片141、142即由可绝缘的材质所构成,例如:塑胶,但不以此为限,以进行绝缘之用;于另一些实施例中,导电片15即由可导电的材质所构成,例如:金属,但不以此为限,以进行电导通之用。以及,于本实施例中,导电片15上亦可设置一导电接脚151,以进行电导通之用。In addition, please continue to refer to FIG. 1A and FIG. 2A. In the microfluidic control device 1A, an insulating sheet 141, a conductive sheet 15 and another insulating sheet 142 are sequentially and correspondingly arranged under the piezoelectric actuator 13, and their The form roughly corresponds to the form of the outer frame of the piezoelectric actuator 13 . In some embodiments, the insulating sheets 141 and 142 are made of insulating materials, such as plastic, but not limited thereto, for insulation purposes; in other embodiments, the conductive sheet 15 is made of Constructed of conductive materials, such as, but not limited to, metal, for the purpose of conducting electricity. And, in this embodiment, a conductive pin 151 may also be provided on the conductive sheet 15 for electrical conduction.
请同时参阅图1A及图5A至图5E,其中图5A至图5E是为图1A所示的微型气压动力装置的微型流体控制装置的局部作动示意图。首先,如图5A所示,可见微型流体控制装置1A是依序由进气板11、共振片12、压电致动器13、绝缘片141、导电片15及另一绝缘片142等堆叠而成,且于共振片12与压电致动器13之间是具有一间隙g0,于本实施例中,是于共振片12及压电致动器13之外框131周缘之间的间隙g0中填充一材质,例如:导电胶,但不以此为限,以使共振片12与压电致动器13的悬浮板130的凸部130c之间可维持该间隙g0的深度,进而可导引气流更迅速地流动,且因悬浮板130的凸部130c与共振片12保持适当距离使彼此接触干涉减少,促使噪音产生可被降低;于另一些实施例中,亦可借由加高压电致动器13之外框131的高度,以使其与共振片12组装时增加一间隙,但不以此为限。Please refer to FIG. 1A and FIG. 5A to FIG. 5E at the same time, wherein FIG. 5A to FIG. 5E are partial action diagrams of the micro fluid control device of the micro pneumatic power device shown in FIG. 1A . First, as shown in FIG. 5A, it can be seen that the microfluidic control device 1A is formed by stacking the gas inlet plate 11, the resonant plate 12, the piezoelectric actuator 13, the insulating plate 141, the conductive plate 15 and another insulating plate 142 in sequence. into, and there is a gap g0 between the resonant piece 12 and the piezoelectric actuator 13, in this embodiment, it is the gap g0 between the resonant piece 12 and the periphery of the outer frame 131 of the piezoelectric actuator 13 Fill a material, such as: conductive glue, but not limited to, so that the depth of the gap g0 can be maintained between the resonant plate 12 and the convex portion 130c of the suspension plate 130 of the piezoelectric actuator 13, and then can lead The bleed air flows more quickly, and because the convex portion 130c of the suspension plate 130 and the resonant plate 12 keep an appropriate distance, the mutual contact interference is reduced, and the noise generation can be reduced; in other embodiments, it can also be achieved by increasing the pressure The height of the outer frame 131 of the electric actuator 13 is such that a gap is added when it is assembled with the resonant plate 12 , but it is not limited thereto.
请续参阅图5A至图5E,如图所示,当进气板11、共振片12与压电致动器13依序对应组装后,则于共振片12的中空孔洞120处可与其上的进气板11共同形成一汇流气体的腔室,且在共振片12与压电致动器13之间更形成一第一腔室121,用以暂存气体,且第一腔室121是透过共振片12的中空孔洞120而与进气板11第一表面11b的中心凹部111处的腔室相连通,且第一腔室121的两侧则由压电致动器13的支架132之间的空隙135而与设置于其下的微型阀门装置1B相连通。Please continue to refer to FIGS. 5A to 5E. As shown in the figure, when the air intake plate 11, the resonant plate 12 and the piezoelectric actuator 13 are assembled in sequence, the hollow hole 120 of the resonant plate 12 can be connected with the The gas inlet plate 11 together forms a chamber for converging gas, and a first chamber 121 is further formed between the resonant plate 12 and the piezoelectric actuator 13 for temporarily storing gas, and the first chamber 121 is transparent. Through the hollow hole 120 of the resonant plate 12, it communicates with the cavity at the central recess 111 of the first surface 11b of the intake plate 11, and the two sides of the first cavity 121 are connected by the bracket 132 of the piezoelectric actuator 13. The gap 135 between them communicates with the micro valve device 1B arranged thereunder.
当微型气压动力装置1的微型流体控制装置1A作动时,主要由压电致动器13受电压致动而以支架132为支点,进行垂直方向的往复式振动。如图5B所示,当压电致动器13受电压致动而向下振动时,由于共振片12是为轻、薄的片状结构,是以当压电致动器13振动时,共振片12亦会随之共振而进行垂直的往复式振动,即为共振片12对应中心凹部111的部分亦会随之弯曲振动形变,即该对应中心凹部111的部分是为共振片12的可动部12a,是以当压电致动器13向下弯曲振动时,此时共振片12对应中心凹部111的可动部12a会因流体的带入及推压以及压电致动器13振动的带动,而随着压电致动器13向下弯曲振动形变,则气体由进气板11上的至少一进气孔110进入,并透过其第一表面11b的至少一汇流排孔112以汇集到中央的中心凹部111处,再经由共振片12上与中心凹部111对应设置的中央孔洞120向下流入至第一腔室121中,其后,由于受压电致动器13振动的带动,共振片12亦会随的共振而进行垂直的往复式振动,如图5C所示,此时共振片12的可动部12a亦随的向下振动,并贴附抵触于压电致动器13的悬浮板130的凸部130c上,使悬浮板130的凸部130c以外的区域与共振片12两侧的固定部12b之间的汇流腔室的间距不会变小,并借由此共振片12的形变,以压缩第一腔室121的体积,并关闭第一腔室121中间流通空间,促使其内的气体推挤向两侧流动,进而经过压电致动器13的支架132之间的空隙135而向下穿越流动。至于图5D则为其共振片12的可动部12a向上弯曲振动形变,而回复至初始位置,而压电致动器13受电压驱动以向上振动,如此同样挤压第一腔室121的体积,惟此时由于压电致动器13是向上抬升,该抬升的位移可为d,因而使得第一腔室121内的气体会朝两侧流动,进而带动气体持续地自进气板11上的至少一进气孔110进入,再流入中心凹部111所形成的腔室中,再如图5E所示,该共振片12受压电致动器13向上抬升的振动而共振向上,共振片12的可动部12a亦回复至初始位置,进而使中心凹部111内的气体再由共振片12的中央孔洞120而流入第一腔室121内,并经由压电致动器13的支架132之间的空隙135而向下穿越流出微型流体控制装置1A。由此实施态样可见,当共振片12进行垂直的往复式振动时,是可由其与压电致动器13之间的间隙g0以增加其垂直位移的最大距离,换句话说,于该两结构之间设置间隙g0可使共振片12于共振时可产生更大幅度的上下位移,而其中该压电致动器的振动位移为d,与该间隙g0的差值为x,即x=g0-d,经测试当x≦0um,为有噪音状态;当x=1um至5um,微型气压动力装置1最大输出气压可达到350mmHg;当x=5um至10um,微型气压动力装置1最大输出气压可达到250mmHg;当x=10um至15um,微型气压动力装置1最大输出气压可达到150mmHg,其数值对应关系是如下列表二所示。上述的数值是在操作电压为±10V至±20V之间。如此,在经此微型流体控制装置1A的流道设计中产生压力梯度,使气体高速流动,并透过流道进出方向的阻抗差异,将气体由吸入端传输至排出端,且在排出端有气压的状态下,仍有能力持续推出气体,并可达到静音的效果。When the micro-fluid control device 1A of the micro-pneumatic power device 1 is actuated, the piezoelectric actuator 13 is mainly actuated by voltage to vibrate vertically reciprocatingly with the support 132 as a fulcrum. As shown in Figure 5B, when the piezoelectric actuator 13 is actuated by the voltage to vibrate downward, since the resonant plate 12 is a light and thin sheet structure, when the piezoelectric actuator 13 vibrates, the resonance The sheet 12 will also resonate and carry out vertical reciprocating vibration accordingly, that is, the part of the resonant sheet 12 corresponding to the central concave part 111 will also be deformed by bending vibration, that is, the part corresponding to the central concave part 111 is the movable part of the resonant sheet 12. The part 12a is based on that when the piezoelectric actuator 13 bends and vibrates downward, the movable part 12a of the resonant plate 12 corresponding to the central concave part 111 will vibrate due to the introduction and pushing of the fluid and the vibration of the piezoelectric actuator 13. Driven, and as the piezoelectric actuator 13 bends and vibrates downwards, the gas enters from at least one air inlet 110 on the air inlet plate 11, and passes through at least one bus hole 112 on the first surface 11b to Collected at the central central concave portion 111, and then flow down into the first chamber 121 through the central hole 120 corresponding to the central concave portion 111 on the resonant plate 12, and then, driven by the vibration of the piezoelectric actuator 13 , the resonant piece 12 will also carry out vertical reciprocating vibration with the resonance, as shown in Figure 5C, at this time, the movable part 12a of the resonant piece 12 will also vibrate downward, and stick to the piezoelectric actuator 13, on the convex portion 130c of the floating plate 130, the space between the area other than the convex portion 130c of the floating plate 130 and the fixed portion 12b on both sides of the resonant sheet 12 will not become smaller, and thereby resonate The deformation of the sheet 12 compresses the volume of the first chamber 121 and closes the circulation space in the middle of the first chamber 121, so that the gas in it is pushed to flow to both sides, and then passes between the brackets 132 of the piezoelectric actuator 13 The gap 135 in between flows down through it. As for Fig. 5D, the movable part 12a of the resonant plate 12 bends and vibrates upwards to return to the initial position, and the piezoelectric actuator 13 is driven by voltage to vibrate upwards, thus squeezing the volume of the first chamber 121 , but at this time, since the piezoelectric actuator 13 is lifted upwards, the displacement of the lift can be d, so that the gas in the first chamber 121 will flow to both sides, and then drive the gas to continuously flow from the gas inlet plate 11 At least one air inlet 110 enters, and then flows into the cavity formed by the central concave portion 111. As shown in FIG. The movable part 12a also returns to the initial position, so that the gas in the central concave part 111 flows into the first chamber 121 through the central hole 120 of the resonant plate 12, and passes between the brackets 132 of the piezoelectric actuator 13 The microfluidic control device 1A passes downward through the gap 135 . From this embodiment, it can be seen that when the resonant piece 12 vibrates vertically, the maximum distance of its vertical displacement can be increased by the gap g0 between it and the piezoelectric actuator 13, in other words, between the two A gap g0 is set between the structures so that the resonant plate 12 can produce a larger up-and-down displacement during resonance, and the vibration displacement of the piezoelectric actuator is d, and the difference between the gap g0 and the gap g0 is x, that is, x= g0-d, after testing, when x≦0um, it is in a noisy state; when x=1um to 5um, the maximum output air pressure of the micro-pneumatic power device 1 can reach 350mmHg; when x=5um to 10um, the maximum output air pressure of the micro-pneumatic power device 1 It can reach 250mmHg; when x=10um to 15um, the maximum output air pressure of the micro-pneumatic power device 1 can reach 150mmHg, and the corresponding relationship between the values is shown in Table 2 below. The above values are for operating voltages between ±10V and ±20V. In this way, a pressure gradient is generated in the flow channel design of the microfluid control device 1A, so that the gas flows at a high speed, and the gas is transmitted from the suction end to the discharge end through the impedance difference in the flow channel in and out direction, and there is a pressure gradient at the discharge end. Under the state of air pressure, it still has the ability to continuously push out the gas, and can achieve the effect of silence.
表二Table II
另外,于一些实施例中,共振片12的垂直往复式振动频率是可与压电致动器13的振动频率相同,即两者可同时向上或同时向下,其是可依照实际施作情形而任施变化,并不以本实施例所示的作动方式为限。In addition, in some embodiments, the vertical reciprocating vibration frequency of the resonant plate 12 can be the same as the vibration frequency of the piezoelectric actuator 13, that is, both can go up or down at the same time, which can be based on the actual implementation situation. Any changes are not limited to the action shown in this embodiment.
请同时参阅图1A、图2A及图6A、图6B,其中图6A是为图1A所示的微型气压动力装置的微型阀门装置的集压作动示意图,图6B则为图1A所示的微型气压动力装置的微型阀门装置的卸压作动示意图。如图1A及图6A所示,本案的微型气压动力装置1的微型阀门装置1B是依序由阀门片17以及出口板18堆叠而成,并搭配微型流体控制装置1A的集气板16来运作。Please refer to Fig. 1A, Fig. 2A and Fig. 6A, Fig. 6B at the same time, wherein Fig. 6A is a schematic diagram of the pressure collection action of the micro valve device of the micro pneumatic power device shown in Fig. 1A, and Fig. 6B is the micro valve device shown in Fig. 1A Schematic diagram of the pressure relief action of the micro-valve device of the pneumatic power unit. As shown in Figure 1A and Figure 6A, the micro-valve device 1B of the micro-pneumatic power device 1 of this case is formed by stacking the valve plate 17 and the outlet plate 18 in sequence, and works with the gas collecting plate 16 of the micro-fluid control device 1A .
于本实施例中,集气板16具有一表面160及一基准表面161,该表面160上是凹陷以形成一集气腔室162,由微型流体控制装置1A向下传输的气体则暂时蓄积于此集气腔室162中,且于集气板16中是具有多个贯穿孔,其包含有第一贯穿孔163及第二贯穿孔164,第一贯穿孔163及第二贯穿孔164的一端是与集气腔室162相连通,另一端则分别与集气板16的基准表面161上的第一卸压腔室165及第一出口腔室166相连通。以及,在第一出口腔室166处更进一步增设一凸部结构167,例如可为但不限为一圆柱结构该凸部结构167的高度是高于该集气板16的基准表面161,且凸部结构167的高介于0.1mm至0.55mm之间,而其较佳值为0.2mm。In this embodiment, the gas collecting plate 16 has a surface 160 and a reference surface 161, the surface 160 is recessed to form a gas collecting chamber 162, and the gas transported downward by the microfluidic control device 1A is temporarily accumulated in the In the gas collecting chamber 162, and in the gas collecting plate 16, there are a plurality of through holes, which include a first through hole 163 and a second through hole 164, one end of the first through hole 163 and the second through hole 164 It communicates with the gas collecting chamber 162 , and the other end communicates with the first pressure relief chamber 165 and the first outlet chamber 166 on the reference surface 161 of the gas collecting plate 16 respectively. And, a protrusion structure 167 is further added at the first outlet chamber 166, such as but not limited to a cylindrical structure. The height of the protrusion structure 167 is higher than the reference surface 161 of the gas collecting plate 16, and The height of the protrusion structure 167 is between 0.1 mm and 0.55 mm, and a preferred value is 0.2 mm.
出口板18具有与该集气板16相同的长度与宽度的边长,包含有一卸压通孔181以及一出口通孔182,该卸压通孔181、出口通孔182是贯穿出口板18的基准表面180与第二表面187,且于出口板18具有一基准表面180,该基准表面180上凹陷一第二卸压腔室183及一第二出口腔室184,该卸压通孔181设在第二卸压腔室183中心部分,该出口通孔182与该第二出口腔室184连通,且于第二卸压腔室183与第二出口腔室184之间更具有一连通流道185,用以供气体流通,而出口通孔182的一端与第二出口腔室184相连通,另一端则与出口19相连通,于本实施例中,出口19是可与一装置相连接(未图示),例如:压力机,但不以此为限。The outlet plate 18 has the same length and width as the gas collecting plate 16, and includes a pressure relief through hole 181 and an outlet through hole 182. The pressure relief through hole 181 and the outlet through hole 182 pass through the outlet plate 18. The reference surface 180 and the second surface 187, and the outlet plate 18 has a reference surface 180, a second pressure relief chamber 183 and a second outlet chamber 184 are recessed on the reference surface 180, and the pressure relief through hole 181 is provided In the central part of the second pressure relief chamber 183, the outlet through hole 182 communicates with the second outlet chamber 184, and there is a communication channel between the second pressure relief chamber 183 and the second outlet chamber 184 185 for gas circulation, and one end of the outlet through hole 182 communicates with the second outlet chamber 184, and the other end communicates with the outlet 19. In this embodiment, the outlet 19 can be connected with a device ( not shown), for example: a press, but not limited thereto.
阀门片17上具有一阀孔170以及多个定位孔洞171,该阀门片17的厚度介于0.1mm至0.3mm之间,而其较佳值为0.2mm。The valve plate 17 has a valve hole 170 and a plurality of positioning holes 171. The thickness of the valve plate 17 is between 0.1mm and 0.3mm, and the preferred value is 0.2mm.
当阀门片17与集气板16及出口板18定位组装时,该出口板18的卸压通孔181对应于该集气板16的该第一贯穿孔163,该第二卸压腔室183对应于该集气板16的第一卸压腔室165,该第二出口腔室184对应于该集气板16的第一出口腔室166,而该阀门片17设置于该集气板16及该出口板18之间,阻隔第一卸压腔室165与第二卸压腔室183连通,且该阀门片17的阀孔170设置于该第二贯穿孔164及该出口通孔182之间,且阀孔170位于集气板16的第一出口腔室166的凸部结构167而对应设置,借由此单一的阀孔170的设计,以使气体可因应其压差而达到单向流动的目的。When the valve plate 17 is assembled with the gas collecting plate 16 and the outlet plate 18, the pressure relief through hole 181 of the outlet plate 18 corresponds to the first through hole 163 of the gas collecting plate 16, and the second pressure relief chamber 183 Corresponding to the first pressure relief chamber 165 of the gas collecting plate 16, the second outlet chamber 184 corresponds to the first outlet chamber 166 of the gas collecting plate 16, and the valve plate 17 is arranged on the gas collecting plate 16 Between the first pressure relief chamber 165 and the second pressure relief chamber 183, the valve hole 170 of the valve plate 17 is arranged between the second through hole 164 and the outlet through hole 182. Between, and the valve hole 170 is located in the convex portion structure 167 of the first outlet chamber 166 of the gas collecting plate 16 and is set correspondingly. With the design of this single valve hole 170, the gas can achieve one-way flow in response to its pressure difference. flow purpose.
又该出口板18的卸压通孔181一端部可进一步增设一凸出而形成的凸部结构181a,例如可为但不限为圆柱结构,该凸部结构181a的高度是介于0.1mm至0.55mm之间,较佳值为0.2mm,且此凸部结构181a透过改良以增加其高度,该凸部结构181a的高度是高于该出口板18的基准表面180,以加强使阀门片17快速地抵触且封闭卸压通孔181,并达到一预力抵触作用完全密封的效果;以及,出口板18更具有至少一限位结构188,该限位结构188的高度为0.2mm,以本实施例为例,限位结构188是设置于第二卸压腔室183内,且为一环形块体结构,且不以此为限,其主要为当微型阀门装置1B进行集压作业时,供以辅助支撑阀门片17之用,以防止阀门片17塌陷,并可使阀门片17可更迅速地开启或封闭。And one end of the pressure relief through hole 181 of the outlet plate 18 can be further provided with a protruding convex structure 181a, such as but not limited to a cylindrical structure, the height of the convex structure 181a is between 0.1mm to Between 0.55mm, the preferred value is 0.2mm, and the convex structure 181a is improved to increase its height, the height of the convex structure 181a is higher than the reference surface 180 of the outlet plate 18, to strengthen the valve plate 17 quickly collides and closes the pressure relief through hole 181, and achieves a pre-forced conflicting effect of complete sealing; and, the outlet plate 18 has at least one limiting structure 188, the height of the limiting structure 188 is 0.2mm, to This embodiment is taken as an example, the limiting structure 188 is arranged in the second pressure relief chamber 183, and is an annular block structure, and is not limited to this, it is mainly for when the micro valve device 1B performs the pressure collecting operation , for auxiliary support of the valve plate 17, to prevent the valve plate 17 from collapsing, and to enable the valve plate 17 to be opened or closed more quickly.
当微型阀门装置1B集压作动时,主要如图6A所示,其是可因应来自于微型流体控制装置1A向下传输的气体所提供的压力,又或是当外界的大气压力大于与出口19连接的装置(未图示)的内部压力时,则气体会自微型流体控制装置1A传输至微型阀门装置1B的集气腔室162中,再分别经第一贯穿孔163以及第二贯穿孔164而向下流入第一卸压腔室165及第一出口腔室166内,此时,向下的气体压力是使可挠性的阀门片17向下弯曲形变,进而使第一卸压腔室165的体积增大,且对应于第一贯穿孔163处向下平贴并抵顶于卸压通孔181的端部,进而可封闭出口板18的卸压通孔181,故于第二卸压腔室183内的气体不会自卸压通孔181处流出。当然,本实施例,可利用卸压通孔181端部增设一凸部结构181a的设计以加强使阀门片17快速地抵触且封闭卸压通孔181,并达到一预力抵触作用完全密封的效果,同时并透过环设于卸压通孔181周边的限位结构188,以辅助支撑阀门片17,使其不会产生塌陷。另一方面,由于气体是自第二贯穿孔164而向下流入第一出口腔室166中,且对应于第一出口腔室166处的阀门片17亦向下弯曲形变,故使得其对应的阀孔170向下打开,气体则可自第一出口腔室166经由阀孔170而流入第二出口腔室184中,并由出口通孔182而流至出口19及与出口19相连接的装置(未图示)中,借此以对该装置进行集压的作动。When the micro-valve device 1B is pressure-collecting and actuated, as shown in Figure 6A, it can respond to the pressure provided by the gas transmitted downward from the micro-fluid control device 1A, or when the external atmospheric pressure is greater than that of the outlet. 19, when the internal pressure of the device (not shown) connected to 19, the gas will be transmitted from the microfluidic control device 1A to the gas collection chamber 162 of the micro valve device 1B, and then pass through the first through hole 163 and the second through hole respectively. 164 and flows downward into the first pressure relief chamber 165 and the first outlet chamber 166. At this time, the downward gas pressure makes the flexible valve plate 17 bend and deform downward, and then the first pressure relief chamber The volume of the chamber 165 is increased, and the place corresponding to the first through hole 163 is flatly attached downwards and abuts against the end of the pressure relief through hole 181, thereby closing the pressure relief through hole 181 of the outlet plate 18, so the second pressure relief through hole 181 can be closed. The gas in the pressure chamber 183 will not flow out from the pressure relief through hole 181 . Of course, in this embodiment, the design of adding a convex structure 181a at the end of the pressure relief through hole 181 can be used to strengthen the valve plate 17 to quickly contact and close the pressure relief through hole 181, and achieve a pre-forced resistance to complete sealing. As a result, at the same time, through the limiting structure 188 arranged around the pressure relief through hole 181, the valve piece 17 is supported to prevent it from collapsing. On the other hand, since the gas flows downward from the second through hole 164 into the first outlet chamber 166, and the valve plate 17 corresponding to the first outlet chamber 166 is also bent downward, so that its corresponding The valve hole 170 is opened downwards, and the gas can flow from the first outlet chamber 166 through the valve hole 170 into the second outlet chamber 184, and flow to the outlet 19 and the device connected to the outlet 19 by the outlet through hole 182. (not shown), the device is used to collect pressure.
请续参阅图6B,当微型阀门装置1B进行卸压时,其是可借由调控微型流体控制装置1A的气体传输量,使气体不再输入集气腔室162中,或是当与出口19连接的装置(未图示)内部压力大于外界的大气压力时,则可使微型阀门装置1B进行卸压。此时,气体将自与出口19连接的出口通孔182输入至第二出口腔室184内,使得第二出口腔室184的体积膨胀,进而促使可挠性的阀门片17向上弯曲形变,并向上平贴、抵顶于集气板16上,故阀门片17的阀孔170会因抵顶于集气板16而关闭。当然,在本实施例,可利用第一出口腔室166增设一凸部结构167的设计,故可供可挠性的阀门片17向上弯曲形变更快速抵触,使阀孔170更有利达到一预力抵触作用完全贴附密封的关闭状态,因此,当处于初始状态时,阀门片17的阀孔170会因紧贴抵顶于该凸部结构167而关闭,则该第二出口腔室184内的气体将不会逆流至第一出口腔室166中,以达到更好的防止气体外漏的效果。以及,第二出口腔室184中的气体是可经由连通流道185而流至第二卸压腔室183中,进而使第二卸压腔室183的体积扩张,并使对应于第二卸压腔室183的阀门片17同样向上弯曲形变,此时由于阀门片17未抵顶封闭于卸压通孔181端部,故该卸压通孔181即处于开启状态,即第二卸压腔室183内的气体可由卸压通孔181向外流进行卸压作业。当然,本实施例,可利用卸压通孔181端部增设的凸部结构181a或是透过设置于第二卸压腔室183内的限位结构188,让可挠性的阀门片17向上弯曲形变更快速,更有利脱离关闭卸压通孔181的状态。如此,则可借由此单向的卸压作业将与出口19连接的装置(未图示)内的气体排出而降压,或是完全排出而完成卸压作业。Please continue to refer to FIG. 6B. When the micro-valve device 1B is depressurized, the gas can no longer be input into the gas-collecting chamber 162 by regulating the gas transmission volume of the micro-fluid control device 1A, or when it is connected with the outlet 19 When the internal pressure of the connected device (not shown) is greater than the external atmospheric pressure, the micro valve device 1B can be released. At this time, the gas will be input into the second outlet chamber 184 from the outlet through hole 182 connected with the outlet 19, so that the volume of the second outlet chamber 184 will expand, and then the flexible valve plate 17 will be bent upwards and deformed, and Flatly stick upwards and against the gas collecting plate 16 , so the valve hole 170 of the valve plate 17 will be closed due to being against the gas collecting plate 16 . Of course, in this embodiment, the design of adding a convex structure 167 to the first outlet chamber 166 can be used, so that the flexible valve plate 17 can be bent upwards and quickly resisted, so that the valve hole 170 is more favorable to achieve a predetermined value. The force resistance effect is completely attached to the closed state of the seal. Therefore, when it is in the initial state, the valve hole 170 of the valve plate 17 will be closed due to being close to the convex structure 167, and the inside of the second outlet chamber 184 will be closed. The gas will not flow back into the first outlet chamber 166, so as to achieve a better effect of preventing gas leakage. And, the gas in the second outlet chamber 184 can flow into the second pressure relief chamber 183 through the communication channel 185, thereby expanding the volume of the second pressure relief chamber 183 and making the gas corresponding to the second pressure relief chamber 183 The valve plate 17 of the pressure chamber 183 is also bent and deformed upwards. At this time, because the valve plate 17 is not closed against the end of the pressure relief through hole 181, the pressure relief through hole 181 is in an open state, that is, the second pressure relief chamber The gas in the chamber 183 can flow out through the pressure relief through hole 181 for pressure relief operation. Of course, in this embodiment, the flexible valve plate 17 can be made upward by using the convex structure 181a added at the end of the pressure relief through hole 181 or through the limiting structure 188 provided in the second pressure relief chamber 183. The bending shape changes quickly, which is more favorable for breaking away from the state of closing the pressure relief through hole 181 . In this way, the gas in the device (not shown) connected to the outlet 19 can be discharged to lower the pressure through the one-way pressure relief operation, or the gas in the device (not shown) connected to the outlet 19 can be discharged completely to complete the pressure relief operation.
请同时参阅图1A、图2A及图7A至图7E,其中图7A至图7E是为图1A所示的微型气压动力装置的集压作动示意图。如图7A所示,微型气压动力装置1即由微型流体控制装置1A以及微型阀门装置1B所组合而成,其中微型流体控制装置1A是如前述,依序由进气板11、共振片12、压电致动器13、绝缘片141、导电片15、另一绝缘片142及集气板16等结构堆叠组装定位而成,且于共振片12与压电致动器13之间是具有一间隙g0,且于共振片12与压电致动器13之间具有第一腔室121,以及,微型阀门装置1B则同样由阀门片17以及出口板18等依序堆叠组装定位在该微型流体控制装置1A的集气板16上而成,且于微型流体控制装置1A的集气板16与压电致动器13之间是具有集气腔室162、于集气板16的基准表面161更凹陷一第一卸压腔室165以及一第一出口腔室166,以及于出口板18的基准表面180更凹陷一第二卸压腔室183及一第二出口腔室184,在本实施例中,借由该微型气压动力装置的操作电压为±10V至±16V,以及这些多个不同的压力腔室搭配压电致动器13的驱动及共振片12、阀门片17的振动,以使气体向下集压传输。Please refer to FIG. 1A , FIG. 2A and FIG. 7A to FIG. 7E at the same time, wherein FIG. 7A to FIG. 7E are schematic views of the pressure collection action of the micro pneumatic power device shown in FIG. 1A . As shown in Figure 7A, the micro-pneumatic power device 1 is composed of a micro-fluid control device 1A and a micro-valve device 1B, wherein the micro-fluid control device 1A is composed of an air inlet plate 11, a resonance plate 12, The piezoelectric actuator 13, the insulating sheet 141, the conductive sheet 15, another insulating sheet 142 and the gas collecting plate 16 are stacked and assembled for positioning, and between the resonant sheet 12 and the piezoelectric actuator 13 is a G0, and there is a first chamber 121 between the resonant plate 12 and the piezoelectric actuator 13, and the micro-valve device 1B is also sequentially stacked and assembled by the valve plate 17 and the outlet plate 18, etc. Formed on the gas collecting plate 16 of the control device 1A, and between the gas collecting plate 16 and the piezoelectric actuator 13 of the microfluidic control device 1A, there is a gas collecting chamber 162 and a reference surface 161 on the gas collecting plate 16 Further recess a first pressure relief chamber 165 and a first outlet chamber 166, and further recess a second pressure relief chamber 183 and a second outlet chamber 184 on the reference surface 180 of the outlet plate 18, in this embodiment In the example, the operating voltage of the micro-pneumatic power device is ±10V to ±16V, and these multiple different pressure chambers are matched with the drive of the piezoelectric actuator 13 and the vibration of the resonant plate 12 and the valve plate 17, so as to The gas is transported downward under pressure.
如图7B所示,当微型流体控制装置1A的压电致动器13受电压致动而向下振动时,则气体会由进气板11上的进气孔110进入微型流体控制装置1A中,并经由至少一汇流排孔112以汇集到其中心凹部111处,再经由共振片12上的中空孔洞120向下流入至第一腔室121中。其后,则如图7C所示,由于受压电致动器13振动的共振作用,共振片12亦会随的进行往复式振动,即其向下振动,并接近于压电致动器13的悬浮板130的凸部130c上,借由此共振片12的形变,使得进气板11的中心凹部111处的腔室的体积增大,并同时压缩第一腔室121的体积,进而促使第一腔室121内的气体推挤向两侧流动,进而经过压电致动器13的支架132之间的空隙135而向下穿越流通,以流至微型流体控制装置1A与微型阀门装置1B之间的集气腔室162内,并再由与集气腔室162相连通的第一贯穿孔163及第二贯穿孔164向下对应流至第一卸压腔室165及第一出口腔室166中,由此实施态样可见,当共振片12进行垂直的往复式振动时,是可由其与压电致动器13之间的间隙g0以增加其垂直位移的最大距离,换句话说,于该两结构之间设置间隙g0可使共振片12于共振时可产生更大幅度的上下位移。As shown in Figure 7B, when the piezoelectric actuator 13 of the micro-fluid control device 1A is actuated by voltage to vibrate downward, the gas will enter the micro-fluid control device 1A from the air inlet 110 on the gas inlet plate 11 , and through at least one busbar hole 112 to gather at its central recess 111 , and then flow down into the first chamber 121 through the hollow hole 120 on the resonant plate 12 . Thereafter, as shown in FIG. 7C, due to the resonance effect of the vibration of the piezoelectric actuator 13, the resonant plate 12 will also vibrate reciprocatingly, that is, it vibrates downward and is close to the piezoelectric actuator 13. On the convex portion 130c of the floating plate 130, the volume of the cavity at the central concave portion 111 of the intake plate 11 is increased by the deformation of the resonant plate 12, and the volume of the first cavity 121 is compressed at the same time, thereby promoting The gas in the first chamber 121 pushes to flow to both sides, and then passes through the gap 135 between the brackets 132 of the piezoelectric actuator 13 to flow downwards, so as to flow to the micro fluid control device 1A and the micro valve device 1B In the air-collecting chamber 162 between them, the first through-hole 163 and the second through-hole 164 communicated with the air-collecting chamber 162 flow down to the first depressurization chamber 165 and the first outlet chamber correspondingly. In the chamber 166, it can be seen from this embodiment that when the resonant plate 12 performs vertical reciprocating vibration, the maximum distance of its vertical displacement can be increased by the gap g0 between it and the piezoelectric actuator 13, in other words A gap g0 is provided between the two structures so that the resonant plate 12 can have a greater vertical displacement during resonance.
接着,则如图7D所示,由于微型动流体控制装置1A的共振片12回复至初始位置,而压电致动器13受电压驱动以向上振动,而其中该压电致动器的振动位移为d,与该间隙g0的差值为x,即x=g0-d,经测试当x=1至5um,该操作电压为±10V至±16V时,其最大输出气压可达到至少300mmHg,但不以此为限。如此同样挤压第一腔室121的体积,使得第一腔室121内的气体朝两侧流动,并由压电致动器13的支架132之间的空隙135持续地输入至集气腔室162、第一卸压腔室165以及第一出口腔室166中,如此更使得第一卸压腔室165及第一出口腔室166内的气压越大,进而推动可挠性的阀门片17向下产生弯曲形变,则于第二卸压腔室183中,阀门片17则向下平贴并抵顶于卸压通孔181端部的凸部结构181a,进而使卸压通孔181封闭,而于第二出口腔室184中,阀门片17上对应于出口通孔182的阀孔170是向下打开,使第二出口腔室184内的气体可由出口通孔182向下传递至出口19及与出口19连接的任何装置(未图示),进而以达到集压作业的目的。最后,则如图7E所示,当微型流体控制装置1A的共振片12共振向上位移,进而使进气板11第一表面11b的中心凹部111内的气体可由共振片12的中空孔洞120而流入第一腔室121内,再经由压电致动器13的支架132之间的空隙135而向下持续地传输至微型阀门装置1B中,则由于其气体压是持续向下增加,故气体仍会持续地经由集气腔室162、第二贯穿孔164、第一出口腔室166、第二出口腔室184及出口通孔182而流至出口19及与出口19连接的任何装置中,此集压作业是可经由外界的大气压力与装置内的压力差以驱动之,但不以此为限。Then, as shown in FIG. 7D, since the resonant plate 12 of the microdynamic fluid control device 1A returns to the initial position, the piezoelectric actuator 13 is driven by voltage to vibrate upward, and the vibration displacement of the piezoelectric actuator is is d, and the difference from the gap g0 is x, that is, x=g0-d. After testing, when x=1 to 5um and the operating voltage is ±10V to ±16V, its maximum output air pressure can reach at least 300mmHg, but This is not the limit. In this way, the volume of the first chamber 121 is also squeezed, so that the gas in the first chamber 121 flows toward both sides, and is continuously input into the gas collection chamber through the gap 135 between the brackets 132 of the piezoelectric actuator 13 162, in the first pressure relief chamber 165 and the first outlet chamber 166, so that the air pressure in the first pressure relief chamber 165 and the first outlet chamber 166 is greater, and then pushes the flexible valve plate 17 When bending deformation occurs downward, in the second pressure relief chamber 183, the valve plate 17 is flatly pressed downwards and abuts against the convex structure 181a at the end of the pressure relief through hole 181, thereby closing the pressure relief through hole 181, And in the second outlet chamber 184, the valve hole 170 corresponding to the outlet through hole 182 on the valve plate 17 is opened downwards, so that the gas in the second outlet chamber 184 can be passed down to the outlet 19 by the outlet through hole 182. And any device (not shown) connected with the outlet 19, and then to achieve the purpose of pressure-gathering operation. Finally, as shown in FIG. 7E , when the resonant plate 12 of the microfluidic control device 1A resonates and moves upward, the gas in the central recess 111 of the first surface 11 b of the gas inlet plate 11 can flow in through the hollow hole 120 of the resonant plate 12 In the first chamber 121, through the gap 135 between the brackets 132 of the piezoelectric actuator 13, it is continuously transmitted downwards to the micro valve device 1B. Since the gas pressure continues to increase downwards, the gas is still Will continue to flow to the outlet 19 and any device connected to the outlet 19 through the gas collection chamber 162, the second through hole 164, the first outlet chamber 166, the second outlet chamber 184 and the outlet through hole 182, The pressure-gathering operation can be driven by the pressure difference between the external atmospheric pressure and the device, but it is not limited thereto.
当与出口19连接的装置(未图示)内部的压力大于外界的压力时,则微型气压动力装置1是可如图8所示进行降压或是卸压的作业,其降压或是卸压的作动方式主要是如前所述,可借由调控微型流体控制装置1A的气体传输量,使气体不再输入集气腔室162中,此时,气体将自与出口19连接的出口通孔182输入至第二出口腔室184内,使得第二出口腔室184的体积膨胀,进而促使可挠性的阀门片17向上弯曲形变,并向上平贴、抵顶于第一出口腔室166的凸部结构167上,而使阀门片17的阀孔170关闭,即第二出口腔室184内的气体不会逆流至第一出口腔室166中;以及,第二出口腔室184中的气体是可经由连通流道185而流至第二卸压腔室183中,再由卸压通孔181以进行卸压作业;如此可借由此微型阀门结构1B的单向气体传输作业将与出口19连接的装置内的气体排出而降压,或是完全排出而完成卸压作业。When the internal pressure of the device (not shown) connected to the outlet 19 was greater than the external pressure, then the miniature pneumatic power device 1 could perform decompression or decompression operations as shown in Figure 8, and its decompression or decompression The action mode of pressure is mainly as mentioned above, the gas can no longer be input into the gas collection chamber 162 by regulating the gas transmission volume of the micro-fluid control device 1A, at this time, the gas will flow from the outlet connected to the outlet 19 The through hole 182 is input into the second outlet chamber 184, so that the volume of the second outlet chamber 184 expands, and then the flexible valve plate 17 is bent and deformed upwards, and flattened upwards and abutted against the first outlet chamber 166 on the protrusion structure 167, so that the valve hole 170 of the valve plate 17 is closed, that is, the gas in the second outlet chamber 184 will not flow back into the first outlet chamber 166; and, in the second outlet chamber 184 The gas can flow into the second pressure relief chamber 183 through the communication channel 185, and then perform the pressure relief operation through the pressure relief through hole 181; in this way, the one-way gas transmission operation of the micro valve structure 1B will The gas in the device connected to the outlet 19 is discharged to reduce the pressure, or completely discharged to complete the pressure relief operation.
由上述说明可知,本案的微型气压动力装置1中,随着微型气压动力装置1的微型化,其各项性能变化是如下表三所示:As can be seen from the above description, in the micro-pneumatic power device 1 of this case, along with the miniaturization of the micro-pneumatic power device 1, its various performance changes are as shown in Table 3 below:
表三Table three
由此可见,经取样20个微型气压动力装置1产品实做实验,借由正方形型态的悬浮板130的边长由大逐渐缩小到较佳尺寸2.5mm至3.5mm,可以稳定提升最大输出气压可达到至少300mmHg以上。本案采用悬浮板130正方形型态及边长逐渐缩小的考量因素,使悬浮板130的刚性得以提升,不仅具有最大输出气压的提升,而且减少悬浮板130于垂直震动时产生水平方向的变形,而能够更稳定地配合压电陶瓷板133作动,使压电致动器13运作时的振动能够维持在同一方向上,借此能够减少压电致动器13与共振片12或其他组装元件之间的碰撞干涉及维持该悬浮板130与该共振片12一定的距离,对于噪音有相当抑制,同时在产品制出最终品质检验验,不良品的数量也随的降低,有助于在制造上品质效能提升。此外,当压电致动器13的悬浮板130的尺寸缩小,压电致动器13亦可做得更小,进而能使压电致动器13内部的气体流道容积减小,有利于空气的推动或压缩,故可提升性能外能同步缩小整体的元件尺寸。更且,如前述所述,对于配备较大尺寸的悬浮板130与压电陶瓷板133的压电致动器13而言,由于悬浮板130的刚性较差,于振动时容易扭曲变形,使其容易与共振片12或其他组装元件之间产生碰撞干涉,故其产生噪音比例较高,而噪音问题也是造成产品不良的原因之一,故大尺寸的悬浮板130与压电陶瓷板133的不良率较高,因此,当悬浮板130与压电陶瓷板133尺寸缩小时,除提高性能、减少噪音等优点外,亦能降低产品的不良率。It can be seen that after sampling 20 micro-pneumatic power device 1 products for practical experiments, the maximum output air pressure can be steadily increased by gradually reducing the side length of the square-shaped suspension plate 130 from large to the optimal size of 2.5mm to 3.5mm. It can reach at least 300mmHg or more. In this case, the square shape of the suspension board 130 and the considerations of gradually shrinking side lengths are adopted to improve the rigidity of the suspension board 130, which not only increases the maximum output air pressure, but also reduces the horizontal deformation of the suspension board 130 when it vibrates vertically. It can more stably cooperate with the piezoelectric ceramic plate 133 to operate, so that the vibration of the piezoelectric actuator 13 can be maintained in the same direction during operation, thereby reducing the gap between the piezoelectric actuator 13 and the resonant plate 12 or other assembly components. The collision interference between the suspension plate 130 and the resonant plate 12 maintains a certain distance, and the noise is quite suppressed. At the same time, in the final quality inspection of the product, the number of defective products is also reduced, which is helpful for manufacturing. Improve quality and efficiency. In addition, when the size of the suspension plate 130 of the piezoelectric actuator 13 is reduced, the piezoelectric actuator 13 can also be made smaller, thereby reducing the volume of the gas flow channel inside the piezoelectric actuator 13, which is beneficial to The air is pushed or compressed, so the performance can be improved and the overall component size can be reduced at the same time. Moreover, as mentioned above, for the piezoelectric actuator 13 equipped with a larger-sized suspension plate 130 and piezoelectric ceramic plate 133, due to the poor rigidity of the suspension plate 130, it is easy to twist and deform when vibrating, so that It is easy to collide with the resonant plate 12 or other assembly components, so the noise ratio is relatively high, and the noise problem is also one of the reasons for the defective products. Therefore, the large-size suspension plate 130 and the piezoelectric ceramic plate 133 The defect rate is relatively high. Therefore, when the levitation plate 130 and the piezoelectric ceramic plate 133 are reduced in size, in addition to improving performance and reducing noise, the defect rate of the product can also be reduced.
但无论如何,上述因悬浮板130缩小边长尺寸使的增进良率及增加其最大输出气压的功能,均是借由实验中所获得,并非能够靠理论的公式所直接推导,其增进功能原因的推测仅是作为实验合理性的参考说明。But in any case, the above-mentioned functions of increasing the yield rate and increasing the maximum output air pressure due to the reduction of the side length of the suspension board 130 are all obtained through experiments, and cannot be directly derived by theoretical formulas. The reason for the enhanced function The speculation is only used as a reference for the rationality of the experiment.
当然,本案微型气压动力装置1为达到薄型化的趋势,将微型流体控制装置1A组装微型阀门装置1B的总厚度维持到介于1.5mm至4mm的高度,进而使微型气体动力装置达成轻便舒适的可携式目的,并可广泛地应用于医疗器材及相关设备之中。Certainly, in order to achieve the trend of thinning, the micro-pneumatic power device 1 of this case maintains the total thickness of the micro-fluid control device 1A assembled with the micro-valve device 1B to a height between 1.5mm and 4mm, so that the micro-pneumatic power device can achieve a light and comfortable Portable purpose, and can be widely used in medical equipment and related equipment.
综上所述,本案所提供的微型气压动力装置,主要借由微型流体控制装置及微型阀门装置的相互组接,使气体自微型流体控制装置上的进气孔进入,并利用压电致动器的作动,使气体于设计后的流道及压力腔室中产生压力梯度,进而使气体高速流动而传递至微型阀门装置中,再透过微型阀门装置的单向阀门设计,使气体以单方向流动,进而可将压力累积于与出口连接的任何装置中;而当欲进行降压或卸压时,则调控微型流体控制装置的传输量,并使气体可由与出口连接的装置中传输至微型阀门装置的第二出口腔室,并由连通流道将的传输至第二卸压腔室,再由卸压通孔流出,进而以达到可使气体迅速地传输,且同时可达到静音的功效,更可使微型气体动力装置的整体体积减小及薄型化,进而使微型气体动力装置达成轻便舒适的可携式目的,并可广泛地应用于医疗器材及相关设备之中。因此,本案的微型气体动力装置极具产业利用价值,爰依法提出申请。To sum up, the micro-pneumatic power device provided in this case mainly uses the mutual assembly of the micro-fluid control device and the micro-valve device to allow gas to enter from the air inlet on the micro-fluid control device, and uses piezoelectric actuation The action of the device causes the gas to generate a pressure gradient in the designed flow channel and pressure chamber, and then makes the gas flow at a high speed and is transmitted to the micro valve device, and then through the one-way valve design of the micro valve device, the gas is passed to the micro valve device. Unidirectional flow, which can accumulate pressure in any device connected to the outlet; and when depressurization or pressure relief is desired, the transmission volume of the microfluidic control device is regulated, and the gas can be transmitted from the device connected to the outlet To the second outlet chamber of the micro-valve device, the gas is transmitted to the second pressure relief chamber through the communication flow channel, and then flows out through the pressure relief through hole, so as to achieve the rapid transmission of gas and at the same time achieve silence The effect can also reduce the overall volume and thinness of the micro gas power device, and then make the micro gas power device achieve the purpose of light and comfortable portability, and can be widely used in medical equipment and related equipment. Therefore, the miniature gas power device in this case is of great industrial value, so please file an application in accordance with the law.
纵使本发明已由上述实施例详细叙述而可由熟悉本技艺人士任施匠思而为诸般修饰,然皆不脱如附申请专利范围所欲保护者。Even though the present invention has been described in detail by the above-mentioned embodiments, it can be modified in various ways by those skilled in the art, all of which are within the scope of the attached patent application.
【符号说明】【Symbol Description】
1:微型气压动力装置1: Miniature Pneumatic Power Device
1A:微型流体控制装置1A: Microfluidic Control Device
1B:微型阀门装置1B: Micro-valving device
1a:壳体1a: Housing
10:底座10: base
11:进气板11: Air intake plate
11a:进气板的第二表面11a: The second surface of the intake plate
11b:进气板的第一表面11b: The first surface of the intake plate
110:进气孔110: air intake hole
111:中心凹部111: Central concave part
112:汇流排孔112: busbar hole
12:共振片12: Resonant plate
12a:可动部12a: Movable part
12b:固定部12b: fixed part
120:中空孔洞120: hollow hole
121:第一腔室121: First Chamber
13:压电致动器13: Piezoelectric Actuator
130:悬浮板130: Hoverboard
130a:悬浮板的第二表面130a: second surface of the hoverboard
130b:悬浮板的第一表面130b: first surface of the hoverboard
130c:凸部130c: convex part
130d:中心部130d: center part
130e:外周部130e: Peripheral part
131:外框131: Outer frame
131a:外框的第二表面131a: the second surface of the outer frame
131b:外框的第一表面131b: the first surface of the outer frame
132:支架132: bracket
132a:支架的第二表面132a: Second surface of bracket
132b:支架的第一表面132b: first surface of bracket
133:压电陶瓷板133: Piezoelectric ceramic plate
134、151:导电接脚134, 151: Conductive pins
135:空隙135: Void
141、142:绝缘片141, 142: insulating sheet
15:导电片15: Conductive sheet
16:集气板16: Gas collecting plate
16a:容置空间16a: Accommodating space
160:表面160: surface
161:基准表面161: datum surface
162:集气腔室162: Gathering chamber
163:第一贯穿孔163: First through hole
164:第二贯穿孔164: second through hole
165:第一卸压腔室165: the first pressure relief chamber
166:第一出口腔室166: First exit chamber
167、181a:凸部结构167, 181a: Convex structure
168:侧壁168: side wall
17:阀门片17: Valve sheet
170:阀孔170: valve hole
171:定位孔洞171: Locating holes
18:出口板18: Export plate
180:基准表面180: datum surface
181:卸压通孔181: Pressure relief through hole
182:出口通孔182: Outlet through hole
183:第二卸压腔室183: Second decompression chamber
184:第二出口腔室184: Second exit chamber
185:连通流道185: Connected flow channel
187:第二表面187: Second Surface
188:限位结构188: Limiting structure
19:出口19: Export
g0:间隙g0: Gap
(a)~(x):压电致动器的不同实施态样(a)~(x): Different implementations of piezoelectric actuators
a0、i0、j0、m0、n0、o0、p0、q0、r0:悬浮板a0, i0, j0, m0, n0, o0, p0, q0, r0: hoverboard
a1、i1、j1、m1、n1、o1、p1、q1、r1:外框a1, i1, j1, m1, n1, o1, p1, q1, r1: outer frame
a2、i2、m2、n2、o2、p2、q2、r2:支架、板连接部a2, i2, m2, n2, o2, p2, q2, r2: bracket, board connection part
a3、m3、n3、o3、p3、q3、r3:空隙a3, m3, n3, o3, p3, q3, r3: gaps
d:压电致动器的振动位移s4、t4、u4、v4、w4、x4:凸部d: Vibration displacement of piezoelectric actuator s4, t4, u4, v4, w4, x4: Convex part
m2’、n2’、o2’、q2’、r2’:支架连接于外框的端部m2', n2', o2', q2', r2': the bracket is connected to the end of the outer frame
m2”、n2”、o2”、q2”、r2”:支架连接于悬浮板的端部m2”, n2”, o2”, q2”, r2”: the bracket is connected to the end of the suspension board
Claims (28)
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CN203488347U (en) * | 2013-09-25 | 2014-03-19 | 研能科技股份有限公司 | Micro Pneumatic Power Device |
CN104235081A (en) * | 2013-06-24 | 2014-12-24 | 研能科技股份有限公司 | Miniature gas transmission device |
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2016
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CN1382909A (en) * | 2001-04-24 | 2002-12-04 | 松下电工株式会社 | Pump and its mfg. method |
US20030030023A1 (en) * | 2001-08-08 | 2003-02-13 | Wang Tak Kui | High temperature micro-machined valve |
EP2031248A2 (en) * | 2007-08-30 | 2009-03-04 | Microjet Technology Co., Ltd | Fluid transportation device |
CN104235081A (en) * | 2013-06-24 | 2014-12-24 | 研能科技股份有限公司 | Miniature gas transmission device |
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