CN108057641A - A kind of medical apparatus sterilizing supplies sorting equipment - Google Patents
A kind of medical apparatus sterilizing supplies sorting equipment Download PDFInfo
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- CN108057641A CN108057641A CN201810106084.5A CN201810106084A CN108057641A CN 108057641 A CN108057641 A CN 108057641A CN 201810106084 A CN201810106084 A CN 201810106084A CN 108057641 A CN108057641 A CN 108057641A
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- conveyor belt
- control circuit
- sorting
- mechanical arm
- classification
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- 230000001954 sterilising effect Effects 0.000 title claims abstract 3
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 16
- 238000005202 decontamination Methods 0.000 claims description 39
- 230000003588 decontaminative effect Effects 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 26
- 238000003780 insertion Methods 0.000 claims description 18
- 230000037431 insertion Effects 0.000 claims description 18
- 238000011084 recovery Methods 0.000 claims description 14
- 238000004891 communication Methods 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 abstract 2
- 230000008520 organization Effects 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 14
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种医疗器械消毒供应分拣装置。The invention relates to a sorting device for medical instrument disinfection supply.
背景技术Background technique
现有的医疗器械消毒大都属于集中式消毒,不能做到精确的分类分别消毒,即使部分消毒能做到精确的分类消毒,也需要人为的手动分拣,分拣过程费时费力,集中消毒不彻底,容易留死角。因此,提出了一种医疗器械消毒供应分拣装置,能够快速分类分拣医疗器械,将同类的医疗器械收集到一起,然后分别进行消毒。Most of the existing medical device disinfection belongs to centralized disinfection, which cannot be accurately classified and sterilized separately. Even if partial disinfection can be accurately classified and sterilized, manual sorting is required. The sorting process is time-consuming and laborious, and the centralized disinfection is not thorough. , easy to leave dead ends. Therefore, a medical device disinfection supply sorting device is proposed, which can quickly sort and sort medical devices, collect similar medical devices together, and then sterilize them separately.
发明内容Contents of the invention
本发明的目的是提供一种医疗器械消毒供应分拣装置。The object of the present invention is to provide a sorting device for sterilized supplies of medical instruments.
本发明其特征在于:包含物料供应机构、传送机构、分类机构和控制机构,所述传送机构与分类机构之间设有机械臂(3);The present invention is characterized in that it includes a material supply mechanism, a transmission mechanism, a classification mechanism and a control mechanism, and a mechanical arm (3) is arranged between the transmission mechanism and the classification mechanism;
所述物料供应机构设有电磁振动盘(1),所述电磁振动盘(1)至少包括电磁振动器(1-1)和物料台(1-2),所述电磁振动器(1-1)设有电磁振动器控制电路,所述电磁振动器控制电路至少设有一个控制信号输入端和一个信号输出端,所述电磁振动器(1-1)将未消毒的医疗器械摆放均匀,所述电磁振动器控制电路控制所述电磁振动器的振动频率与振动幅度;The material supply mechanism is provided with an electromagnetic vibrating plate (1), and the electromagnetic vibrating plate (1) at least includes an electromagnetic vibrator (1-1) and a material platform (1-2), and the electromagnetic vibrator (1-1 ) is provided with an electromagnetic vibrator control circuit, the electromagnetic vibrator control circuit is provided with at least one control signal input terminal and one signal output terminal, and the electromagnetic vibrator (1-1) arranges the unsterilized medical instruments evenly, The electromagnetic vibrator control circuit controls the vibration frequency and vibration amplitude of the electromagnetic vibrator;
所述传送机构至少包含传送带A(2),所述传送带A(2)设有传送带A控制电路,所述传送带A控制电路控制所述传送带A(2)的传送速率,所述机械臂(3)设有机械臂控制电路;所述机械臂控制电路控制所述机械臂(3)的转动方向、转动角度和转动速率,所述传送带A控制电路和机械臂控制电路均至少设有一个控制信号输入端;The transmission mechanism at least includes a conveyor belt A (2), the conveyor belt A (2) is provided with a conveyor belt A control circuit, and the conveyor belt A control circuit controls the transmission rate of the conveyor belt A (2), and the mechanical arm (3 ) is provided with a mechanical arm control circuit; the mechanical arm control circuit controls the rotation direction, rotation angle and rotation rate of the mechanical arm (3), and the conveyor belt A control circuit and the mechanical arm control circuit are at least provided with a control signal input terminal;
所述分类机构至少包含分类盘(4),所述分类盘(4)设有电机M、红外摄像仪和分类盘控制电路,所述电机M能够带动所述分类盘(4)在水平方向旋转,所述红外摄像仪用来监测所述分类盘(4)的占用情况,所述红外摄像仪设有至少一个信号输出端,所述分类盘控制电路设有至少一个信号输入端,所述分类盘控制电路控制所述分类盘(4)的旋转方向和旋转速率;The sorting mechanism at least includes a sorting disc (4), and the sorting disc (4) is provided with a motor M, an infrared camera and a sorting disc control circuit, and the motor M can drive the sorting disc (4) to rotate in a horizontal direction , the infrared camera is used to monitor the occupancy of the classification tray (4), the infrared camera is provided with at least one signal output end, the classification tray control circuit is provided with at least one signal input end, the classification The disc control circuit controls the rotation direction and the rotation rate of the sorting disc (4);
所述控制机构至少包括控制器C(6)和扫码仪(6-2),所述控制器C(6)至少设有三个信号输入端和至少三个信号输出端,所述扫码仪(6-2)至少设有一个信号输出端,所述扫码仪(6-2)的信号输出端、所述电磁振动器控制电路的信号输出端和所述红外摄像仪的信号输出端分别连接所述控制器C(6)的信号输入端,所述控制器C(6)的信号输出端分别连接所述传送带A控制电路、机械臂控制电路的信号输入端和所述分类盘控制电路的信号输入端;The control mechanism includes at least a controller C (6) and a code scanner (6-2), the controller C (6) is provided with at least three signal input terminals and at least three signal output terminals, and the code scanner (6-2) At least one signal output terminal is provided, the signal output terminal of the scanner (6-2), the signal output terminal of the electromagnetic vibrator control circuit and the signal output terminal of the infrared camera are respectively The signal input end of the controller C (6) is connected, and the signal output end of the controller C (6) is respectively connected with the conveyor belt A control circuit, the signal input end of the mechanical arm control circuit and the classification disc control circuit signal input terminal;
所述传送带A(2)将所述电磁振动盘(1)上的医疗器械传送至传送带A(2)的另一端,所述机械臂(3)将所述传送带A(2)上的医疗器械抓至分类盘(4)上。The conveyor belt A (2) transmits the medical instruments on the electromagnetic vibration plate (1) to the other end of the conveyor belt A (2), and the mechanical arm (3) transports the medical instruments on the conveyor belt A (2) Grab onto the sorting tray (4).
实际使用时,在医疗器械上打上二维码,将未消毒的医疗器械放入所述电磁振动盘(1)的物料台(1-2)内,通过所述电磁振动器(1-1)振动,使所述医疗器械均匀地进入所述传送带A(2),在传送带A(2)的末端接受扫码仪(6-2)扫码后,所述扫码仪(6-2)将采集的信息送至控制器C(6),所述控制器C(6)判断分类后,输出相应的信号使所述机械臂(3)抓起相应的医疗器械,旋转相应的角度后放在所述洗消架(4-1)上,所述分类盘(4)上设有红外摄像仪,所述红外摄像仪采集洗消架(4-1)的利用情况,所述洗消架(4-1)每被占用一个,所述控制器C(6)输出相应的信号使所述分类盘旋转一个角度,使空的洗消架(4-1)对准旋转到位的机械臂(3)。In actual use, put a two-dimensional code on the medical device, put the unsterilized medical device into the material table (1-2) of the electromagnetic vibrating plate (1), pass through the electromagnetic vibrator (1-1) Vibration, so that the medical device enters the conveyor belt A (2) evenly, and after the end of the conveyor belt A (2) is scanned by the code scanner (6-2), the code scanner (6-2) will The collected information is sent to the controller C (6). After the controller C (6) judges the classification, it outputs the corresponding signal to make the mechanical arm (3) grab the corresponding medical device, rotate it by a corresponding angle and place it on the On the decontamination rack (4-1), an infrared camera is arranged on the classification tray (4), and the infrared camera collects the utilization of the decontamination rack (4-1), and the decontamination rack ( 4-1) Each time one is occupied, the controller C (6) outputs a corresponding signal to rotate the sorting disc by an angle, so that the empty decontamination rack (4-1) is aligned with the mechanical arm (3 ).
作为改进,所述分类盘(4)上设有多个洗消架(4-1),所述洗消架(4-1)至少包括一个宽度调节器(4-12)和两根平行挂杆(4-11),所述宽度调节器(4-12)上设有多个刻度孔(4-121),所述挂杆(4-11)的一端设有连接杆(4-13),另一端为自由端,所述挂杆(4-11)的自由端穿过所述宽度调节器(4-12)上的刻度孔(4-121)并向外延伸,两根所述挂杆(4-11)的连接杆(4-13)铰接在一起。As an improvement, multiple decontamination racks (4-1) are provided on the classification tray (4), and the decontamination racks (4-1) at least include a width regulator (4-12) and two parallel hanging Rod (4-11), the width regulator (4-12) is provided with a plurality of scale holes (4-121), and one end of the hanging rod (4-11) is provided with a connecting rod (4-13) , the other end is a free end, the free end of the hanging rod (4-11) passes through the scale hole (4-121) on the width adjuster (4-12) and extends outward, the two hanging rods The connecting rods (4-13) of the rods (4-11) are hinged together.
作为改进,所述洗消架(4-1)还设有网状底板(4-15)和插杆(4-14),所述网状底板(4-15)一端与所述宽度调节器(4-12)连接,另一端为自由端,两根所述挂杆(4-11)分别设在所述网状底板(4-15)的两侧,所述插杆(4-14)的一端连接所述连接杆(4-13),另一端设有外螺纹,所述分类盘(4)上设有插孔(4-141),所述插孔内设有与所述插杆(4-14)上外螺纹相互配套的内螺纹,所述插杆(4-14)插入所述分类盘(4)上的插孔内实现所述洗消架(4-1)的固定。As an improvement, the decontamination rack (4-1) is also provided with a mesh bottom plate (4-15) and an insertion rod (4-14), and one end of the mesh bottom plate (4-15) is connected to the width adjuster (4-12) connection, the other end is a free end, and the two hanging rods (4-11) are respectively arranged on both sides of the mesh bottom plate (4-15), and the insertion rod (4-14) One end of one end is connected with the connecting rod (4-13), and the other end is provided with an external thread, and a socket (4-141) is provided on the classification plate (4), and the socket is provided with a (4-14) The internal threads of the upper external threads are matched with each other, and the insertion rod (4-14) is inserted into the socket on the classification tray (4) to realize the fixing of the decontamination rack (4-1).
作为改进,所述挂杆(4-11)与所述插杆(4-14)之间的夹角大于90度,小于135度。所述挂杆(4-11)设有一定的倾斜角度,能够有效防止在分类盘转动的过程中医疗器械下滑。As an improvement, the angle between the hanging rod (4-11) and the insertion rod (4-14) is larger than 90 degrees and smaller than 135 degrees. The hanging rod (4-11) is provided with a certain inclination angle, which can effectively prevent the medical equipment from sliding down during the rotation of the sorting disc.
作为改进,设有多个分类盘(4),同一个分类盘(4)上两根平行挂杆(4-11)之间的距离相同,不同分类盘(4)上所述洗消架(4-1)的两根平行挂杆(4-11)之间的距离各不相同,所述机械臂(3)能够在水平方向上360度旋转,所述多个分类盘(4)均匀地分布在以所述机械臂(3)中心为圆心的圆周上。As an improvement, a plurality of classification trays (4) are provided, and the distance between two parallel hanging rods (4-11) on the same classification tray (4) is the same, and the decontamination racks ( The distances between the two parallel hanging rods (4-11) of 4-1) are different, the mechanical arm (3) can rotate 360 degrees in the horizontal direction, and the plurality of sorting discs (4) are uniformly distributed on the circle centered on the center of the mechanical arm (3).
实际使用时,所述机械臂(3)将医疗器械从传送带A(2)上将医疗器械抓取至分类盘(4)上的洗消架(4-1)上,手术钳和剪刀等能够挂在所述挂杆(4-11)上的医疗器械挂在所述挂杆(4-11)上,手术刀等不能挂的医疗器械被放在所述洗消架的网状底板(4-15)上,根据不同医疗器械的宽度,两个所述平行挂杆(4-11)之间的距离不同,在所述医疗器械上打上二维码,不同的所述分类盘(4)上的洗消架(4-1)与对应不同种类的医疗器械,所述控制器C(6)根据医疗器械上的二维码分类并发出相应信号控制机械臂(3)旋转的角度。所述扫码仪(6-2)扫到所述医疗器械上的二维码后,将扫描信号送入所述控制器C(6),所述控制器C(6)输出相应的信号使机械臂(3)抓取对应的医疗器械,然后所述机械臂(3)旋转一定的角度将所述医疗器械放在对应的分类盘上的空闲的洗消架(4-1)上。设有网状底板(4-15)的洗消架(4-1)上的所述挂杆(4-11)形成护栏,防止医疗器械掉落在分类盘上。In actual use, the mechanical arm (3) grabs the medical instruments from the conveyor belt A (2) to the decontamination rack (4-1) on the classification tray (4), and the surgical forceps and scissors can The medical instruments hung on the hanging rod (4-11) are hung on the hanging rod (4-11), and the medical instruments that cannot be hung, such as scalpels, are placed on the mesh bottom plate (4) of the decontamination rack. -15), according to the width of different medical devices, the distance between the two parallel hanging rods (4-11) is different, and the two-dimensional code is marked on the medical device, and the different classification trays (4) The decontamination rack (4-1) on the top corresponds to different types of medical instruments, and the controller C (6) classifies and sends corresponding signals to control the rotation angle of the mechanical arm (3) according to the two-dimensional codes on the medical instruments. After the code scanner (6-2) scans the two-dimensional code on the medical device, the scanning signal is sent to the controller C (6), and the controller C (6) outputs a corresponding signal to make The mechanical arm (3) grabs the corresponding medical instrument, and then the mechanical arm (3) rotates at a certain angle to place the medical instrument on the idle decontamination rack (4-1) on the corresponding classification tray. The hanging rods (4-11) on the decontamination rack (4-1) provided with the mesh bottom plate (4-15) form guardrails to prevent medical instruments from falling on the classification tray.
作为改进,还设有捡漏回收机构,所述捡漏回收机构至少包括传送带B(5),所述传送带B(5)设有传送带B控制电路,传送带B控制电路至少设有一个信号输入端,传送带B控制电路的信号输入端连接所述控制器C的信号输出端,所述传送带B(5)设置在所述传送带A(2)的正下方,所述传送带B(5)的一端设有挡板(5-1),另一端设有回收筐(5-2),所述传送带B(5)的长度和宽度均大于所述传送带A(2),并且所述传送带A(2)设在所述传送带B(5)的中间,所述传送带A(2)与所述传送带B(5)的传送方向相反。As an improvement, a leak-picking recovery mechanism is also provided, and the leak-picking recovery mechanism includes at least a conveyor belt B (5), and the conveyor belt B (5) is provided with a conveyor belt B control circuit, and the conveyor belt B control circuit is provided with at least one signal input terminal. The signal input terminal of the B control circuit is connected to the signal output terminal of the controller C, the conveyor belt B (5) is arranged directly below the conveyor belt A (2), and one end of the conveyor belt B (5) is provided with a stop plate (5-1), the other end is provided with a recovery basket (5-2), the length and width of the conveyor belt B (5) are greater than the conveyor belt A (2), and the conveyor belt A (2) is located at In the middle of the conveyor belt B (5), the conveying direction of the conveyor belt A (2) is opposite to that of the conveyor belt B (5).
实际使用时,未消毒的医疗器械放入所述电磁振动盘(1)的物料台(1-2)内,通过所述电磁振动器(1-1)振动,使所述医疗器械均匀地进入所述传送带A(2),在传送带A(2)的另一端经过扫码仪(6-2)扫码后,被所述机械臂(3)抓起放在所述分类盘(4)的洗消架(4-1)上,在医疗器械由电磁振动盘(1)进入所述传送带A(2)时掉落,或者在所述传送带A(2)的传送过程中掉落,再或者使未被扫码仪(6-2)识别的医疗器械,均会掉入下面的捡漏回收机构的传送带B(5)上,通过传送带B(5)的传送到达机械臂(3)的另一端后调入回收筐(5-2),所述挡板(5-1)能够保证未被识别的医疗器械落入所述传送带B(5)上。In actual use, unsterilized medical instruments are put into the material table (1-2) of the electromagnetic vibrating plate (1), and vibrated by the electromagnetic vibrator (1-1), so that the medical instruments evenly enter The conveyor belt A (2), after the other end of the conveyor belt A (2) is scanned by the code scanner (6-2), is picked up by the mechanical arm (3) and placed on the side of the sorting tray (4). On the decontamination rack (4-1), when the medical device enters the conveyor belt A (2) from the electromagnetic vibration plate (1), it falls, or falls during the transmission process of the conveyor belt A (2), or All the medical devices not recognized by the scanner (6-2) will fall onto the conveyor belt B (5) of the leak picking and recovery mechanism below, and reach the other end of the mechanical arm (3) through the transmission of the conveyor belt B (5) After being transferred into the recycling basket (5-2), the baffle plate (5-1) can ensure that unidentified medical instruments fall onto the conveyor belt B (5).
作为改进,所述控制机构还包括触摸显示屏P(6-1),所述控制器C(6)还设有一个通信接口,所述触摸显示屏P(6-1)连接在所述控制器C(6)的通信接口上,所述触摸显示屏P(6-1)上设有传送带A的传递速率设置窗口、传送带B的传递速率设置窗口和电磁振动器的振动频率设置窗口。As an improvement, the control mechanism also includes a touch screen P (6-1), the controller C (6) is also provided with a communication interface, and the touch screen P (6-1) is connected to the On the communication interface of the device C (6), the touch display screen P (6-1) is provided with the transmission rate setting window of the conveyor belt A, the transmission rate setting window of the conveyor belt B and the vibration frequency setting window of the electromagnetic vibrator.
实际使用时:通过在所述触摸显示屏P(6-1)上的电磁振动器的振动频率设置窗口设置电磁振动频率,通过传送带A的传递速率设置窗口设置传送带A(2)的传输速率,通过传送带B的传递速率设置窗口设置传送带B(5)的传输速率,所述传送带A(2)的运行快、电磁振动器的振动频率高则扫码仪(6-2)扫描到二维码的频率就高,所述机械臂(3)抓取的次数就会多,整个设备的工作效率就会提高。所述传送带B(5)的运行速率快,所述捡漏回收的效率就高。During actual use: the electromagnetic vibration frequency is set by the vibration frequency setting window of the electromagnetic vibrator on the touch screen P (6-1), the transmission rate of the conveyor belt A (2) is set by the transmission rate setting window of the conveyor belt A, The transmission rate of the conveyor belt B (5) is set through the transmission rate setting window of the conveyor belt B, the running of the conveyor belt A (2) is fast, and the vibration frequency of the electromagnetic vibrator is high, so the code scanner (6-2) scans the two-dimensional code The frequency is just high, and the number of times that described mechanical arm (3) grabs will be many, and the working efficiency of whole equipment will improve. The running speed of the conveyor belt B (5) is fast, and the efficiency of the leak detection and recovery is high.
与现有技术相比,本发明能够有效节约人力,有助于彻底消毒,不留死角,具有工作效率高,分类准确等特点。Compared with the prior art, the present invention can effectively save manpower, contribute to thorough disinfection, leave no dead space, and has the characteristics of high work efficiency and accurate classification.
附图说明Description of drawings
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2是图1中分类盘的俯视图。Fig. 2 is a top view of the sorting tray in Fig. 1 .
图3是图2中洗消架的结构示意图。Fig. 3 is a schematic structural view of the decontamination rack in Fig. 2 .
图4是实施例2中的结构示意图。FIG. 4 is a schematic diagram of the structure in Embodiment 2.
图5是本发明涉及到的电路控制流程图。Fig. 5 is a flow chart of circuit control involved in the present invention.
图中所示:1是电磁振动盘,1-1是电磁振动器,1-2是物料台,2是传送带A,3是机械臂,4是分类盘,4-1是洗消架,4-11是挂杆,4-12是宽度调节器,4-121是刻度孔,4-13是连接杆,4-14是插杆,4-141是插孔,4-15是网状底板,5是传送带B,5-1是挡板,5-2是回收筐,6是控制器C,6-1是触摸显示屏P,6-2是扫码仪。As shown in the figure: 1 is the electromagnetic vibrating plate, 1-1 is the electromagnetic vibrator, 1-2 is the material table, 2 is the conveyor belt A, 3 is the mechanical arm, 4 is the sorting plate, 4-1 is the decontamination rack, 4 -11 is the hanging rod, 4-12 is the width adjuster, 4-121 is the scale hole, 4-13 is the connecting rod, 4-14 is the insertion rod, 4-141 is the socket, 4-15 is the mesh bottom plate, 5 is a conveyor belt B, 5-1 is a baffle, 5-2 is a recycling basket, 6 is a controller C, 6-1 is a touch screen P, and 6-2 is a code scanner.
具体实施方式Detailed ways
实施例1:参照图1-图3和图5,图1为本发明实施例1的结构示意图,包括传送带A2和控制机构,所述传送带A2的一端设有电磁振动盘1,另一端设有机械臂3,所述机械臂3的周围设有分类盘4,所述分类盘4设有电机M、红外摄像仪和分类盘控制电路,所述电机M能够带动所述分类盘4在水平方向旋转,所述红外摄像仪设有至少一个信号输出端,所述分类盘控制电路设有至少一个信号输入端,所述电磁振动盘1至少包括电磁振动器1-1和物料台1-2,所述电磁振动器1-1设有电磁振动器控制电路,所述电磁振动器控制电路至少设有一个控制信号输入端和一个信号输出端,所述传送带A2设有传送带A控制电路,所述机械臂3设有机械臂控制电路;所述传送带A控制电路和机械臂控制电路均至少设有一个控制信号输入端,所述控制机构至少包括控制器C6和扫码仪6-2,所述控制器C6至少设有三个信号输入端和至少三个信号输出端,所述扫码仪6-2至少设有一个信号输出端,所述扫码仪6-2的信号输出端、所述电磁振动器控制电路的信号输出端和所述红外摄像仪的信号输出端分别连接所述控制器C6的信号输入端,所述控制器C6的信号输出端分别连接所述传送带A控制电路、机械臂控制电路的信号输入端和所述分类盘控制电路的信号输入端。Embodiment 1: With reference to Fig. 1-Fig. 3 and Fig. 5, Fig. 1 is a schematic structural view of Embodiment 1 of the present invention, including a conveyor belt A2 and a control mechanism, one end of the conveyor belt A2 is provided with an electromagnetic vibrating plate 1, and the other end is provided with Mechanical arm 3, the surrounding of described mechanical arm 3 is provided with sorting disc 4, and described sorting disc 4 is provided with motor M, infrared camera and sorting disc control circuit, and described motor M can drive described sorting disc 4 in horizontal direction rotation, the infrared camera is provided with at least one signal output terminal, the classification disc control circuit is provided with at least one signal input terminal, and the electromagnetic vibrating disc 1 includes at least an electromagnetic vibrator 1-1 and a material table 1-2, The electromagnetic vibrator 1-1 is provided with an electromagnetic vibrator control circuit, the electromagnetic vibrator control circuit is provided with at least one control signal input terminal and one signal output terminal, the conveyor belt A2 is provided with a conveyor belt A control circuit, and the The mechanical arm 3 is provided with a mechanical arm control circuit; the conveyor belt A control circuit and the mechanical arm control circuit are all provided with at least one control signal input terminal, and the control mechanism includes at least a controller C6 and a code scanner 6-2. The controller C6 is provided with at least three signal input terminals and at least three signal output terminals, the code scanner 6-2 is provided with at least one signal output terminal, the signal output terminal of the code scanner 6-2, the electromagnetic The signal output end of the vibrator control circuit and the signal output end of the infrared camera are respectively connected to the signal input end of the controller C6, and the signal output end of the controller C6 is respectively connected to the conveyor belt A control circuit, the mechanical arm The signal input end of the control circuit and the signal input end of the classification disc control circuit.
实际使用时,在医疗器械上打上二维码,将未消毒的医疗器械放入所述电磁振动盘1的物料台1-2内,通过所述电磁振动器1-1振动,使所述医疗器械均匀地进入所述传送带A2,在传送带A2的末端接受扫码仪6-2扫码后,所述扫码仪6-2将采集的信息送至控制器C6,所述控制器C6判断分类后,输出相应的信号使所述机械臂3抓起相应的医疗器械,旋转相应的角度后放在所述洗消架4-1上,所述分类盘4上设有红外摄像仪,所述红外摄像仪采集洗消架4-1的利用情况,所述洗消架4-1每被占用一个,所述控制器C6输出相应的信号使所述分类盘旋转一个角度,使空的洗消架4-1对准旋转到位的机械臂3。In actual use, put a two-dimensional code on the medical device, put the unsterilized medical device into the material table 1-2 of the electromagnetic vibrating plate 1, and vibrate the medical device through the electromagnetic vibrator 1-1 to make the medical device The equipment enters the conveyor belt A2 evenly, and after being scanned by the code scanner 6-2 at the end of the conveyor belt A2, the code scanner 6-2 sends the collected information to the controller C6, and the controller C6 judges the classification Afterwards, a corresponding signal is output to make the mechanical arm 3 pick up the corresponding medical instrument, rotate it at a corresponding angle, and put it on the decontamination rack 4-1. The classification tray 4 is provided with an infrared camera, and the The infrared camera collects the utilization of the decontamination rack 4-1, and each time one of the decontamination racks 4-1 is occupied, the controller C6 outputs a corresponding signal to rotate the classification disc by an angle, so that the empty decontamination racks The frame 4-1 is aligned with the mechanical arm 3 rotated in place.
作为改进,所述分类盘4上设有多个洗消架4-1,所述洗消架4-1至少包括一个宽度调节器4-12和两根平行挂杆4-11,所述宽度调节器4-12上设有多个刻度孔4-121,所述挂杆4-11的一端设有连接杆4-13,另一端为自由端,所述挂杆4-11的自由端穿过所述宽度调节器4-12上的刻度孔4-121并向外延伸,两根所述挂杆4-11的连接杆4-13铰接在一起。As an improvement, a plurality of decontamination racks 4-1 are provided on the classification tray 4, and the decontamination racks 4-1 at least include a width regulator 4-12 and two parallel hanging rods 4-11, the width Regulator 4-12 is provided with a plurality of scale holes 4-121, and one end of described hanging rod 4-11 is provided with connecting rod 4-13, and the other end is free end, and the free end of described hanging rod 4-11 wears Through the scale hole 4-121 on the width adjuster 4-12 and extending outward, the connecting rods 4-13 of the two hanging rods 4-11 are hinged together.
作为改进,所述洗消架4-1还设有网状底板4-15和插杆4-14,所述网状底板4-15一端与所述宽度调节器4-12连接,另一端为自由端,两根所述挂杆4-11分别设在所述网状底板4-15的两侧,所述插杆4-14的一端连接所述连接杆4-13,另一端设有外螺纹,所述分类盘4上设有插孔4-141,所述插孔内设有与所述插杆4-14上外螺纹相互配套的内螺纹,所述插杆4-14插入所述分类盘4上的插孔内实现所述洗消架4-1的固定。As an improvement, the decontamination rack 4-1 is also provided with a mesh bottom plate 4-15 and an insertion rod 4-14, one end of the mesh bottom plate 4-15 is connected to the width regulator 4-12, and the other end is At the free end, the two hanging rods 4-11 are respectively arranged on both sides of the mesh bottom plate 4-15, one end of the insertion rod 4-14 is connected to the connecting rod 4-13, and the other end is provided with an outer screw thread, the sorting disc 4 is provided with a socket 4-141, the socket is provided with an internal thread matching with the external thread on the insertion rod 4-14, and the insertion rod 4-14 is inserted into the The fixing of the decontamination rack 4-1 is realized in the socket on the sorting tray 4.
作为改进,所述挂杆4-11与所述插杆4-14之间的夹角大于90度,小于135度。所述挂杆4-11设有一定的倾斜角度,能够有效防止在分类盘转动的过程中医疗器械下滑。As an improvement, the angle between the hanging rod 4-11 and the insertion rod 4-14 is greater than 90 degrees and less than 135 degrees. The hanging rod 4-11 is provided with a certain inclination angle, which can effectively prevent the medical equipment from sliding down during the rotation of the sorting disc.
作为改进,设有多个分类盘4,同一个分类盘4上两根平行挂杆4-11之间的距离相同,不同分类盘4上所述洗消架4-1的两根平行挂杆4-11之间的距离各不相同,所述机械臂3能够在水平方向上360度旋转,所述多个分类盘4均匀地分布在以所述机械臂3中心为圆心的圆周上。As an improvement, a plurality of classification trays 4 are provided, and the distance between the two parallel hanging rods 4-11 on the same classification tray 4 is the same, and the two parallel hanging rods of the decontamination rack 4-1 on different classification trays 4 The distances between 4-11 are different, the mechanical arm 3 can rotate 360 degrees in the horizontal direction, and the plurality of sorting discs 4 are evenly distributed on the circumference with the center of the mechanical arm 3 as the center.
实际使用时,所述机械臂3将医疗器械从传送带A2上将医疗器械抓取至分类盘4上的洗消架4-1上,手术钳和剪刀等能够挂在所述挂杆4-11上的医疗器械挂在所述挂杆4-11上,根据不同医疗器械的宽度,两个所述平行挂杆4-11之间的距离不同,在所述医疗器械上打上二维码,不同的所述分类盘4上的洗消架4-1与对应不同种类的医疗器械,所述控制器C6根据医疗器械上的二维码分类并发出相应信号控制机械臂3旋转的角度。所述扫码仪6-2扫到所述医疗器械上的二维码后,将扫描信号送入所述控制器C6,所述控制器C6输出相应的信号使机械臂3抓取对应的医疗器械,然后所述机械臂3旋转一定的角度将所述医疗器械放在对应的分类盘上的空闲的洗消架4-1上。In actual use, the mechanical arm 3 grabs the medical instruments from the conveyor belt A2 to the decontamination rack 4-1 on the classification tray 4, and the surgical forceps and scissors can be hung on the hanging rod 4-11 The medical equipment on the top is hung on the hanging rod 4-11. According to the width of different medical devices, the distance between the two parallel hanging rods 4-11 is different, and the two-dimensional code is marked on the medical device. The decontamination racks 4-1 on the sorting tray 4 correspond to different types of medical instruments, and the controller C6 sorts them according to the two-dimensional codes on the medical instruments and sends corresponding signals to control the rotation angle of the mechanical arm 3 . After the code scanner 6-2 scans the two-dimensional code on the medical device, the scanning signal is sent to the controller C6, and the controller C6 outputs a corresponding signal to make the robot arm 3 grab the corresponding medical device. Then the mechanical arm 3 rotates at a certain angle to place the medical instrument on the idle decontamination rack 4-1 on the corresponding sorting tray.
作为改进,还设有捡漏回收机构,所述捡漏回收机构至少包括传送带B5,所述传送带B5设有传送带B控制电路,传送带B控制电路至少设有一个信号输入端,传送带B控制电路的信号输入端连接所述控制器C的信号输出端,所述传送带B5设置在所述传送带A2的正下方,所述传送带B5的一端设有挡板5-1,另一端设有回收筐5-2,所述传送带B5的长度和宽度均大于所述传送带A2,并且所述传送带A2设在所述传送带B5的中间,所述传送带A2与所述传送带B5的传送方向相反。As an improvement, a leak-picking recovery mechanism is also provided, and the leak-picking recovery mechanism includes at least a conveyor belt B5, and the conveyor belt B5 is provided with a conveyor belt B control circuit, and the conveyor belt B control circuit is provided with at least one signal input terminal, and the signal input of the conveyor belt B control circuit connected to the signal output end of the controller C, the conveyor belt B5 is arranged directly below the conveyor belt A2, one end of the conveyor belt B5 is provided with a baffle 5-1, and the other end is provided with a recovery basket 5-2, The length and width of the conveyor belt B5 are larger than the conveyor belt A2, and the conveyor belt A2 is arranged in the middle of the conveyor belt B5, and the conveying direction of the conveyor belt A2 is opposite to that of the conveyor belt B5.
实际使用时,未消毒的医疗器械放入所述电磁振动盘1的物料台1-2内,通过所述电磁振动器1-1振动,使所述医疗器械均匀地进入所述传送带A2,在传送带A2的另一端经过扫码仪6-2扫码后,被所述机械臂3抓起放在所述分类盘4的洗消架4-1上,在医疗器械由电磁振动盘1进入所述传送带A2时掉落,或者在所述传送带A2的传送过程中掉落,再或者使未被扫码仪6-2识别的医疗器械,均会掉入下面的捡漏回收机构的传送带B5上,通过传送带B5的传送到达机械臂3的另一端后调入回收筐5-2,所述挡板5-1能够保证未被识别的医疗器械落入所述传送带B5上。In actual use, unsterilized medical instruments are put into the material table 1-2 of the electromagnetic vibrating plate 1, vibrated by the electromagnetic vibrator 1-1, so that the medical instruments enter the conveyor belt A2 evenly, and The other end of the conveyor belt A2 is picked up by the mechanical arm 3 and placed on the decontamination rack 4-1 of the sorting tray 4 after being scanned by the scanner 6-2. When the above-mentioned conveyor belt A2 falls, or falls during the transmission process of the conveyor belt A2, or causes the medical device not recognized by the scanner 6-2, it will all fall onto the conveyor belt B5 of the leak-picking recovery mechanism below, After being transported by the conveyor belt B5 to the other end of the mechanical arm 3, it is transferred into the recovery basket 5-2, and the baffle plate 5-1 can ensure that unidentified medical instruments fall onto the conveyor belt B5.
作为改进,所述控制机构还包括触摸显示屏P6-1,所述控制器C6还设有一个通信接口,所述触摸显示屏P6-1连接在所述控制器C6的通信接口上,所述触摸显示屏P6-1上设有传送带A的传递速率设置窗口、传送带B的传递速率设置窗口和电磁振动器的振动频率设置窗口。As an improvement, the control mechanism also includes a touch display screen P6-1, and the controller C6 is also provided with a communication interface, and the touch display screen P6-1 is connected to the communication interface of the controller C6, the The touch screen P6-1 is provided with a transmission rate setting window of the conveyor belt A, a transmission rate setting window of the conveyor belt B and a vibration frequency setting window of the electromagnetic vibrator.
实际使用时:通过在所述触摸显示屏P6-1上的电磁振动器的振动频率设置窗口设置电磁振动频率,通过传送带A的传递速率设置窗口设置传送带A2的传输速率,通过传送带B的传递速率设置窗口设置传送带B5的传输速率,所述传送带A2的运行快、电磁振动器的振动频率高则扫码仪6-2扫描到二维码的频率就高,所述机械臂3抓取的次数就会多,整个设备的工作效率就会提高。所述传送带B5的运行速率快,所述捡漏回收的效率就高。In actual use: set the electromagnetic vibration frequency through the vibration frequency setting window of the electromagnetic vibrator on the touch screen P6-1, set the transmission rate of the conveyor belt A2 through the transmission rate setting window of the conveyor belt A, and set the transmission rate of the conveyor belt B through the transmission rate setting window The setting window sets the transmission rate of the conveyor belt B5. The conveyor belt A2 runs fast and the vibration frequency of the electromagnetic vibrator is high, so the frequency of scanning the two-dimensional code by the scanner 6-2 is high, and the number of times the mechanical arm 3 grabs There will be more, and the working efficiency of the whole equipment will be improved. The running speed of the conveyor belt B5 is fast, and the efficiency of the leak detection and recovery is high.
实施例2:参照图4:与实施例1相比,本实施例的不同之处在于:作为改进,所述洗消架4-1还设有网状底板4-15和插杆4-14,所述网状底板4-15一端与所述宽度调节器4-12连接,另一端为自由端,两根所述挂杆4-11分别设在所述网状底板4-15的两侧,所述插杆4-14的一端连接所述连接杆4-13,另一端设有外螺纹,所述分类盘4上设有插孔4-141,所述插孔内设有与所述插杆4-14上外螺纹相互配套的内螺纹,所述插杆4-14插入所述分类盘4上的插孔内实现所述洗消架4-1的固定。手术刀等不能挂的医疗器械被平放在所述洗消架的网状底板4-15上,设有网状底板4-15的洗消架4-1上的所述挂杆4-11形成护栏,防止医疗器械掉落在分类盘上。Embodiment 2: Referring to Figure 4: Compared with Embodiment 1, the difference of this embodiment is that: as an improvement, the decontamination rack 4-1 is also provided with a mesh bottom plate 4-15 and an insertion rod 4-14 , one end of the mesh bottom plate 4-15 is connected to the width adjuster 4-12, and the other end is a free end, and the two hanging rods 4-11 are respectively arranged on both sides of the mesh bottom plate 4-15 , one end of the inserting rod 4-14 is connected to the connecting rod 4-13, and the other end is provided with an external thread, and the sorting disc 4 is provided with a jack 4-141, and the jack is provided with the The external threads on the insertion rod 4-14 are matched with the internal threads, and the insertion rod 4-14 is inserted into the socket on the classification tray 4 to realize the fixing of the decontamination rack 4-1. Medical instruments that cannot be hung such as scalpels are placed flat on the mesh bottom plate 4-15 of the decontamination rack, and the hanging rod 4-11 on the decontamination rack 4-1 with the mesh bottom plate 4-15 Forms a guardrail to prevent medical devices from falling onto the sorting tray.
以上控制器C可以由PLC、单片机或者其他控制系统实现。The above controller C can be realized by PLC, single-chip microcomputer or other control systems.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明的控制机构中的控制实现方式可以有很多种,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, there can be many control implementations in the control mechanism of the present invention. Within the principles and principles, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
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