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CN108049878B - A kind of powder land floor shield cuts the construction method that stake is crossed the river - Google Patents

A kind of powder land floor shield cuts the construction method that stake is crossed the river Download PDF

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Publication number
CN108049878B
CN108049878B CN201711115446.9A CN201711115446A CN108049878B CN 108049878 B CN108049878 B CN 108049878B CN 201711115446 A CN201711115446 A CN 201711115446A CN 108049878 B CN108049878 B CN 108049878B
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shield
construction
river
control
cutting
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CN108049878A (en
Inventor
丁智
洪哲浩
张霄
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Hangzhou City University
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Zhejiang University City College ZUCC
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/04Driving tunnels or galleries through loose materials; Apparatus therefor not otherwise provided for
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/003Linings or provisions thereon, specially adapted for traffic tunnels, e.g. with built-in cleaning devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/093Control of the driving shield, e.g. of the hydraulic advancing cylinders
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • E21D9/124Helical conveying means therefor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Environmental & Geological Engineering (AREA)
  • Civil Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The present invention relates to a kind of powder land floor shields to cut the construction method that stake is crossed the river, comprising: material prepares;Shield cuts pile foundation concrete measure: cut pile driving construction control, monitoring control, under wear river Construction control, the working measure of ambiguous barriers, pipeline protection measure;Shield driving parameter setting;Under wear the working measure in river;Control technology after shield crossing pile foundation;Monitoring frequency control;Control is maked an inspection tour in hole.The beneficial effects of the present invention are: method and step is simple, design is reasonable and construction is simple is convenient, input cost is lower, and it is strong that Practical Project operates implementation;The method, which can be improved down, through the invention wears drivage efficiency, controls attitude of shield machine, to reduce a possibility that accident occurs for tunnel, lays advantageous basis for subsequent successfully pass through;Practical value is high and using effect is good, compared to bored tunnel construction method is worn under existing, shortens the construction period, larger to reduce construction cost.

Description

一种粉土地层盾构切桩过河的施工方法A construction method for silt soil layer shield cutting piles to cross the river

技术领域technical field

本发明属于盾构穿越切除既有桩基技术领域,尤其是涉及一种粉土地层盾构切桩过河的施工方法。The invention belongs to the technical field of shield tunnel cutting and excising existing pile foundations, and in particular relates to a construction method for shield tunnel cutting piles to cross rivers in silty soil.

背景技术Background technique

近年来,随着城市地铁及相关市政工程的大规模建设,盾构隧道在国内的应用越来越多。在盾构穿越阶段,时常会遇到既有建筑桩基需要进行拔桩等施工方法将桩基切除,使得盾构正常穿越,但这类施工方法工期长,施工成本高,且对施工环境要求较高,往往不能达到预期施工效果。In recent years, with the large-scale construction of urban subways and related municipal projects, shield tunnels have been used more and more in China. During the shield tunnel crossing stage, it is often encountered that the existing building pile foundation needs to be pulled out and other construction methods to remove the pile foundation, so that the shield tunnel can cross normally. Higher, often can not achieve the expected construction effect.

采用普通切桩施工方法存在的风险较多。比如盾构机切桩过程中如果掘进速度过快,很容易造成盾构机卡住,同时上行线隧道断面一侧有桩基侵入,另一侧为地层原状土。在掘进过程中的姿态控制难度较大,如若造成盾构机蛇形前进,也增加了盾构机卡住的风险;盾构机也可能受到严重损坏,影响后续施工。掘进的桩尖,断桩头可能随着盾构机一起前进造成地层超挖,影响地面沉降的控制以及后续房屋、管线的安全;除此之外,盾构螺旋输送机可能被钢筋卡住,盾构机无法正常运转。盾构机切削桩基后,桩基中的钢筋将进入螺旋输送机,钢筋有可能被卡在螺旋叶片和螺旋机套筒内壁之间的间隙,造成螺旋机卡死,影响后期掘进;若穿越后的桩将以点状荷载作用在隧道管片上,并将荷载直接传递到隧道衬砌,在地铁运行期间隧道和桥梁相互作用,会给两者的安全使用带来隐患;当盾构机穿越河流时,由于覆土较浅、土体稳定性较差,容易造成河底穿孔,河水倒灌。There are many risks in using ordinary pile cutting construction methods. For example, if the tunneling speed of the shield machine is too fast in the process of cutting piles, it is easy to cause the shield machine to get stuck. It is difficult to control the attitude during the excavation process. If the shield machine is caused to move forward in a serpentine shape, it will also increase the risk of the shield machine being stuck; the shield machine may also be seriously damaged, which will affect the subsequent construction. The excavated pile tip and the broken pile head may advance with the shield machine to cause over-excavation of the stratum, which affects the control of ground subsidence and the safety of subsequent houses and pipelines; in addition, the shield screw conveyor may be stuck by steel bars. The shield machine is not functioning properly. After the shield machine cuts the pile foundation, the steel bar in the pile foundation will enter the screw conveyor, and the steel bar may be stuck in the gap between the screw blade and the inner wall of the screw machine sleeve, causing the screw machine to be stuck and affecting the later excavation; The latter pile will act on the tunnel segment with a point load, and transfer the load directly to the tunnel lining. During the operation of the subway, the interaction between the tunnel and the bridge will bring hidden dangers to the safe use of both; when the shield machine crosses the river When the overburden is shallow and the soil stability is poor, it is easy to cause perforation of the river bottom and river water backflow.

发明内容SUMMARY OF THE INVENTION

本发明的目的是克服现有技术中的不足,提供一种粉土地层盾构切桩过河的施工方法,方法步骤简单,设计合理且施工简便、施工效果好,能有效对既有桩基切除并成功穿越地层,周期短且成本低。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a construction method for silt soil layer shield cutting piles to cross the river, the method steps are simple, the design is reasonable, the construction is simple and the construction effect is good, and the existing pile foundation Cut out and successfully traverse the formation with short cycle times and low cost.

本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:

这种粉土地层盾构切桩过河的施工方法,包括以下步骤:The construction method of the silty soil layer shield cutting piles to cross the river includes the following steps:

1)材料准备:做好管片壁后二次注浆准备工作;提前检修二次注浆设备;预备注浆头以及与注浆头、注浆机配合连接的注浆管,预备管片开注浆孔用冲击钻;预备水泥、水玻璃、注浆用逆止阀及手孔塞;1) Material preparation: make preparations for the secondary grouting after the segment wall; overhaul the secondary grouting equipment in advance; Impact drill for grouting holes; preparation of cement, water glass, check valve and hand hole plug for grouting;

2)盾构切桩基具体措施:切桩施工控制:盾构在切桩基的过程中控制土压力、刀盘扭矩、注浆压力和出土量各项重要参数;监测控制:布置测点测好初值,盾构穿越桩基前或盾构穿越桩基后,做好隧道轴线、地面沉降变形及建筑物变形的监测工作,根据监测数据控制施工全过程;下穿河流施工控制:河流的覆土高度不足一倍的盾构直径,则推进前对桥梁进行加固,同时加强对近距离桥桩的保护和防止河水灌流;不明障碍物的施工措施:根据区间物探报告,分析障碍物的位置,在推进过程中关注刀盘扭矩的变化和推力的变化;管线保护措施:施工前对区间沿线管线进行排查落实;在整个切桩过河施工过程中,使膨润土注入系统处于可工作状态,在发生土压突变或掘进进尺量与出土量不匹配现象时,向土仓内注入膨润土,注入压力高于掘进时土压力;2) Specific measures for shield cutting pile foundation: pile cutting construction control: the shield controls the important parameters of earth pressure, cutter head torque, grouting pressure and excavation amount in the process of cutting pile foundation; monitoring control: arranging measuring points to measure Good initial value, before the shield passes through the pile foundation or after the shield passes through the pile foundation, do a good job of monitoring the tunnel axis, ground settlement deformation and building deformation, and control the whole construction process according to the monitoring data; If the shield height is less than double the diameter of the shield, the bridge should be reinforced before advancing, and the protection of the short-distance bridge piles and the prevention of river water perfusion should be strengthened at the same time; Pay attention to the change of the torque of the cutter head and the change of the thrust during the propulsion process; pipeline protection measures: check and implement the pipelines along the section before construction; during the entire construction process of cutting piles and crossing the river, make the bentonite injection system When the earth pressure changes suddenly or the excavation footage does not match the unearthed amount, inject bentonite into the soil bin, and the injection pressure is higher than the earth pressure during excavation;

3)盾构推进参数设定:盾构在穿越桩基的过程中,控制推进速度和土压力参数;盾构在接近桩基时放慢推进速度,向刀盘加注润滑剂;盾构的刀盘贴近桩基时推进速度再放慢;盾构的刀盘切桩时刀具以慢推速磨切混凝土和钢筋;推速一定的情况下,刀盘以中等转速切桩;提高切桩时土舱压力设定,在动态出土过程中,将土压稳定保持在一个高位,先关闭排土闸门,盾构闷推前进,待土舱压力升高到比设定土舱压力高后,手动出土,控制闸门开口率不超过10%,土舱压力降到设定土舱压力后关闭闸门,继续闷推,如此循环;盾构切桩通过后,选择强度低、凝固慢的浆液类型,注浆量参考盾构前期在相同土层中掘进的情况,再根据桥梁沉降监测数据进行调整;压浆时对压入位置、压入量及压力值均作详细记录,根据地层变形监测信息进行调整;盾构均衡匀速施工,控制盾构姿态变化,每环检查管片的超前量;推进时采用稳坡法、缓坡法推进;盾构切桩过程中进行姿态控制,切桩时刀盘和桩体全面接触,两者之间无偏度;在盾构的刀盘正面压注膨润土改善开挖面土体的和易性,加膨润土时控制量和压力,膨润土的压注量与盾构的出土量相互匹配;配备手持红外线温度计判断土仓内部温度情况;在螺旋机喷涌情况发生时关闭前后闸门;定期检查盾尾油脂管路和油脂泵,选用质量好的盾尾油脂;通过每日掘进记录了解盾尾油脂注入系统的工作情况,提前预判故障,并进行修理;3) Setting of shield propelling parameters: when the shield passes through the pile foundation, the propelling speed and earth pressure parameters are controlled; when the shield approaches the pile foundation, the propelling speed is slowed down, and lubricant is added to the cutter head; When the cutter head is close to the pile foundation, the advancing speed is slowed down; when the cutter head of the shield machine cuts the pile, the cutter grinds and cuts the concrete and steel bars at a slow pushing speed; under the condition of a certain pushing speed, the cutter head cuts the pile at a medium speed; The soil tank pressure is set. During the dynamic excavation process, the soil pressure is kept at a high level. First, close the dump gate and push the shield forward. When the soil tank pressure rises to a higher level than the set soil tank pressure, manually Unearthed, control the opening rate of the gate not to exceed 10%, close the gate after the soil tank pressure drops to the set soil tank pressure, continue to push, and so on; The amount of slurry refers to the excavation of the shield in the same soil layer in the early stage, and then adjusts according to the monitoring data of bridge settlement; when grouting, the pressing position, pressing amount and pressure value are recorded in detail, and the adjustment is made according to the monitoring information of formation deformation. ;The shield is constructed at a balanced and uniform speed, controlling the change of the attitude of the shield, and checking the leading amount of the segment in each ring; when advancing, the steady slope method and the gentle slope method are used to advance; the attitude control is performed during the process of cutting piles of the shield, and the cutter head and the pile are used when cutting piles. The body is in full contact with each other, and there is no deviation between the two; the bentonite is injected on the front of the shield cutter head to improve the workability of the excavation surface soil, and the amount and pressure of the bentonite are controlled when adding bentonite. The unearthed amount matches each other; equipped with a handheld infrared thermometer to judge the internal temperature of the soil bin; close the front and rear gates when the screw machine spout occurs; regularly check the shield tail grease pipeline and grease pump, and select good quality shield tail grease; through daily excavation Record and understand the working conditions of the shield tail grease injection system, predict the failure in advance, and repair it;

4)下穿河流的施工措施:控制盾构土压力平衡;控制盾构的推进速度;控制盾构纠偏量:推进时每环检查调整一次管片的姿态,采用稳坡法、缓坡法推进,使盾构均衡匀速推进,控制纠偏量以减少盾构施工对地面的影响;控制同步注浆量和浆液质量;4) Construction measures for crossing the river: control the earth pressure balance of the shield; control the propelling speed of the shield; control the amount of shield deviation correction: check and adjust the posture of each segment during advancement, adopt the steady slope method and the gentle slope method to advance, Make the shield advance in a balanced and uniform speed, control the amount of correction to reduce the impact of shield construction on the ground; control the amount of synchronous grouting and the quality of the slurry;

5)盾构穿越桩基后的控制技术:盾构盾尾脱出桩基区域后,对该区域段隧道进行二~四次注浆,具体压浆量根据地面沉降监测数据的情况进行调整。5) Control technology after the shield passes through the pile foundation: After the shield tail of the shield falls out of the pile foundation area, the tunnel in this area is grouted for two to four times, and the specific grouting amount is adjusted according to the monitoring data of ground settlement.

作为优先:在步骤1)前,进行盾构设备检查,检查同步注浆系统、泡沫注入系统,检查土压平衡系统,检查盾尾油脂注入系统,检查铰接密封系统,检查隧道内排水系统,检查通讯系统。As a priority: Before step 1), check the shield equipment, check the simultaneous grouting system, foam injection system, check the earth pressure balance system, check the shield tail grease injection system, check the hinge sealing system, check the drainage system in the tunnel, check communication system.

作为优先:所述步骤3)中,盾构的刀盘切桩时刀具以1~3mm/min的慢推速磨切混凝土和钢筋,盾构的推力和扭矩分别控制为13000~18000kN和2500~3500kN·m。As a priority: in the step 3), when the cutter head of the shield machine cuts the pile, the cutter grinds and cuts the concrete and steel bars at a slow pushing speed of 1~3mm/min, and the thrust and torque of the shield machine are controlled to be 13000~18000kN and 2500~ 3500kN m.

作为优先:所述步骤3)中,推速一定的情况下,刀盘以1.2~1.5rpm的中等转速切桩。As a priority: in the step 3), under the condition of a constant pushing speed, the cutter head cuts the pile at a medium speed of 1.2-1.5 rpm.

作为优先:所述步骤4)中,盾构的推进速度控制在2~3cm/min。As a priority: in the step 4), the propelling speed of the shield is controlled at 2-3 cm/min.

作为优先:所述步骤4)中,必要时向土仓内加注土体改良剂。As a priority: in the step 4), if necessary, fill soil conditioner into the soil bin.

本发明的有益效果是:The beneficial effects of the present invention are:

(1)方法步骤简单、设计合理且施工简单方便,投入成本较低,实际工程操作实施性强;(1) The method steps are simple, the design is reasonable, the construction is simple and convenient, the input cost is low, and the practical engineering operation is strong;

(2)通过本发明所述方法可以提高下穿掘进效率,控制盾构机姿态,从而降低隧道发生事故的可能性,为后续成功穿越打下有利基础;(2) The method of the present invention can improve the efficiency of underpassing and control the attitude of the shield machine, thereby reducing the possibility of accidents in the tunnel, and laying a favorable foundation for subsequent successful crossing;

(3)实用价值高且使用效果好,相比现有的下穿暗挖隧道施工方法,缩短了施工工期,较大降低了施工成本;(3) The practical value is high and the use effect is good. Compared with the existing underpass tunnel construction method, the construction period is shortened and the construction cost is greatly reduced;

(4)适用面广,能有效适用于所有暗挖隧道施工及盾构加固特别是复合地层等地质情况复杂的地质,保障了盾构后续穿越工作顺利进行。(4) It has a wide range of applications, and can be effectively applied to all underground tunnel construction and shield reinforcement, especially complex strata and other geological conditions with complex geological conditions, ensuring the smooth progress of the subsequent shield tunnel crossing work.

附图说明Description of drawings

图1是本发明的方法流程框图。FIG. 1 is a flow chart of the method of the present invention.

图2是盾构隧道与桩基位置关系横剖面图Figure 2 is a cross-sectional view of the positional relationship between the shield tunnel and the pile foundation

图3是刀盘耐磨焊加厚示意图。Figure 3 is a schematic diagram of the wear-resistant welding thickening of the cutter head.

图4是检查孔处L型挡板布设示意图。Figure 4 is a schematic diagram of the layout of the L-shaped baffle at the inspection hole.

图5是检查孔处L型挡板布设剖面图。Figure 5 is a cross-sectional view of the layout of the L-shaped baffle at the inspection hole.

附图标记说明:1—盾构;2—桩基;3—刀盘耐磨焊加厚层;4—L型挡块;5—螺旋机出土口;6—检查孔;7—检查孔盖板滑动区域。Description of reference numerals: 1—shield; 2—pile foundation; 3—wear-resistant welding thickened layer of cutter head; 4—L-shaped block; 5—excavation of screw machine; 6—inspection hole; 7—inspection hole cover Board sliding area.

具体实施方式Detailed ways

下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the embodiments. The following examples are illustrative only to aid in the understanding of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

如图1所示的一种粉土地层盾构切桩过河的施工方法工艺流程。如图2所示的盾构1隧道与桩基2位置关系横剖面图。盾构机刀盘两边是大合金圆形,中间是一条合金,保证整个切割面都是合金。切砼先行刀两侧为大圆角设计,刀盘旋转时可以减小冲击;切砼先行刀顶部的刀刃比较窄,受力小,易切割,在接触到钢筋时,更有利于切割。如图3所示,在刀盘面板增加3mm厚耐磨焊形成刀盘耐磨焊加厚层3。若在盾构1穿越桩基2的过程中,刀盘切削桩基2,破碎混凝土堵塞螺旋机出土口5,导致螺旋机出土不畅,从而无法继续实施推进。当螺旋被卡时,在打开检查孔6和切割探孔前,要做好应急准备工作。如图4、5所示,此时在检查孔6或预开探孔位置周围双向平行焊接L型挡块4,所述L型挡块4可采用3~5cm厚钢板切割而成,L型挡块4通过螺栓与检查孔6相连接,在紧急情况下沿检查孔盖板滑动区域7方向推入盖板,拧紧螺栓。所述L型挡块4的具体尺寸要考虑盖板插入时的空间和不影响安装螺栓而定。As shown in Figure 1, a construction method of a silty soil layer shield cutting piles to cross the river is the process flow. The cross-sectional view of the positional relationship between shield 1 tunnel and pile foundation 2 as shown in Figure 2. The shield machine cutter head has large alloy circles on both sides and a strip of alloy in the middle to ensure that the entire cutting surface is made of alloy. The two sides of the advanced concrete cutting knife are designed with large rounded corners, which can reduce the impact when the cutter head rotates; the blade on the top of the advanced concrete cutting knife is relatively narrow, and the force is small, which is easy to cut, and is more conducive to cutting when it comes into contact with the steel bar. As shown in Figure 3, a 3mm thick wear-resistant welding is added to the cutter head panel to form the cutter head wear-resistant welding thickened layer 3. If the cutter head cuts the pile foundation 2 during the process of the shield 1 passing through the pile foundation 2, the broken concrete blocks the excavation opening 5 of the screw machine, resulting in poor excavation of the screw machine, so that the propulsion cannot be continued. When the screw is stuck, make emergency preparations before opening the inspection hole 6 and cutting the probe hole. As shown in Figures 4 and 5, at this time, two-way parallel welding L-shaped block 4 around the inspection hole 6 or the position of the pre-opened exploration hole. The L-shaped block 4 can be cut from a 3-5cm thick steel plate. The stopper 4 is connected with the inspection hole 6 by bolts, and in an emergency, the cover plate is pushed into the direction of the sliding area 7 of the inspection hole cover plate, and the bolts are tightened. The specific size of the L-shaped block 4 is determined by considering the space when the cover plate is inserted and without affecting the installation bolts.

实际在盾构1穿越桩基2时,如桩基2出现断桩现象,采取的施工措施如下:In fact, when the shield 1 passes through the pile foundation 2, if the pile foundation 2 is broken, the construction measures are as follows:

1)盾构1注入添加剂,如泡沫、膨润土,进行土体改良。并通过刀盘的正反转将断桩切入土仓内或挤开。1) Shield 1 injects additives, such as foam and bentonite, for soil improvement. And through the forward and reverse rotation of the cutter head, the broken pile is cut into the soil bin or squeezed out.

2)如遇断桩影响盾构1施工,盾构1停止推进。利用盾构机主机的注浆孔对盾构机前方进行超前注浆,使得盾构机前方的土体有一定的强度,保证盾构1开挖面的土体强度的均匀性,再进行盾构1掘进。2) If the broken pile affects the construction of shield 1, shield 1 will stop advancing. Use the grouting hole of the main body of the shield machine to carry out advanced grouting in front of the shield machine, so that the soil in front of the shield machine has a certain strength and ensure the uniformity of the soil strength on the excavation surface of the shield machine 1. Construct 1 excavation.

3)必要时进行开仓作业施工。3) Carry out warehouse opening construction when necessary.

具体过程如下:The specific process is as follows:

1)盾构机设备检查:1) Shield machine equipment inspection:

1-1)同步注浆系统、泡沫注入系统检查1-1) Inspection of synchronous grouting system and foam injection system

对注浆管路进行清理,确保四路管路均可使用;全面检查、保养注浆泵,确保可用;对注浆压力传感器进行维修,保证每个注浆压力显示均正确;对发泡管路进行清理,特别是进入刀盘前的发泡剂管,确保可用。Clean the grouting pipeline to ensure that all four pipelines can be used; comprehensively inspect and maintain the grouting pump to ensure that it is available; repair the grouting pressure sensor to ensure that each grouting pressure is displayed correctly; Clean up the road, especially the foaming agent pipe before entering the cutter head, to ensure that it is available.

1-2)检查土压平衡系统1-2) Check the earth pressure balance system

盾构机在始发前更换新的压力传感器(土仓压力传感器和螺旋输送机压力传感器),并在前期掘进过程中密切注意压力变化,分析压力传感器是否损坏,如果损坏,及时进行更换。The shield machine should replace the new pressure sensor (soil bin pressure sensor and screw conveyor pressure sensor) before starting, and pay close attention to the pressure change during the early excavation process, analyze whether the pressure sensor is damaged, and replace it in time if it is damaged.

1-3)检查盾尾油脂注入系统1-3) Check the shield tail grease injection system

为确保盾尾注浆不漏浆或少漏浆、防止盾尾“喷涌”,必须对盾构油脂注入系统进行检修,保证油脂泵工作正常、油脂管路通畅,调整油脂注入压力,确保油脂注入量。In order to ensure that the shield tail grouting does not leak or less, and prevent the shield tail from "squirting", the shield oil injection system must be overhauled to ensure that the grease pump works normally and the grease pipeline is unobstructed. Adjust the grease injection pressure to ensure that the grease is injected quantity.

1-4)检查铰接密封系统1-4) Check the hinged sealing system

为防止铰接密封失效致使铰接部位漏浆甚至“喷涌”,必须对铰接密封系统进行检修,沙层掘进过程中,必须按照机械管理规程按要求频率检查、保养铰接密封系统,确保完好可用。In order to prevent the hinged seal from leaking or even "gushing" due to the failure of the hinged seal, the hinged seal system must be overhauled. During the sand excavation process, the hinged seal system must be inspected and maintained at the required frequency in accordance with the mechanical management regulations to ensure it is in good condition.

1-5)检查隧道内排水系统1-5) Check the drainage system in the tunnel

为防止由于盾构1掘进发生“喷涌”而影响施工,须对隧道内排水排污系统进行全面的清理检查,并准备足够的隔膜泵以备用。In order to prevent the construction from being affected by the "squirting" of the shield tunnel 1, the drainage and sewage system in the tunnel must be thoroughly cleaned and inspected, and sufficient diaphragm pumps should be prepared for backup.

1-6)检查通讯系统1-6) Check the communication system

须对上下通信线路和设备进行检修,确保施工过程中和紧急情况时上下联系通畅。The upper and lower communication lines and equipment must be overhauled to ensure smooth upper and lower communication during construction and in emergencies.

2)其他材料准备:2) Preparation of other materials:

做好管片壁后二次注浆准备工作,做到随时可以启动二次注浆措施。提前检修二次(双液)注浆设备,确保可用。准备6~8个注浆头,准备10~15m长的注浆管并能与注浆头、注浆机连接完好,准备管片开注浆孔用冲击钻两把。水泥日常储备不少于20t,水玻璃日常储备不少于2t,注浆用逆止阀及手孔塞若干。Make preparations for the secondary grouting after the segment wall, so that the secondary grouting measures can be started at any time. Overhaul the secondary (two-fluid) grouting equipment in advance to ensure availability. Prepare 6 to 8 grouting heads, prepare 10 to 15m long grouting pipes that can be well connected to the grouting head and the grouting machine, and prepare two impact drills for opening the grouting holes in the segments. The daily reserve of cement is not less than 20t, the daily reserve of water glass is not less than 2t, and there are several check valves and hand hole plugs for grouting.

3)盾构1切桩基2具体措施:3) Shield 1 cutting pile foundation 2 Specific measures:

3-1)切桩施工控制3-1) Pile cutting construction control

切桩时必须放慢推进速度,合理设置盾构机参数。盾构1在切桩基2的过程中,必须严格控制土压力、刀盘扭矩、注浆压力、出土量等各项重要参数,尽量减少推进过程中桩基2自身整体位移等情况发生。When cutting piles, the advancing speed must be slowed down, and the parameters of the shield machine should be set reasonably. In the process of cutting pile foundation 2, shield 1 must strictly control various important parameters such as earth pressure, cutter head torque, grouting pressure, and excavation volume, so as to minimize the occurrence of overall displacement of pile foundation 2 itself during the advancing process.

3-2)监测控制3-2) Monitoring control

布置测点测好初值;盾构1穿越桩基2前或穿越后,做好隧道轴线、地面沉降变形、建筑物变形等监测工作,根据监测数据有效控制施工全过程。Arrange the measuring points to measure the initial value; before or after the shield 1 crosses the pile foundation 2, do a good job of monitoring the tunnel axis, ground settlement deformation, building deformation, etc., and effectively control the entire construction process according to the monitoring data.

3-3)下穿河流施工控制3-3) Construction control under the river

河流的覆土不足一倍的盾构1直径,推进前对桥梁进行加固,同时加强对近距离的桥桩的保护和防止河水灌流。The covering soil of the river is less than twice the diameter of the shield tunnel 1. Before advancing, the bridge is reinforced, and the protection of the bridge piles in the short distance is strengthened to prevent the river from flooding.

3-4)不明障碍物的施工措施3-4) Construction measures for unknown obstacles

根据区间物探报告,分析可能存在的废弃桩基等障碍物,大致判明位置。在推进过程中要关注刀盘扭矩的变化,推力的变化,当扭矩增加总推力增大,ABCD四个分区有推力剧增,侧滚剧变说明碰到桩。According to the interval geophysical report, analyze possible obstacles such as abandoned pile foundations, and roughly determine the location. During the propulsion process, attention should be paid to the change of the torque of the cutter head and the change of the thrust. When the torque increases, the total thrust increases, and the thrust of the four zones ABCD increases sharply.

3-5)管线保护措施3-5) Pipeline protection measures

根据业主提供的地质资料和设计文件,施工前应对区间沿线管线进行排查落实。According to the geological data and design documents provided by the owner, the pipelines along the section should be checked and implemented before construction.

3-6)在整个切桩过河施工过程中,膨润土注入系统处于可立即工作状态。在发生土压突变、掘进进尺量与出土量不匹配(超挖)现象发生时,立即向土仓内注入膨润土。注入压力要高于掘进时土压力,以保证超挖区域被膨润土充分填充,减少沉降。3-6) During the whole construction process of cutting piles and crossing the river, the bentonite injection system is in a working state immediately. When the sudden change of earth pressure and the mismatch between the excavation footage and the unearthed amount (over-excavation) occur, the bentonite shall be injected into the soil bin immediately. The injection pressure should be higher than the earth pressure during excavation to ensure that the over-excavation area is fully filled with bentonite and reduce settlement.

4)盾构推进参数设定:4) Shield advancing parameter setting:

盾构1在穿越桩基2的过程中,必须严格控制推进速度和土压力等参数,尽量减少桩基2自身整体位移情况的发生。盾构1在接近桩基2的6m处,推进时必须放慢推进速度,推进速度控制在1cm/min,为了防止前面土体形成泥饼,适量向刀盘加注润滑剂,改善土体顺利出土;盾构机刀盘贴近桩基2,推进速度进一步放慢。盾构1掘削大直径桩基2以“慢推速、中转速、保土压、注惰浆、控姿态”为核心控制技术。In the process of shield machine 1 passing through pile foundation 2, parameters such as propulsion speed and earth pressure must be strictly controlled to minimize the occurrence of overall displacement of pile foundation 2 itself. Shield 1 is 6m away from pile foundation 2. When advancing, the advancing speed must be slowed down, and the advancing speed should be controlled at 1cm/min. Unearthed; the shield machine cutter head is close to the pile foundation 2, and the advancing speed is further slowed down. Shield 1 excavation large-diameter pile foundation 2 takes "slow pushing speed, medium speed, soil pressure, inert grouting, and attitude control" as the core control technology.

4-1)慢推速4-1) Slow push speed

盾构1刀盘切桩以“磨削”为基本,刀具应慢推速、小切深地磨切混凝土和钢筋。考虑到本工程较以往类似切桩工程难度更大、风险更高,因此应采取更慢的掘进速度,控制在1~3mm/min;若切桩过程中盾构1推力扭矩过大,不仅将影响到盾构1自身安全,也会对桥桩产生较大的作用力,进而影响桥梁结构安全,因此参考案例经验,将推力和扭矩控制范围分别拟定为13000~18000kN和2500~3500kN·m。Shield 1 cutter head pile cutting is based on "grinding", and the cutter should be driven slowly and with a small depth of cut to grind concrete and steel bars. Considering that this project is more difficult and riskier than similar pile cutting projects in the past, a slower driving speed should be adopted and controlled at 1-3mm/min; if the thrust torque of shield 1 is too large during the pile cutting process, not only will the Affecting the safety of shield 1 itself, it will also generate a large force on the bridge piles, thereby affecting the safety of the bridge structure. Therefore, referring to the case experience, the thrust and torque control ranges are respectively 13000-18000kN and 2500-3500kN m.

4-2)中转速4-2) Medium speed

在推速一定的情况下,刀盘转速较大,虽然会降低刀具对桩基2的单次切削深度,有利于降低推力扭矩,但另一方面,转速大时刀盘外边缘刀具的切削线速度则必然大,会使刀具接触桩基2时受到较大的冲击荷载,从而容易导致合金崩裂甚整块崩脱。因此,为兼顾控制推理扭矩和保护刀具的双重需要,刀盘转速不应过大也不应过小,以中等转速为宜,转速控制在1.2~1.5rpm左右。In the case of a certain thrust speed, the rotating speed of the cutter head is relatively large, although the single cutting depth of the tool to the pile foundation 2 will be reduced, which is beneficial to reduce the thrust torque. The speed is inevitably large, which will cause the tool to be subjected to a large impact load when it contacts the pile foundation 2, which will easily lead to alloy cracking or even block collapse. Therefore, in order to take into account the dual needs of controlling the reasoning torque and protecting the tool, the speed of the cutter head should not be too large or too small, and a medium speed is appropriate, and the speed should be controlled at about 1.2 to 1.5 rpm.

4-3)保土压4-3) Soil holding pressure

保土压是控制桥梁沉降的关键。与通常掘进不同,切桩施工引起的扰动主要在刀盘位置,而桥桩和墩台的承载力来源于其周边土体的支持,因此盾构1切削桩基2施工时应尽可能减少对周围土体的扰动,特别防止土体过量沉降和变形,故切桩时土舱压力设定应适当地提高。同时在动态出土过程中,应将土压稳定保持在一个高位,具体可通过“闷推”来实现:先完全关闭排土闸门,盾构机“闷推”前进,待土压升高到比设定土压高后,手动出土,控制闸门开口率不超过10%,土压降到设定土压后立即关闭闸门,继续“闷推”,如此循环。Soil holding pressure is the key to control bridge settlement. Different from the usual excavation, the disturbance caused by the pile cutting construction is mainly at the position of the cutter head, and the bearing capacity of the bridge piles and abutments comes from the support of the surrounding soil. Therefore, during the construction of the shield 1 cutting pile foundation 2, the Disturbance of the surrounding soil, especially to prevent excessive settlement and deformation of the soil, so the soil tank pressure setting should be appropriately increased when cutting piles. At the same time, during the dynamic excavation process, the earth pressure should be stably maintained at a high level. Specifically, it can be achieved by "sluggish push": first completely close the dump gate, and the shield machine will "sluggishly push" forward, and wait until the earth pressure rises to a higher level. After setting the earth pressure height, excavate manually, control the opening rate of the gate not to exceed 10%, close the gate immediately after the earth pressure drops to the set earth pressure, and continue to “stuff push”, and so on.

4-4)注惰浆4-4) Inert grouting

盾构1切桩通过后,被切断的上部残桩将作用于壁后注浆的浆液中,为防止上部残桩继续下沉后而对管片衬砌产生集中荷载,选择强度不高、凝固较慢的浆液类型,注浆量上可参考盾构前期在相同土层中掘进的情况,再根据桥梁沉降监测数据及时调整。压浆量和压浆点视压浆时的压力值和地层变形监测数据而定。压浆须指派专人负责,对压入位置、压入量、压力值均作详细记录,并根据地层变形监测信息及时调整,确保压浆工序的施工质量。After the cut piles of shield 1 pass, the cut upper residual piles will act on the grouting slurry behind the wall. For the type of slow grout, the amount of grouting can refer to the excavation of the shield in the same soil layer in the early stage, and then adjust it in time according to the monitoring data of bridge settlement. The amount of grouting and the point of grouting depend on the pressure value during grouting and monitoring data of formation deformation. The grouting must be assigned a special person responsible for making detailed records of the pressing position, pressing amount and pressure value, and making timely adjustments according to the monitoring information of formation deformation to ensure the construction quality of the grouting process.

4-5)控姿态4-5) Attitude control

盾构1刀盘切削或磨削桥桩过程中,桩基2反作用于刀盘,刀盘正面容易受力不均,盾构1姿态控制难度较大。由于盾构1需连续切削穿越多根桥桩,若盾构1姿态控制不良,很可能导致已切断的残桩直接作用在盾构机壳上,另外也会进一步增大桩端对管片安全的风险,因此应加强盾构1姿态特别是垂直姿态的控制,纠偏时也应避免急纠、猛纠。在确保盾构1正面沉降控制良好的情况下,使盾构1均衡匀速施工,盾构1姿态变化不可过大,每环检查管片的超前量。推进时不急纠、不猛纠,多注意观察管片与盾壳的间隙,相对区域油压的变化量随出土箱数和千斤顶行程逐渐变化,采用稳坡法、缓坡法推进,以减少盾构1施工的影响;盾构机切桩过程中姿态严格控制,切桩时刀盘和桩体全面接触,两者之间不要有偏度。In the process of cutting or grinding bridge piles by the shield 1 cutter head, the pile foundation 2 reacts on the cutter head, and the front face of the cutter head is easily subjected to uneven force, and the attitude control of the shield machine 1 is difficult. Since the shield machine 1 needs to continuously cut through multiple bridge piles, if the attitude control of the shield machine 1 is not good, it is likely that the cut off piles will directly act on the shield machine shell, and the safety of the pile ends to the segment will be further increased. Therefore, the control of shield 1 attitude, especially the vertical attitude, should be strengthened, and emergency correction should be avoided when correcting deviation. Under the condition that the frontal settlement of the shield machine 1 is well controlled, the shield machine 1 should be constructed at a balanced and uniform speed, and the attitude change of the shield machine 1 should not be too large, and the leading amount of the segment should be checked for each ring. When advancing, do not rush or rectify violently. Pay more attention to the gap between the segment and the shield shell. The variation of the oil pressure in the relative area gradually changes with the number of unearthed boxes and the stroke of the jack. The steady slope method and the gentle slope method are used to advance to reduce the shielding. The influence of the construction of structure 1; the posture of the shield machine during the pile cutting process is strictly controlled, and the cutter head and the pile body are in full contact during pile cutting, and there should be no skewness between the two.

4-6)刀盘正面土体改良4-6) Soil improvement on the front of the cutter head

膨润土的使用。盾构1推进需切削混凝土,为确保盾构1的正常出土,必须时刻在盾构1的刀盘正面压注膨润土来改善开挖面土体的和易性,从而降低刀盘扭矩保证盾构1穿越时有均衡的推进速度,同时改良土仓内的土体,有助于桩体碎块从螺旋机内顺利排出。加膨润土时必须严格控制量和压力,避免土体在过多的注膨润土量和较高的压力下形成定向贯通的介质裂缝,造成渗水通道,严重影响到隧道的安全状况。根据过去的施工经验以及膨润土或泡沫剂的相关原理,膨润土的压注量必须与盾构机的出土量相互匹配。配备手持红外线温度计,在掘进过程中,每掘进30公分,对渣土温度进行一次测量,以此判断土仓内部温度情况。Use of bentonite. Shield machine 1 needs to cut concrete. In order to ensure the normal excavation of shield machine 1, it is necessary to inject bentonite on the front of the cutter head of shield machine 1 at all times to improve the workability of the soil on the excavation surface, thereby reducing the torque of the cutter head to ensure the shield machine. 1. There is a balanced propulsion speed when crossing, and at the same time, the soil in the soil bin is improved, which helps the pile fragments to be smoothly discharged from the screw machine. When adding bentonite, the amount and pressure must be strictly controlled to avoid the formation of directional through-hole medium cracks in the soil under excessive injection of bentonite and high pressure, resulting in water seepage channels, which seriously affects the safety of the tunnel. According to the past construction experience and the related principles of bentonite or foaming agent, the injection volume of bentonite must match the excavation volume of the shield machine. Equipped with a handheld infrared thermometer, during the excavation process, every 30 cm of excavation, the temperature of the muck is measured once to judge the internal temperature of the soil bin.

4-7)螺旋输送机闸门掌控及盾尾油脂注入4-7) Screw conveyor gate control and shield tail grease injection

保证在螺旋机喷涌情况发生时及时关闭前后闸门,将喷涌渣土量降到最低。定期检查盾尾油脂管路,油脂泵。通过每日掘进记录及时了解盾尾油脂注入系统的工作情况,尽可能提前预判故障,及时修理。同时选用质量好的盾尾油脂,保证盾尾密封性能(每一环的压注量为35kg,如遇特殊情况,可按实际情况加大盾尾油脂的压注量,油脂仓压力为15~20bar)。Ensure that the front and rear gates are closed in time when the screw machine spout occurs, and the amount of spewing muck is minimized. Regularly check the shield tail grease pipeline and grease pump. Through daily excavation records, we can timely understand the working conditions of the shield tail grease injection system, predict failures as early as possible, and repair them in time. At the same time, good quality shield tail grease is selected to ensure the sealing performance of the shield tail (the pressure injection volume of each ring is 35kg. In case of special circumstances, the pressure injection volume of the shield tail grease can be increased according to the actual situation, and the pressure of the grease tank is 15~ 20bar).

5)下穿河流的施工措施:5) Construction measures for crossing the river:

5-1)严格控制盾构1土压力平衡5-1) Strictly control the earth pressure balance of shield 1

严格控制平衡压力有关的施工参数,防止超挖、欠挖尽量减少平衡压力的波动。Strictly control the construction parameters related to the balance pressure, prevent over-excavation and under-excavation, and minimize the fluctuation of the balance pressure.

5-2)严格控制盾构1的推进速度5-2) Strictly control the propulsion speed of shield 1

推进时速度应控制在2~3cm/min,均衡施工,减少对周围土体的扰动,避免在途中有较长时间停顿耽搁。When advancing, the speed should be controlled at 2-3cm/min, the construction should be balanced, the disturbance to the surrounding soil should be reduced, and a long pause and delay on the way should be avoided.

5-3)严格控制盾构1纠偏量5-3) Strictly control the deviation correction amount of shield 1

推进时每环检查调整一次管片的姿态,采用稳坡法、缓坡法推进,使盾构1均衡匀速推进,严格控制纠偏量以减少盾构1施工对地面的影响。When advancing, check and adjust the posture of each segment, adopt the steady slope method and the gentle slope method to advance, so that the shield machine 1 is advanced in a balanced and uniform speed, and the amount of deviation correction is strictly controlled to reduce the impact of the construction of the shield machine 1 on the ground.

5-4)严格控制同步注浆量和浆液质量5-4) Strictly control the amount of grouting and the quality of grouting

保证每环注浆总量要到位;保证盾构1推进每一箱土的过程中,浆液均匀压注;浆液的配比须符合质量标准。Ensure that the total amount of grouting in each ring is in place; ensure that during the process of shield 1 advancing each box of soil, the grout is injected evenly; the proportion of grout must meet the quality standards.

5-5)必要时向土仓内加注土体改良剂,保证土仓内土体的保水性,防止河水贯通。5-5) When necessary, add soil conditioner to the soil bin to ensure the water retention of the soil in the soil bin and prevent the river water from passing through.

6)盾构1穿越桩基2后的控制技术:6) Control technology after shield 1 crosses pile foundation 2:

盾构1盾尾脱出桩基2区域后,须对该区域段隧道进行二次补压浆,必要时可进行三次、四次注浆。同时设计在管片上增加了注浆孔。在原有6个注浆孔的前提下,又增加了10个注浆孔,这样可以多点、小压力的注浆,保证了注浆的效果。通过二次补压浆使得隧道与加固区域的间隙得到及时补充,进一步确保该区域地面沉降得到控制,二次注浆浆液选定为双液浆,水灰比为1:1。盾构机切削桩基2影响范围为35环的距离,因此在此35环内采取及时的二次注浆施工。注浆量暂定为每环1.5m3,分5个管片拼装孔进行压注,每孔压注量为0.3m3,具体压浆量根据地面沉降监测数据的情况及时进行调整。After the shield tail of shield 1 is out of the pile foundation 2 area, secondary grouting shall be carried out for the tunnel in this area, and three or four times of grouting can be carried out if necessary. At the same time, grouting holes are added to the segment. On the premise of the original 6 grouting holes, another 10 grouting holes are added, so that the grouting can be carried out at multiple points and small pressure, and the effect of grouting is guaranteed. Through the secondary grouting, the gap between the tunnel and the reinforcement area can be replenished in time to further ensure that the ground subsidence in this area is controlled. The influence range of the shield machine cutting pile foundation 2 is the distance of the 35th ring, so the timely secondary grouting construction is adopted in this 35th ring. The amount of grouting is tentatively set at 1.5m 3 per ring, divided into 5 segment assembly holes for injection, and the amount of injection in each hole is 0.3m 3 .

本发明具有稳定性高、施工速度快等优势,同时能保证施工质量,保障后续工程施工应用前景良好。The invention has the advantages of high stability, fast construction speed and the like, and at the same time, the construction quality can be guaranteed, and the application prospect of subsequent engineering construction is good.

Claims (6)

1.一种粉土地层盾构切桩过河的施工方法,其特征在于,包括以下步骤:1. a construction method for silt soil layer shield cutting piles to cross the river, is characterized in that, comprises the following steps: 1)材料准备:做好管片壁后二次注浆准备工作;提前检修二次注浆设备;预备注浆头以及与注浆头、注浆机配合连接的注浆管,预备管片开注浆孔用冲击钻;预备水泥、水玻璃、注浆用逆止阀及手孔塞;1) Material preparation: make preparations for the secondary grouting after the segment wall; overhaul the secondary grouting equipment in advance; Impact drill for grouting holes; prepare cement, water glass, check valve and hand hole plug for grouting; 2)盾构(1)切桩基(2)具体措施:切桩施工控制:盾构(1)在切桩基(2)的过程中控制土压力、刀盘扭矩、注浆压力和出土量各项重要参数;监测控制:布置测点测好初值,盾构(1)穿越桩基(2)前或盾构(1)穿越桩基(2)后,做好隧道轴线、地面沉降变形及建筑物变形的监测工作,根据监测数据控制施工全过程;下穿河流施工控制:当河流的覆土高度不足一倍的盾构(1)直径,则推进前对桥梁进行加固,同时加强对近距离桥桩的保护和防止河水灌流;不明障碍物的施工措施:根据区间物探报告,分析障碍物的位置,在推进过程中关注刀盘扭矩的变化和推力的变化;管线保护措施:施工前对区间沿线管线进行排查落实;在整个切桩过河施工过程中,使膨润土注入系统处于可工作状态,在发生土压突变或掘进进尺量与出土量不匹配现象时,向土仓内注入膨润土,注入压力高于掘进时土压力;2) Shield machine (1) Cutting pile foundation (2) Specific measures: pile cutting construction control: shield machine (1) Control soil pressure, cutter head torque, grouting pressure and excavation volume during the process of cutting pile foundation (2) Various important parameters; monitoring and control: arrange the measuring points to measure the initial value, before the shield (1) crosses the pile foundation (2) or after the shield (1) crosses the pile foundation (2), do the tunnel axis, ground settlement and deformation and monitoring of building deformation, the whole construction process is controlled according to the monitoring data; construction control under the river: when the overburden height of the river is less than twice the diameter of the shield (1), the bridge shall be reinforced before advancing, and the Protection of distance bridge piles and prevention of river water perfusion; construction measures for unidentified obstacles: analyze the location of obstacles according to the interval geophysical report, and pay attention to the changes of cutter head torque and thrust during the advancing process; pipeline protection measures: before construction The pipelines along the interval are checked and implemented; during the whole construction process of cutting piles and crossing the river, the bentonite injection system is in a working state. The injection pressure is higher than the earth pressure during excavation; 3)盾构(1)推进参数设定:盾构(1)在穿越桩基(2)的过程中,控制推进速度和土压力参数;盾构(1)在接近桩基(2)时放慢推进速度,向刀盘加注润滑剂;盾构(1)的刀盘贴近桩基(2)时推进速度再放慢;盾构(1)的刀盘切桩时刀具以慢推速磨切混凝土和钢筋;推速一定的情况下,刀盘以中等转速切桩;提高切桩时土舱压力设定,在动态出土过程中,将土压稳定保持在一个高位,先关闭排土闸门,盾构(1)闷推前进,待土舱压力升高到比设定土舱压力高后,手动出土,控制闸门开口率不超过10%,土舱压力降到设定土舱压力后关闭闸门,继续闷推,如此循环;盾构(1)切桩通过后,选择强度低、凝固慢的浆液类型,注浆量参考盾构前期在相同土层中掘进的情况,再根据桥梁沉降监测数据进行调整;压浆时对压入位置、压入量及压力值均作详细记录,根据地层变形监测信息进行调整;盾构(1)均衡匀速施工,控制盾构(1)姿态变化,每环检查管片的超前量;推进时采用稳坡法、缓坡法推进;盾构(1)切桩过程中进行姿态控制,切桩时刀盘和桩体全面接触,两者之间无偏度;在盾构(1)的刀盘正面压注膨润土改善开挖面土体的和易性,加膨润土时控制量和压力,膨润土的压注量与盾构(1)的出土量相互匹配;配备手持红外线温度计判断土仓内部温度情况;在螺旋机喷涌情况发生时关闭前后闸门;定期检查盾尾油脂管路和油脂泵,选用质量好的盾尾油脂;通过每日掘进记录了解盾尾油脂注入系统的工作情况,提前预判故障,并进行修理;3) Shield tunnel (1) setting of propulsion parameters: during the process of shield tunnel (1) passing through the pile foundation (2), the thrust speed and earth pressure parameters are controlled; when the shield tunnel (1) approaches the pile foundation (2), Slow the advancing speed and add lubricant to the cutter head; when the cutter head of the shield machine (1) is close to the pile foundation (2), the advancing speed is slowed down; when the cutter head of the shield machine (1) cuts the pile, the cutter is ground at a slow pushing speed Cutting concrete and steel bars; under the condition of a certain pushing speed, the cutter head cuts piles at a medium speed; increase the soil tank pressure setting when cutting piles, during the dynamic excavation process, keep the soil pressure at a high level, and close the dump gate first , the shield (1) is pushed forward, and when the soil tank pressure rises to a higher pressure than the set soil tank pressure, the excavation is manually excavated, and the opening rate of the gate is controlled not to exceed 10%. Gate, continue to push, and so on; after the shield tunnel (1) cuts through the piles, select the type of grout with low strength and slow solidification. Data is adjusted; during grouting, the indentation position, indentation amount and pressure value are recorded in detail, and adjustments are made according to the monitoring information of formation deformation; The leading amount of the segment is checked by the ring; the steady slope method and the gentle slope method are used when advancing; the shield machine (1) The attitude control is performed during the pile cutting process, and the cutter head and the pile body are in full contact when the pile is cut, and there is no skew ;Injecting bentonite on the front of the cutter head of the shield (1) to improve the workability of the excavated surface soil, controlling the amount and pressure when adding the bentonite, and the injection amount of the bentonite and the excavation volume of the shield (1) match each other; Equipped with a handheld infrared thermometer to judge the internal temperature of the soil bin; close the front and rear gates when the screw machine spout occurs; regularly check the shield tail grease pipeline and grease pump, and select good quality shield tail grease; learn about the shield tail grease through daily excavation records The working condition of the injection system, predict the failure in advance, and repair it; 4)下穿河流的施工措施:控制盾构(1)土压力平衡;控制盾构(1)的推进速度;控制盾构(1)纠偏量:推进时每环检查调整一次管片的姿态,采用稳坡法、缓坡法推进,使盾构(1)均衡匀速推进,控制纠偏量以减少盾构(1)施工对地面的影响;控制同步注浆量和浆液质量;4) Construction measures for crossing the river: control the earth pressure balance of the shield (1); control the propelling speed of the shield (1); Adopt the steady slope method and the gentle slope method to advance, make the shield (1) advance at a balanced and uniform speed, control the deviation correction amount to reduce the impact of the shield (1) construction on the ground; control the synchronous grouting amount and the quality of the slurry; 5)盾构(1)穿越桩基(2)后的控制技术:盾构(1)盾尾脱出桩基(2)区域后,对该区域段隧道进行二~四次注浆,具体压浆量根据地面沉降监测数据的情况进行调整。5) Control technology after the shield (1) passes through the pile foundation (2): after the shield tail of the shield (1) falls out of the pile foundation (2) area, grouting is performed two to four times for the tunnel in this area. The amount is adjusted according to the monitoring data of land subsidence. 2.根据权利要求1所述的粉土地层盾构切桩过河的施工方法,其特征在于:在步骤1)前,进行盾构(1)设备检查,检查同步注浆系统、泡沫注入系统,检查土压平衡系统,检查盾尾油脂注入系统,检查铰接密封系统,检查隧道内排水系统,检查通讯系统。2. The construction method of silt ground shield cutting piles and crossing the river according to claim 1, it is characterized in that: before step 1), carry out shield (1) equipment inspection, check synchronous grouting system, foam injection system , Check the earth pressure balance system, check the shield tail grease injection system, check the hinged sealing system, check the drainage system in the tunnel, check the communication system. 3.根据权利要求1所述的粉土地层盾构切桩过河的施工方法,其特征在于:所述步骤3)中,盾构(1)的刀盘切桩时刀具以1~3mm/min的慢推速磨切混凝土和钢筋,盾构(1)的推力和扭矩分别控制为13000~18000kN和2500~3500kN·m。3. The construction method of silt ground shield cutting piles and crossing the river according to claim 1, characterized in that: in the step 3), when the cutterhead of the shield (1) cuts the piles The concrete and steel bars are cut at a slow pushing speed of min, and the thrust and torque of the shield (1) are controlled to be 13000-18000 kN and 2500-3500 kN m, respectively. 4.根据权利要求1所述的粉土地层盾构切桩过河的施工方法,其特征在于:所述步骤3)中,推速一定的情况下,刀盘以1.2~1.5rpm的中等转速切桩。4. The construction method of silt stratum shield cutting piles and crossing the river according to claim 1, characterized in that: in the step 3), under a certain pushing speed, the cutter head rotates at a medium speed of 1.2~1.5rpm Cut piles. 5.根据权利要求1所述的粉土地层盾构切桩过河的施工方法,其特征在于:所述步骤4)中,盾构(1)的推进速度控制在2~3cm/min。5 . The construction method for silt ground shield cutting piles to cross a river according to claim 1 , wherein: in the step 4), the propelling speed of the shield (1) is controlled at 2-3 cm/min. 6 . 6.根据权利要求1所述的粉土地层盾构切桩过河的施工方法,其特征在于:所述步骤4)中,必要时向土仓内加注土体改良剂。6. The construction method of silt soil stratum shield cutting piles to cross the river according to claim 1, is characterized in that: in the described step 4), if necessary, add soil conditioner into the soil bin.
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CN112647963A (en) * 2020-12-21 2021-04-13 上海隧道工程有限公司 Construction method for shield to obliquely penetrate existing ground wall
CN114370285B (en) * 2021-12-27 2025-04-01 上海市基础工程集团有限公司 Judgment method for shield machine cutting pile foundation in soft soil
CN115075832A (en) * 2022-07-08 2022-09-20 中建海峡建设发展有限公司 Shield tunneling machine escaping construction method

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