CN108045976B - Automatic feeding equipment for samples - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
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Abstract
本发明公开了一种用于样品的自动上料设备,包括用于传输样桶的输送线装置,输送线装置的上方依次设有开盖解锁装置和倒料机械手装置,倒料机械手装置包括夹取翻转机械手和倒料输送线,样桶经输送线装置正向输送至开盖解锁装置下方并被解锁开盖之后、被继续正向输送至倒料机械手装置的下方,夹取翻转机械手用于夹取样桶并在倒料输送线的驱动下带动样桶正向输送至上料工位、以使样桶在上料工位处翻转完成倾倒卸料;倾倒卸料完成后夹取翻转机械手带动样桶反向输送至输送线装置上、经开盖解锁装置完成合盖后被输送线装置反向输送。本发明具有自动化、智能化程度高、安全性高、能降低人工劳动强度、保持工作连续性的优点。
The invention discloses an automatic feeding device for samples, which includes a conveying line device for transferring sample barrels, a cover opening and unlocking device and a feeding manipulator device are sequentially arranged above the feeding line device, and the feeding manipulator device includes a clip Take the overturning manipulator and the feeding conveying line, the sample barrel is transported forward through the conveying line device to the bottom of the unlocking device for opening the cover, and after being unlocked and opened, it is continuously transported forward to the bottom of the discharging manipulator device, and the gripping and turning manipulator is used for Clamp the sampling barrel and drive the sample barrel forward to the loading station under the drive of the dumping conveyor line, so that the sample barrel can be turned over at the loading station to complete the dumping and unloading; The bucket is reversely transported to the conveying line device, and is reversely transported by the conveying line device after the cover is opened and unlocked to complete the lid closing. The invention has the advantages of automation, high degree of intelligence, high safety, can reduce labor intensity and maintain work continuity.
Description
技术领域technical field
本发明主要涉及到物料样品的采制、分析设备领域,具体涉及一种用于样品的自动上料设备。The invention mainly relates to the field of material sample collection and analysis equipment, in particular to an automatic feeding equipment for samples.
背景技术Background technique
对于物料(如矿石、煤料)的样品采制、分析工作,各个国家均有强制标准,必须遵照标准进行采制样和分析工作。样品采制、分析工作过程的准则是在不破坏样品代表性的前提下,把采集到的样品粒度逐渐减小,质量也逐步减少,直到符合实验室化验对样品的粒度和质量(重量)精度要求,然后对符合要求的样品进行相关的试验分析。这一过程中不能够有样本的损失,不能够令样本发生一些物理或化学变化,否则将会对最终的试验结果造成影响。For the sampling and analysis of materials (such as ore and coal), each country has mandatory standards, and sampling and analysis must be carried out in accordance with the standards. The principle of the sample collection and analysis process is to gradually reduce the particle size and quality of the collected samples on the premise of not destroying the representativeness of the samples, until the particle size and mass (weight) accuracy requirements of the laboratory test are met. , and then carry out relevant test analysis on samples that meet the requirements. During this process, there can be no loss of samples, and no physical or chemical changes can occur in the samples, otherwise the final test results will be affected.
如以煤料分析为例,实际上是一种抽样分析的过程。煤炭是一种不均匀的物质(粒度、质量特性分布等),被抽样的母本一般比较大(几十吨到几万吨不等),最大限度地抽到能代表整个母本质量及特性的代表性样品的过程叫“采样”,目前有机械采样、人工采样、半机械采样等多种方式方法。按标准采到样品后,下一过程是制样,制样过程一般有空气干燥、破碎、缩分、磨粉等过程。样品制好后进开展下一步的样品试验分析。在煤炭的采制样和分析过程中,会使用到水分测试仪器以对煤样的水分含量进行试验分析。煤的水分是评价煤炭经济价值最基本的指标。因为煤中水分的变化会造成其它组分的含量变化和发热量的变化,对煤的检质、计量、验收、管理等产生一定的影响。因此,准确测定煤中水分对煤的生产管理及经营有重大的意义。当然,对于其他的物料样品,必要时也同样需要对水分含量进行试验分析。Take coal material analysis as an example, it is actually a process of sampling analysis. Coal is an inhomogeneous substance (particle size, distribution of quality characteristics, etc.), and the sampled parent stock is generally relatively large (ranging from tens of tons to tens of thousands of tons), and the samples that can represent the quality and characteristics of the entire stock sample are drawn to the maximum extent. The process of sampling representative samples is called "sampling". At present, there are many methods such as mechanical sampling, manual sampling, and semi-mechanical sampling. After the sample is collected according to the standard, the next process is sample preparation. The sample preparation process generally includes air drying, crushing, shrinking, grinding and other processes. After the sample is prepared, proceed to the next step of sample test analysis. In the process of coal sampling and analysis, moisture testing instruments are used to test and analyze the moisture content of coal samples. Coal moisture is the most basic index to evaluate the economic value of coal. Because changes in moisture in coal will cause changes in the content of other components and calorific value, which will have a certain impact on the quality inspection, measurement, acceptance, and management of coal. Therefore, accurate determination of moisture in coal is of great significance to the production management and operation of coal. Of course, for other material samples, it is also necessary to test and analyze the moisture content if necessary.
现有煤质采制样系统的中,关于上料作业存在以下技术问题:In the existing coal quality sampling and preparation system, there are the following technical problems regarding the feeding operation:
(1)自动化程度不高,无法满足采制样系统中无人值守的作业要求。煤样的上料转运通常是人工搬运,人工上料的方式,劳动强度大,工作效率低,且由于操作不规范而导致的设备运行不稳定,影响系统的整体运行。(1) The degree of automation is not high, and it cannot meet the unattended operation requirements in the sample collection and preparation system. Coal samples are usually loaded and transferred manually, which is labor-intensive and low-efficiency, and the operation of the equipment is unstable due to irregular operations, which affects the overall operation of the system.
(2)安全性差。由于需要人为进行开锁和倒料,使得存在人为换样、样桶摔落使样品洒落的风险。(2) Poor security. Due to the need to manually unlock and pour the material, there is a risk of artificial sample change, sample bucket falling and sample spilling.
(3)智能化程度低。当样桶完成倒料后,不能马上转运至使用工位用于下一批次的再装料,使得需要准备很多个样桶才能满足系统的开展,不但成本高、工作效率低,而且不能很好的满足采制样自动化系统的连续性作业、高效作业的要求。(3) The degree of intelligence is low. When the sample barrel is finished emptying, it cannot be immediately transferred to the working station for the next batch of reloading, making it necessary to prepare a lot of sample barrels to meet the development of the system. Not only is the cost high, the work efficiency is low, and it cannot be quickly It can better meet the requirements of continuous operation and efficient operation of the sample collection and preparation automation system.
(4)环境污染严重。现有倒料时容易造成扬尘,不但危害了操作人员的身体健康,而且不利于环保。(4) Environmental pollution is serious. The existing material is easy to cause dust when unloading, which not only endangers the health of operators, but also is not conducive to environmental protection.
(5)容易造成样品污染。现有样桶在上料后不能完成自动清扫,人工清扫不但劳动强度大、工作效率低;而且人工清扫容易造成失误漏扫,导致样桶内有本批次残留而影响下一批装载的样品的精度和代表性。(5) It is easy to cause sample contamination. The existing sample barrels cannot be cleaned automatically after loading. Manual cleaning is not only labor-intensive and low in work efficiency; but also manual cleaning is likely to cause mistakes and omissions, resulting in the residue of the current batch in the sample barrels and affecting the next batch of loaded samples. accuracy and representativeness.
发明内容Contents of the invention
本发明所解决的技术问题在于:针对现有技术存在的问题,提供一种自动化、智能化程度高、安全性高、能降低人工劳动强度、保持工作连续性的用于样品的自动上料设备。The technical problem solved by the present invention is to provide an automatic feeding device for samples that is automated, highly intelligent, high in safety, capable of reducing manual labor intensity and maintaining work continuity in view of the problems existing in the prior art .
为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种用于样品的自动上料设备,包括用于传输样桶的输送线装置,所述输送线装置的上方依次设有开盖解锁装置和倒料机械手装置,所述倒料机械手装置包括夹取翻转机械手和倒料输送线,所述样桶经输送线装置正向输送至开盖解锁装置下方并被解锁开盖之后、被继续正向输送至倒料机械手装置的下方,所述夹取翻转机械手用于夹取样桶并在倒料输送线的驱动下带动样桶正向输送至上料工位、以使样桶在上料工位处翻转完成倾倒卸料;倾倒卸料完成后所述夹取翻转机械手带动样桶反向输送至输送线装置上、经开盖解锁装置完成合盖后被输送线装置反向输送。An automatic feeding device for samples, including a conveying line device for transporting sample barrels, above the conveying line device, a cover unlocking device and an unloading manipulator device are sequentially arranged, and the unloading manipulator device includes a clip Take the overturning manipulator and the feeding conveying line, the sample barrel is forwardly transported to the bottom of the unlocking device through the conveying line device, and after being unlocked and opened, it is continuously transported forward to the bottom of the discharging manipulator device. The overturning manipulator is used to clamp the sampling barrel and drive the sample barrel forward to the loading station under the drive of the dumping conveyor line, so that the sample barrel can be turned over at the loading station to complete the dumping and unloading; after the dumping and unloading is completed, the The clamping and flipping manipulator drives the sample barrels to be reversely transported to the conveying line device, and is reversely transported by the conveying line device after the cover is opened and unlocked to complete the lid closing.
作为本发明的进一步改进,所述夹取翻转机械手包括翻转支架、翻转驱动件和用于夹取固定样桶的夹取组件,所述翻转支架的上端与倒料输送线连接,所述夹取组件可翻转的活动固定于翻转支架的下端,所述翻转驱动件固定于翻转支架上用于驱动夹取组件翻转。As a further improvement of the present invention, the gripping and turning manipulator includes a turning bracket, a turning driving part and a gripping assembly for gripping a fixed sample barrel, the upper end of the turning bracket is connected to the feeding conveying line, and the gripping The reversible assembly is fixed to the lower end of the reversing support, and the reversing driving part is fixed on the reversing support for driving the clamping assembly to revert.
作为本发明的进一步改进,所述夹取组件包括固定架、夹取架、导轨组件和夹取驱动组件,所述固定架可翻转的活动固定于翻转支架的下端,所述夹取架通过导轨组件和夹取驱动组件可升降地安装于固定架上,所述固定架上设有两个分别朝向样桶两侧伸出的固定臂,所述夹取架上设有两个分别朝向样桶两侧伸出的夹取臂,夹取时两个所述夹取臂分别伸向样桶两侧的把手下方并在夹取驱动组件的驱动下上升、以用于将样桶两侧的把手最终分别夹紧固定于固定臂与夹取臂之间。As a further improvement of the present invention, the clamping assembly includes a fixed frame, a clamping frame, a guide rail assembly, and a clamping drive assembly. The component and the clamping drive component are installed on the fixed frame in a liftable manner. The fixed frame is provided with two fixed arms protruding towards the two sides of the sample barrel respectively. The clamping frame is provided with two arms respectively facing the sample barrel. The gripping arms protruding from both sides, when gripping, the two gripping arms respectively extend under the handles on both sides of the sample barrel and rise under the drive of the gripping drive assembly, so as to hold the handles on both sides of the sample barrel Finally, they are respectively clamped and fixed between the fixed arm and the clamping arm.
作为本发明的进一步改进,所述开盖解锁装置包括开盖升降组件和固定于开盖升降组件上的解锁开盖板组件,所述解锁开盖板组件的底部设有两个以上的取电电极模块、磁吸模块和电磁锁钥匙卡模块,当开盖升降组件驱动解锁开盖板组件压盖于样桶的桶盖顶部时,所述取电电极模块和电磁锁钥匙卡模块用于使桶盖通电解锁、并通过磁吸模块将桶盖磁吸固定在解锁开盖板组件上以升起带动桶盖完成提取。As a further improvement of the present invention, the cover-opening and unlocking device includes a cover-opening lift assembly and an unlocking cover-opening plate assembly fixed on the cover-opening lift assembly, and the bottom of the unlocking cover-opening plate assembly is provided with more than two power-taking An electrode module, a magnetic attraction module and an electromagnetic lock key card module. When the cover lifting assembly is driven to unlock the cover opening plate assembly and is pressed on the top of the barrel lid of the sample barrel, the power-taking electrode module and the electromagnetic lock key card module are used to use The bung lid is energized and unlocked, and the bung lid is magnetically fixed on the unlocking cover plate assembly through the magnetic suction module to lift and drive the bung lid to complete the extraction.
作为本发明的进一步改进,所述解锁开盖板组件上还设有读卡器模块、以用于读取样桶桶盖上的样品芯片信息。As a further improvement of the present invention, a card reader module is also provided on the unlocking cover-opening plate assembly for reading the sample chip information on the cover of the sample barrel.
作为本发明的进一步改进,所述倒料输送线包括导轨滑块组件、同步带驱动组件和倒料机构连接板,所述同步带驱动组件用于驱动倒料机构连接板沿着导轨滑块组件滑动,所述倒料机构连接板与夹取翻转机械手连接、用于带动夹取翻转机械手滑动以将样桶输送至上料工位。As a further improvement of the present invention, the feeding conveying line includes a guide rail slider assembly, a synchronous belt drive assembly and a feeding mechanism connecting plate, and the timing belt driving assembly is used to drive the feeding feeding mechanism connecting plate along the guide rail slider assembly Sliding, the connecting plate of the unloading mechanism is connected with the gripping and turning manipulator, and is used to drive the gripping and turning manipulator to slide to transport the sample bucket to the loading station.
作为本发明的进一步改进,所述导轨滑块组件的行程上设有多个定位组件、以用于当倒料机构连接板移动到位后使同步带驱动组件停止驱动。As a further improvement of the present invention, the stroke of the guide rail slider assembly is provided with a plurality of positioning assemblies for stopping the drive of the synchronous belt drive assembly when the connecting plate of the unloading mechanism is moved to a position.
作为本发明的进一步改进,所述同步带驱动组件处设有用于调节同步带张紧程度的张紧调节组件。As a further improvement of the present invention, the synchronous belt drive assembly is provided with a tension adjustment assembly for adjusting the tension of the synchronous belt.
作为本发明的进一步改进,所述输送线装置处依次设有第一挡板组件和第二挡板组件,所述第一挡板组件用于将输送线装置上输送的样桶拦截于开盖解锁装置的下方以进行解锁开盖,所述第二挡板组件用于将输送线装置上输送的开盖解锁后的样桶拦截于夹取翻转机械手的下方以进行夹取,所述第一挡板组件和第二挡板组件处均设有检测开关、以用于检测到样桶后使输送线装置停止输送。As a further improvement of the present invention, the conveying line device is provided with a first baffle assembly and a second baffle assembly in sequence, and the first baffle assembly is used to intercept the sample barrels conveyed on the conveying line device before opening the cover. The bottom of the unlocking device is used for unlocking and uncapping, and the second baffle assembly is used to intercept the sample barrels transported on the conveying line device after the uncapping and unlocking under the clamping and turning manipulator for clamping, and the first Both the baffle assembly and the second baffle assembly are provided with detection switches, which are used to stop the conveying line device from conveying after the sample barrel is detected.
作为本发明的进一步改进,所述输送线装置包括滚筒传输带,所述第一挡板组件和第二挡板组件均包括固定在滚筒传输带下方的固定支架,所述固定支架上设有可上下伸缩的气缸组件,所述气缸组件的顶部设有挡板、以用于向上伸出时将样桶拦截。As a further improvement of the present invention, the conveying line device includes a roller conveyor belt, and the first baffle assembly and the second baffle assembly both include a fixed bracket fixed below the roller conveyor belt, and the fixed bracket is provided with a The cylinder assembly is telescopic up and down, and the top of the cylinder assembly is provided with a baffle, which is used to intercept the sample barrel when extending upward.
作为本发明的进一步改进,当所述倒料输送线驱动已完成倾倒卸料的样桶返回时,先使样桶翻转回位并落放于输送线装置上后正向传输至第一挡板组件处被拦截、再使开盖解锁装置将桶盖复位。As a further improvement of the present invention, when the dumping conveying line drives the sample barrels that have been dumped and unloaded to return, the sample barrels are first turned back and dropped on the conveying line device, and then forwardly transported to the first baffle plate The component is intercepted, and then the lid is reset by the unlocking device.
作为本发明的进一步改进,所述上料工位处设有除尘装置、以用于在样桶倾倒卸料时将扬尘吸附。As a further improvement of the present invention, the loading station is provided with a dust removal device for absorbing dust when the sample barrel is dumped and unloaded.
作为本发明的进一步改进,所述上料工位与输送线装置之间设有样桶清扫装置,所述倒料输送线驱动已完成倾倒卸料的样桶返回时、先驱动至样桶清扫装置处进行清扫后再驱动至输送线装置处。As a further improvement of the present invention, a sample barrel cleaning device is provided between the loading station and the conveying line device. The device is cleaned and then driven to the conveyor line device.
作为本发明的进一步改进,所述样桶清扫装置包括支撑座,所述支撑座上安装有可上下升降的清扫升降组件,所述清扫升降组件的顶部设有可水平旋转的旋转刷组件,当倾倒后的样桶输送至支撑座上方时,所述清扫升降组件驱动旋转刷组件伸入桶内以完成清扫。As a further improvement of the present invention, the sample bucket cleaning device includes a support base, on which a cleaning lifting assembly that can be lifted up and down is installed, and a rotating brush assembly that can rotate horizontally is provided on the top of the cleaning lifting assembly. When the dumped sample barrel is transported to the top of the support base, the cleaning lifting assembly drives the rotating brush assembly to extend into the barrel to complete the cleaning.
作为本发明的进一步改进,所述清扫升降组件的顶部还设有吹风组件、以用于旋转清扫时同步完成清吹清扫。As a further improvement of the present invention, a blower assembly is also provided on the top of the cleaning lifting assembly for synchronously completing the cleaning during rotary cleaning.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明的用于样品的自动上料设备,自动化程度高,能够和采制样系统完成自动化对接,不论是样桶输送来、样桶解锁、样桶卸料、样桶重新落盖、样桶往回输送进行再利用,都全程实现自动化操作,不但工作效率高、很好的满足了采制样系统中无人值守的作业要求,而且极大的降低了劳动强度,避免了人工误操作而导致的设备运行不稳定、影响系统的整体运行的风险。(1) The automatic feeding equipment for samples of the present invention has a high degree of automation, and can complete automatic docking with the sample collection and preparation system, whether it is sample bucket transportation, sample bucket unlocking, sample bucket unloading, sample bucket recapping, The sample barrel is transported back for reuse, and the whole process is fully automated, which not only has high work efficiency, but also satisfies the unattended operation requirements in the sample collection system, and greatly reduces labor intensity and avoids manual misoperation. As a result, the equipment may run unstable and affect the overall operation of the system.
(2)本发明的用于样品的自动上料设备,安全性高。由于不再需要人为进行开锁和倒料。使得不会发生人为换样、样桶摔落使样品洒落的一系列风险,很好的保证了样品的代表性。(2) The automatic feeding equipment for samples of the present invention has high safety. Since it is no longer necessary to manually unlock and discharge materials. This prevents a series of risks such as artificial sample change, sample bucket dropping and sample spilling, and the representativeness of the sample is well guaranteed.
(3)本发明的用于样品的自动上料设备,智能化程度高,不但能够完成自动解锁和自动上料,而且在完成倒料后,还能够马上一气呵成的完成自动落盖和自动回运,可以使样桶成套的用于下一批次的再利用,降低了采制样系统对样桶的数量要求,使得不但降低了成本、提高了工作效率,而且能够很好的满足采制样自动化系统的连续性作业、高效作业的要求。(3) The automatic feeding equipment for samples of the present invention has a high degree of intelligence, not only can complete automatic unlocking and automatic feeding, but also can complete automatic cap dropping and automatic return immediately after the completion of unloading , the sample barrel can be used as a complete set for reuse in the next batch, reducing the number of sample barrels required by the sample collection and preparation system, which not only reduces the cost, improves work efficiency, but also satisfies the sample collection and preparation automation system. Continuous operation and high-efficiency operation requirements.
(4)本发明的用于样品的自动上料设备,通过设置解锁开盖板组件,使得安全性高,样桶必须要授权并且信息一致才能被打开,很好的满足了自动化作业的要求。同时,也使得智能化程度高,每个样桶的信息都会被系统读取、核实、记载,能够确保倒料制样的正确性,并确保数据可查。(4) The automatic feeding equipment for samples of the present invention is equipped with an unlocking and opening cover plate assembly, so that the safety is high, and the sample barrel must be authorized and the information is consistent before it can be opened, which satisfies the requirements of automatic operation well. At the same time, it also makes the degree of intelligence high, and the information of each sample bucket will be read, verified, and recorded by the system, which can ensure the correctness of pouring and sample preparation, and ensure that the data can be checked.
(5)本发明的用于样品的自动上料设备,翻转落料的方式不但降低了作业空间的要求,而且使得卸料迅速、卸料干净,不但提高了工作效率,而且降低了物料残留的风险,同时也便于下文描述的清扫作业的开展。(5) The automatic feeding equipment for samples of the present invention not only reduces the requirements for the working space by turning over the material, but also makes the unloading fast and clean, which not only improves the work efficiency, but also reduces the risk of material residues. risk, while also facilitating the clean-up operations described below.
(6)本发明的用于样品的自动上料设备,由于取盖时样桶正好被第一挡板组件拦截,即处于第一挡板组件处。而空桶往回输送至第一挡板组件处,即使得空桶回到了原始取盖位置,使得和上方的桶盖完成精准的对接,便于开盖解锁装置将桶盖精准的下降进行复位,而不会出现盖不严或者盖不中的风险。(6) In the automatic feeding device for samples of the present invention, since the sample barrel is just intercepted by the first baffle assembly when the lid is removed, that is, it is located at the first baffle assembly. And the empty bucket is transported back to the first baffle assembly, that is, the empty bucket returns to the original lid removal position, so that the precise docking with the upper lid is completed, so that the lid unlocking device can accurately lower the lid to reset, And there will be no risk of lax or missing cover.
(7)本发明的用于样品的自动上料设备,翻转倒扣落料加升降旋转的清扫方式,使得对样桶内部完成了效果极佳的清扫作业,不但使得不会出现样桶内有本批次残留而影响下一批装载的样品的精度和代表性的风险,同时卸料、清扫、落盖、回传一气呵成,自动化、智能化程度极高,极大的提高了工作效率。(7) The automatic feeding equipment for samples of the present invention adopts the cleaning method of flipping upside down and blanking plus lifting and rotating, so that the cleaning operation with excellent effect is completed on the inside of the sample bucket, and not only does it prevent the occurrence of dust in the sample bucket. The residue of this batch will affect the accuracy and representativeness of the next batch of loaded samples. At the same time, unloading, cleaning, cap dropping, and return are all done in one go. The degree of automation and intelligence is extremely high, which greatly improves work efficiency.
附图说明Description of drawings
图1是本发明的用于样品的自动上料设备的立体结构原理示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the automatic feeding device for samples of the present invention.
图2是本发明的用于样品的自动上料设备的局部立体结构原理示意图。Fig. 2 is a schematic diagram of a partial three-dimensional structure of the automatic feeding device for samples of the present invention.
图3是本发明的倒料机械手装置的立体结构原理示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the dumping manipulator device of the present invention.
图4是本发明的输送线装置的俯视结构原理示意图。Fig. 4 is a schematic diagram of the top view structure of the conveying line device of the present invention.
图5是本发明的第一挡板组件的立体结构原理示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the first baffle assembly of the present invention.
图6是本发明的样桶清扫装置的立体结构原理示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the sample barrel cleaning device of the present invention.
图例说明:illustration:
1、输送线装置;11、第一挡板组件;111、固定支架;112、气缸组件;113、挡板;12、第二挡板组件;2、开盖解锁装置;21、开盖升降组件;22、解锁开盖板组件;3、倒料机械手装置;31、夹取翻转机械手;311、翻转支架;312、翻转驱动件;313、夹取组件;3131、固定架;3132、夹取架;3133、导轨组件;3134、夹取驱动组件;32、倒料输送线;321、导轨滑块组件;322、同步带驱动组件;323、倒料机构连接板; 324、定位组件;325、张紧调节组件;4、上料工位;5、除尘装置;6、样桶清扫装置;61、支撑座;62、清扫升降组件;63、旋转刷组件;9、样桶。1. Conveying line device; 11. First baffle assembly; 111. Fixed bracket; 112. Cylinder assembly; 113. Baffle; 12. Second baffle assembly; ;22. Unlocking and opening cover plate assembly; 3. Unloading manipulator device; 31. Clamping and flipping manipulator; 311. Flipping bracket; 312. Flipping driver; 313. Clamping assembly; ; 3133, guide rail assembly; 3134, clamping drive assembly; 32, unloading conveyor line; 321, guide rail slider assembly; 322, synchronous belt drive assembly; 323, unloading mechanism connecting plate; 324, positioning assembly; 4. Loading station; 5. Dust removal device; 6. Sample barrel cleaning device; 61. Support seat; 62. Cleaning lifting assembly; 63. Rotating brush assembly; 9. Sample barrel.
具体实施方式Detailed ways
以下结合具体实施例和附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with specific embodiments and accompanying drawings.
如图1至图6所示,本发明提供一种用于样品的自动上料设备,包括用于传输样桶9的输送线装置1,输送线装置1安装于传输线机架上,输送线装置1的起始端可以与采制样系统的相关设备进行灵活对接,用于使装有物料的样桶9快速传输至输送线装置1上进行上料。上料工位4处可以设置料斗、或者上料传输线、或者其他的采制样系统的相关设备进行自动化对接,使得样桶9翻转倾倒的物料都卸落在料斗、或者上料传输线、或者其他的采制样系统的相关设备内。输送线装置1的上方依次设有开盖解锁装置2和倒料机械手装置3,倒料机械手装置3包括夹取翻转机械手31和倒料输送线32,样桶9经输送线装置1正向输送至开盖解锁装置2下方并被解锁开盖之后、被继续正向输送至倒料机械手装置3的下方,夹取翻转机械手31用于夹取样桶9并在倒料输送线32的驱动下带动样桶9正向输送至上料工位4、以使样桶9在上料工位4处翻转完成倾倒卸料;倾倒卸料完成后夹取翻转机械手31带动样桶9反向输送至输送线装置1上、经开盖解锁装置2完成合盖后被输送线装置1反向输送,使得输送线装置1又能够将空载的样桶9再次反向传输给采制样系统的相关设备(例如分矿留样机)再利用,便于样桶9的下批次再次使用。通过以上特殊的科学设计,具有如下优点:As shown in Fig. 1 to Fig. 6, the present invention provides a kind of automatic feeding equipment for sample, comprises the conveying line device 1 that is used to transmit
一是本发明的用于样品的自动上料设备自动化程度高,能够和采制样系统完成自动化对接,不论是样桶9输送来、样桶9解锁、样桶9卸料、样桶9重新落盖、样桶9往回输送进行再利用,都全程实现自动化操作,不但工作效率高、很好的满足了采制样系统中无人值守的作业要求,而且极大的降低了劳动强度,避免了人工误操作而导致的设备运行不稳定、影响系统的整体运行的风险。One is that the automatic feeding equipment for samples of the present invention has a high degree of automation, and can complete automatic docking with the sample collection and preparation system, whether the
二是本发明的用于样品的自动上料设备安全性高。由于不再需要人为进行开锁和倒料。使得不会发生人为换样、样桶摔落使样品洒落的一系列风险,很好的保证了样品的代表性。Second, the automatic feeding equipment for samples of the present invention has high safety. Since it is no longer necessary to manually unlock and discharge materials. This prevents a series of risks such as artificial sample change, sample bucket dropping and sample spilling, and the representativeness of the sample is well guaranteed.
三是本发明的用于样品的自动上料设备智能化程度高,不但能够完成自动解锁和自动上料,而且在完成倒料后,还能够马上一气呵成的完成自动落盖和自动回运,可以使样桶成套的用于下一批次的再利用,降低了采制样系统对样桶的数量要求,使得不但降低了成本、提高了工作效率,而且能够很好的满足采制样自动化系统的连续性作业、高效作业的要求。The third is that the automatic feeding equipment for samples of the present invention has a high degree of intelligence, not only can complete automatic unlocking and automatic feeding, but also can complete automatic cap dropping and automatic return immediately after the completion of unloading, which can The complete set of sample barrels is used for reuse in the next batch, which reduces the number of sample barrels required by the sample collection system, which not only reduces costs and improves work efficiency, but also satisfies the continuous requirements of the sample collection automation system. Requirements for sex work and efficient work.
进一步,在较佳实施例中,夹取翻转机械手31包括翻转支架311、翻转驱动件312和用于夹取固定样桶9的夹取组件313,翻转支架311的上端与倒料输送线32连接,夹取组件313可翻转的活动固定于翻转支架311的下端,翻转驱动件312固定于翻转支架311上用于驱动夹取组件313翻转。翻转落料的方式不但降低了作业空间的要求,而且使得卸料迅速、卸料干净,不但提高了工作效率,而且降低了物料残留的风险,同时也便于下文描述的清扫作业的开展。Further, in a preferred embodiment, the gripping and turning
如图1至图3所示,进一步,在较佳实施例中,夹取组件313包括固定架3131、夹取架3132、导轨组件3133和夹取驱动组件3134,固定架3131可翻转的活动固定于翻转支架311的下端,夹取架3132通过导轨组件3133和夹取驱动组件3134可升降地安装于固定架3131上,固定架3131上设有两个分别朝向样桶9两侧伸出的固定臂,夹取架3132上设有两个分别朝向样桶9两侧伸出的夹取臂,夹取时两个夹取臂分别伸向样桶9两侧的把手下方并在夹取驱动组件3134的驱动下上升、以用于将样桶9两侧的把手最终分别夹紧固定于固定臂与夹取臂之间。在上述技术特征的公开下,可以明显的想到样桶9的两侧应设有把手、或者凸起部等多种多样的类似设置,用于夹取组件313的夹取。这种上下夹取的方式使得夹持稳定,不论样桶9的正向提取还是倒扣翻转,都不会发生掉落的风险。(由于样桶9装有样品、质量很重,如两侧环抱式、两侧挤压式的方式则会存在样桶掉落的风险。)As shown in Figures 1 to 3, further, in a preferred embodiment, the clamping
如图1至图3所示,进一步,在较佳实施例中,开盖解锁装置2包括开盖升降组件21和固定于开盖升降组件21上的解锁开盖板组件22,解锁开盖板组件22的底部设有两个以上的取电电极模块、磁吸模块和电磁锁钥匙卡模块,当开盖升降组件21驱动解锁开盖板组件22压盖于样桶9的桶盖顶部时,取电电极模块和电磁锁钥匙卡模块用于使桶盖通电解锁、并通过磁吸模块将桶盖磁吸固定在解锁开盖板组件22上以升起带动桶盖完成提取。在本实施例中,解锁开盖板组件22上还设有读卡器模、以用于读取样桶9桶盖上的样品芯片信息。在上述技术特征的公开下,可以明显的想到样桶9为磁吸式存样桶,其桶盖上设有对应的磁吸组件和电磁锁组件和记载样品信息的芯片。具体实施原理如下:As shown in Figures 1 to 3, further, in a preferred embodiment, the
当解锁开盖板组件22压盖于样桶9的桶盖顶部时,此时取电电极模块的电极柱与桶盖上相应的电极柱对正并接触,导通桶盖上电磁锁控制卡电路,授权后的电磁锁钥匙卡模块与存样桶桶盖上的电磁锁控制卡对正,并感应桶盖上的电磁锁控制卡,此时电磁锁即被打开。与此同时,磁吸模块也与存样桶桶盖上的磁吸吸板对正,得电后的磁吸模块具有高强磁性,使得桶盖被磁吸固定在解锁开盖板组件22上,此时便可利用开盖升降组件21将桶盖向上提取。通过以上特殊的科学设计,使得安全性高,样桶9必须要授权并且信息一致才能被打开,很好的满足了自动化作业的要求。同时,也使得智能化程度高,每个样桶9的信息都会被系统读取、核实、记载,能够确保倒料制样的正确性,并确保数据可查。When the lid opening
如图1至图3所示,进一步,在较佳实施例中,倒料输送线32包括导轨滑块组件321、同步带驱动组件322和倒料机构连接板323,同步带驱动组件322用于驱动倒料机构连接板323沿着导轨滑块组件321滑动,倒料机构连接板323与夹取翻转机械手31连接、用于带动夹取翻转机械手31滑动以将样桶9输送至上料工位4。导轨滑块组件321的行程上设有多个定位组件324、以用于当倒料机构连接板323移动到位后使同步带驱动组件322停止驱动。例如在上料工位4处设置定位组件324,当倒料机构连接板323移动到定位组件324处时,定位组件324能够及时、精确的使同步带驱动组件322停止驱动,进而使得夹取翻转机械手31及时、精确的停放在上料工位4的上方,进而完成精确的卸料作业。例如在输送线装置1的上方处设置定位组件324,使得当夹取翻转机械手31夹取了空载的样桶9往回输送时,能够及时、精确的停放在输送线装置1的上方,进而将空载的样桶9及时、精确的落放在输送线装置1便于快速回传。As shown in Figures 1 to 3, further, in a preferred embodiment, the
如图2所示,进一步,在较佳实施例中,同步带驱动组件322处设有用于调节同步带张紧程度的张紧调节组件325,能够及时的调整同步带张紧程度,进而确保同步带驱动组件322的精准驱动。As shown in Figure 2, further, in a preferred embodiment, the synchronous
如图1、图4、图5所示,进一步,在较佳实施例中,输送线装置1处依次设有第一挡板组件11和第二挡板组件12,第一挡板组件11用于将输送线装置1上输送的样桶9拦截于开盖解锁装置2的下方以进行解锁开盖,第二挡板组件12用于将输送线装置1上输送的开盖解锁后的样桶9拦截于夹取翻转机械手31的下方以进行夹取,第一挡板组件11和第二挡板组件12处均设有检测开关、以用于检测到样桶9后使输送线装置1停止输送。当装有样品的样桶9首次传来时,会被第一挡板组件11拦截,此时检测开关检测到拦截的样桶9后使输送线装置1停止输送。然后上方的开盖解锁装置2会下降进行解锁开盖。第一挡板组件11确保了被拦截的样桶9能精准的停放在开盖解锁装置2的下方,进而确保了精准的解锁开盖作业,而不会发生误操作或者无效操作。当解锁开盖后,第一挡板组件11收起,样桶9被继续正向传输,然后被第二挡板组件12拦截,此时检测开关检测到拦截的样桶9后再次使输送线装置1停止输送,然后上方的夹取翻转机械手31会进行夹取作业。第二挡板组件12也确保了被拦截的样桶9能精准的停放在夹取翻转机械手31的下方,进而确保了精准的夹取作业,而不会发生误操作或者无效操作。As shown in Fig. 1, Fig. 4 and Fig. 5, further, in a preferred embodiment, a first baffle assembly 11 and a
如图1、图4、图5所示,进一步,在较佳实施例中,输送线装置1包括滚筒传输带,第一挡板组件11和第二挡板组件12均包括固定在滚筒传输带下方的固定支架111,固定支架111上设有可上下伸缩的气缸组件112,气缸组件112的顶部设有挡板113、以用于向上伸出时将样桶9拦截。当然,在其他实施例中,也可以将第一挡板组件11和第二挡板组件12设置为其他形式,例如侧面推杆进行拦截,都应属于本发明的保护范围。As shown in Fig. 1, Fig. 4 and Fig. 5, further, in a preferred embodiment, the conveying line device 1 includes a roller conveyor belt, and the first baffle assembly 11 and the
如图1所示,进一步,在较佳实施例中,当倒料输送线32驱动已完成倾倒卸料的样桶9返回时,先使样桶9翻转回位并落放于输送线装置1上后正向传输至第一挡板组件11处被拦截、再使开盖解锁装置2将桶盖复位。这么特殊的科学设计,是由于取盖时样桶9正好被第一挡板组件11拦截,即处于第一挡板组件11处。而空桶往回输送至第一挡板组件11处,即使得空桶回到了原始取盖位置,使得和上方的桶盖完成精准的对接,便于开盖解锁装置2将桶盖精准的下降进行复位,而不会出现盖不严或者盖不中的风险。As shown in Figure 1, further, in a preferred embodiment, when the dumping
如图1所示,进一步,在较佳实施例中,上料工位4处设有除尘装置5、以用于在样桶9倾倒卸料时将扬尘吸附。这有效消除了扬尘风险,使得安全环保。As shown in FIG. 1 , further, in a preferred embodiment, the
如图1、图6所示,进一步,在较佳实施例中,上料工位4与输送线装置1之间设有样桶清扫装置6,倒料输送线32驱动已完成倾倒卸料的样桶9返回时、先驱动至样桶清扫装置6处进行清扫后再驱动至输送线装置1处。在本实施例中,样桶清扫装置6包括支撑座61,支撑座61上安装有可上下升降的清扫升降组件62,清扫升降组件62的顶部设有可水平旋转的旋转刷组件63,当倾倒后的样桶9输送至支撑座61上方时,清扫升降组件62驱动旋转刷组件63伸入桶内以完成清扫。As shown in Fig. 1 and Fig. 6, further, in a preferred embodiment, a sample
当倒扣的样桶9返回至样桶清扫装置6处时,在清扫升降组件62的升降作用下,旋转刷组件63一边升降一边旋转,翻转倒扣落料加升降旋转的清扫方式,使得对样桶9内部完成了效果极佳的清扫作业,不但使得不会出现样桶9内有本批次残留而影响下一批装载的样品的精度和代表性的风险,同时卸料、清扫、盖盖、回传一气呵成,自动化、智能化程度极高,极大的提高了工作效率。When the
进一步,在较佳实施例中,清扫升降组件62的顶部还设有吹风组件、以用于旋转清扫时同步完成清吹清扫。Further, in a preferred embodiment, a blower assembly is also provided on the top of the
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,应视为本发明的保护范围。The above are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should be regarded as the protection scope of the present invention.
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