CN108028566B - Cooling of rotating electrical machines - Google Patents
Cooling of rotating electrical machines Download PDFInfo
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- CN108028566B CN108028566B CN201680053620.9A CN201680053620A CN108028566B CN 108028566 B CN108028566 B CN 108028566B CN 201680053620 A CN201680053620 A CN 201680053620A CN 108028566 B CN108028566 B CN 108028566B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
- H02K1/30—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures using intermediate parts, e.g. spiders
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/10—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
- H02K9/12—Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing wherein the cooling medium circulates freely within the casing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63H—MARINE PROPULSION OR STEERING
- B63H5/00—Arrangements on vessels of propulsion elements directly acting on water
- B63H5/07—Arrangements on vessels of propulsion elements directly acting on water of propellers
- B63H5/125—Arrangements on vessels of propulsion elements directly acting on water of propellers movably mounted with respect to hull, e.g. adjustable in direction, e.g. podded azimuthing thrusters
- B63H2005/1254—Podded azimuthing thrusters, i.e. podded thruster units arranged inboard for rotation about vertical axis
- B63H2005/1258—Podded azimuthing thrusters, i.e. podded thruster units arranged inboard for rotation about vertical axis with electric power transmission to propellers, i.e. with integrated electric propeller motors
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- Power Engineering (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
本发明涉及一种旋转电机(1),其包括可围绕旋转轴线(4)旋转的转子(3),该转子具有转子管(3b)和轴端(7),其中,轴端(7)布置在旋转电机(1)的非驱动侧(NDE)上并且其中转子管(3b)在转子管(3b)的轴向端部处与轴端(7)机械地连接。为了节省空间和成本而提出,轴端(7)具有用于将冷却介质(19)供应到转子管(3b)中的中心孔(7b)和/或平行孔(7c)。转子管(3b)具有至少一个冷却开口(3c),并且其中,中心孔(7b)和/或平行孔(7c)与至少一个冷却开口(3c)流体连通。
The invention relates to a rotating electrical machine (1) comprising a rotor (3) rotatable about an axis of rotation (4), the rotor having a rotor tube (3b) and a shaft end (7), wherein the shaft end (7) is arranged On the non-drive side (NDE) of the rotating electrical machine (1) and in which the rotor tube (3b) is mechanically connected to the shaft end (7) at the axial end of the rotor tube (3b). It is proposed to save space and costs that the shaft end (7) has a central hole (7b) and/or parallel holes (7c) for supplying a cooling medium (19) into the rotor tube (3b). The rotor tube (3b) has at least one cooling opening (3c), and wherein the central hole (7b) and/or the parallel holes (7c) are in fluid communication with the at least one cooling opening (3c).
Description
技术领域technical field
本发明涉及一种旋转电机,具有可围绕旋转轴线旋转的转子,该转子具有转子管和轴端,其中,轴端布置在旋转电机的非驱动侧,并且其中,转子管在转子管的轴向端部与轴端机械地连接。The invention relates to a rotating electrical machine having a rotor rotatable about an axis of rotation, the rotor having a rotor tube and a shaft end, wherein the shaft end is arranged on the non-drive side of the rotating electrical machine, and wherein the rotor tube is in the axial direction of the rotor tube The end is mechanically connected to the shaft end.
本发明还涉及一种具有至少一个这种旋转电机的吊舱驱动器。The invention also relates to a pod drive with at least one such rotating electrical machine.
此外,本发明涉及一种具有至少一个这种吊舱驱动器的船舶。Furthermore, the invention relates to a watercraft with at least one such pod drive.
另外,本发明还涉及一种用于冷却这种旋转电机的方法。In addition, the invention relates to a method for cooling such a rotating electrical machine.
背景技术Background technique
这种旋转电机、例如马达或发电机,优选地出现在螺旋桨吊舱驱动器中,在下面也称为POD驱动器或吊舱驱动器。在POD驱动器中的这种旋转电机优选地具有至少5兆瓦的功率并且实施为例如永磁同步电机。转数优选地在50转/分至250转/分的范围内。Such rotating electrical machines, such as motors or generators, are preferably present in propeller pod drives, also referred to below as POD drives or pod drives. Such a rotating electric machine in a POD drive preferably has a power of at least 5 megawatts and is implemented, for example, as a permanent magnet synchronous machine. The number of revolutions is preferably in the range of 50 rpm to 250 rpm.
螺旋桨吊舱驱动器的旋转电机优选地覆有吊舱的适于流动的外壳并且例如安装在船上,优选地可围绕垂直轴线旋转360度。此外,吊舱驱动器能够有利地用于潜艇或螺旋桨驱动的飞行器中。The rotary motor of the propeller pod drive is preferably covered with the pod's flow-friendly casing and mounted eg on a boat, preferably rotatable by 360 degrees about a vertical axis. Furthermore, pod drives can advantageously be used in submarines or propeller-driven aircraft.
在电驱动器例如定位在船体外部的海水中的这种情况下,在旋转电机中产生的热损失必须以适当的形式排散。目前为止,至少大部分损失经由壳体的表面通过对流排放到海水中。其余的所产生的热损失(特别是在壳体不与围绕驱动器的水直接连接的位置处的热损失)目前经由复杂的空气引导(例如单侧地经由定子叠片组的绕组头)部分地穿过气隙或轴、经由空气通道穿过机器直到锥形载体件和在那里放置的热交换器排散。In the case where the electric drive is positioned, for example, in seawater outside the hull, the heat losses generated in the rotating electrical machine must be dissipated in a suitable form. So far, at least most of the losses are discharged into seawater by convection via the surface of the shell. The rest of the resulting heat losses, especially at locations where the housing is not directly connected to the water surrounding the drive, are currently partly via complex air guidance (for example via the winding heads of the stator lamination stack on one side) Through the air gap or shaft, through the machine via the air channel until the conical carrier and the heat exchanger placed there dissipate.
欧洲专利EP 2420443 B1公开了一种用于悬浮装置的吊舱驱动器,其包括:由水围绕流动的水下壳体,具有能旋转地支承在其中的螺旋桨轴,该螺旋桨轴带有至少一个布置在其上的螺旋桨;和,用于驱动螺旋桨轴的布置在水下壳体中的电动马达,该电动马达具有定子和转子,其中,在定子与水下壳体之间形成有空间,该空间至少部分地由定子和水下壳体的一部分界定并且在该空间中为了冷却马达而流动有冷却液,其中,该空间对环绕水下壳体流动的水是封闭的,并且实现热量从定子经由在该空间中流动的冷却液到界定该空间的水下壳体部段的传递以及从那里到围绕水下壳体流动的水处的传递。所有电机热量都通过在该空间内的冷却液排散到界定该空间的水下壳体部段上,并从那里排散到围绕水下壳体流动的水处。European patent EP 2420443 B1 discloses a pod drive for a levitation device, comprising an underwater housing flowed around by water, having a propeller shaft rotatably supported therein with at least one arrangement a propeller thereon; and, an electric motor for driving the propeller shaft disposed in the underwater housing, the electric motor having a stator and a rotor, wherein a space is formed between the stator and the underwater housing, the space Delimited at least in part by the stator and a part of the submerged housing and in this space a cooling liquid flows for cooling the motor, wherein the space is closed to the water flowing around the submerged housing and achieves heat transfer from the stator via The transfer of the cooling liquid flowing in the space to the submerged shell section bounding the space and from there to the water flowing around the submerged shell. All of the motor heat is dissipated by the cooling liquid in the space to the submerged shell section bounding the space and from there to the water flowing around the submerged shell.
欧洲专利EP 0 907 556 B1公开了一种船舶驱动器,该船舶驱动器由以吊舱式布置在船体下侧的壳体构成,该壳体具有处于该壳体中的同步电机。为了在大约10MW驱动功率时改善推进有效系数,同步电动机的转子设计为永久励磁转子,并且同步电机的定子为了通过壳体壁进行冷却而形状配合地装配到壳体中。在此,可以给每个绕组头分配风扇或喷撒设备形式的附加冷却设备。European patent EP 0 907 556 B1 discloses a marine drive which consists of a housing arranged in a pod-like manner on the underside of the hull, the housing having a synchronous motor in the housing. In order to improve the propulsion efficiency at a drive power of approximately 10 MW, the rotor of the synchronous motor is designed as a permanently excited rotor, and the stator of the synchronous motor is fitted into the housing in a form-fitting manner for cooling through the housing wall. Here, additional cooling devices in the form of fans or spray devices can be assigned to each winding head.
在公开文献DE10000578A1中公开了一种用于自给自足地对具有一个或两个电动马达的吊舱螺旋桨的转子进行冷却的设备。该设备使用具有中央冷却水入口和外设的同轴出口的螺旋桨帽,其中,热的冷却水被离心力排出。它通过转子壳体和经过主动转子铁芯的管道实现了冷却。A device for self-sufficient cooling of the rotor of a pod propeller with one or two electric motors is disclosed in the publication DE 10000578 A1. The device uses a propeller cap with a central cooling water inlet and peripheral coaxial outlets, where the hot cooling water is expelled by centrifugal force. It is cooled by the rotor housing and the ducts through the active rotor core.
在公开文献EP 0 590 867 A1中公开了一种大功率发动机船舶或其他大型海轮的主驱动设施。主驱动设施具有壳体,该壳体包括管轴和球形部分,其中,下部连接到管轴上并可与之一起转动。壳体在球形部分中具有内腔,该内腔包含电驱动马达和螺旋桨轴,该螺旋桨轴与在壳体外部的至少一个螺旋桨连接。冷却管路轴向地布置在螺旋桨轴中,其中,环境中的水可以流过该管路。The publication EP 0 590 867 A1 discloses a main drive facility for a high-power engine ship or other large seagoing vessels. The main drive has a housing comprising a tubular shaft and a spherical portion, wherein the lower portion is connected to the tubular shaft and is rotatable therewith. The housing has an inner cavity in the spherical portion containing the electric drive motor and a propeller shaft connected to at least one propeller external to the housing. A cooling line is arranged axially in the propeller shaft, wherein ambient water can flow through this line.
在公开文献EP 2 757 666 A1中公开了一种具有布置在壳体中的定子和转子的旋转电机。转子具有至少一个转子冷却剂导向板,该导向板在转子的轴向中心区域中具有至少一个径向向外的开口,转子中的冷却剂通过该开口可以被径向向外地引导到转子周面的内表面。In
公开文献US2015/0048699A1公开了一种用于高速发电机的转子,其具有带有内表面和外表面的转子体、冷却剂入口和冷却剂出口以及转子冷却路径,以便对转子体进行冷却。Publication US 2015/0048699 A1 discloses a rotor for a high-speed generator having a rotor body with inner and outer surfaces, a coolant inlet and outlet, and a rotor cooling path for cooling the rotor body.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种旋转电机,其与现有技术相比节省了空间并节约了成本。The object of the present invention is to provide a rotating electrical machine which saves space and costs compared to the prior art.
根据本发明,该目的通过一种旋转电机来实现,该旋转电机具有可绕旋转轴线旋转的转子,该转子具有转子管和轴端,其中,轴端布置在旋转电机的非驱动侧上,其中,转子管在该转子管的轴向端部处与轴端机械地连接,并且其中,轴端具有中心孔和/或平行孔,中心孔和/或平行孔设置用于将冷却介质供应到转子管中,其中,转子管具有至少一个冷却开口,并且其中,中心孔和/或平行孔与至少一个冷却开口以流体技术方式连接。According to the invention, this object is achieved by a rotating electrical machine having a rotor rotatable about an axis of rotation, the rotor having a rotor tube and a shaft end, wherein the shaft end is arranged on the non-drive side of the rotating electrical machine, wherein , the rotor tube is mechanically connected to the shaft end at the axial end of the rotor tube, and wherein the shaft end has a central and/or parallel bore provided for supplying cooling medium to the rotor A tube, wherein the rotor tube has at least one cooling opening, and wherein the central bore and/or the parallel bore are fluidically connected to the at least one cooling opening.
冷却介质此外可以是气体冷却介质、例如空气或惰性气体,或者是液态冷却介质、例如水或油。平行孔平行于旋转轴线延伸。本发明的优点尤其在于简化了冷却剂的供应。这节省了空间并节约了成本。The cooling medium can also be a gaseous cooling medium, such as air or an inert gas, or a liquid cooling medium, such as water or oil. The parallel holes extend parallel to the axis of rotation. The advantage of the invention is, in particular, that the supply of coolant is simplified. This saves space and saves costs.
此外,该目的通过一种吊舱驱动器实现,该吊舱驱动器具有:至少一个这种旋转电机;在旋转电机的非驱动侧上的第一轴承装置;在旋转电机的驱动侧上的第二轴承装置;以及螺旋桨,其中,螺旋桨与旋转电机的驱动轴连接。Furthermore, this object is achieved by a pod drive having: at least one such rotary electric machine; a first bearing arrangement on the non-drive side of the rotary electric machine; a second bearing on the drive side of the rotary electric machine a device; and a propeller, wherein the propeller is connected to a drive shaft of the rotating electric machine.
这是特别有利的,因为以这种方式实现了非常紧凑和节省空间的吊舱驱动器。This is particularly advantageous because in this way a very compact and space-saving pod drive is achieved.
此外,该目的通过一种具有至少一个这种吊舱驱动器和布置在吊舱驱动器外部的第一热交换器的船舶来实现,其中,第一热交换器设置用于向吊舱驱动器供应冷却介质并且再次冷却从吊舱驱动器流出的冷却介质。Furthermore, the object is achieved by a vessel having at least one such pod drive and a first heat exchanger arranged outside the pod drive, wherein the first heat exchanger is provided for supplying the pod drive with a cooling medium And the cooling medium flowing out of the pod drive is cooled again.
这引起了在吊舱驱动器中的高效冷却和空间节省。This results in efficient cooling and space savings in the pod drive.
此外,该目的通过一种用于冷却这种旋转电机的方法来实现,其中,首先,冷却介质通过轴端的中心孔和/或平行孔在轴向方向上被引导到转子管中,之后,其在径向方向上被引导穿过布置在转子管的和转子叠片组的轴向中心中的冷却开口,之后,被引导的冷却介质穿过气隙和/或在转子管与转子叠片组之间被引导至转子的轴向端部,并且之后,被引导的冷却介质在径向方向上被引导经过定子绕组头。Furthermore, this object is achieved by a method for cooling such a rotating electrical machine, wherein, firstly, a cooling medium is guided in the axial direction through a central hole and/or a parallel hole at the shaft end into the rotor tube, after which it is It is guided in the radial direction through cooling openings arranged in the axial center of the rotor tube and the rotor lamination stack, after which the guided cooling medium passes through the air gap and/or between the rotor tube and the rotor lamination stack are guided to the axial ends of the rotor, and thereafter, the guided cooling medium is guided in the radial direction past the stator winding heads.
这种用于冷却的方法是特别有利的,因为实现了冷却介质在转子中的均匀分布。此外,简化了冷却剂的供应,这引起了空间和成本的节省。This method for cooling is particularly advantageous because a uniform distribution of the cooling medium in the rotor is achieved. Furthermore, the supply of coolant is simplified, which leads to space and cost savings.
以特别有利的方式,中心孔布置成在轴向方向上延伸穿过旋转轴线。由此,轴端优选是旋转对称的,这使得冷却介质的稳定性良好并且供应均匀。In a particularly advantageous manner, the central hole is arranged to extend in the axial direction through the axis of rotation. Thereby, the shaft ends are preferably rotationally symmetrical, which results in a good stability of the cooling medium and a uniform supply.
有利地,平行孔布置成围绕旋转轴线周围在轴向方向上延伸。例如,平行孔围绕旋转轴线同心地布置。这使得冷却介质均匀分布在转子中。Advantageously, the parallel holes are arranged to extend in the axial direction around the axis of rotation. For example, the parallel holes are arranged concentrically around the axis of rotation. This results in an even distribution of the cooling medium in the rotor.
在一个优选实施方式中,轴端经由第一热压配合部或经由第一法兰连接部与转子管连接。在法兰连接部的情况中,轴端例如如下地设计,即,其借助于螺栓和/或焊接与转子管连接。在热压配合部的情况中,转子管优选加热例如几百摄氏度,由此转子管的内径由于热扩张(这也称为热膨胀)而增大。然后将轴端部分地插入到加热的转子管中。在冷却转子管时发生热缩,也称为热收缩,由此转子管再次达到之前的尺寸并且与轴端抗扭地连接。这种机械连接是节省空间的,稳固的而且成本低廉的。In a preferred embodiment, the shaft end is connected to the rotor tube via a first shrink fit or via a first flange connection. In the case of a flange connection, the shaft end is designed, for example, in such a way that it is connected to the rotor tube by means of screws and/or welding. In the case of a shrink fit, the rotor tube is preferably heated, eg, several hundred degrees Celsius, whereby the inner diameter of the rotor tube increases due to thermal expansion (this is also referred to as thermal expansion). The shaft end is then partially inserted into the heated rotor tube. During cooling of the rotor tube, thermal shrinkage, also referred to as thermal shrinkage, occurs, whereby the rotor tube regains its previous dimensions and is connected to the shaft end in a rotationally fixed manner. This mechanical connection is space-saving, robust and cost-effective.
在另一有利设计方案中,旋转电机具有围绕转子的定子和位于转子与定子之间的气隙,其中,转子具有围绕转子管的转子叠片组,其中,转子管和转子叠片组在它们的轴向中心具有至少一个在径向方向上延伸的冷却开口,并且其中,冷却开口设置用于将穿过轴端供应到转子管中的冷却介质引导至气隙和/或在转子管与转子叠片组之间引导至转子的轴向端部。例如,冷却介质从冷却开口均匀地引导到转子的轴向端部。这是特别有利的,因为如此转子则具有更均匀的温度分布。此外,实现了平行的通风通道,例如在气隙中、在磁穴中、以及转子管与叠片组之间实现,该平行的通风通道改善了冷却。In a further advantageous refinement, the rotating electrical machine has a stator surrounding the rotor and an air gap between the rotor and the stator, wherein the rotor has a rotor lamination stack around the rotor tube, wherein the rotor tube and the rotor lamination stack are in their Its axial center has at least one cooling opening extending in radial direction, and wherein the cooling opening is provided for guiding the cooling medium supplied into the rotor tube through the shaft end to the air gap and/or between the rotor tube and the rotor Between the lamination stacks lead to the axial ends of the rotor. For example, the cooling medium is guided uniformly from the cooling openings to the axial ends of the rotor. This is particularly advantageous because the rotor then has a more uniform temperature distribution. Furthermore, parallel ventilation channels are realized, eg in the air gap, in the magnetic cavity, and between the rotor tube and the lamination stack, which improve cooling.
在一个优选实施方式中,转子叠片组具有至少一个永磁体,永磁体设置为由引导穿过气隙的冷却介质来冷却。这是有利的,因为在冷却介质例如经过绕组头而被部分加热之前,冷却介质就对永磁体进行冷却。In a preferred embodiment, the rotor lamination stack has at least one permanent magnet which is arranged to be cooled by a cooling medium guided through the air gap. This is advantageous because the cooling medium cools the permanent magnets before the cooling medium is partially heated, eg by passing through the winding heads.
永磁体优选具有稀土元素份额,特别是镝份额,其中,永磁体如下地设置,即,在运行中被冷却至70℃至100℃之间的温度,特别是80℃至90℃之间的温度。优选的是,永磁体由于例如由有利的冷却实现的低运行温度而具有相对小的稀土份额。这是有利的,因为由于稀土的小份额节省了成本。The permanent magnet preferably has a rare earth element fraction, in particular a dysprosium fraction, wherein the permanent magnet is arranged such that it is cooled during operation to a temperature between 70° C. and 100° C., in particular between 80° C. and 90° C. . Preferably, the permanent magnets have a relatively small fraction of rare earths due to the low operating temperature achieved, for example, by advantageous cooling. This is advantageous because of the cost savings due to the small share of rare earths.
在另一个有利的设计方案中,定子在轴向端部具有定子绕组头,其中,引导至转子的轴向端部的冷却介质设置用于冷却定子绕组头。这是特别有利的,因为不需要用于冷却绕组头的附加冷却器。这节省了空间和成本。In a further advantageous configuration, the stator has stator winding heads at the axial ends, wherein the cooling medium that is led to the axial ends of the rotor is provided for cooling the stator winding heads. This is particularly advantageous since no additional coolers are required for cooling the winding heads. This saves space and cost.
在一个优选实施方式中,转子管具有围绕冷却开口的增厚部,其设置用于提高转子管的刚性。这是特别有利的,由此增厚部补偿了由于转子管中的冷却开口引起的横截面结构弱化。In a preferred embodiment, the rotor tube has a thickening around the cooling opening, which is provided to increase the rigidity of the rotor tube. This is particularly advantageous, whereby the thickening compensates for the weakening of the cross-sectional structure due to the cooling openings in the rotor tube.
在另一个有利的设计方案中,转子管具有冷却剂不可渗透的分隔壁,分隔壁设置用于将通过轴端供应的冷却介质引导至冷却开口。这是特别有利的,因为例如改进了冷却剂供应。In a further advantageous configuration, the rotor tube has a coolant-impermeable dividing wall, which is provided for guiding the cooling medium supplied through the shaft end to the cooling opening. This is particularly advantageous because, for example, the coolant supply is improved.
在一个优选实施方式中,旋转电机具有第一导向板,其设置用于在通过轴端供应的更冷的冷却介质与引导至转子的轴向端部的冷却介质之间实现分隔。这是有利的,因为如此实现了更高效的冷却。In a preferred embodiment, the rotating electrical machine has a first guide plate which is arranged to achieve separation between the cooler cooling medium supplied through the shaft end and the cooling medium directed to the axial end of the rotor. This is advantageous because more efficient cooling is thus achieved.
在另一有利的设计方案中,旋转电机具有布置在旋转电机的驱动侧的驱动轴,其中,驱动轴具有另外的平行孔,另外的平行孔设置用于将额外的冷却介质供应到转子管中。另外的平行孔优选地布置成围绕旋转轴线同心地在轴向方向上延伸。将额外的冷却介质供应到转子管中是特别有利的,因为如此能够例如借助于布置在两侧的热交换器供应更大量的冷却剂,这使得整体冷却功率更高。In a further advantageous configuration, the rotating electrical machine has a drive shaft which is arranged on the drive side of the rotating electrical machine, wherein the drive shaft has further parallel bores which are provided for supplying additional cooling medium into the rotor tube . The further parallel holes are preferably arranged to extend in the axial direction concentrically about the axis of rotation. The supply of additional cooling medium into the rotor tubes is particularly advantageous, since then a larger quantity of coolant can be supplied, eg by means of heat exchangers arranged on both sides, which leads to a higher overall cooling performance.
在一个优选实施方式中,旋转电机具有第二导向板,第二导向板设置用于在通过驱动轴供应的额外的冷却介质与引导至转子的轴向端部的冷却介质之间实现分隔。这是有利的,因为如此实现了更有效的冷却。In a preferred embodiment, the rotating electrical machine has a second guide plate arranged to achieve separation between the additional cooling medium supplied by the drive shaft and the cooling medium directed to the axial ends of the rotor. This is advantageous as more efficient cooling is achieved in this way.
优选地,驱动轴经由第二热压配合部或经由第二法兰连接部与转子管连接。这种机械连接节省了空间、并以稳固且成本低廉的方式实现。Preferably, the drive shaft is connected to the rotor tube via a second shrink fit or via a second flange connection. This mechanical connection saves space and is implemented in a robust and cost-effective manner.
在一个优选实施方式中,第一轴承装置和/或第二轴承装置各自具有至少一个径向轴承和轴向轴承。优选地,轴向轴承设计为轴向球面滚子轴承或者CARB轴承。相应地,驱动轴和轴端各自具有支撑轴承和导向轴承,这改善了吊舱驱动器的效率、特别是在主要的海上条件下。In a preferred embodiment, the first bearing arrangement and/or the second bearing arrangement each have at least one radial bearing and an axial bearing. Preferably, the axial bearing is designed as an axial spherical roller bearing or a CARB bearing. Accordingly, the drive shaft and the shaft end each have a support bearing and a guide bearing, which improves the efficiency of the pod drive, especially in prevailing marine conditions.
以有利的方式,被引导的冷却介质对称地并且几乎均匀分布地引导至转子的轴向端部和定子绕组头。这使得温度分布是均匀的。In an advantageous manner, the guided cooling medium is guided symmetrically and almost uniformly to the axial ends of the rotor and to the stator winding heads. This makes the temperature distribution uniform.
优选地,从定子绕组头流出的冷却介质两侧地引导穿过定子叠片组并且在定子叠片组的轴向中心处聚合。这是有利的,因为如此通过流出的冷却介质额外地冷却了定子叠片组。此外,流出的冷却介质能够在定子叠片组的轴向中心中节省空间地排出。Preferably, the cooling medium flowing out of the stator winding heads is guided on both sides through the stator lamination stack and converges at the axial center of the stator lamination stack. This is advantageous because the stator lamination stack is additionally cooled by the outflowing cooling medium. Furthermore, the outflowing cooling medium can be discharged in a space-saving manner in the axial center of the stator lamination stack.
在另一有利的设计方案中,额外的冷却介质穿过驱动轴的另外的平行孔在轴向方向上引导到转子管中,并且冷却介质与额外的冷却介质一同在转子管中聚合成从两侧供应的冷却介质。这是特别有利的,因为如此供应了更大量的冷却剂,这改善了冷却。In a further advantageous configuration, the additional cooling medium is guided in the axial direction through further parallel bores of the drive shaft into the rotor tube, and the cooling medium is aggregated together with the additional cooling medium in the rotor tube into two cooling medium supplied from the side. This is particularly advantageous because a larger amount of coolant is thus supplied, which improves cooling.
附图说明Description of drawings
以下参照附图所示的实施例详细地描述和阐述本发明。The invention will be described and explained in detail below with reference to the embodiments shown in the accompanying drawings.
图中示出:The figure shows:
图1示出了旋转电机的第一实施方式的纵向截面,Figure 1 shows a longitudinal section of a first embodiment of a rotating electrical machine,
图2示出了旋转电机的第二实施方式的纵向截面,Figure 2 shows a longitudinal section of a second embodiment of the rotating electrical machine,
图3示出了旋转电机的第三实施方式的纵向截面,Figure 3 shows a longitudinal section of a third embodiment of the rotating electrical machine,
图4示出了吊舱驱动器的三维图示,Figure 4 shows a three-dimensional representation of the pod drive,
图5示出与转子管连接的轴端的第一实施方式的三维图示,Figure 5 shows a three-dimensional representation of a first embodiment of a shaft end connected to a rotor tube,
图6示出与转子管连接的轴端的第二实施方式的三维图示,以及Figure 6 shows a three-dimensional representation of a second embodiment of the shaft end connected to the rotor tube, and
图7显示了具有吊舱驱动器的船舶。Figure 7 shows a vessel with a pod drive.
具体实施方式Detailed ways
图1示出了旋转电机1的第一实施方式的纵向截面。旋转电机1具有可围绕旋转轴线4旋转的转子3、围绕转子3的定子2和位于转子3与定子2之间的气隙6。旋转轴线4限定了轴向方向、径向方向和周向方向。FIG. 1 shows a longitudinal section of a first embodiment of a rotating electrical machine 1 . The rotating electrical machine 1 has a
转子具有转子叠片组3a和转子管3b。在转子叠片组3a上,在周向方向和轴向方向上布置有多个永磁铁21,其中,永磁铁21至少部分地集成到转子叠片组3a中。The rotor has a
在转子管3b的非驱动侧NDE上,轴端7经由第一热压配合部7e与转子管3b连接。此外,在转子管3b的驱动侧DE上,驱动轴11经由第二热压配合部11d与转子管3b连接。On the non-drive side NDE of the
轴端7具有中心孔7b和平行孔7c。平行孔7c平行于旋转轴线4延伸。中心孔7b和平行孔7c设置用于将冷却介质19供应到转子管3b中。冷却介质19可以是气态冷却介质、例如空气或惰性气体,或者液态冷却介质、例如水或油。中心孔7b在轴向方向上延伸穿过旋转轴线4进而围绕旋转轴线4旋转对称地布置。平行孔7c在周向方向上围绕旋转轴线4并在轴向方向上延伸,优选布置为同心的,即以距离旋转轴线4相等的间距来布置。The
转子叠片组3a和转子管3b在它们的轴向中心具有在径向方向上延伸的多个冷却开口3c,它们布置在周向方向上和/或轴向方向上。例如,冷却开口3c在周向方向上以相等的间距布置。冷却开口3c设置用于将通过轴端7供应到转子管3b中的冷却介质19引导到气隙6和/或在转子管3b与转子叠片组3a之间引导到转子3的轴向端部。转子管3b具有围绕冷却开口3c的增厚部3d,其设置用于提高转子管3b的刚性。通过增厚部补偿了由于转子管3b中的冷却开口3c引起的横截面结构弱化。The
定子2具有定子叠片组2a和定子绕组2c,其中,定子绕组2c在定子2的轴向端部处具有定子绕组头2b。定子叠片组2a具有通道,以便将从定子绕组头2b流出的被加热的冷却介质19c在定子叠片组2a的轴向中心中聚合并且优选地将其导出到热交换器5。The
第一导向板8和第二导向板9分别部分地固定在转子3上并且部分地固定到定子2上并且经由冷却剂不可渗透的、可彼此相对移动/相对滑动的连接部(例如间隙)彼此连接。通过导向板8、9,在通过轴端7供应的更冷的冷却介质19与引导到转子3的轴向端部的冷却介质19b之间实现分隔。此外,旋转电机具有壳体20。The
位于旋转电机外部的第一热交换器5产生的冷却介质19供应给旋转电机1并且穿过轴端7的中心孔7b和平行孔7c在轴向方向上引导到转子管3b中。之后,冷却介质19在径向方向上引导穿过位于转子管3b的和转子叠片组3a的轴向中心中的冷却开口3c。随后,被引导的冷却介质19b穿过气隙6并在转子管3b与转子叠层组3a之间引导至转子3的轴向端部,在这里,被引导的冷却介质19b由布置在两侧的导向板8、9在径向方向上引导经过定子绕组头2b。在此,被引导的冷却介质19b近似对称并几乎均匀分布地引导到转子3的轴向端部和定子绕组头2b。流出的冷却介质19c从定子绕组头2b的两侧引导穿过在定子叠片组2a中的通道,并在定子叠片组2a的轴向中心中聚合,并优选地再次供应给热交换器5。The cooling
图2示出了旋转电机1的第二实施方式的纵向截面。旋转电机1的第二实施方式基本上对应于图1中的第一实施方式,并且不同之处在于轴端7在转子管3b的非驱动侧NDE上经由第一法兰连接部7a与转子管3b连接,并且驱动轴11在转子管3b的驱动侧DE上经由第二法兰部11a与转子管3b连接。第一法兰连接部7a借助于第一螺栓7d来产生,第二法兰连接部11a借助于第二螺栓11b来产生。此外,可以优选额外地利用焊接来产生法兰连接。FIG. 2 shows a longitudinal section of a second embodiment of the rotating electrical machine 1 . The second embodiment of the rotating electrical machine 1 basically corresponds to the first embodiment in FIG. 1 and differs in that the
额外地,在转子管3b中安装有可选的、冷却剂不能渗透的分隔壁10,分隔壁设置用于将通过轴端7供应的冷却介质19引导到冷却开口3c。In addition, an optional, coolant-impermeable dividing wall 10 is installed in the
图3示出了旋转电机1的第三实施方式的纵向截面。旋转电机1的第三实施方式基本上对应于图2中的第二实施方式,并且不同之处在于将第二热交换器12产生的额外的冷却介质19a供应到驱动侧DE上。额外的冷却介质19a穿过在驱动轴11中的另外的平行孔11c在轴向方向上引导到转子管3b中,并且与转子管3b中的冷却介质19聚合成两侧供应的冷却介质19d。由此,能够向旋转电机1供应更多的冷却剂,这引起了更大的总冷却功率。FIG. 3 shows a longitudinal section of a third embodiment of the rotating electrical machine 1 . The third embodiment of the rotating electrical machine 1 basically corresponds to the second embodiment in FIG. 2 and differs in that the
图4示出了吊舱驱动器15的三维图示。吊舱驱动器15具有旋转电机1,旋转电机在其实施方案上例如与图1中的相对应。冷却开口3c示例地实施为细长孔并且在周向方向上等距地布置。FIG. 4 shows a three-dimensional representation of the
此外,吊舱驱动器15具有在旋转电机1的非驱动侧NDE上的第一轴承装置17,利用第一轴承装置支承轴端7。此外,驱动轴11在旋转电机1的驱动侧DE处利用第二轴承装置18支承。两个轴承装置17、18各自具有至少一个径向轴承和轴向轴承。轴向轴承设计为轴向球面滚子轴承或CARB轴承。因此,驱动轴11和轴端7各自具有支承轴承和导向轴承,这尤其在主要的海上条件下提高了吊舱驱动器15的效率。Furthermore, the
螺旋桨13在驱动侧DE与旋转电机1的驱动轴11连接。在运行中,定子叠片组2a还被围绕吊舱驱动器15的水16冷却。围绕吊舱驱动器15的壳体20保护旋转电机1、轴承17、18和其他部件以防止水16侵入。为了能够通过在运行时围绕的水16进行更有效的冷却,壳体可以在定子叠片组2a处凹陷。以使得定子叠片组2a与冷却水16直接接触。The
图5示出与转子管3b连接的轴端7的第一实施方式的三维图示。轴端7经由热压配合部与转子管3b相固定。Figure 5 shows a three-dimensional representation of a first embodiment of the
在这种热压配合部中,转子管3b例如被加热几百摄氏度,由此由于也称为热膨胀的热扩张引起转子管3b的内径变大。然后,轴端7优选齐平地插入到加热的转子管3b中。在冷却转子管3b时,发生热缩,其也称为热收缩,由此转子管3b再次呈现先前的尺寸并且与轴端7抗扭地相连In such a shrink-fit portion, the
轴端7设计为大部分明显比转子管3b的内径更薄的。仅在轴端7的、经由上述热压配合部与转子管3连接的端部处,轴端7设计为比冷却状态下的转子管3b的内径更厚,以实现稳定的抗扭的热压配合。在该区域中布置有平行孔7c,因此平行孔7c不在轴端7的整个轴向长度上延伸。相反,中心孔7b在轴向方向上在轴端7穿过旋转轴线4的整个轴向长度上延伸。中心孔7b关于旋转轴线4旋转对称地布置。平行孔7c布置为在轴向方向上围绕旋转轴线4同心的。同心布置的平行孔7c在周向方向上的彼此距离优选是相同的。The
图6示出与转子管3b连接的轴端7的第二实施方式的三维图示。轴端7的第二实施方式基本上对应于图5的第一实施方式,并且不同之处在于,轴端设计成柱形的,也就是说轴端7在其轴向长度上具有几乎恒定的厚度,并且优选比冷却状态下的转子管3b的内径略厚,以允许稳定的抗扭的热压配合。中心孔7b和平行孔7c在轴向方向上都在轴端7的整个轴向长度上延伸。因此,例如,与图5的第一实施方式相比,非驱动侧NDE上的第一轴承17的较大内径是必需的。FIG. 6 shows a three-dimensional representation of a second embodiment of the
图7示出了具有吊舱驱动器15的船舶14。船舶14处于水16中,从而吊舱驱动器15位于水面下方。吊舱驱动器15具有带有驱动轴11和螺旋桨13的旋转电机1。螺旋桨13作为推进螺旋桨安装在吊舱驱动器15的后部,但也可以作为牵引螺旋桨安装在吊舱驱动器15的前部。第一热交换器5在船舶14的船体中位于吊舱驱动器15外部并且将冷却介质19供应给吊舱驱动器。与供应的冷却介质19相比被加热的、流出的冷却介质19c在与第一热交换器5相反的方向上被引导,第一热交换器再次冷却流出的冷却介质19c。由于第一热交换器5不在吊舱驱动器15中,所以节省了空间并且可以使吊舱驱动器15更加紧凑。FIG. 7 shows the
综上,本发明涉及一种具有旋转电机1,具有可绕旋转轴线4旋转的转子3,其具有转子管3b和轴端7,其中轴端7布置在旋转电机1的非驱动侧NDE上,并且其中,转子管3b在转子管3b的轴向端部处与轴端7机械地连接。为了节省空间和成本而提出,轴端7具有中心孔7b和/或平行孔7c,中心孔和/或平行孔设置用于将冷却介质19供应到转子管3b中。To sum up, the present invention relates to a rotary electric machine 1 with a
Claims (21)
Applications Claiming Priority (3)
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EP15186229 | 2015-09-22 | ||
EP15186229.9 | 2015-09-22 | ||
PCT/EP2016/065341 WO2017050447A1 (en) | 2015-09-22 | 2016-06-30 | Cooling an electric rotating machine |
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CN108028566A CN108028566A (en) | 2018-05-11 |
CN108028566B true CN108028566B (en) | 2020-01-07 |
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CN201680053620.9A Active CN108028566B (en) | 2015-09-22 | 2016-06-30 | Cooling of rotating electrical machines |
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EP (1) | EP3338344A1 (en) |
CN (1) | CN108028566B (en) |
WO (1) | WO2017050447A1 (en) |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102017214507A1 (en) * | 2017-08-21 | 2019-02-21 | Continental Automotive Gmbh | Multi-part rotor shaft for an electric machine |
EP3451503A1 (en) | 2017-08-29 | 2019-03-06 | Siemens Aktiengesellschaft | Rotor for an electric rotating machine |
US20190288571A1 (en) * | 2018-02-20 | 2019-09-19 | Wright Electric Inc. | Electric motors for aircraft propulsion and associated systems and methods |
CN108880106A (en) * | 2018-07-30 | 2018-11-23 | 山东冬瑞高新技术开发有限公司 | A kind of motor with air-cooling apparatus |
CN109167451A (en) * | 2018-09-21 | 2019-01-08 | 薛春红 | A kind of motor with rotor temperature equalization cooling device |
DE102018221569A1 (en) * | 2018-12-12 | 2020-06-18 | Thyssenkrupp Ag | Rotor device for an electrical machine and electrical machine |
DE102018009831A1 (en) * | 2018-12-14 | 2020-06-18 | Neumayer Tekfor Engineering Gmbh | Rotor for an electric motor, electric motor and method for producing a rotor |
FR3100222A1 (en) * | 2019-08-28 | 2021-03-05 | Motion Concept Group | Electric motorization system for watercraft, such as a surfboard or paddle board, with cooling means |
DE102021200283A1 (en) | 2021-01-14 | 2022-07-14 | Zf Friedrichshafen Ag | electrical machine |
US11824425B2 (en) | 2021-02-04 | 2023-11-21 | Volvo Car Corporation | Electric machine |
US11942826B2 (en) * | 2021-09-24 | 2024-03-26 | Rolls-Royce Electrical Norway AS | Electric machine cooling |
CN116633081A (en) * | 2023-06-02 | 2023-08-22 | 山东华东风机有限公司 | Magnetic suspension high-speed blower with rotor spindle heat dissipation air duct |
Citations (2)
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DE10000578A1 (en) * | 2000-01-10 | 2001-07-12 | Klaus Kranert | Cooling unit for one or two rotors of one or two electric motors arranged in gondola to drive propellers, has supply pipe for cold water in propeller cap and radial bores or pipes to heat source |
EP2757666A1 (en) * | 2013-01-17 | 2014-07-23 | Siemens Aktiengesellschaft | Improved cooling of an electrical machine |
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FI96590B (en) | 1992-09-28 | 1996-04-15 | Kvaerner Masa Yards Oy | Ship's propulsion device |
DE19627323A1 (en) | 1996-06-26 | 1998-01-02 | Siemens Ag | Ship drive with synchronous motor to be arranged in a gondola |
DE102010039609A1 (en) | 2010-08-20 | 2012-02-23 | Siemens Aktiengesellschaft | Electric nacelle drive for a floating device with internal stator cooling |
US9985501B2 (en) | 2013-08-16 | 2018-05-29 | Hamilton Sundstrand Corporation | Generators with open loop active cooling |
-
2016
- 2016-06-30 EP EP16733579.3A patent/EP3338344A1/en not_active Ceased
- 2016-06-30 CN CN201680053620.9A patent/CN108028566B/en active Active
- 2016-06-30 WO PCT/EP2016/065341 patent/WO2017050447A1/en active Application Filing
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10000578A1 (en) * | 2000-01-10 | 2001-07-12 | Klaus Kranert | Cooling unit for one or two rotors of one or two electric motors arranged in gondola to drive propellers, has supply pipe for cold water in propeller cap and radial bores or pipes to heat source |
EP2757666A1 (en) * | 2013-01-17 | 2014-07-23 | Siemens Aktiengesellschaft | Improved cooling of an electrical machine |
Also Published As
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EP3338344A1 (en) | 2018-06-27 |
CN108028566A (en) | 2018-05-11 |
WO2017050447A1 (en) | 2017-03-30 |
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