CN108003373A - A kind of method that colored expandable polystyrene particles are prepared by expandable polystyrene particles - Google Patents
A kind of method that colored expandable polystyrene particles are prepared by expandable polystyrene particles Download PDFInfo
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- C08J2325/06—Polystyrene
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Abstract
本发明涉及一种由可发性聚苯乙烯粒子制备彩色可发性聚苯乙烯粒子的方法,是将聚苯乙烯粒子加入到含有染料的混合溶剂中进行搅拌使聚苯乙烯粒子发生溶胀,染料进入聚苯乙烯粒子溶胀空间,混合溶剂挥发后得到带有颜色的聚苯乙烯粒子。本发明制备彩色聚苯乙烯粒子所用试剂种类少、工艺简单、聚苯乙烯粒子内部染色均匀、制备成本低,可以有效地解决聚苯乙烯颜色单一、悬浮聚合彩色聚苯乙烯时染料阻聚作用和直接染色可发性聚苯乙烯粒子内部无法着色的问题。The invention relates to a method for preparing colored expandable polystyrene particles from expandable polystyrene particles. The method is to add polystyrene particles into a mixed solvent containing dye and stir to make the polystyrene particles swell, and the dye Entering the swelling space of polystyrene particles, the mixed solvent volatilizes to obtain colored polystyrene particles. The invention uses few reagents for preparing colored polystyrene particles, simple process, uniform internal dyeing of polystyrene particles, and low preparation cost, and can effectively solve the problem of polystyrene single color, dye polymerization inhibition and suspension polymerization of colored polystyrene. Directly dyeing the inside of expandable polystyrene particles cannot be colored.
Description
技术领域technical field
本发明涉及一种彩色可发性聚苯乙烯粒子的制备方法,具体涉及一种将可发性聚苯乙烯制备成一种可发性彩色聚苯乙烯的方法。The invention relates to a method for preparing colored expandable polystyrene particles, in particular to a method for preparing expandable colored polystyrene from expandable polystyrene.
背景技术Background technique
可发性聚苯乙烯由于其密度小、柔软和易加工成型,多用于生产建筑、包装和装饰材料。目前,我国对聚苯乙烯制品的需求量较大,以苯乙烯为原料生产的可发性聚苯乙烯的产量已跃居世界泡沫塑料的第二位。但是,聚苯乙烯原料大多为白色,单一的颜色也会使生产包装材料的使用范围受到限制。因此,亟待开发一种工艺简单和成本低廉的彩色可发性聚苯乙烯原料的制备工艺,以满足社会的生活需求、丰富人们的生活和愉悦人们的心情,为生活增光添彩。Expandable polystyrene is mostly used in the production of construction, packaging and decoration materials due to its low density, softness and easy processing. At present, my country has a large demand for polystyrene products, and the output of expandable polystyrene produced with styrene as raw material has leapt to the second place in the world of foam plastics. However, polystyrene raw materials are mostly white, and a single color will also limit the scope of use of packaging materials. Therefore, it is urgent to develop a preparation process of a simple and low-cost colored expandable polystyrene raw material to meet the needs of social life, enrich people's lives and delight people's mood, and add luster to life.
彩色可发性聚苯乙烯粒子制备方法较多。中国专利CN102875713A公开了一种彩色可发性聚苯乙烯树脂以及一步法制备彩色可发性聚苯乙烯树脂的方法。该方法是在聚合反应后期直接加入有机染料来获得彩色可发性聚苯乙烯,解决了染料与油性聚苯乙烯的相容性问题,该方法由于用苯乙烯单体来制备,反应中需加入分散剂、引发剂、增塑剂、表面涂层剂、静电除尘剂等成分。但其不足之处在于:反应时还加入分散剂、引发剂、增塑剂、表面涂层剂、静电除尘剂等多种试剂,使成本提高,且染料的加入时间很难准确控制。加入的试剂会影响聚合反应。There are many ways to prepare colored expandable polystyrene particles. Chinese patent CN102875713A discloses a color expandable polystyrene resin and a method for preparing the color expandable polystyrene resin in one step. The method is to directly add organic dyes in the later stage of the polymerization reaction to obtain colored expandable polystyrene, which solves the compatibility problem between dyes and oily polystyrene. Since this method is prepared with styrene monomer, it needs to be added in the reaction Dispersant, initiator, plasticizer, surface coating agent, electrostatic precipitant and other components. But its shortcoming is: also add various reagents such as dispersant, initiator, plasticizer, surface coating agent, electrostatic precipitant during reaction, make cost increase, and the addition time of dyestuff is difficult to control accurately. Added reagents can affect the polymerization reaction.
中国专利CN102719031B公开了一种高色强度高耐晒牢度彩色可发性聚苯乙烯树脂珠粒及其制备方法。该方法是先将有机颜料进行研磨处理,最后还需用盐酸和去离子水洗。该方法在反应过程中加入表面活性剂、分散剂的加入,使体系更复杂,颜料色浆等物质的加入会影响聚合体系的稳定性,此外该方案要经过三步才能完成,最后一步还用酸和去离子水洗,工艺繁琐。Chinese patent CN102719031B discloses a color expandable polystyrene resin bead with high color strength and high light fastness and a preparation method thereof. In this method, the organic pigment is ground first, and finally washed with hydrochloric acid and deionized water. In this method, surfactants and dispersants are added during the reaction process, which makes the system more complicated, and the addition of materials such as pigment paste will affect the stability of the polymerization system. In addition, this scheme will be completed in three steps, and the last step is also used Acid and deionized water washing, the process is cumbersome.
中国专利CN105713310A公开了一种聚苯乙烯EPS彩色树脂板的制备方法。该方法是用EPS、水性色料等原料制备彩色EPS树脂版,原料为聚苯乙烯,使用水性色料与其相容差,聚苯乙烯只能表面着色。利用水性色料直接对可发性聚苯乙烯粒子进行染色时,由于色料不易渗透和扩散到聚苯乙烯粒子的内部,聚苯乙烯粒子内部不易染色。但该方法在制备时水性色料与EPS的相容差,会出现染色不均等问题,此外各种增韧剂、填充剂、交联剂、促进剂、增强剂的使用,大大增加了成本。综上,上述现有方法存在所用试剂种类多、工艺繁琐等问题。Chinese patent CN105713310A discloses a preparation method of polystyrene EPS color resin board. The method is to use raw materials such as EPS and water-based coloring material to prepare colored EPS resin plates. The raw material is polystyrene, and the water-based coloring material is used for its poor compatibility, and polystyrene can only be colored on the surface. When the expandable polystyrene particles are directly dyed with water-based colorants, the inside of the polystyrene particles is not easy to be dyed because the colorants are not easy to penetrate and diffuse into the interior of the polystyrene particles. However, in the preparation of this method, the compatibility between the water-based pigment and EPS is poor, and problems such as uneven dyeing may occur. In addition, the use of various toughening agents, fillers, crosslinking agents, accelerators, and reinforcing agents greatly increases the cost. To sum up, the above-mentioned existing methods have the problems of many types of reagents and cumbersome processes.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种由可发性聚苯乙烯粒子制备彩色可发性聚苯乙烯粒子的方法。The object of the present invention is to provide a method for preparing colored expandable polystyrene particles from expandable polystyrene particles to address the deficiencies of the prior art.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种由可发性聚苯乙烯粒子制备彩色可发性聚苯乙烯粒子的方法,具体包括以下步骤:A method for preparing colored expandable polystyrene particles from expandable polystyrene particles, specifically comprising the following steps:
A、室温下,依次向连有冷凝管和机械搅拌器的三口瓶中加入甲苯、醇溶剂和1~10g有机染料,在100~180r/min的搅拌速度下,搅拌时间为10~30min,得到含有有机染料溶液;A. At room temperature, add toluene, alcohol solvent and 1 to 10 g of organic dyes to a three-necked flask connected with a condenser tube and a mechanical stirrer in sequence, and stir for 10 to 30 minutes at a stirring speed of 100 to 180 r/min to obtain Contains organic dye solutions;
B、向步骤A所得含有有机染料的溶液中加入80~100g可发性聚苯乙烯粒子,在100~180r/min的搅拌速度下,搅拌时间为60~120min,并做好液位计号,当溶液液面低于液位计号时补加甲苯溶剂至液位计号;B. Add 80 to 100 g of expandable polystyrene particles to the solution containing organic dyes obtained in step A, and at a stirring speed of 100 to 180 r/min, the stirring time is 60 to 120 min, and a liquid level gauge is prepared. When the liquid level of the solution is lower than the liquid level gauge number, add toluene solvent to the liquid level gauge number;
C、1~2h后,加入与步骤A相同的醇溶剂继续搅拌10~20min,过滤干燥后即得到带有颜色的可发性聚苯乙烯粒子。C. After 1-2 hours, add the same alcohol solvent as in step A and continue stirring for 10-20 minutes. After filtering and drying, colored expandable polystyrene particles are obtained.
所述醇溶剂为甲醇或乙醇,醇溶剂为乙醇时,步骤A和步骤B中,所述甲苯与乙醇的体积比为:甲苯:乙醇=1:3~3.5,步骤C,所述甲苯与乙醇的体积比大于1:3.5;醇溶剂为甲醇时,步骤A和步骤B中,所述甲苯与甲醇的体积比为:甲苯:甲醇=1:1.0~1.1,步骤C,所述甲苯与甲醇的体积比大于1:1.1。The alcohol solvent is methanol or ethanol, and when the alcohol solvent is ethanol, in step A and step B, the volume ratio of the toluene to ethanol is: toluene:ethanol=1:3~3.5, step C, the toluene and ethanol The volume ratio is greater than 1:3.5; when the alcohol solvent is methanol, in steps A and B, the volume ratio of the toluene to methanol is: toluene:methanol=1:1.0~1.1, step C, the volume ratio of the toluene to methanol The volume ratio is greater than 1:1.1.
所述有机染料为为溶剂蓝70、溶剂蓝05、溶剂黄167、溶剂红119或溶剂红122中的一种或几种。The organic dye is one or more of solvent blue 70, solvent blue 05, solvent yellow 167, solvent red 119 or solvent red 122.
步骤B,可发性聚苯乙烯粒子的加入量为有机染料溶液浸没可发性聚苯乙烯粒子并高出2cm即可。In step B, the amount of the expandable polystyrene particles added is such that the organic dye solution immerses the expandable polystyrene particles to a height of 2 cm.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
本发明提供的由可发性聚苯乙烯粒子制备彩色可发性聚苯乙烯粒子的方法,是将聚苯乙烯粒子加入到含有机染料的混合溶剂中使聚苯乙烯粒子发生溶胀,有机染料进入聚苯乙烯粒子溶胀空间,混合溶剂挥发后得到彩色的聚苯乙烯粒子。此方法中混合溶剂可回收再用,对环境无污染,可有效解决聚苯乙烯颜色单一、悬浮聚合彩色聚苯乙烯时染料阻聚作用和直接染色时内部着色不均问题。本发明制备彩色聚苯乙烯粒子所用试剂种类少、工艺简单、聚苯乙烯粒子内部染色均匀、制备成本低。The method for preparing colored expandable polystyrene particles from expandable polystyrene particles provided by the invention is to add polystyrene particles into a mixed solvent containing organic dyes to swell the polystyrene particles, and the organic dyes enter The polystyrene particles swell in space, and the mixed solvent volatilizes to obtain colored polystyrene particles. In this method, the mixed solvent can be recycled and reused, has no pollution to the environment, and can effectively solve the problems of monochromatic polystyrene, dye inhibition effect during suspension polymerization of colored polystyrene, and internal coloring unevenness during direct dyeing. The invention uses few kinds of reagents for preparing colored polystyrene particles, simple process, uniform dyeing inside the polystyrene particles, and low preparation cost.
具体实施方式Detailed ways
如下实施例中只例举两种颜色聚苯乙烯粒子的制备方法,实际制备不局限于如下两种,可按彩色配比原理加入两种或两种以上染料制备期望颜色的聚苯乙烯粒子。The following examples only exemplify the preparation methods of polystyrene particles with two colors. The actual preparation is not limited to the following two types. Two or more dyes can be added according to the principle of color ratio to prepare polystyrene particles of desired color.
实施例1Example 1
在1升反应釜中,中间口装上搅拌桨,一侧口装上冷凝器,并通入冷凝水。从另一侧口加入120ml甲苯、370ml无水乙醇和4g蓝色有机染料溶剂蓝70搅拌30min,搅拌速度为150r/min;然后,加入100g可发性聚苯乙烯粒子,搅拌90min,搅拌速度为150r/min,并做好液位计号,当溶液液面低于液位计号时补加甲苯溶剂至液位计号;2h后加入70ml无水乙醇继续搅拌10min,过滤干燥后得到蓝色可发性聚苯乙烯粒子。In a 1-liter reactor, a stirring paddle is installed at the middle port, a condenser is installed at one side port, and condensed water is introduced. Add 120ml of toluene, 370ml of absolute ethanol and 4g of blue organic dye Solvent Blue 70 from the other side port and stir for 30min at a stirring speed of 150r/min; then, add 100g of expandable polystyrene particles and stir for 90min at a stirring speed of 150r/min, and prepare the liquid level gauge number, when the liquid level of the solution is lower than the liquid level gauge number, add toluene solvent to the liquid level gauge number; add 70ml of absolute ethanol after 2h and continue stirring for 10min, filter and dry to get blue Expandable polystyrene particles.
实施例2Example 2
量取150ml甲苯、160ml甲醇和2g大红色有机染料溶剂红122于1升反应釜中,中间口装上搅拌桨,一侧口装上冷凝器,并通入冷凝水,搅拌30min,搅拌速度为120r/min;然后,加入90g可发性聚苯乙烯粒子,搅拌90min,搅拌速度为120r/min,并做好液位计号,当溶液液面低于液位计号时补加甲苯溶剂至液位计号;2h后加入90ml甲醇继续搅拌10min,过滤干燥后得到大红色可发性聚苯乙烯粒子。Measure 150ml of toluene, 160ml of methanol and 2g of solvent red 122, a bright red organic dye, into a 1-liter reaction kettle, install a stirring paddle in the middle port, install a condenser in one side port, and feed condensed water, stir for 30 minutes, and the stirring speed is 120r/min; then, add 90g expandable polystyrene particles, stir for 90min, the stirring speed is 120r/min, and make a liquid level gauge number, when the solution level is lower than the liquid level gauge number, add toluene solvent to Liquid level gauge; after 2 hours, add 90ml of methanol and continue to stir for 10 minutes, filter and dry to obtain bright red expandable polystyrene particles.
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CN116550311A (en) * | 2023-07-10 | 2023-08-08 | 南京立顶医疗科技有限公司 | Method for synthesizing color microspheres by hydrothermal synthesis method and application |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN116550311A (en) * | 2023-07-10 | 2023-08-08 | 南京立顶医疗科技有限公司 | Method for synthesizing color microspheres by hydrothermal synthesis method and application |
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