CN107974782A - A kind of textile printing and dyeing device - Google Patents
A kind of textile printing and dyeing device Download PDFInfo
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- CN107974782A CN107974782A CN201810052331.8A CN201810052331A CN107974782A CN 107974782 A CN107974782 A CN 107974782A CN 201810052331 A CN201810052331 A CN 201810052331A CN 107974782 A CN107974782 A CN 107974782A
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- printing
- dyeing
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- support bar
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- 238000007639 printing Methods 0.000 title claims abstract description 84
- 238000004043 dyeing Methods 0.000 title claims abstract description 81
- 239000004753 textile Substances 0.000 title claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 50
- 239000000975 dye Substances 0.000 claims abstract description 43
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims 5
- 238000009825 accumulation Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005338 heat storage Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明公开一种纺织印染装置,属于纺织设备技术领域。The invention discloses a textile printing and dyeing device, which belongs to the technical field of textile equipment.
背景技术Background technique
纺织,纺纱与织布的总称。中国古代的纺织与印染技术具有非常悠久的历史,早在原始社会时期,古人为了适应气候的变化,已懂得就地取材,利用自然资源作为纺织和印染的原料,以及制造简单的纺织工具。直至今天,我们日常的衣、某些生活用品和艺术品都是纺织和印染技术的产物。The general term for weaving, spinning and weaving. Ancient Chinese textile and printing and dyeing technology has a very long history. As early as in the primitive society, in order to adapt to climate change, the ancients knew how to use local materials, use natural resources as raw materials for textile and printing and dyeing, and make simple textile tools. Until today, our daily clothing, some daily necessities and artworks are all products of weaving and printing and dyeing technology.
印染,又称之为染整,是一种加工方式,也是染色,印花,后整理,洗水等的总称。传统印染工艺中,在以印染机对印染坯布进行处理时,通常是令坯布在印染工位停留,并以刮料机构对坯布进行一次刮印,之后坯布继续行进,并离开印染工位,但这种方式常常导致在坯布上形成的图案等较为黯淡,且易产生留白部分,严重影响产品质量。在连续印染作业中,印染装置上残留的染料会混入下一次的印染染料中,导致染料的颜色和性能等改变,使得纺织物的印染效果变差,无法达到预期的印染效果。Printing and dyeing, also known as dyeing and finishing, is a processing method and a general term for dyeing, printing, finishing, washing, etc. In the traditional printing and dyeing process, when the printing and dyeing gray cloth is processed by the printing and dyeing machine, the gray cloth is usually kept at the printing and dyeing station, and the scraping mechanism is used to scrape the gray cloth once, and then the gray cloth continues to move forward and leaves the printing and dyeing station, but This method often leads to relatively dull patterns formed on the gray cloth, and is prone to produce blank parts, which seriously affects product quality. In continuous printing and dyeing operations, the remaining dyes on the printing and dyeing device will be mixed into the next printing and dyeing dyes, resulting in changes in the color and performance of the dyes, making the printing and dyeing effect of the textile worse, and the expected printing and dyeing effect cannot be achieved.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种纺织印染装置。The object of the present invention is to overcome the deficiencies of the prior art and provide a textile printing and dyeing device.
为实现上述目的,本发明提供了如下技术方案来实现的:To achieve the above object, the present invention provides the following technical solutions:
一种纺织印染装置,包括底座,所述底座上部左右两侧均固定连接有支撑柱,所述支撑柱上端固定连接有顶板,所述顶板上部中间位置设有若干染料罐,所述染料罐下部均连接有供液管,所述顶板上部设有四个驱动部,四个所述驱动部分别分布在顶板的四个边角处,所述驱动部下部均连接有驱动杆,所述顶板下部设有支撑架,所述驱动杆贯穿支撑架设置,所述驱动杆下部设有螺纹,所述驱动杆下部螺纹连接有两个固定螺母,两个所述固定螺母分别位于支撑架的上下两侧,所述支撑架上滑动设置有两个印染箱,所述印染箱下部均设有印染辊,所述支撑架由第一支撑条和第二支撑条组成,所述第一支撑条内部设有两个第一滑块,所述第一滑块内部设有第一轴承,所述第二支撑条内部设有两个第二滑块,所述第二滑块内部设有第二轴承;所述印染箱包括染料混合腔,所述染料混合腔上部连接有若干进料管,所述进料管的数量与供液管的数量相同,所述进料管上部均连接有接头,所述染料混合腔下部均设有印染条,所述印染条与印染辊抵接,所述染料混合腔左侧设有电机,所述电机右侧连接有电机轴,所述电机轴侧面设有螺旋叶片,所述电机轴穿过第一轴承和第二轴承设置,所述第一支撑条两端均设有直线电机,所述直线电机上均连接有连接杆,所述连接杆另一端与第一滑块相连接;所述顶板上部左右两侧均设有储水罐,所述储水罐下部均设有增压泵,所述增压泵下部均连接有若干出水管,所述出水管的数量与供液管的数量相同,所述支撑柱内侧均设有接水斗,所述接水斗内部均设有过滤网,所述接水斗一侧连接有排水管,所述底座上部设有集液腔,所述排水管的下端与集液腔上部相连接,所述集液腔下部连接有两个下水管道,所述下水管道另一端设有过滤区,所述过滤区另一侧连接有排废管,所述过滤区内沿液体流向依次设置有第一过滤器、第二过滤器、第三过滤器和第四过滤器,所述第一过滤器内设有pp棉滤芯,所述第二过滤器内设有颗粒活性炭,所述第三过滤器内设有压缩活性炭,所述第四过滤器内设有若干微孔过滤膜;左侧的所述接水斗上设有整理装置,所述整理装置包括第一支撑杆和第二支撑杆,所述第一支撑杆和第二支撑杆内部均设有第一支撑块和第二支撑块,所述第一支撑块处于第二支撑块的上部位置,两个所述第一支撑块之间设有第一整理辊轮,两个所述第二支撑块之间设有第二整理辊轮,所述第一支撑杆和第二支撑杆上部均固定有带座螺母,所述带座螺母内螺纹连接有丝杆,所述丝杆上部均连接有调节手轮,所述丝杆下端与第一支撑块上部转动连接,所述第二支撑块前侧开设有固定孔,所述第一支撑杆和第二支撑杆前侧均开设有若干定位孔,所述固定孔和定位孔上螺纹连接有固定螺钉,所述印染辊包括由外至内依次设置的吸水吸油层、绝缘导热层和发热层,所述电阻丝上部设有液压缸,所述液压缸上部连接有液压杆,所述液压杆上部连接有支撑辊轮,所述支撑辊轮位于供液管的正下方位置,所述供液管、出水管上均设有电磁阀。A textile printing and dyeing device, comprising a base, support columns are fixedly connected to the left and right sides of the upper part of the base, the upper end of the support column is fixedly connected to a top plate, and a number of dye tanks are arranged in the middle of the upper part of the top plate. They are all connected with liquid supply pipes, and four driving parts are arranged on the upper part of the top plate, and the four driving parts are respectively distributed at the four corners of the top plate, and the lower parts of the driving parts are connected with driving rods, and the lower part of the top plate There is a support frame, the drive rod is set through the support frame, the lower part of the drive rod is provided with threads, and the lower part of the drive rod is threaded with two fixing nuts, and the two fixing nuts are respectively located on the upper and lower sides of the support frame , two printing and dyeing boxes are slidably arranged on the support frame, printing and dyeing rollers are arranged at the lower part of the printing and dyeing boxes, the support frame is composed of a first support bar and a second support bar, and the inside of the first support bar is provided with Two first sliders, the inside of the first slider is provided with a first bearing, the inside of the second support bar is provided with two second sliders, and the inside of the second slider is provided with a second bearing; The printing and dyeing box includes a dye mixing chamber, the upper part of the dye mixing chamber is connected with a number of feeding pipes, the number of the feeding pipes is the same as the number of the liquid supply pipes, and the upper parts of the feeding pipes are connected with joints. The lower part of the mixing chamber is provided with printing and dyeing strips, the printing and dyeing strips are in contact with the printing and dyeing rollers, the left side of the dye mixing chamber is provided with a motor, the right side of the motor is connected to a motor shaft, and the side of the motor shaft is provided with a spiral blade. The motor shaft passes through the first bearing and the second bearing, and both ends of the first support bar are provided with linear motors, and the linear motors are connected with a connecting rod, and the other end of the connecting rod is connected to the first slide Blocks are connected; the upper left and right sides of the top plate are equipped with water storage tanks, and the lower part of the water storage tank is equipped with a booster pump, and the lower part of the booster pump is connected to a number of outlet pipes. The number of outlet pipes The same as the number of liquid supply pipes, the inside of the support column is equipped with a water receiving bucket, the inside of the water receiving bucket is equipped with a filter screen, one side of the water receiving bucket is connected to a drain pipe, and the upper part of the base is provided with A liquid collection chamber, the lower end of the drain pipe is connected to the upper part of the liquid collection chamber, two sewer pipes are connected to the lower part of the liquid collection chamber, the other end of the sewer pipe is provided with a filter area, and the other side of the filter area is connected to There is a waste discharge pipe, and the first filter, the second filter, the third filter and the fourth filter are arranged in sequence along the liquid flow direction in the filter area, and the pp cotton filter core is arranged in the first filter, so The second filter is provided with granular activated carbon, the third filter is provided with compressed activated carbon, and the fourth filter is provided with several microporous filter membranes; device, the sorting device includes a first support rod and a second support rod, the inside of the first support rod and the second support rod are provided with a first support block and a second support block, and the first support block is in the first The upper position of the two supporting blocks, the first finishing roller is arranged between the two first supporting blocks, the second finishing roller is arranged between the two second supporting blocks, the first supporting rod and the The upper part of the second support rod is fixed with a nut with a seat, and the internal thread of the nut with a seat is connected with a screw rod, and the upper part of the screw rod is connected with an adjustment handwheel, and the screw rod The lower end of the rod is rotatably connected to the upper part of the first support block, and the front side of the second support block is provided with fixing holes, and the front sides of the first support rod and the second support rod are provided with a number of positioning holes, and the fixing holes and the positioning There are fixed screws threaded on the hole, and the printing and dyeing roller includes a water-absorbing layer, an insulating and heat-conducting layer, and a heating layer arranged sequentially from the outside to the inside. The upper part of the resistance wire is provided with a hydraulic cylinder, and the upper part of the hydraulic cylinder is connected with a hydraulic rod , the upper part of the hydraulic rod is connected with a supporting roller, and the supporting roller is located directly below the liquid supply pipe, and electromagnetic valves are provided on the liquid supply pipe and the water outlet pipe.
作为优选,所述集液腔上部连接有竖杆,所述竖杆上部连接有横板,所述横板上部设有加热板。Preferably, a vertical bar is connected to the upper part of the liquid collection chamber, a horizontal plate is connected to the upper part of the vertical bar, and a heating plate is arranged on the upper part of the horizontal plate.
作为优选,所述加热板包括从上至下依次设置的蓄热垫、电阻丝和隔热垫。Preferably, the heating plate includes heat storage pads, resistance wires and heat insulation pads arranged in sequence from top to bottom.
作为优选,所述蓄热垫为中空结构,所述蓄热垫的内部包含有蓄热液。Preferably, the heat storage pad has a hollow structure, and the inside of the heat storage pad contains heat storage liquid.
作为优选,所述第一整理辊轮和第二整理辊轮上均设有若干刷毛。Preferably, a plurality of bristles are provided on the first finishing roller and the second finishing roller.
作为优选,所述染料罐内部设有液位检测器。Preferably, a liquid level detector is provided inside the dye tank.
本发明的有益效果:支撑架上设有两个印染箱,利用驱动部控制驱动杆伸缩,从而控制支撑架的上下移动,再利用直线电机控制第一滑块移动,从而控制印染箱在支撑架上左右移动,通过接头使进料管与供液管或出水管密封连接,向染料混合腔内供应染料或对染料混合腔进行清洗,从而使印染箱分别处于工作状态和准备状态,可以根据印染要求快速进行切换,提高印染的效率,同时确保印染的效果;对印染和清洗过程中产生的废液进行收集并进行过滤,使排放的污水水质达到相应的要求,减少对环境的污染。Beneficial effects of the present invention: two printing and dyeing boxes are arranged on the supporting frame, and the driving part is used to control the expansion and contraction of the driving rod, thereby controlling the up and down movement of the supporting frame, and then using the linear motor to control the movement of the first slider, thereby controlling the movement of the printing and dyeing boxes on the supporting frame Move up and down, connect the feed pipe with the liquid supply pipe or the water outlet pipe through the joint, supply dye to the dye mixing chamber or clean the dye mixing chamber, so that the printing and dyeing box is in the working state and ready state respectively, and can be printed and dyed according to the It is required to switch quickly to improve the efficiency of printing and dyeing while ensuring the effect of printing and dyeing; to collect and filter the waste liquid generated in the process of printing, dyeing and cleaning, so that the quality of discharged sewage can meet the corresponding requirements and reduce environmental pollution.
附图说明Description of drawings
图1为本发明纺织印染装置的结构示意图一;Fig. 1 is a structural schematic diagram 1 of the textile printing and dyeing device of the present invention;
图2为本发明的印染箱结构示意图;Fig. 2 is the structural representation of printing and dyeing box of the present invention;
图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of place A in Fig. 2;
图4为图2中B处的放大示意图;Fig. 4 is the enlarged schematic diagram of place B in Fig. 2;
图5为本发明纺织印染装置的结构示意图二;Fig. 5 is a structural schematic diagram II of the textile printing and dyeing device of the present invention;
图6为本发明的整理装置结构示意图;Fig. 6 is a schematic structural view of the finishing device of the present invention;
图7为本发明的印染辊结构示意图;Fig. 7 is a structural schematic diagram of the printing and dyeing roller of the present invention;
图8为本发明的加热板结构示意图。Fig. 8 is a schematic structural diagram of the heating plate of the present invention.
附图标记:1、底座;2、支撑柱;3、染料罐;4、供液管;5、驱动部;6、驱动杆;7、固定螺母;8、支撑架;9、印染箱;10、印染辊;11、储水罐;12、增压泵;13、出水管;14、接水斗;15、过滤网;16、排水管;17、集液腔;18、下水管道;19、第一过滤器;20、第二过滤器;21、第三过滤器;22、第四过滤器;23、排废管;24、液压缸;25、液压杆;26、支撑辊轮;27、整理装置;28、竖杆;29、横板;30、加热板;31、染料混合腔;32、电机;33、电机轴;34、螺旋叶片;35、进料管;36、接头;37、第一支撑条;38、第一滑块;39、第一轴承;40、第二支撑条;41、第二滑块;42、第二轴承;43、直线电机;44、连接杆;45、第一支撑杆;46、第二支撑杆;47、第一整理辊轮;48、第二整理辊轮;49、第一支撑块;50、第二支撑块;51、带座螺母;52、丝杆;53、调节手轮;54、固定孔;55、定位孔;56、固定螺钉;57、吸水吸油层;58、绝缘导热层;59、发热层;60、蓄热垫;61、电阻丝;62、隔热垫;63、顶板;64、印染条。Reference signs: 1, base; 2, support column; 3, dye tank; 4, liquid supply pipe; 5, drive part; 6, drive rod; 7, fixing nut; 8, support frame; 9, printing and dyeing box; 10 , printing and dyeing roller; 11, water storage tank; 12, booster pump; 13, outlet pipe; 14, water receiving bucket; 15, filter screen; 16, drainage pipe; 17, liquid collection chamber; 18, sewer pipe; 19 The first filter; 20, the second filter; 21, the third filter; 22, the fourth filter; 23, the exhaust pipe; 24, the hydraulic cylinder; 25, the hydraulic rod; 26, the supporting roller; 27, Finishing device; 28, vertical rod; 29, horizontal plate; 30, heating plate; 31, dye mixing chamber; 32, motor; 33, motor shaft; 34, spiral blade; 35, feed pipe; 36, joint; 37, The first support bar; 38, the first slider; 39, the first bearing; 40, the second support bar; 41, the second slider; 42, the second bearing; 43, the linear motor; 44, the connecting rod; 45, The first support rod; 46, the second support rod; 47, the first finishing roller; 48, the second finishing roller; 49, the first support block; 50, the second support block; 51, the nut with seat; 52, Screw mandrel; 53, adjusting hand wheel; 54, fixing hole; 55, positioning hole; 56, fixing screw; 57, water and oil absorbing layer; 58, insulating heat conducting layer; 59, heating layer; silk; 62, insulation pad; 63, top plate; 64, printing and dyeing strip.
具体实施方式Detailed ways
下面结合附图所示对本发明一种纺织印染装置作进一步描述。A textile printing and dyeing device of the present invention will be further described below in conjunction with the accompanying drawings.
如图1-8所示的纺织印染装置,包括底座1,底座1上部左右两侧均固定连接有支撑柱2,支撑柱2上端固定连接有顶板63,顶板63上部中间位置设有若干染料罐3,染料罐3下部均连接有供液管4,顶板63上部设有四个驱动部5,四个驱动部5分别分布在顶板63的四个边角处,驱动部5下部均连接有驱动杆6,顶板63下部设有支撑架8,驱动杆6贯穿支撑架8设置,驱动杆6下部设有螺纹,驱动杆6下部螺纹连接有两个固定螺母7,两个固定螺母7分别位于支撑架8的上下两侧,支撑架8上滑动设置有两个印染箱9,印染箱9下部均设有印染辊10,支撑架8由第一支撑条37和第二支撑条40组成,第一支撑条37内部设有两个第一滑块38,第一滑块38内部设有第一轴承39,第二支撑条40内部设有两个第二滑块41,第二滑块41内部设有第二轴承42,印染箱9包括染料混合腔31,染料混合腔31上部连接有若干进料管35,进料管35的数量与供液管4的数量相同,进料管35上部均连接有接头36,染料混合腔31下部均设有印染条64,印染条64与印染辊10抵接,染料混合腔31左侧设有电机32,电机32右侧连接有电机轴33,电机轴33侧面设有螺旋叶片34,电机轴33穿过第一轴承39和第二轴承42设置,第一支撑条37两端均设有直线电机43,直线电机43上均连接有连接杆44,连接杆44另一端与第一滑块38相连接;顶板63上部左右两侧均设有储水罐11,储水罐11下部均设有增压泵12,增压泵12下部均连接有若干出水管13,出水管13的数量与供液管4的数量相同,支撑柱2内侧均设有接水斗14,接水斗14内部均设有过滤网15,接水斗14一侧连接有排水管16,底座1上部设有集液腔17,排水管16的下端与集液腔17上部相连接,集液腔17下部连接有两个下水管道18,下水管道18另一端设有过滤区,过滤区另一侧连接有排废管23,过滤区内沿液体流向依次设置有第一过滤器19、第二过滤器20、第三过滤器21和第四过滤器22,第一过滤器19内设有pp棉滤芯,第二过滤器20内设有颗粒活性炭,第三过滤器21内设有压缩活性炭,第四过滤器22内设有若干微孔过滤膜;左侧的接水斗14上设有整理装置27,整理装置27包括第一支撑杆45和第二支撑杆46,第一支撑杆45和第二支撑杆46内部均设有第一支撑块49和第二支撑块50,第一支撑块49处于第二支撑块50的上部位置,两个第一支撑块49之间设有第一整理辊轮47,两个第二支撑块50之间设有第二整理辊轮48,第一支撑杆45和第二支撑杆46上部均固定有带座螺母51,带座螺母51内螺纹连接有丝杆52,丝杆52上部均连接有调节手轮53,丝杆52下端与第一支撑块49上部转动连接,第二支撑块50前侧开设有固定孔54,第一支撑杆45和第二支撑杆46前侧均开设有若干定位孔55,固定孔54和定位孔55上螺纹连接有固定螺钉56,印染辊10包括由外至内依次设置的吸水吸油层57、绝缘导热层58和发热层59,电阻丝61上部设有液压缸24,液压缸24上部连接有液压杆25,液压杆25上部连接有支撑辊轮26,支撑辊轮26位于供液管4的正下方位置,供液管4、出水管13上均设有电磁阀。作为优选,集液腔17上部连接有竖杆28,竖杆28上部连接有横板29,横板29上部设有加热板30。作为优选,加热板30包括从上至下依次设置的蓄热垫60、电阻丝61和隔热垫62。作为优选,蓄热垫60为中空结构,蓄热垫60的内部包含有蓄热液。作为优选,第一整理辊轮47和第二整理辊轮48上均设有若干刷毛。作为优选,染料罐3内部设有液位检测器。The textile printing and dyeing device as shown in Figure 1-8 includes a base 1, the upper part of the base 1 is fixedly connected to the left and right sides of the support column 2, the upper end of the support column 2 is fixedly connected to the top plate 63, and a number of dye tanks are arranged in the middle of the upper part of the top plate 63 3. The lower part of the dye tank 3 is connected with the liquid supply pipe 4, and the upper part of the top plate 63 is provided with four driving parts 5, and the four driving parts 5 are respectively distributed at the four corners of the top plate 63, and the lower part of the driving part 5 is connected with a driving part. Rod 6, the top plate 63 bottom is provided with support frame 8, and drive rod 6 runs through support frame 8 and is provided with, and drive rod 6 bottom is provided with screw thread, and drive rod 6 bottom is threadedly connected with two fixing nuts 7, and two fixing nuts 7 are positioned at support respectively. On the upper and lower sides of the frame 8, two printing and dyeing boxes 9 are slidably arranged on the support frame 8, and the lower part of the printing and dyeing box 9 is provided with a printing and dyeing roller 10. The supporting frame 8 is composed of a first support bar 37 and a second support bar 40. The first The inside of the support bar 37 is provided with two first sliders 38, the inside of the first slider 38 is provided with a first bearing 39, the inside of the second support bar 40 is provided with two second sliders 41, and the inside of the second slider 41 is provided with There is a second bearing 42, and the printing and dyeing box 9 includes a dye mixing chamber 31. Several feeding pipes 35 are connected to the top of the dye mixing chamber 31. The number of feeding pipes 35 is the same as the number of liquid supply pipes 4. The upper parts of the feeding pipes 35 are connected to There is a joint 36, and the bottom of the dye mixing chamber 31 is provided with a printing and dyeing strip 64, and the printing and dyeing strip 64 is in contact with the printing and dyeing roller 10. The left side of the dye mixing chamber 31 is provided with a motor 32, and the right side of the motor 32 is connected to a motor shaft 33, and the motor shaft 33 The side is provided with helical blade 34, and motor shaft 33 passes through first bearing 39 and second bearing 42 and is arranged, and first support bar 37 two ends are all provided with linear motor 43, and connecting rod 44 is all connected on the linear motor 43, and connecting rod 44 The other end is connected with the first slide block 38; the top plate 63 is provided with water storage tanks 11 on the left and right sides, and the bottom of the water storage tanks 11 is provided with a booster pump 12, and the bottom of the booster pump 12 is connected with a number of outlet pipes 13. The number of outlet pipes 13 is the same as the number of liquid supply pipes 4. Water receiving buckets 14 are provided inside the support column 2, and filter screens 15 are provided inside the water receiving buckets 14, and drain pipes are connected to the side of the water receiving buckets 14. 16. The upper part of the base 1 is provided with a liquid collection chamber 17, the lower end of the drain pipe 16 is connected to the upper part of the liquid collection chamber 17, and the lower part of the liquid collection chamber 17 is connected to two sewer pipes 18, and the other end of the sewer pipe 18 is provided with a filter area. The other side of the area is connected with a waste discharge pipe 23. In the filter area, a first filter 19, a second filter 20, a third filter 21 and a fourth filter 22 are arranged in sequence along the liquid flow direction. In the first filter 19 A pp cotton filter element is provided, granular activated carbon is provided in the second filter 20, compressed activated carbon is provided in the third filter 21, and several microporous filter membranes are provided in the fourth filter 22; A finishing device 27 is provided, and the finishing device 27 comprises a first support rod 45 and a second support rod 46, and a first support block 49 and a second support block 50 are arranged inside the first support rod 45 and the second support rod 46, and A support block 49 is in the upper position of the second support block 50, between the two first support blocks 49 A first finishing roller 47 is provided, a second finishing roller 48 is arranged between the two second support blocks 50, a nut 51 with a seat is fixed on the top of the first support bar 45 and the second support bar 46, and the nut with seat 51 internal thread is connected with screw mandrel 52, and the top of screw mandrel 52 is connected with adjusting hand wheel 53, and the lower end of screw mandrel 52 is connected with the rotation of first support block 49 top, and the front side of second support block 50 is provided with fixing hole 54, and the first The front sides of the support bar 45 and the second support bar 46 are provided with a number of positioning holes 55, and the fixing holes 54 and the positioning holes 55 are screwed with fixing screws 56. The printing and dyeing roller 10 includes water-absorbing and oil-absorbing layers 57, which are sequentially arranged from the outside to the inside. Insulated and heat-conducting layer 58 and heating layer 59, hydraulic cylinder 24 is provided on the upper part of resistance wire 61, hydraulic rod 25 is connected to the upper part of hydraulic cylinder 24, and support roller 26 is connected to the upper part of hydraulic rod 25, and support roller 26 is located at the end of liquid supply pipe 4 Directly below the position, the liquid supply pipe 4 and the water outlet pipe 13 are all provided with solenoid valves. Preferably, a vertical rod 28 is connected to the top of the liquid collection chamber 17 , a horizontal plate 29 is connected to the top of the vertical rod 28 , and a heating plate 30 is provided on the top of the horizontal plate 29 . Preferably, the heating plate 30 includes a heat storage pad 60 , a resistance wire 61 and a heat insulation pad 62 arranged in sequence from top to bottom. Preferably, the heat storage pad 60 is a hollow structure, and the inside of the heat storage pad 60 contains heat storage liquid. Preferably, a number of bristles are provided on the first finishing roller 47 and the second finishing roller 48 . Preferably, a liquid level detector is provided inside the dye tank 3 .
该装置在具体实施时,利用整理装置27对纺织物进行整理,第一支撑杆45和第二支撑杆46上设有若干定位孔55,从不同高度的定位孔55对第二支撑块50进行固定,调节第二整理辊轮48的高度,再利用调节手轮53带动丝杆52转动,调节第一支撑块49的高度,从而调节第一整理辊轮47的高度,使第一整理辊轮47和第二整理辊轮48处于合适的位置,对纺织物面料进行整理和清洁,更好地在后续对纺织物进行印染处理。支撑架8上设有两个印染箱9,利用驱动部5控制驱动杆6伸缩,从而控制支撑架8的上下移动,再利用直线电机43控制第一滑块38移动,从而控制印染箱9在支撑架8上左右移动,通过接头36使进料管35与供液管4或出水管13密封连接,向印染箱9内供应染料或对印染箱9进行清洗,从而使印染箱9分别处于印染状态和准备状态,可以根据印染要求快速进行切换。染料罐3中的染料从供液管4、进料管35进入染料混合腔31后,启动电机32,电机轴33带动螺旋叶片34转动,对染料进行搅拌,使不同的染料均匀的混合在一起。染料通过印染条64传递给印染辊10,再由印染辊10将染料印染到纺织物上。印染辊10具有吸水吸油功能和发热功能,能够对待加工纺织物进行高效高质量印染。储水罐11中的水经过增压泵12加压后从出水管13、进料管35进入染料混合腔31后,对螺旋叶片34和印染条64进行冲洗,去除染料的残留,使染料混合腔31内部保持干净,避免残留的染料影响下一次的印染效果。清洗过程中产生的废液落入接水斗14内进行收集,再从排水管16进入集液腔17内,印染过程中产生的废液直接落入集液腔17内进行收集。集液腔17中的废液从下水管道18进入过滤区,依次经过第一过滤器19、第二过滤器20、第三过滤器21和第四过滤器22,分别由pp棉滤芯、颗粒活性炭、压缩活性炭和微孔过滤膜过滤,除去废液中的杂质和污染物,使得从排废管23排出的废水满足排放标准,减少对环境的污染和危害。液压缸24控制液压杆25伸长,液压杆25带动支撑辊轮26上升,使支撑辊轮26与印染辊10抵接,对印染中的纺织物进行支撑。印染后的纺织物经过加热板30上方时,利用加热板30对纺织物进行烘干处理,使得纺织物上的染料快速定型。When the device is actually implemented, the finishing device 27 is used to organize the textiles. The first support rod 45 and the second support rod 46 are provided with a number of positioning holes 55, and the second support block 50 is adjusted from the positioning holes 55 of different heights. Fix, adjust the height of the second finishing roller 48, and then use the adjusting hand wheel 53 to drive the screw mandrel 52 to rotate, adjust the height of the first support block 49, thereby adjust the height of the first finishing roller 47, so that the first finishing roller 47 and the second finishing roller 48 are in a suitable position to sort and clean the textile fabric, so that the textile fabric can be printed and dyed better in the follow-up. The support frame 8 is provided with two printing and dyeing boxes 9, and the driving part 5 is used to control the expansion and contraction of the driving rod 6, thereby controlling the up and down movement of the support frame 8, and then using the linear motor 43 to control the movement of the first slider 38, thereby controlling the movement of the printing and dyeing boxes 9. The support frame 8 moves left and right, and the feed pipe 35 is sealed and connected with the liquid supply pipe 4 or the water outlet pipe 13 through the joint 36, and supplies dyes into the printing and dyeing box 9 or cleans the printing and dyeing box 9, so that the printing and dyeing box 9 is in the printing and dyeing box respectively. Status and ready status can be quickly switched according to printing and dyeing requirements. After the dye in the dye tank 3 enters the dye mixing chamber 31 from the liquid supply pipe 4 and the feed pipe 35, the motor 32 is started, and the motor shaft 33 drives the screw blade 34 to rotate to stir the dye so that different dyes are evenly mixed together . The dye is transferred to the printing roller 10 through the printing bar 64, and then the dyeing roller 10 prints the dye onto the textile. The printing and dyeing roller 10 has the functions of absorbing water and oil and heating, and can perform high-efficiency and high-quality printing and dyeing of the textiles to be processed. After the water in the water storage tank 11 is pressurized by the booster pump 12 and enters the dye mixing chamber 31 from the outlet pipe 13 and the feed pipe 35, the spiral blade 34 and the printing and dyeing strip 64 are washed to remove the residue of the dye and make the dye mix The inside of the cavity 31 is kept clean, so as to prevent the residual dye from affecting the next printing and dyeing effect. The waste liquid generated during the cleaning process falls into the water receiving bucket 14 for collection, and then enters the liquid collection chamber 17 from the drain pipe 16, and the waste liquid generated during the printing and dyeing process directly falls into the liquid collection chamber 17 for collection. The waste liquid in the liquid collection chamber 17 enters the filter area from the sewer pipe 18, passes through the first filter 19, the second filter 20, the third filter 21 and the fourth filter 22 in sequence, and is respectively filtered by pp cotton filter element, granular activated carbon , compressed activated carbon and microporous membrane filtration to remove impurities and pollutants in the waste liquid, so that the waste water discharged from the waste discharge pipe 23 meets the discharge standard, reducing pollution and harm to the environment. The hydraulic cylinder 24 controls the extension of the hydraulic rod 25, and the hydraulic rod 25 drives the supporting roller 26 to rise, so that the supporting roller 26 contacts the printing and dyeing roller 10, and supports the textile in printing and dyeing. When the printed and dyed textiles pass above the heating plate 30, the heating plate 30 is used to dry the textiles, so that the dyes on the textiles can be set quickly.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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Effective date of registration: 20240726 Address after: 312030 Building 1 and Building 2, Dabu Village, Lizhu Town, Keqiao District, Shaoxing City, Zhejiang Province Patentee after: Zhejiang Jinsheng Decoration Materials Co.,Ltd. Country or region after: China Address before: No. 158, YUELIAN village, Wangtan Town, Keqiao District, Shaoxing City, Zhejiang Province Patentee before: SHAOXING JINCHEN BIOTECHNOLOGY Co.,Ltd. Country or region before: China |
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Denomination of invention: A textile printing and dyeing device Granted publication date: 20200904 Pledgee: Zhejiang Shaoxing Ruifeng Rural Commercial Bank Co.,Ltd. Lizhu sub branch Pledgor: Zhejiang Jinsheng Decoration Materials Co.,Ltd. Registration number: Y2024980057027 |