CN107962381B - A kind of lipstick upper cover automatic assembling apparatus - Google Patents
A kind of lipstick upper cover automatic assembling apparatus Download PDFInfo
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- CN107962381B CN107962381B CN201711216915.6A CN201711216915A CN107962381B CN 107962381 B CN107962381 B CN 107962381B CN 201711216915 A CN201711216915 A CN 201711216915A CN 107962381 B CN107962381 B CN 107962381B
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- 230000007246 mechanism Effects 0.000 claims abstract description 137
- 230000033001 locomotion Effects 0.000 claims abstract description 103
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- 230000001360 synchronised effect Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 9
- 210000000078 claw Anatomy 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
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- 239000002537 cosmetic Substances 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
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- 230000008451 emotion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
本发明公开一种口红上盖自动装配装置,包括工作台,所述工作台上设置有直线运动组件和定位机构;所述直线运动组件上安装有螺旋运动机构,所述螺旋运动机构连接有无痕夹取机构,所述无痕夹取机构用来夹持口红上盖,所述定位机构用来固定口红座;所述螺旋运动机构能够绕所述直线运动组件旋转,且所述螺旋运动机构能够带动所述无痕夹取机构绕自身做自转运动。本发明提供的口红上盖自动装配装置,装配效率高、人工劳动强度低、生产成本低、性能稳定、占地面积小。
The invention discloses an automatic assembly device for a lipstick upper cover, which includes a workbench, on which a linear motion assembly and a positioning mechanism are arranged; a spiral motion mechanism is installed on the linear motion assembly, and the spiral motion mechanism is connected with The trace clamping mechanism, the traceless clamping mechanism is used to clamp the lipstick upper cover, the positioning mechanism is used to fix the lipstick seat; the spiral motion mechanism can rotate around the linear motion component, and the spiral motion mechanism It can drive the seamless clamping mechanism to rotate around itself. The lipstick upper cover automatic assembly device provided by the invention has high assembly efficiency, low manual labor intensity, low production cost, stable performance and small occupied area.
Description
技术领域technical field
本发明涉及口红装配技术领域,特别是涉及一种口红上盖自动装配装置。The invention relates to the technical field of lipstick assembly, in particular to an automatic assembly device for a lipstick upper cover.
背景技术Background technique
口红作为女性必备的美容化妆品之一,随着人民生活物质水平提高,消费者追求的生活品质越来越高,市场对口红的需求量逐渐增大,各大化妆品企业急需提高口红的生产效率和提升生产产能。市场调研结果表明,目前,国内化妆品行业中,口红产品的装配过程仍然以流水线人工装配为主,质量和生产率都比较低,仅能够生产中、低档的口红产品。为了提高市场的竞争性,国内部分企业开始引进先进装配技术,通过消化和吸收,目前已实现了部分装配工序的自动化。Lipstick is one of the essential beauty cosmetics for women. With the improvement of people's living standards, consumers are pursuing higher and higher quality of life, and the market demand for lipstick is gradually increasing. Major cosmetics companies urgently need to improve the production efficiency of lipstick. and increase production capacity. The results of market research show that at present, in the domestic cosmetics industry, the assembly process of lipstick products is still dominated by manual assembly on the assembly line, with relatively low quality and productivity, and only medium and low-end lipstick products can be produced. In order to improve the competitiveness of the market, some domestic enterprises have begun to introduce advanced assembly technology. Through digestion and absorption, they have realized the automation of some assembly processes.
口红的生产工艺大致分为4个阶段:颜料的研磨,颜料相与基质的混合,铸模成型,口红管组装。口红管组装,是将口红外管、中束、旋转控制基座和口红底座以高精度组装输出为产品的过程,工序流程包括旋壳→上外盖→压盖→喷码→取成品。目前对于口红装配一般采用人工方式,人工装配其优点在于:人工装配口红的单件节拍时间短,人工装配几乎可兼容所有产品,柔性高,人工装配线所需辅助设备相对简单,投入成本低,同时人工装配时容易控制对口红上盖、套管和下盖的划伤、刮擦等问题。The production process of lipstick is roughly divided into 4 stages: grinding of pigment, mixing of pigment phase and matrix, molding, lipstick tube assembly. Lipstick tube assembly is the process of assembling and outputting the lipstick infrared tube, middle beam, rotating control base and lipstick base into products with high precision. The process flow includes rotating shell → upper outer cover → gland → inkjet printing → finished product. At present, manual assembly is generally used for lipstick assembly. The advantages of manual assembly are: the cycle time of a single piece of manual assembly lipstick is short, manual assembly is compatible with almost all products, high flexibility, the auxiliary equipment required for manual assembly line is relatively simple, and the input cost is low. It is easy to control problems such as scratches and scratches on the lipstick upper cover, casing and lower cover during manual assembly.
然而人工装配时无法保证单件节拍时间连续7×24h工作,人工装配时柔性高的不利因素是容易在工人情绪等不可控因素干扰下产生误操作,同时在成本低的人工装配线上生产的产品一致性不佳,因此针对人工装配线和目前国内口红自动装配设备的不足,以及结合口红产品市场需求量,设计和研究具备高产能的高节拍口红上盖自动装配机构具有重大意义。However, manual assembly cannot guarantee the continuous 7×24h cycle time of a single piece. The unfavorable factor of high flexibility during manual assembly is that it is easy to cause misoperation under the interference of uncontrollable factors such as workers’ emotions, and at the same time, products produced on low-cost manual assembly lines The consistency is not good, so it is of great significance to design and research a high-paced lipstick automatic assembly mechanism with high production capacity in view of the shortage of manual assembly lines and current domestic lipstick automatic assembly equipment, as well as the market demand for lipstick products.
发明内容Contents of the invention
本发明的目的是提供一种口红上盖自动装配装置,以解决上述现有技术存在的问题,使装配效率高、人工劳动强度低、生产成本低、性能稳定、占地面积小。The object of the present invention is to provide an automatic assembly device for lipstick upper cover to solve the above-mentioned problems in the prior art, so that the assembly efficiency is high, the labor intensity is low, the production cost is low, the performance is stable, and the floor space is small.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本发明提供一种口红上盖自动装配装置,包括工作台,所述工作台上设置有直线运动组件和定位机构;所述直线运动组件上安装有螺旋运动机构,所述螺旋运动机构连接有无痕夹取机构,所述无痕夹取机构用来夹持口红上盖,所述定位机构用来固定口红座;所述螺旋运动机构能够绕所述直线运动组件旋转,且所述螺旋运动机构能够带动所述无痕夹取机构绕自身做自转运动。The invention provides an automatic assembly device for a lipstick upper cover, which includes a workbench, on which a linear motion assembly and a positioning mechanism are arranged; a spiral motion mechanism is installed on the linear motion assembly, and the spiral motion mechanism is connected with or without The trace clamping mechanism, the traceless clamping mechanism is used to clamp the lipstick upper cover, the positioning mechanism is used to fix the lipstick seat; the spiral motion mechanism can rotate around the linear motion component, and the spiral motion mechanism It can drive the seamless clamping mechanism to rotate around itself.
可选的,所述螺旋运动机构包括设置于所述直线运动组件上的支架,所述支架上安装有转动电机,所述转动电机的转轴上安装有主动带轮,所述主动带轮通过同步带连接有从动带轮,所述从动带轮与所述无痕夹取机构连接。Optionally, the screw motion mechanism includes a bracket arranged on the linear motion assembly, a rotating motor is installed on the bracket, a driving pulley is installed on the shaft of the rotating motor, and the driving pulley is synchronized by A driven pulley is connected to the belt, and the driven pulley is connected to the non-marking gripping mechanism.
可选的,所述直线运动组件上固定有张紧调节座,所述张紧调节座上水平设置有张紧螺栓,所述张紧螺栓与所述支架通过螺纹连接。Optionally, a tension adjusting seat is fixed on the linear motion assembly, and a tensioning bolt is horizontally arranged on the tensioning adjusting seat, and the tensioning bolt is threadedly connected with the bracket.
可选的,所述无痕夹取机构包括与所述从动带轮连接的平行气爪,所述平行气爪下端设置有两个对称的倒L形夹指,所述倒L形夹指的短边与所述平行气爪的底边连接,且两个对称的所述倒L形夹指能够在所述平行气爪的底边上水平移动。Optionally, the non-marking gripping mechanism includes parallel air claws connected with the driven pulley, and two symmetrical inverted L-shaped gripper fingers are provided at the lower end of the parallel air grippers, and the inverted L-shaped gripper fingers The short side of the short side is connected to the bottom side of the parallel air gripper, and the two symmetrical inverted L-shaped fingers can move horizontally on the bottom side of the parallel air gripper.
可选的,所述无痕夹取机构包括与所述从动带轮连接的导向套筒,所述导向套筒下端开口,上端设置有真空吸盘,所述真空吸盘连接有真空发生器。Optionally, the non-marking clamping mechanism includes a guide sleeve connected to the driven pulley, the lower end of the guide sleeve is open, and a vacuum suction cup is provided at the upper end, and the vacuum suction cup is connected to a vacuum generator.
可选的,所述定位机构包括料托,所述料托两侧分别设置有基准夹紧块和压紧夹紧块,所述压紧夹紧块连接有压紧气缸。Optionally, the positioning mechanism includes a material holder, a reference clamping block and a compression clamping block are respectively arranged on both sides of the material holder, and the compression clamping block is connected with a compression cylinder.
可选的,所述直线运动组件包括与所述工作台连接的直线驱动电机,所述直线驱动电机连接有丝杆,所述丝杆上设置有沿所述丝杆两边对称的基板,所述丝杆两边的基板上分别安装有结构相同的四个所述螺旋运动机构。Optionally, the linear motion assembly includes a linear drive motor connected to the workbench, the linear drive motor is connected to a screw, and the screw is provided with a symmetrical substrate along both sides of the screw. Four said screw motion mechanisms with the same structure are respectively installed on the base plates on both sides of the screw rod.
可选的,所述工作台上还设置有料托挡停机构,所述料托挡停机构位于所述直线驱动电机与所述定位机构之间。Optionally, the workbench is also provided with a material support stop mechanism, and the material support stop mechanism is located between the linear drive motor and the positioning mechanism.
可选的,所述工作台下端设置有支撑框架,所述支撑框架底部安装有四个对称设置的固定底盘。Optionally, a support frame is provided at the lower end of the workbench, and four symmetrically arranged fixed chassis are installed at the bottom of the support frame.
可选的,所述支撑框架的高度能够调节,调节范围在658mm~758mm之间。Optionally, the height of the support frame can be adjusted, and the adjustment range is between 658 mm and 758 mm.
本发明提供的口红上盖自动装配装置与现有技术相比,具有以下技术效果:Compared with the prior art, the lipstick upper cover automatic assembly device provided by the invention has the following technical effects:
本发明提供的口红上盖自动装配装置通过定位机构将口红座位置固定,螺旋运动机构可绕口红轴线转动且沿z方向向下运动,因此螺旋运动机构可使其装载的口红上盖向下做绕口红轴线的螺旋运动,将口红上盖旋装于口红座完成自动装配工作。无痕吸取机构采用真空吸盘吸附口红盖顶端的形势,避免了对口红盖的刮擦和磨损。直线运动组件上设置有多个螺旋运动组件,从而可以实现一次性对加工多个口红,提高了工作效率。利用本发明本发明提供的口红上盖自动装配装置生产的产品一致性好,稳定性高。设备安全,不受操作工的主观原因干扰,同时机构的扩展能力强,生产效率的提升能力大。The lipstick upper cover automatic assembly device provided by the present invention fixes the position of the lipstick seat through the positioning mechanism, and the screw motion mechanism can rotate around the lipstick axis and move downward along the z direction, so the screw motion mechanism can make the loaded lipstick upper cover move downwards. The spiral movement around the lipstick axis, the lipstick cover is screwed onto the lipstick seat to complete the automatic assembly work. The traceless suction mechanism adopts the vacuum suction cup to absorb the top of the lipstick cover, avoiding scratches and wear on the lipstick cover. The linear motion assembly is provided with a plurality of spiral motion assemblies, so that a plurality of lipsticks can be processed at one time, and the work efficiency is improved. The products produced by the lipstick upper cover automatic assembly device provided by the invention have good consistency and high stability. The equipment is safe and free from interference from the operator's subjective reasons. At the same time, the expansion capability of the mechanism is strong, and the production efficiency can be greatly improved.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图;In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without paying creative labor;
图1为本发明口红上盖自动装配装置结构示意图;Fig. 1 is a schematic structural view of the lipstick upper cover automatic assembly device of the present invention;
图2为本发明口红上盖自动装配装置立体结构图;Fig. 2 is the three-dimensional structural diagram of the lipstick upper cover automatic assembly device of the present invention;
图3为本发明口红上盖自动装配装置的定位机构示意图;Fig. 3 is the schematic diagram of the positioning mechanism of the lipstick upper cover automatic assembly device of the present invention;
图4为本发明口红上盖自动装配装置的无痕夹取机构示意图;Fig. 4 is a schematic diagram of the seamless clamping mechanism of the lipstick upper cover automatic assembly device of the present invention;
图5为本发明口红上盖自动装配装置的无痕夹取机构另一实施例中的结构示意图;Fig. 5 is a schematic structural view of another embodiment of the seamless clamping mechanism of the lipstick upper cover automatic assembly device of the present invention;
图6为本发明口红上盖自动装配装置的螺旋运动机构示意图;Fig. 6 is a schematic diagram of the screw movement mechanism of the lipstick upper cover automatic assembly device of the present invention;
附图标记说明:1为工作台、2为直线运动组件、3为定位机构、4为无痕夹取机构、5为口红上盖、6为口红座、7为支架、8为转动电机、9为主动带轮、10为同步带、11为从动带轮、12为张紧调节座、13为张紧螺栓、14为导向套筒、15为真空吸盘、16为料托、17为基准夹紧块、18为压紧压紧块、19为直线驱动电机、20为丝杆、21为基板、22为料托挡停机构、23为支撑框架、24为固定底盘、25为旋转气缸、26为压紧侧支架、27为基准侧气缸、28为压紧侧气缸、29为基准侧支架、30为平行气爪、31为倒L形夹指、32为螺旋运动机构、33为基准定位块、34为直线导轨。Explanation of reference numerals: 1 is a workbench, 2 is a linear motion component, 3 is a positioning mechanism, 4 is a seamless clamping mechanism, 5 is a lipstick upper cover, 6 is a lipstick seat, 7 is a bracket, 8 is a rotating motor, 9 10 is the driving pulley, 10 is the timing belt, 11 is the driven pulley, 12 is the tension adjustment seat, 13 is the tension bolt, 14 is the guide sleeve, 15 is the vacuum suction cup, 16 is the material holder, 17 is the reference clamp Clamping block, 18 is pressing and pressing block, 19 is linear drive motor, 20 is threaded rod, 21 is base plate, 22 is material holding stop mechanism, 23 is supporting frame, 24 is fixed chassis, 25 is rotating cylinder, 26 27 is the reference side cylinder, 28 is the compression side cylinder, 29 is the reference side support, 30 is the parallel air claw, 31 is the inverted L-shaped finger, 32 is the screw movement mechanism, 33 is the reference positioning block , 34 are linear guides.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围;The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention;
本发明的目的是提供一种口红上盖自动装配装置,以解决上述现有技术存在的问题,使装配效率高、人工劳动强度低、生产成本低、性能稳定、占地面积小。The object of the present invention is to provide an automatic assembly device for lipstick upper cover to solve the above-mentioned problems in the prior art, so that the assembly efficiency is high, the labor intensity is low, the production cost is low, the performance is stable, and the floor space is small.
本发明提供的口红上盖自动装配装置,包括工作台,所述工作台上设置有直线运动组件和定位机构;所述直线运动组件上安装有螺旋运动机构,所述螺旋运动机构连接有无痕夹取机构,所述无痕夹取机构用来夹持口红上盖,所述定位机构用来固定口红座;所述螺旋运动机构能够绕所述直线运动组件旋转,且所述螺旋运动机构能够带动所述无痕夹取机构绕自身做自转运动。The lipstick upper cover automatic assembly device provided by the present invention includes a workbench, and a linear motion assembly and a positioning mechanism are arranged on the workbench; a spiral motion mechanism is installed on the linear motion assembly, and the spiral motion mechanism is connected with a traceless Clamping mechanism, the non-marking clamping mechanism is used to clamp the lipstick cover, the positioning mechanism is used to fix the lipstick seat; the spiral motion mechanism can rotate around the linear motion assembly, and the spiral motion mechanism can Drive the seamless clamping mechanism to rotate around itself.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
本发明提供的口红上盖自动装配装置,包括工作台1,所述工作台1上设置有直线运动组件2和定位机构3;所述直线运动组件2上安装有螺旋运动机构32,所述螺旋运动机构32连接有无痕夹取机构4,所述无痕夹取机构4用来夹持口红上盖5,所述定位机构3用来固定口红座6;所述螺旋运动机构32能够绕所述直线运动组件2旋转,且所述螺旋运动机构32能够带动所述无痕夹取机构4绕自身做自转运动。The lipstick upper cover automatic assembly device provided by the present invention includes a workbench 1, a linear motion assembly 2 and a positioning mechanism 3 are arranged on the workbench 1; a screw motion mechanism 32 is installed on the linear motion assembly 2, and the screw motion assembly 2 The motion mechanism 32 is connected with a traceless clamping mechanism 4, the traceless clamping mechanism 4 is used to clamp the lipstick upper cover 5, the positioning mechanism 3 is used to fix the lipstick seat 6; the spiral motion mechanism 32 can rotate around the The linear motion component 2 rotates, and the helical motion mechanism 32 can drive the seamless gripping mechanism 4 to rotate around itself.
所述螺旋运动机构32包括设置于所述直线运动组件2上的支架7,所述支架7上安装有转动电机8,所述转动电机8的转轴上安装有主动带轮9,所述主动带轮9通过同步带10连接有从动带轮11,所述从动带轮11与所述无痕夹取机构4连接。所述直线运动组件2上固定有张紧调节座12,所述张紧调节座12上水平设置有张紧螺栓13,所述张紧螺栓13与所述支架7通过螺纹连接。所述无痕夹取机构4包括与所述从动带轮11连接的导向套筒14,所述导向套筒14下端开口,上端设置有真空吸盘15,所述真空吸盘15连接有真空发生器。The screw motion mechanism 32 includes a support 7 arranged on the linear motion assembly 2, a rotating motor 8 is installed on the support 7, a driving pulley 9 is installed on the rotating shaft of the rotating motor 8, and the driving belt The pulley 9 is connected with a driven pulley 11 through a synchronous belt 10 , and the driven pulley 11 is connected with the seamless clamping mechanism 4 . A tension adjusting seat 12 is fixed on the linear motion assembly 2, and a tensioning bolt 13 is horizontally arranged on the tensioning adjusting seat 12, and the tensioning bolt 13 is connected to the support 7 through threads. The traceless clamping mechanism 4 includes a guide sleeve 14 connected with the driven pulley 11, the lower end of the guide sleeve 14 is open, and the upper end is provided with a vacuum suction cup 15, and the vacuum suction cup 15 is connected with a vacuum generator .
所述定位机构3包括料托16,所述料托16两侧分别设置有基准夹紧块17和压紧夹紧块18,所述压紧夹紧块18连接有压紧气缸。所述直线运动组件2包括与所述工作台1连接的直线驱动电机19,所述直线驱动电机19连接有丝杆20,所述丝杆20上设置有沿所述丝杆20两边对称的基板21,所述丝杆20两边的基板21上分别安装有结构相同的四个所述螺旋运动机构32。所述工作台1上还设置有料托挡停机构22,所述料托挡停机构22位于所述直线驱动电机19与所述定位机构3之间。所述工作台1下端设置有支撑框架23,所述支撑框架23底部安装有四个对称设置的固定底盘24。所述支撑框架23的高度能够调节,调节范围在658mm~758mm之间。The positioning mechanism 3 includes a material receptacle 16, and the two sides of the material receptacle 16 are respectively provided with a reference clamping block 17 and a compression clamping block 18, and the compression clamping block 18 is connected with a compression cylinder. The linear motion assembly 2 includes a linear drive motor 19 connected to the workbench 1, the linear drive motor 19 is connected to a screw 20, and the screw 20 is provided with a symmetrical substrate along both sides of the screw 20. 21 , the four screw motion mechanisms 32 with the same structure are respectively installed on the base plates 21 on both sides of the screw rod 20 . The workbench 1 is also provided with a material holder stopping mechanism 22 , and the material holder stopping mechanism 22 is located between the linear drive motor 19 and the positioning mechanism 3 . The lower end of the workbench 1 is provided with a supporting frame 23, and four symmetrically arranged fixed chassis 24 are installed at the bottom of the supporting frame 23. The height of the supporting frame 23 can be adjusted, and the adjustment range is between 658 mm and 758 mm.
具体实施方式Detailed ways
本发明包含八个结构相同的螺旋运动机构32,其中四个螺旋运动机构32分为一组,当一组中的螺旋运动机构32进行口红上盖旋压装配时,另一组中的螺旋运动机构32随机构只进行沿Z方向的上下直线运动吸取下一组装配的口红上盖完成上料工作,旋压装配完成后,螺旋运动机构32向上运动复位,复位后旋转气缸转动即可进入下一装配循环,从而实现旋压装配与口红上盖吸取上料同步动作。八个螺旋运动机构3的直线运动的运动学要求一致,因此八个螺旋运动机构32将共用1套丝杆螺母传动的直线运动组件2。The present invention comprises eight screw motion mechanisms 32 with the same structure, wherein four screw motion mechanisms 32 are divided into one group. The mechanism 32 along with the mechanism only moves up and down in a straight line along the Z direction to absorb the next set of assembled lipstick upper covers to complete the feeding work. After the spinning assembly is completed, the screw movement mechanism 32 moves upwards and resets. After the reset, the rotary cylinder rotates to enter the next One assembly cycle, so as to realize the synchronous action of spinning assembly and lipstick upper cover suction and feeding. The kinematic requirements of the linear motion of the eight screw motion mechanisms 3 are consistent, so the eight screw motion mechanisms 32 will share one set of linear motion assembly 2 driven by the screw nut.
支撑框架23和工作台1组成该机构的机架,定位机构3为气动自动定位机构,其料托挡停机构22和螺旋运动机构32、直线运动组件2均安装于工作台1上,旋转气缸25安装于直线运动组件2上,螺旋运动机构32即旋转运动组件通过基板21安装于旋转气缸25上,八个螺旋运动机构32分为两组,即八个螺旋运动机构32共用一套直线运动组件2,每组含四个螺旋运动机构32,同时每个螺旋运动机构32上均安装有一个无痕吸取机构,该无痕吸取机构即为无痕夹取机构4。本发明的定位机构3、料托挡停机构22和螺旋运动机构32、直线运动组件2均由独立的原动件驱动,因此前述几者间的运动相互独立。螺旋运动机构32随直线运动组件2沿Z方向上下运动,每组的螺旋运动机构32通过旋转气缸25实现相互位置交换,同时每个螺旋运动机构32可相对于直线运动组件2进行相互独立的旋转。无痕吸取机构安装于螺旋运动机构32的输出机构上,从而无痕吸取机构可在螺旋运动机构32原动件驱动下实现螺旋运动,吸取口红上盖完成自动旋压装配。The support frame 23 and the workbench 1 form the frame of the mechanism. The positioning mechanism 3 is a pneumatic automatic positioning mechanism. 25 is installed on the linear motion assembly 2, and the screw motion mechanism 32, that is, the rotary motion assembly is installed on the rotary cylinder 25 through the base plate 21. The eight screw motion mechanisms 32 are divided into two groups, that is, the eight screw motion mechanisms 32 share a set of linear motion Each assembly 2 includes four screw motion mechanisms 32 , and each screw motion mechanism 32 is equipped with a traceless suction mechanism, which is the traceless clamping mechanism 4 . The positioning mechanism 3 , material holder stopping mechanism 22 , screw motion mechanism 32 , and linear motion assembly 2 of the present invention are all driven by independent original moving parts, so the motions among the aforementioned are independent of each other. The screw motion mechanism 32 moves up and down along the Z direction with the linear motion assembly 2, and the screw motion mechanisms 32 of each group realize mutual position exchange through the rotating cylinder 25, and at the same time, each screw motion mechanism 32 can perform independent rotation relative to the linear motion assembly 2 . The traceless suction mechanism is installed on the output mechanism of the screw motion mechanism 32, so that the traceless suction mechanism can realize the spiral movement driven by the driving part of the screw motion mechanism 32, and absorb the lipstick upper cover to complete the automatic spinning assembly.
机架长宽高尺寸分别为720mm、580mm和708mm。The length, width and height of the rack are 720mm, 580mm and 708mm respectively.
定位机构即气动自动定位机构,用于口红座来料后自动约束口红座的6个自由度,将其固定住,同时保证口红座轴线的高位置精度,具体结构如下:The positioning mechanism is a pneumatic automatic positioning mechanism, which is used to automatically restrain the 6 degrees of freedom of the lipstick seat after the lipstick seat comes in, and fix it, while ensuring the high position accuracy of the lipstick seat axis. The specific structure is as follows:
压紧侧支架26通过螺钉与工作台1固定连接,基准侧气缸座和压紧侧气缸座均安装于压紧侧支架26上。基准侧支架29通过两根直线导轨34与工作台1相连,基准夹紧块17固定安装于基准侧支架29,且基准侧支架29与基准侧气缸27活动杆连接,因此基准夹紧块17可在基准侧气缸27驱动下沿x方向移动。四个压紧夹紧块18分别通过四个压紧侧夹紧连接块固定于压紧侧气缸28活动杆上,因而在压紧侧气缸28驱动下,四个压紧夹紧块18将分别同时对四支口红座压紧。The pressing side bracket 26 is fixedly connected with the workbench 1 by screws, and both the reference side cylinder base and the pressing side cylinder base are installed on the pressing side bracket 26 . The reference side support 29 is connected to the workbench 1 through two linear guide rails 34, the reference clamping block 17 is fixedly installed on the reference side support 29, and the reference side support 29 is connected with the reference side cylinder 27 movable rods, so the reference clamping block 17 can be Driven by the cylinder 27 on the reference side, it moves in the x direction. Four pressing and clamping blocks 18 are respectively fixed on the movable rod of the pressing side cylinder 28 through four pressing side clamping connecting blocks, so under the drive of the pressing side cylinder 28, the four pressing and clamping blocks 18 will respectively Press the four lipstick seats at the same time.
基准夹紧块17可完成四支口红座压紧,从而保证四支同组装配的口红座在基准侧气缸27动作后基准轴线保证一致性。同时,该机构在压紧侧支架上安装有基准定位块33,基准夹紧块压紧到位时,基准侧支架将在基准侧气缸驱动紧靠基准定位块33,从而使基准夹紧块沿x方向夹紧时位置准确一致。压紧夹紧块与口红座一一对应,每个压紧压紧块压紧一只口红座,从而使各口红座定位夹紧动作相互独立。The reference clamping block 17 can complete the pressing of the four lipstick seats, thereby ensuring the consistency of the reference axis after the reference side cylinder 27 moves the four lipstick seats assembled in the same group. At the same time, this mechanism is equipped with a reference positioning block 33 on the pressing side support. When the reference clamping block is pressed in place, the reference side support will be driven by the reference side cylinder against the reference positioning block 33, so that the reference clamping block along x The position is accurate and consistent when the direction is clamped. The pressing and clamping blocks correspond to the lipstick seats one by one, and each pressing and pressing block presses a lipstick seat, so that the positioning and clamping actions of each lipstick seat are independent of each other.
无痕夹取机构即无痕吸取机构,用于将口红上盖装载于螺旋运动机构上,确定口红上盖在螺旋运动机构上的位置,该无痕吸取机构采用真空吸盘吸附的方式。The traceless clamping mechanism is the traceless suction mechanism, which is used to load the lipstick top cover on the screw motion mechanism and determine the position of the lipstick top cover on the screw motion mechanism. The traceless suction mechanism adopts the vacuum suction cup adsorption method.
真空吸盘是真空设备执行器之一,其工作原理为首先将真空吸盘通过接管与真空设备接通,然后与待提升物如玻璃、纸张等接触,起动真空设备抽吸,使吸盘内产生负气压,从而将待提升物吸牢,即可开始搬送待提升物。Vacuum suction cup is one of the actuators of vacuum equipment. Its working principle is to first connect the vacuum suction cup to the vacuum equipment through the connecting pipe, and then contact the object to be lifted, such as glass, paper, etc., to start the suction of the vacuum equipment to generate negative air pressure in the suction cup. , so that the object to be lifted can be sucked firmly, and the object to be lifted can be started to be transported.
轴承座作为无痕吸取机构的支架,带轮轴通过深沟滚珠轴承、止推滚珠轴承、轴向套筒、垫圈和轴用挡圈A沿带轮轴轴向安装于轴承座上,从而带轮轴可绕轴承座转动,同时在止推滚珠轴承的支撑下,带轮轴上可承受一定大小的轴向压力。定位套支座通过螺钉固定于带轮轴上,导向定位套固定安装于定位套支座,在导向定位套和定位套支座之间装有缓冲环。旋配连接轴与带轮轴同轴安装,并通过沿X方向对称安装的轴向定位销确定旋配连接轴与定位套支座的周向位置,而旋配连接轴与带轮轴间的轴向位置设计为浮动方式。真空吸盘通过HF吸盘支架同轴安装于旋配连接轴上,因此真空吸盘在旋配连接轴和定位套支座的结构传动下可与带轮轴和导向定位套同步转动。从动带轮通过轴承挡圈A和键固定于带轮轴上,从而从动带轮可将螺旋运动机构的转动电机的扭矩传递至旋配连接轴上。轴向限位环沿轴向固定于旋配连接轴上,沿轴向防止旋配连接轴掉落,而气动接头作为旋配连接轴和气动接头的中间连接零件。The bearing seat is used as the support of the non-marking suction mechanism, and the pulley shaft is installed on the bearing seat along the axial direction of the pulley shaft through deep groove ball bearings, thrust ball bearings, axial sleeves, washers and shaft retaining rings A, so that the pulley shaft can be It rotates around the bearing seat, and at the same time, under the support of the thrust ball bearing, the pulley shaft can bear a certain amount of axial pressure. The positioning sleeve support is fixed on the pulley shaft by screws, the guide positioning sleeve is fixedly installed on the positioning sleeve support, and a buffer ring is arranged between the guide positioning sleeve and the positioning sleeve support. The screw-fit connection shaft and the pulley shaft are coaxially installed, and the circumferential position of the screw-fit connection shaft and the positioning sleeve support is determined by the axial positioning pins installed symmetrically along the X direction, and the axial direction between the screw-fit connection shaft and the pulley shaft The position is designed to float. The vacuum suction cup is coaxially installed on the screw-fit connection shaft through the HF suction cup bracket, so the vacuum suction cup can rotate synchronously with the pulley shaft and the guide positioning sleeve under the structural drive of the screw-fit connection shaft and the positioning sleeve support. The driven pulley is fixed on the pulley shaft through the bearing retaining ring A and the key, so that the driven pulley can transmit the torque of the rotating motor of the screw motion mechanism to the screwed connection shaft. The axial limit ring is fixed on the screw-fit connecting shaft in the axial direction, and prevents the screw-fit connecting shaft from falling along the axial direction, and the pneumatic joint is used as an intermediate connecting part between the screw-fit connecting shaft and the pneumatic joint.
真空吸盘同轴安装于旋配连接轴上,为将真空吸盘形成的真空通向真空吸盘,旋配连接轴上设计有内部通气孔。缓冲环由PU材料制作而成,可减小无痕吸取机构随螺旋运动机构下移时对口红上盖的压力,而为保证口红上盖轴线定位准确,同时不对口红上盖造成刮伤和划痕,导向定位套由POM材料制作而成。The vacuum suction cup is coaxially installed on the spin-fit connection shaft. In order to lead the vacuum formed by the vacuum suction cup to the vacuum suction cup, an internal ventilation hole is designed on the spin-fit connection shaft. The buffer ring is made of PU material, which can reduce the pressure on the lipstick cover when the non-marking suction mechanism moves down with the screw movement mechanism. mark, the guide positioning sleeve is made of POM material.
螺旋运动机构通过同步进行的旋转运动和沿Z方向向下的移动运动实现圆管口红上盖与口红座间的旋配,完成口红上盖的自动装配。从总体机构设计方案分析可知,该口红上盖自动装配机构将包含八个螺旋运动机构,其中四个螺旋运动机构为一组,确保同时有四个螺旋运动机构在完成口红上盖的自动装配任务,且所有八个螺旋运动机构共用1套丝杆螺母传动的直线运动组件。The screw motion mechanism realizes the screwing between the round tube lipstick upper cover and the lipstick seat through the synchronous rotating motion and the downward moving motion along the Z direction, and completes the automatic assembly of the lipstick upper cover. From the analysis of the overall mechanism design scheme, it can be seen that the automatic assembly mechanism of the lipstick upper cover will include eight screw motion mechanisms, of which four screw motion mechanisms form a group, ensuring that four screw motion mechanisms are completing the automatic assembly task of the lipstick upper cover at the same time , and all eight screw motion mechanisms share a set of linear motion components driven by screw nuts.
旋转气缸是将缸体本身固定在旋转体上与旋转负载一起旋转,供气组件是固定不动的,其多用于两固定角度的旋转换位,相对于普通电机,其换位位置重复精度和绝对精度高,响应速度快,控制简单,其选型主要取决于所需旋转角度和负载,本发明设计的旋转气缸旋转角度为180°,负载为15.856kg,The rotary cylinder is to fix the cylinder itself on the rotating body and rotate with the rotating load. The air supply component is fixed, and it is mostly used for the rotation transposition of two fixed angles. Compared with ordinary motors, the repeatability of the transposition position and The absolute precision is high, the response speed is fast, and the control is simple. Its type selection mainly depends on the required rotation angle and load. The rotation angle of the rotary cylinder designed by the present invention is 180°, and the load is 15.856kg.
转动电机8,即旋转运动驱动电机通过支架安装于螺旋运动机构的安装板上,所述转动电机8的转轴上安装有主动带轮9,在同步带10的传动作用下,旋转运动驱动电机驱动主动带轮9转动从而带动从动带轮11转动实现无痕吸取机构的转动。The rotating motor 8, that is, the rotating motion driving motor is installed on the mounting plate of the screw motion mechanism through a bracket, and the driving pulley 9 is installed on the rotating shaft of the rotating motor 8. Under the transmission effect of the synchronous belt 10, the rotating motion driving motor drives The driving pulley 9 rotates to drive the driven pulley 11 to rotate to realize the rotation of the traceless suction mechanism.
为便于同步带10传动的安装并保持张紧力,本发明设计的旋转运动组件采用手动张紧调节机构,旋转运动驱动电机的支架7与张紧调节螺栓13采用螺纹连接,同时张紧调节螺栓13安装于张紧调节座12上,拧紧或拧松张紧调节螺栓13即可使旋转运动驱动电机沿x方向正方向或负方向移动,从而实现同步带10的安装和张紧。In order to facilitate the installation of the transmission of the synchronous belt 10 and maintain the tension, the rotary motion assembly designed in the present invention adopts a manual tension adjustment mechanism, and the bracket 7 of the rotary motion drive motor is threadedly connected with the tension adjustment bolt 13, and the tension adjustment bolt is simultaneously tightened 13 is installed on the tension adjusting seat 12, tightening or loosening the tension adjusting bolt 13 can make the rotary motion driving motor move in the positive or negative direction of the x direction, thereby realizing the installation and tensioning of the synchronous belt 10.
实施例二Embodiment two
本实施例是在实施例一的基础上所做出的进一步改进,在实施例一的基础上,本实施例将无痕夹取机构即无痕吸取机构替换为抓取方式,具体的为无痕夹取机构包括与所述从动带轮连接的平行气爪30,所述平行气爪30下端设置有两个对称的倒L形夹指31,所述倒L形夹指31的短边与所述平行气爪30的底边连接,且两个对称的所述倒L形夹指31能够在所述平行气爪30的底边上水平移动。This embodiment is a further improvement made on the basis of Embodiment 1. On the basis of Embodiment 1, this embodiment replaces the non-marking clamping mechanism, that is, the non-marking suction mechanism, with a grabbing method, specifically the non-marking The trace clamping mechanism includes a parallel air claw 30 connected with the driven pulley, and the lower end of the parallel air claw 30 is provided with two symmetrical inverted L-shaped fingers 31, and the short sides of the inverted L-shaped fingers 31 Connected to the bottom of the parallel air gripper 30 , and the two symmetrical inverted L-shaped fingers 31 can move horizontally on the bottom of the parallel air gripper 30 .
使用时,利用固定于平行气爪30上的倒L形夹指31与口红上盖圆周面间的摩擦力装载口红上盖。倒L形夹指31由POM和PU两种材质制作而成,与口红接触部分为PU材质,PU具有质地柔软和耐挠曲性的优点,倒L形夹指31夹住口红上盖时,PU材质部分接触口红上盖发生变形增大摩擦力使装载可靠且不会对口红上盖表面造成擦伤和刮痕。During use, utilize the frictional force between the inverted L-shaped clamp finger 31 fixed on the parallel air claw 30 and the circumferential surface of the lipstick upper cover to load the lipstick upper cover. The inverted L-shaped finger 31 is made of two materials: POM and PU. The part in contact with the lipstick is made of PU material. PU has the advantages of soft texture and resistance to flexing. When the inverted L-shaped finger 31 clamps the upper cover of the lipstick, The part of the PU material that touches the top cover of the lipstick will deform and increase the friction to make the loading reliable and will not cause scratches or scratches on the surface of the lipstick top cover.
本说明书应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。This description uses specific examples to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention Thoughts, there will be changes in specific implementation methods and application ranges. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims (6)
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CN201711216915.6A CN107962381B (en) | 2017-11-28 | 2017-11-28 | A kind of lipstick upper cover automatic assembling apparatus |
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CN106736475A (en) * | 2016-12-26 | 2017-05-31 | 东莞市蓉工自动化科技有限公司 | A kind of vacuum flask integrated production equipment |
CN107283154A (en) * | 2016-04-13 | 2017-10-24 | 奉化市欧特瑞智能科技有限公司 | A kind of water meter tightening machine |
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US5119549A (en) * | 1990-12-06 | 1992-06-09 | Eastman Kodak Company | Apparatus and method for applying end caps to cylindrical shells |
CN101108462A (en) * | 2006-07-19 | 2008-01-23 | 康茂股份公司 | Units for automated assembly operations and assembly lines comprising a plurality of these units |
CN201231400Y (en) * | 2008-07-15 | 2009-05-06 | 中山市火炬开发区瑞允电子精密器件厂 | Pad taking and placing device for bottle cap pad pressing machine |
CN102699659A (en) * | 2012-05-23 | 2012-10-03 | 浙江大学 | Plug screw sealing ring assembling machine |
CN103350333A (en) * | 2013-06-03 | 2013-10-16 | 大连理工大学 | Tiny component assembling device and method |
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CN203863327U (en) * | 2014-06-04 | 2014-10-08 | 德阳精创机电有限公司 | Automatic lid tightening machine for water meter |
CN104476255A (en) * | 2014-12-10 | 2015-04-01 | 成都市翻鑫家科技有限公司 | Drilling clamping mechanism |
CN107283154A (en) * | 2016-04-13 | 2017-10-24 | 奉化市欧特瑞智能科技有限公司 | A kind of water meter tightening machine |
CN106736475A (en) * | 2016-12-26 | 2017-05-31 | 东莞市蓉工自动化科技有限公司 | A kind of vacuum flask integrated production equipment |
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