CN107947494A - A kind of electromechanical mixing of fixed brush formula is without arc commutating dc motor - Google Patents
A kind of electromechanical mixing of fixed brush formula is without arc commutating dc motor Download PDFInfo
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- CN107947494A CN107947494A CN201711422455.2A CN201711422455A CN107947494A CN 107947494 A CN107947494 A CN 107947494A CN 201711422455 A CN201711422455 A CN 201711422455A CN 107947494 A CN107947494 A CN 107947494A
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- 238000004804 winding Methods 0.000 claims abstract description 33
- 230000027311 M phase Effects 0.000 claims abstract description 14
- 239000010445 mica Substances 0.000 claims description 18
- 229910052618 mica group Inorganic materials 0.000 claims description 18
- 239000003990 capacitor Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 5
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- 238000010586 diagram Methods 0.000 description 12
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- 230000009286 beneficial effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K13/00—Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
- H02K13/10—Arrangements of brushes or commutators specially adapted for improving commutation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K13/00—Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
- H02K13/10—Arrangements of brushes or commutators specially adapted for improving commutation
- H02K13/105—Spark suppressors associated with the commutator
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Abstract
本发明公开了一种固定电刷式机电混合无弧换向直流电机,包括:定子、转子和换向装置;转子可转动的设置在定子围成的空间内,换向装置设置在转子和定子之间;固定电刷式机电混合无弧换向直流电机的定子为p对永磁体磁极,转子为星形联接的m相电枢绕组;固定电刷式机电混合无弧换向直流电机的气隙磁场和电动势为梯形波,电枢电流为方波;换向装置包括电子部分和机械部分;换向装置的机械部分包含电刷和换向器,按照它们不同的组成方式,可以有p组换向片和p组电刷两种结构。本发明克服现有机电混合无弧换向多相直流方波电机的不足,特别是旋转电刷造成的动平衡和维护不便等问题。
The invention discloses a fixed brush type electromechanical hybrid arcless commutation direct current motor, comprising: a stator, a rotor and a reversing device; the rotor is rotatably arranged in the space surrounded by the stator, and the reversing device is arranged on the rotor and the stator Between; the stator of the fixed brush electromechanical hybrid arcless commutation DC motor is a pair of permanent magnet poles, and the rotor is an m-phase armature winding in a star connection; the gas of the fixed brush electromechanical hybrid arcless commutation DC motor The gap magnetic field and electromotive force are trapezoidal waves, and the armature current is a square wave; the reversing device includes electronic parts and mechanical parts; the mechanical part of the reversing device includes brushes and commutators. According to their different composition methods, there can be p groups There are two structures of commutator segments and p-group brushes. The invention overcomes the shortcomings of the existing electromechanical hybrid arcless commutation multiphase direct current square wave motor, especially the problems of dynamic balance and maintenance inconvenience caused by rotating brushes.
Description
技术领域technical field
本发明涉及电机设计与制造技术领域,尤其是涉及固定电刷式机电混合无弧换向直流电机。The invention relates to the technical field of motor design and manufacture, in particular to a fixed brush electromechanical hybrid arcless commutated DC motor.
背景技术Background technique
目前,现有技术采用机械换向的有刷直流电机和采用电子换向的无刷直流电机均具有广泛的应用。机械换向几乎不可避免的存在火花,且极有可能产生电弧;电子换向器虽然无火花,但增加了系统成本,且控制复杂。因此,中国发明专利CN106685148A和中国发明专利CN206294034U“一种机电混合无弧换向的多相直流方波电机”提出了一种机电混合换向的无弧直流电机,该电机采用机械、电子混合换向,不需要额外的控制器和电力电子变换器,并解决了传统机械换向装置中电弧和火花问题。但该混合换向直流电机电刷和转子一同旋转,电刷磨损后存在动平衡问题,并且不便于电刷的维护和更换。另外,该混合换向直流电机的换向器由电源换向片和续流换向片组成,尺寸不同的两种换向片增加了制造成本。At present, both brushed DC motors with mechanical commutation and brushless DC motors with electronic commutation are widely used in the prior art. Sparks are almost unavoidable in mechanical commutation, and arcs are likely to occur; although electronic commutators have no sparks, they increase system costs and complicate control. Therefore, Chinese invention patent CN106685148A and Chinese invention patent CN206294034U "An electromechanical hybrid arcless commutation multi-phase DC square wave motor" propose an electromechanical hybrid commutation arcless DC motor, which uses mechanical and electronic hybrid commutation It does not require additional controllers and power electronic converters, and solves the problems of arcing and sparks in traditional mechanical commutation devices. However, the brushes and the rotor of the hybrid commutated DC motor rotate together, and there is a dynamic balance problem after the brushes are worn out, and it is inconvenient to maintain and replace the brushes. In addition, the commutator of the hybrid commutated DC motor is composed of a power commutator segment and a freewheeling commutator segment, and the two commutator segments with different sizes increase the manufacturing cost.
现有技术亟需一种固定电刷式机电混合无弧换向直流电机,以克服上述缺陷,避免火花或电弧的产生,动平衡和维护不便等问题。In the prior art, there is an urgent need for a fixed brush electromechanical hybrid arcless commutated DC motor to overcome the above defects, avoid the generation of sparks or arcs, and the problems of inconvenient dynamic balance and maintenance.
发明内容Contents of the invention
为了克服现有直流机电存在的不足,本发明提出了一种固定电刷式机电混合无弧换向直流电机,固定电刷式混合直流电机不存在动平衡问题,并且电刷的维护和更换方便。In order to overcome the shortcomings of the existing DC electromechanical, the present invention proposes a fixed brush electromechanical hybrid arcless commutation DC motor. The fixed brush hybrid DC motor does not have dynamic balance problems, and the maintenance and replacement of the brushes are convenient. .
为了实现上述目的,本发明提供了如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
第一种方案为一种固定电刷式机电混合无弧换向直流电机其包括:定子、转子和换向装置;所述转子可转动的设置在所述定子围成的空间内,换向装置设置在所述转子和所述定子之间;所述固定电刷式机电混合无弧换向直流电机的所述定子为p对永磁体磁极,所述转子为星形联接的m相电枢绕组;所述固定电刷式机电混合无弧换向直流电机的气隙磁场和电动势为梯形波,电枢电流为方波;所述换向装置包括电子部分和机械部分;所述换向装置的机械部分包含电刷和换向器;The first solution is a fixed brush electromechanical hybrid arcless commutated DC motor, which includes: a stator, a rotor and a reversing device; the rotor is rotatably arranged in the space surrounded by the stator, and the reversing device It is arranged between the rotor and the stator; the stator of the fixed brush type electromechanical hybrid arcless commutated DC motor is p pairs of permanent magnet poles, and the rotor is an m-phase armature winding connected in star shape The air-gap magnetic field and the electromotive force of the fixed brush type electromechanical hybrid arcless commutation DC motor are trapezoidal waves, and the armature current is a square wave; the reversing device includes an electronic part and a mechanical part; The mechanical part includes brushes and commutators;
所述电刷包含电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷,所述电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷根据磁极位置固定在定子侧,所述电源正极电刷放在N极中心线位置;所述正向续流电刷位置滞后N极中心线60°电角度,60°/p机械角度;所述电源负极电刷放在S极中心线位置;所述反向续流电刷位置滞后S极中心线60°电角度,60°/p机械角度;The brushes include power positive brushes, forward freewheel brushes, power negative brushes and reverse freewheel brushes, and the power supply positive brushes, forward freewheel brushes, power negative brushes and reverse The freewheeling brush is fixed on the stator side according to the position of the magnetic pole, and the positive pole brush of the power supply is placed at the center line of the N pole; the position of the forward freewheeling brush lags behind the center line of the N pole by 60° electrical angle, 60°/p mechanical Angle; the negative electrode brush of the power supply is placed on the center line of the S pole; the position of the reverse freewheeling brush lags behind the center line of the S pole by 60° electrical angle, 60°/p mechanical angle;
所述换向器固定在转子侧,随所述转子一同旋转;所述换向器包含p个换向片组,每个所述换向片组由m相换向片构成,彼此之间通过云母片绝缘,按圆周排布;每相所述电枢绕组连接到属于该相的p个换向片;每极每相换向片加上其前后绝缘云母片为360°/m电角度,360°/(pm)机械角度;同一极下,每相换向片互差360°/m电角度,360°/(pm)机械角度;不同极下,属于同一相的换向片互差360°电角度,360°/p机械角度。The commutator is fixed on the rotor side and rotates together with the rotor; the commutator includes p commutator segment groups, each of which is composed of m-phase commutator segments, passing through each other The mica sheets are insulated and arranged in a circle; the armature winding of each phase is connected to the p commutation segments belonging to the phase; the commutation segments of each pole and each phase plus its front and rear insulating mica sheets are 360°/m electrical angle, 360°/(pm) mechanical angle; under the same pole, the commutator segments of each phase have a mutual difference of 360°/m electrical angle, 360°/(pm) mechanical angle; under different poles, the commutator segments belonging to the same phase have a mutual difference of 360° ° electrical angle, 360°/p mechanical angle.
第二种方案为一种固定电刷式机电混合无弧换向直流电机其包括:定子、转子和换向装置;所述转子可转动的设置在所述定子围成的空间内,换向装置设置在所述转子和所述定子之间;所述固定电刷式机电混合无弧换向直流电机的所述定子为p对永磁体磁极,所述转子为星形联接的m相电枢绕组;所述固定电刷式机电混合无弧换向直流电机的气隙磁场和电动势为梯形波,电枢电流为方波;所述换向装置包括电子部分和机械部分;所述换向装置的机械部分包含p个电刷组和换向器;The second solution is a fixed brush electromechanical hybrid arcless commutated DC motor, which includes: a stator, a rotor and a reversing device; the rotor is rotatably arranged in the space surrounded by the stator, and the reversing device It is arranged between the rotor and the stator; the stator of the fixed brush type electromechanical hybrid arcless commutated DC motor is p pairs of permanent magnet poles, and the rotor is an m-phase armature winding connected in star shape The air-gap magnetic field and the electromotive force of the fixed brush type electromechanical hybrid arcless commutation DC motor are trapezoidal waves, and the armature current is a square wave; the reversing device includes an electronic part and a mechanical part; The mechanical part includes p brush sets and commutators;
每个所述电刷组包含:电源正极电刷、正向续流电刷、电源负极电刷和反向续流换电刷;所述电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷根据磁极位置固定在定子侧,每个所述电刷组对应一对磁极;所述电源正极电刷放在N极中心线位置;所述正向续流电刷位置滞后N极中心线60°电角度,60°/p机械角度;所述电源负极电刷放在S极中心线位置;所述反向续流电刷位置滞后S极中心线60°电角度,60°/p机械角度;Each brush group includes: positive pole brush of power supply, forward freewheeling brush, negative pole brush of power supply and reverse freewheeling brush; said positive pole brush of power supply, forward freewheeling brush, negative pole of power supply The brushes and reverse freewheeling brushes are fixed on the stator side according to the position of the magnetic poles, and each brush group corresponds to a pair of magnetic poles; the positive pole brush of the power supply is placed at the center line of the N pole; The position of the brush lags behind the center line of the N pole by 60° electrical angle, 60°/p mechanical angle; the negative brush of the power supply is placed at the center line of the S pole; the position of the reverse freewheeling brush lags behind the center line of the S pole by 60° electrically Angle, 60°/p mechanical angle;
所述换向器固定在转子侧,随所述转子一同旋转;所述换向器由m相换向片构成,彼此之间通过云母片绝缘,按圆周排布;每相所述电枢绕组连接到属于该相的一个换向片;每相换向片加上其前后绝缘云母片的电角度和机械角度均为360°/m,每相换向片互差的电角度和机械角度也均为360°/m。The commutator is fixed on the rotor side and rotates together with the rotor; the commutator is composed of m-phase commutation segments, which are insulated from each other by mica sheets and arranged in a circle; the armature windings of each phase It is connected to a commutator piece belonging to the phase; the electrical angle and mechanical angle of each phase commutator piece plus its front and rear insulating mica pieces are 360°/m, and the electrical angle and mechanical angle of each phase commutator piece are also Both are 360°/m.
优选地,p组换向片和p组电刷两种结构在一对磁极情况下完全一样。Preferably, the two structures of the p group of commutator segments and the p group of brushes are exactly the same in the case of a pair of magnetic poles.
优选地,在任意磁极对数情况下,换向装置的电子部分是相同的。Preferably, the electronic part of the commutation means is the same for any number of pole pairs.
优选地,所述电子部分包含一套或多套续流缓冲电路,其中每套续流缓冲电路包括一个缓冲电容和正、反向两个续流桥臂,每个续流桥臂由三个二极管组成;所有的电源正极电刷连接直流电源正极,所有的电源负极电刷连接直流电源负极,所有的正向续流电刷和所有的反向续流电刷分别连接到正、反向续流桥臂的中点。Preferably, the electronic part includes one or more sets of freewheeling buffer circuits, wherein each set of freewheeling buffer circuits includes a buffer capacitor and two forward and reverse freewheeling bridge arms, and each freewheeling bridge arm is composed of three diodes Composition; all the positive pole brushes of the power supply are connected to the positive pole of the DC power supply, all the negative pole brushes of the power supply are connected to the negative pole of the DC power supply, all the forward freewheeling brushes and all the reverse freewheeling brushes are connected to the forward and reverse freewheeling brushes respectively midpoint of the bridge arm.
本发明的有益效果是:The beneficial effects of the present invention are:
1)换向装置包含一个或p个电刷组,其中一个电刷组由电源正极电刷、正向续流电刷、电源负极电刷和反向续流换电刷组成。电刷根据磁极位置固定在定子侧,所以维护和更换方便,并且刷架的制造和装配简单。1) The commutation device includes one or p brush sets, one of which is composed of the positive pole brush of the power supply, the forward freewheeling brush, the negative pole brush of the power supply and the reverse freewheeling commutation brush. The brushes are fixed on the stator side according to the magnetic pole position, so maintenance and replacement are easy, and the manufacture and assembly of the brush holder is simple.
2)换向器包含一个或p个换向片组,其中一个换向片组由m相换向片构成。换向片数量较少,且尺寸相同,所以便于制造,且成本较低。2) The commutator includes one or p commutator segment groups, one of which consists of m-phase commutator segments. The number of commutator segments is small and the size is the same, so it is easy to manufacture and the cost is low.
3)换向器固定在转子侧,随转子一同旋转。换向器质量均匀,不易磨损,所以不存在旋转动平衡问题。3) The commutator is fixed on the rotor side and rotates with the rotor. The commutator has uniform quality and is not easy to wear, so there is no problem of rotating dynamic balance.
4)对于p对极电机有p组电刷和p组换向片两种结构,可根据实际应用场合择优选择,但两种结构在在一对磁极情况下完全相同。4) There are two structures of p-paired pole motors: p-group brushes and p-group commutator segments, which can be selected according to the actual application, but the two structures are exactly the same in the case of a pair of magnetic poles.
附图说明Description of drawings
图1是本发明固定电刷式机电混合无弧换向直流电机三相一对形式的电气连接图。Fig. 1 is the electrical connection diagram of the fixed brush type electromechanical hybrid arcless commutation DC motor of the present invention in the form of three-phase pair.
图2是本发明固定电刷式机电混合无弧换向直流电机三相一对形式的结构图。Fig. 2 is a structural diagram of a fixed brush electromechanical hybrid arcless commutated DC motor of the present invention in the form of a three-phase pair.
图3是本发明固定电刷式机电混合无弧换向直流电机采用两组换向片结构的三相两对极形式的电气连接图。Fig. 3 is the electric connection diagram of the three-phase two-pole form of the fixed brush electromechanical hybrid arcless commutated DC motor adopting two sets of commutator segments in the present invention.
图4是本发明固定电刷式机电混合无弧换向直流电机采用两组换向片结构的三相两对极形式的结构图。Fig. 4 is a structural diagram of a three-phase, two-pole form of a fixed-brush electromechanical hybrid arcless commutated DC motor adopting two sets of commutator segments in the present invention.
图5是本发明固定电刷式机电混合无弧换向直流电机采用两组电刷结构的三相两对极形式的电气连接图。Fig. 5 is an electrical connection diagram of the three-phase two-pole form of the fixed brush electromechanical hybrid arcless commutated DC motor adopting two sets of brush structures of the present invention.
图6是本发明固定电刷式机电混合无弧换向直流电机采用两组电刷结构的三相两对极形式的结构图。Fig. 6 is a structural diagram of a three-phase, two-pole form of a fixed-brush electromechanical hybrid arcless commutated DC motor adopting two sets of brushes in the present invention.
图中1.换向器,2.C相换向片,3.B相换向片,4.A相换向片,5.电源正极电刷,6.正向续流电刷,7.电源负极电刷,8.反向续流电刷,9.刷架,10.C相换向片,11.B相换向片,12.A相换向片,13.电源正极电刷,14.正向续流电刷,15.电源负极电刷,16.反向续流电刷。In the figure 1. Commutator, 2. C-phase commutator, 3. B-phase commutator, 4. A-phase commutator, 5. Power positive pole brush, 6. Forward freewheeling brush, 7. Power negative brush, 8. Reverse freewheeling brush, 9. Brush holder, 10. C phase commutator, 11. B phase commutator, 12. A phase commutator, 13. Power positive brush, 14. Forward freewheeling brush, 15. Power supply negative brush, 16. Reverse freewheeling brush.
具体实施方式Detailed ways
为使本发明实施的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。所描述的实施例是本发明一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。下面结合附图对本发明的实施例进行详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below in conjunction with the drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the invention. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
在本发明宽泛实施例中:一种固定电刷式机电混合无弧换向直流电机其包括:定子、转子和换向装置;所述转子可转动的设置在所述定子围成的空间内,换向装置设置在所述转子和所述定子之间;所述固定电刷式机电混合无弧换向直流电机的所述定子为p对永磁体磁极,所述转子为星形联接的m相电枢绕组;所述固定电刷式机电混合无弧换向直流电机的气隙磁场和电动势为梯形波,电枢电流为方波;所述换向装置包括电子部分和机械部分;所述换向装置的机械部分包含电刷和换向器;In a broad embodiment of the present invention: a fixed brush electromechanical hybrid arcless commutated direct current motor comprising: a stator, a rotor and a commutation device; the rotor is rotatably arranged in a space surrounded by the stator, The commutation device is arranged between the rotor and the stator; the stator of the fixed-brush electromechanical hybrid arcless commutated DC motor is p pairs of permanent magnet poles, and the rotor is m-phase star-connected Armature winding; the air-gap magnetic field and electromotive force of the fixed brush type electromechanical hybrid arcless commutated DC motor are trapezoidal waves, and the armature current is a square wave; the commutation device includes electronic parts and mechanical parts; the commutation The mechanical part of the commutator includes brushes and commutators;
所述电刷包含电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷,所述电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷根据磁极位置固定在定子侧,所述电源正极电刷放在N极中心线位置;所述正向续流电刷位置滞后N极中心线60°电角度,60°/p机械角度;所述电源负极电刷放在S极中心线位置;所述反向续流电刷位置滞后S极中心线60°电角度,60°/p机械角度;The brushes include power positive brushes, forward freewheel brushes, power negative brushes and reverse freewheel brushes, and the power supply positive brushes, forward freewheel brushes, power negative brushes and reverse The freewheeling brush is fixed on the stator side according to the position of the magnetic pole, and the positive pole brush of the power supply is placed at the center line of the N pole; the position of the forward freewheeling brush lags behind the center line of the N pole by 60° electrical angle, 60°/p mechanical Angle; the negative electrode brush of the power supply is placed on the center line of the S pole; the position of the reverse freewheeling brush lags behind the center line of the S pole by 60° electrical angle, 60°/p mechanical angle;
所述换向器固定在转子侧,随所述转子一同旋转;所述换向器包含p个换向片组,每个所述换向片组由m相换向片构成,彼此之间通过云母片绝缘,按圆周排布;每相所述电枢绕组连接到属于该相的p个换向片;每极每相换向片加上其前后绝缘云母片为360°/m电角度,360°/(pm)机械角度;同一极下,每相换向片互差360°/m电角度,360°/(pm)机械角度;不同极下,属于同一相的换向片互差360°电角度,360°/p机械角度。The commutator is fixed on the rotor side and rotates together with the rotor; the commutator includes p commutator segment groups, each of which is composed of m-phase commutator segments, passing through each other The mica sheets are insulated and arranged in a circle; the armature winding of each phase is connected to the p commutation segments belonging to the phase; the commutation segments of each pole and each phase plus its front and rear insulating mica sheets are 360°/m electrical angle, 360°/(pm) mechanical angle; under the same pole, the commutator segments of each phase have a mutual difference of 360°/m electrical angle, 360°/(pm) mechanical angle; under different poles, the commutator segments belonging to the same phase have a mutual difference of 360° ° electrical angle, 360°/p mechanical angle.
在本发明另一种宽泛实施例中:一种固定电刷式机电混合无弧换向直流电机其包括:定子、转子和换向装置;所述转子可转动的设置在所述定子围成的空间内,换向装置设置在所述转子和所述定子之间;所述固定电刷式机电混合无弧换向直流电机的所述定子为p对永磁体磁极,所述转子为星形联接的m相电枢绕组;所述固定电刷式机电混合无弧换向直流电机的气隙磁场和电动势为梯形波,电枢电流为方波;所述换向装置包括电子部分和机械部分;所述换向装置的机械部分包含p个电刷组和换向器;In another broad embodiment of the present invention: a fixed brush electromechanical hybrid arcless commutated direct current motor comprising: a stator, a rotor and a commutation device; In the space, the commutation device is arranged between the rotor and the stator; the stator of the fixed brush type electromechanical hybrid arcless commutated DC motor is p pairs of permanent magnet poles, and the rotor is star-connected The m-phase armature winding; the air gap magnetic field and the electromotive force of the fixed brush type electromechanical hybrid arcless commutated DC motor are trapezoidal waves, and the armature current is a square wave; the commutation device includes electronic parts and mechanical parts; The mechanical part of the reversing device includes p brush sets and a commutator;
每个所述电刷组包含:电源正极电刷、正向续流电刷、电源负极电刷和反向续流换电刷;所述电源正极电刷、正向续流电刷、电源负极电刷和反向续流电刷根据磁极位置固定在定子侧,每个所述电刷组对应一对磁极;所述电源正极电刷放在N极中心线位置;所述正向续流电刷位置滞后N极中心线60°电角度,60°/p机械角度;所述电源负极电刷放在S极中心线位置;所述反向续流电刷位置滞后S极中心线60°电角度,60°/p机械角度;Each brush group includes: positive pole brush of power supply, forward freewheeling brush, negative pole brush of power supply and reverse freewheeling brush; said positive pole brush of power supply, forward freewheeling brush, negative pole of power supply The brushes and reverse freewheeling brushes are fixed on the stator side according to the position of the magnetic poles, and each brush group corresponds to a pair of magnetic poles; the positive pole brush of the power supply is placed at the center line of the N pole; The position of the brush lags behind the center line of the N pole by 60° electrical angle, 60°/p mechanical angle; the negative brush of the power supply is placed at the center line of the S pole; the position of the reverse freewheeling brush lags behind the center line of the S pole by 60° electrically Angle, 60°/p mechanical angle;
所述换向器固定在转子侧,随所述转子一同旋转;所述换向器由m相换向片构成,彼此之间通过云母片绝缘,按圆周排布;每相所述电枢绕组连接到属于该相的一个换向片;每相换向片加上其前后绝缘云母片的电角度和机械角度均为360°/m,每相换向片互差的电角度和机械角度也均为360°/m。The commutator is fixed on the rotor side and rotates together with the rotor; the commutator is composed of m-phase commutation segments, which are insulated from each other by mica sheets and arranged in a circle; the armature windings of each phase It is connected to a commutator piece belonging to the phase; the electrical angle and mechanical angle of each phase commutator piece plus its front and rear insulating mica pieces are 360°/m, and the electrical angle and mechanical angle of each phase commutator piece are also Both are 360°/m.
本发明克服现有机电混合无弧换向多相直流方波电机的不足,特别是旋转电刷造成的动平衡和维护不便等问题。The invention overcomes the shortcomings of the existing electromechanical hybrid arcless commutation multiphase direct current square wave motor, especially the problems of dynamic balance and maintenance inconvenience caused by rotating brushes.
根据附图1-6详细描述如下。The detailed description is as follows according to accompanying drawings 1-6.
应该强调的是,下述说明仅仅是示例性的,而不是为了限制本发明的范围及其应用。It should be emphasized that the following description is only exemplary and not intended to limit the scope of the invention and its application.
如图1所示三相一对极固定电刷式机电混合无弧换向直流电机实施例的电气连接图。图2为该实施例的结构图。在一对极情况下,换向片和电刷都只有一组,所以只有一种结构。The electrical connection diagram of the embodiment of the three-phase one-pole fixed brush electromechanical hybrid arcless commutation DC motor as shown in FIG. 1 . Fig. 2 is a structural diagram of this embodiment. In the case of a pair of poles, there is only one set of commutator segments and brushes, so there is only one structure.
换向器1固定在转子侧,随转子一同旋转。转子电枢为星形联接的三相对称绕组A、B、C。换向器由三相换向片构成,分别为A相换向片4、B相换向片3和C相换向片2,它们彼此之间通过云母片绝缘,按圆周排布。每相绕组分别连接到该相换向片。每相换向片加上其前后绝缘云母片的电角度和机械角度均为120°,它们互差的电角度和机械角度也均为120°。The commutator 1 is fixed on the rotor side and rotates with the rotor. The rotor armature is a star-connected three-phase symmetrical winding A, B, C. The commutator is composed of three-phase commutation segments, which are A-phase commutation segment 4, B-phase commutation segment 3 and C-phase commutation segment 2, which are insulated from each other by mica sheets and arranged in a circle. Each phase winding is connected to the commutator segment of the phase respectively. The electrical and mechanical angles of each phase commutator and its front and rear insulating mica sheets are 120°, and the electrical and mechanical angles between them are also 120°.
电源正极电刷5、正向续流电刷6、电源负极电刷7和反向续流换电刷8根据磁极位置固定在定子侧:电源正极电刷5放在N极中心线位置,正向续流电刷6位置滞后N极中心线60°电角度和机械角度;电源负极电刷7放在S极中心线位置,反向续流电刷8位置滞后S极中心线60°电角度和机械角度。The positive brush 5 of the power supply, the forward freewheeling brush 6, the negative brush 7 of the power supply and the reverse freewheeling commutation brush 8 are fixed on the stator side according to the position of the magnetic pole: the positive brush 5 of the power supply is placed at the center line of the N pole, and the positive The position of the freewheeling brush 6 lags behind the centerline of the N pole by 60° in electrical and mechanical angles; the negative brush 7 of the power supply is placed on the centerline of the S pole, and the position of the reverse freewheeling brush 8 lags behind the centerline of the S pole by 60° in electrical angle and mechanical angles.
换向装置的电子部分由一套续流缓冲电路组成,包括一个缓冲电容C和两个续流桥臂,正向续流桥臂由二极管D1、D2和D5组成,反向续流桥臂由二极管D3、D4和D6组成。电源正极电刷5连接直流电源正极U+,电源负极电刷7连接直流电源负极U-,正向续流电刷6、反向续流电刷8分别连接正、反向续流桥臂的中点。The electronic part of the commutation device is composed of a freewheeling buffer circuit, including a buffer capacitor C and two freewheeling bridge arms. The forward freewheeling bridge arm is composed of diodes D 1 , D 2 and D 5 , and the reverse freewheeling bridge arm The bridge arm is composed of diodes D 3 , D 4 and D 6 . The positive pole brush 5 of the power supply is connected to the positive pole U + of the DC power supply, the negative pole brush 7 of the power supply is connected to the negative pole U - of the DC power supply, the forward freewheeling brush 6 and the reverse freewheeling brush 8 are respectively connected to the forward and reverse freewheeling bridge arms midpoint.
电刷和换向器的滑动接触实现了电枢绕组的换向,续流缓冲电路保证了换向过程中无电弧产生。The sliding contact between the brush and the commutator realizes the commutation of the armature winding, and the freewheeling buffer circuit ensures that no arc is generated during the commutation process.
直流电机以图1和图2中箭头所示方向运行时,每相绕组通过换向片依次与电源正极电刷5、正向续流电刷6、电源负极电刷7和反向续流电刷8滑动接触,并再次到达电源正极电刷5开始下一个循环。以A相为例:假设初始时刻A相绕组开始进入N极下,A相换向片4开始与电源正极电刷5接触,A相绕组正向导通;正向运行60°电角度后,A相绕组处于N极中心线下,A相换向片4开始与正向续流电刷6接触,但由于A相换向片4仍与电源正极电刷5接触,所以不进行续流;正向运行120°电角度后,A相绕组离开N极下,A相换向片4与电源正极电刷5断开,但仍与正向续流电刷6接触,A相绕组开始正向续流;正向运行180°电角度后,A相绕组开始进入S极下,A相换向片4与正向续流电刷6断开,开始与电源负极电刷7接触,A相绕组反向导通;同理,直到正向运行300°电角度后,A相绕组离开S极下,A相换向片4与电源负极电刷7断开,只与反向续流电刷8接触时,A相绕组开始反向续流。When the DC motor runs in the direction shown by the arrow in Figure 1 and Figure 2, the windings of each phase are sequentially connected with the positive pole brush 5 of the power supply, the forward freewheeling brush 6, the negative pole brush 7 of the power supply and the reverse freewheeling current through the commutator piece. Brush 8 slides into contact, and again reaches the power positive pole brush 5 to start the next cycle. Take phase A as an example: assume that the phase A winding starts to enter the N pole at the initial moment, the phase A commutator segment 4 starts to contact the positive pole brush 5 of the power supply, and the phase A winding conducts forward; after running 60° in the forward direction, A The phase winding is under the center line of the N pole, and the A-phase commutator piece 4 begins to contact the forward freewheeling brush 6, but since the A-phase commutator piece 4 is still in contact with the positive pole brush 5 of the power supply, no freewheeling is performed; After running 120° electrical angle, the A-phase winding leaves the N pole, the A-phase commutator piece 4 is disconnected from the power positive pole brush 5, but still contacts with the forward freewheeling brush 6, and the A-phase winding starts to continue forward. After running in the forward direction for 180° electrical angle, the A-phase winding begins to enter the S pole, the A-phase commutator piece 4 is disconnected from the positive freewheeling brush 6, and starts to contact the negative pole brush 7 of the power supply, and the A-phase winding reverses In the same way, until the forward running of 300° electrical angle, the A-phase winding leaves the S pole, the A-phase commutator piece 4 is disconnected from the negative brush 7 of the power supply, and only when it is in contact with the reverse freewheeling brush 8 , A-phase winding starts reverse freewheeling.
换向片和电刷的滑动接触实现了电枢绕组电流的换向,一个周期内每相绕组有正向导通、正向续流、反向导通、反向续流以及续流完成后不导通五个状态。The sliding contact between the commutator plate and the brush realizes the commutation of the armature winding current. In one cycle, each phase winding has forward conduction, forward freewheeling, reverse conduction, reverse freewheeling and non-conduction after freewheeling. through five states.
在极对数大于一的情况下,按照电刷和换向器组成方式,固定电刷式机电混合无弧换向直流电机有p组换向片和p组电刷两种结构。图3是采用两组换向片结构的三相两对极固定电刷式机电混合无弧换向直流电机实施例的电气连接图。图4是该实施例的结构图。When the number of pole pairs is greater than one, according to the composition of brushes and commutators, fixed brush electromechanical hybrid arcless commutated DC motors have two structures: p-group commutator segments and p-group brushes. Fig. 3 is an electrical connection diagram of an embodiment of a three-phase two-pole fixed brush electromechanical hybrid arcless commutated DC motor with two sets of commutator segments. Fig. 4 is a structural diagram of this embodiment.
换向器1包含两个换向片组,其中一个换向片组由三相换向片2、3、4构成,另一个换向片组由三相换向片10、11、12构成,它们彼此之间通过云母片绝缘,按圆周排布。每相电枢绕组连接到属于该相的两个换向片:A相绕组连接到换向片3和换向片11,B相绕组连接到换向片4和换向片12,C相绕组连接到换向片2和换向片10。每极每相换向片加上其前后绝缘云母片为120°电角度,60°机械角度。同一极下,每相换向片互差120°电角度,60°机械角度。不同极下,属于同一相的换向片互差360°电角度,180°机械角度。The commutator 1 includes two commutator segment groups, one of which consists of three-phase commutator segments 2, 3, 4, and the other commutator segment group consists of three-phase commutator segments 10, 11, 12, They are insulated from each other by mica sheets and arranged in a circle. Each phase armature winding is connected to the two commutator segments belonging to the phase: A phase winding is connected to commutator segment 3 and commutator segment 11, B phase winding is connected to commutator segment 4 and commutator segment 12, and C phase winding Connect to commutator segment 2 and commutator segment 10. The commutation piece of each pole and each phase plus its front and rear insulating mica pieces is 120° electrical angle and 60° mechanical angle. Under the same pole, the commutation segments of each phase differ from each other by 120° electrical angle and 60° mechanical angle. Under different poles, the commutator segments belonging to the same phase have a mutual difference of 360° electrical angle and 180° mechanical angle.
两组换向片结构的电机只有电源正极电刷5、正向续流电刷6、电源负极电刷7和反向续流换电刷8四个电刷。电刷根据磁极位置固定在定子侧:电源正极电刷放在N极中心线位置,正向续流电刷位置滞后N极中心线60°电角度,30°机械角度;电源负极电刷放在S极中心线位置,反向续流电刷位置滞后S极中心线60°电角度,30°机械角度。对于两对极电机,每个电刷有两个位置可供选择,放置位置不影响电机换向。可采用图4中将电源正极电刷5和电源负极电刷7放在一对极下,将正向续流电刷6和反向续流换电刷8放在另外一对极下,从而使电刷在定子侧较均匀的分布。The motor of the two groups of commutator segments has only four brushes, the positive pole brush 5 of the power supply, the forward freewheeling brush 6, the negative pole brush 7 of the power supply and the reverse freewheeling commutation brush 8. The brushes are fixed on the stator side according to the position of the magnetic poles: the positive pole brush of the power supply is placed at the center line of the N pole, and the position of the forward freewheeling brush lags behind the center line of the N pole by 60° electrical angle and 30° mechanical angle; the negative pole brush of the power supply is placed on the The position of the S pole center line, the position of the reverse freewheeling brush lags behind the S pole center line by 60° electrical angle and 30° mechanical angle. For two-pole motors, each brush has two positions to choose from, and the placement does not affect the commutation of the motor. As shown in Figure 4, the positive pole brush 5 and the negative pole brush 7 of the power supply can be placed under one pair of poles, and the forward freewheeling brush 6 and reverse freewheeling brush 8 can be placed under another pair of poles, so that Make the brushes more evenly distributed on the stator side.
图5是采用两组电刷结构的三相两对极固定电刷式机电混合无弧换向直流电机实施例的电气连接图。图6该实施例的结构图。Fig. 5 is an electrical connection diagram of an embodiment of a three-phase two-pole fixed brush electromechanical hybrid arcless commutated DC motor with two sets of brush structures. Fig. 6 is a structural diagram of this embodiment.
电机包含两个电刷组,其中一个电刷组由电源正极电刷5、正向续流电刷6、电源负极电刷7和反向续流换电刷8组成,另一个电刷组由电源正极电刷13、正向续流电刷14、电源负极电刷15和反向续流换电刷16组成。电刷根据磁极位置固定在定子侧,一组电刷对应一对磁极:电源正极电刷放在N极中心线位置,正向续流电刷位置滞后N极中心线60°电角度,30°机械角度;电源负极电刷放在S极中心线位置,反向续流电刷位置滞后S极中心线60°电角度,30°机械角度。The motor contains two brush sets, one of which is composed of the positive pole brush 5 of the power supply, the forward freewheeling brush 6, the negative pole brush 7 of the power supply and the reverse freewheeling commutation brush 8, and the other brush set is composed of The positive electrode brush 13 of the power supply, the forward freewheeling brush 14, the negative electrode brush 15 of the power supply and the reverse freewheeling brush 16 are formed. The brushes are fixed on the stator side according to the position of the magnetic poles. One set of brushes corresponds to a pair of magnetic poles: the positive brush of the power supply is placed at the center line of the N pole, and the position of the forward freewheeling brush lags behind the center line of the N pole by 60° in electrical angle, 30° Mechanical angle: The negative brush of the power supply is placed on the center line of the S pole, and the position of the reverse freewheeling brush lags behind the center line of the S pole by 60° electrical angle and 30° mechanical angle.
换向器由三相换向片构成,它们彼此之间通过云母片绝缘,按圆周排布。每相电枢绕组连接到属于该相的一个换向片。每相换向片加上其前后绝缘云母片的电角度和机械角度均为120°,每相换向片互差的电角度和机械角度也均为120°。The commutator is composed of three-phase commutation segments, which are insulated from each other by mica sheets and arranged in a circle. Each phase armature winding is connected to one commutator segment belonging to that phase. The electrical and mechanical angles of each phase commutator plus its front and rear insulating mica sheets are 120°, and the electrical and mechanical angles of each phase's commutator are also 120°.
最后需要指出的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: they can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features; and these The modification or replacement does not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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CN112953127A (en) * | 2021-04-09 | 2021-06-11 | 清华大学 | Controllable mechanical-electronic hybrid reversing device and reversing method |
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CN106685148A (en) * | 2016-11-22 | 2017-05-17 | 清华大学 | An electromechanical hybrid multi-phase DC square wave motor with arcless commutation |
CN207753578U (en) * | 2017-12-25 | 2018-08-21 | 清华大学 | A kind of mixing of fixed brush formula electromechanics is without arc commutating dc motor |
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CN106533067A (en) * | 2016-11-22 | 2017-03-22 | 清华大学 | Electromechanical hybrid non-arc commutation multi-phase inverter |
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