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CN106685148A - An electromechanical hybrid multi-phase DC square wave motor with arcless commutation - Google Patents

An electromechanical hybrid multi-phase DC square wave motor with arcless commutation Download PDF

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Publication number
CN106685148A
CN106685148A CN201611048456.0A CN201611048456A CN106685148A CN 106685148 A CN106685148 A CN 106685148A CN 201611048456 A CN201611048456 A CN 201611048456A CN 106685148 A CN106685148 A CN 106685148A
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commutator
freewheeling
commutator segment
phase
power supply
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向学位
柴建云
肖曦
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Tsinghua University
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Tsinghua University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K13/00Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
    • H02K13/04Connections between commutator segments and windings
    • H02K13/06Resistive connections, e.g. by high-resistance chokes or by transistors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K13/00Structural associations of current collectors with motors or generators, e.g. brush mounting plates or connections to windings; Disposition of current collectors in motors or generators; Arrangements for improving commutation
    • H02K13/14Circuit arrangements for improvement of commutation, e.g. by use of unidirectionally conductive elements

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Current Collectors (AREA)
  • Dc Machiner (AREA)

Abstract

The present invention discloses an electromechanical hybrid arcless-commutation multiphase direct-current square-wave motor. The mechanical part of the multiphase direct-current square-wave motor includes electric brushes and a commutato; each phase of armature winding is led out through the electric brushes; the commutator comprises one or more commutator segment groups, wherein one of thecommutator segment groups is composed of a power source positive pole commutator segment, a freewheeling commutator segment I, a power source negative pole commutator segment and a freewheeling commutator sheet II; the power source positive pole commutator segment, the freewheeling commutator segment I, the power source negative pole commutator segment and the freewheeling commutator sheet II are insulated from one another through mica sheets and are circumferentially distributed into a complete 360-degree electrical angle cycle, and the mechanical angle of each of the power source positive pole commutator segment, the freewheeling commutator segment I, the power source negative pole commutator segment and the freewheeling commutator sheet II is 360 degrees/P; the electrical angle of each power source positive pole commutator segment and each power source negative pole commutator segment is 120 degrees, and the mechanical angle of each power source positive pole commutator segment and each power source negative pole commutator segment is 120 degrees/P; the electrical angle of each of the freewheeling commutator segment I, the freewheeling commutator sheet II as well as insulation mica sheets in front of and behind the freewheeling commutator segment I and the freewheeling commutator sheet II is 60 degrees, and the mechanical angle of each of the freewheeling commutator segment I, the freewheeling commutator sheet II as well as the insulation mica sheets in front of and behind the freewheeling commutator segment I and the freewheeling commutator sheet II is 60 degrees/P; and the commutator is fixed at a stator side according to the positions of magnetic poles and is shared by all the windings.

Description

一种机电混合无弧换向的多相直流方波电机An electromechanical hybrid multi-phase DC square wave motor with arcless commutation

技术领域technical field

本发明涉及电机设计与制造的技术领域,特别是涉及机电混合无弧换向的多相直流方波电机。The invention relates to the technical field of motor design and manufacture, in particular to an electromechanical hybrid multi-phase DC square wave motor with arcless commutation.

背景技术Background technique

目前,传统直流电机采用换向器和电刷组成的机械换向装置实现换向,在非理想情况下,被电刷短路的电枢线圈存在反电动势和电流,当其脱离电刷时出现过电压,并产生火花。另外,为了防止换向时产生电弧,造成环火故障,需要将换向器片间电压限制在十几伏之内,所以换向片数量繁多,导致换向器结构复杂,成本高昂,换向困难的直流电机通常还需配备换向极或者辅助换向电刷,进一步提高了成本。由于传统机械换向装置几乎不可避免的存在火花,且有可能产生电弧,同时还存在结构复杂、成本高昂等缺点,所以利用电子换向器的无刷直流电机应运而生,但电子换向器增加了系统成本,且控制复杂,在强电磁干扰场合可靠性较低。At present, traditional DC motors use a mechanical commutation device consisting of a commutator and brushes to realize commutation. voltage and sparks are generated. In addition, in order to prevent arcing during commutation and cause ring fire failures, the voltage between the commutator plates must be limited to less than ten volts, so the number of commutator plates is large, resulting in complex structure of the commutator and high cost. Difficult DC motors usually also require commutation poles or auxiliary commutation brushes, further increasing costs. Due to the almost inevitable existence of sparks and the possibility of arcing in traditional mechanical commutation devices, as well as the disadvantages of complex structure and high cost, brushless DC motors using electronic commutators emerged as the times require, but electronic commutators The system cost is increased, and the control is complicated, and the reliability is low in the case of strong electromagnetic interference.

中国发明专利CN1455500A“多相直流电动机的电源换向装置”提出了一种电源换向装置,该装置采用机械、电子混合换向,不需要额外的控制器和电力电子变换器,并试图解决传统机械换向装置中电弧和火花问题,但实际效果表明其难以抑制换向电弧和火花,而且这种换向装置中每相绕组分别配备一个换向器,需要较多的换向片和二极管续流桥臂。Chinese invention patent CN1455500A "Power supply commutation device for multi-phase DC motor" proposes a power supply commutation device, which uses mechanical and electronic hybrid commutation, does not require additional controllers and power electronic converters, and tries to solve the traditional The arc and spark problems in the mechanical commutation device, but the actual effect shows that it is difficult to suppress the commutation arc and spark, and each phase winding in this commutation device is equipped with a commutator, which requires more commutation segments and diodes. flow bridge arm.

因此希望有一种机电混合无弧换向的多相直流方波电机可以克服或至少减轻现有技术的上述缺陷。Therefore, it is desired to have an electromechanical hybrid arcless commutated multi-phase DC square wave motor that can overcome or at least alleviate the above-mentioned defects of the prior art.

发明内容Contents of the invention

本发明的目的在于提供一种机电混合无弧换向的多相直流方波电机来克服现有技术中存在的上述问题。The object of the present invention is to provide an electromechanical hybrid arcless commutated multi-phase DC square wave motor to overcome the above-mentioned problems in the prior art.

为实现上述目的,本发明提供一种机电混合无弧换向的多相直流方波电机,所述多相直流方波电机换向装置的机械部分包括:电刷和换向器,每相电枢绕组通过电刷引出,换向器包含一个或多个换向片组,其中一个换向片组由电源正极换向片、续流换向片Ⅰ、电源负极换向片和续流换向片Ⅱ构成,它们彼此之间通过云母片绝缘,按圆周排布成完整的360°电角度周期,所占机械角度为360°/P,每个电源正极换向片和电源负极换向片的电角度为120°,机械角度为120°/P,每个续流换向片Ⅰ、续流换向片Ⅱ和其前后绝缘云母片电角度为60°,机械角度为60°/P,换向器根据磁极位置固定在定子侧,全部绕组共用一个。In order to achieve the above object, the present invention provides an electromechanical hybrid multi-phase DC square-wave motor with arcless commutation, the mechanical part of the multi-phase DC square-wave motor commutation device includes: brushes and commutators, each phase The armature winding is drawn out through the brush, and the commutator includes one or more commutator segments, one of which consists of the positive commutator segment of the power supply, the freewheeling commutator segment I, the negative commutator segment of the power supply and the freewheeling commutator segment. They are insulated from each other by mica sheets, and are arranged in a complete 360° electrical angle cycle according to the circumference, occupying a mechanical angle of 360°/P, each power supply positive commutator and power supply negative commutator The electrical angle is 120°, the mechanical angle is 120°/P, the electrical angle of each freewheeling commutator I, freewheeling commutator II and its front and rear insulating mica sheets is 60°, and the mechanical angle is 60°/P. The commutator is fixed on the stator side according to the magnetic pole position, and all windings share one.

优选地,所述电刷随换向装置的转子旋转。Preferably, the brushes rotate with the rotor of the commutation device.

优选地,所述相邻电刷之间互差360°/m的机械角度。Preferably, the mechanical angle difference between the adjacent brushes is 360°/m.

优选地,所述多相直流方波电机的换向装置还包括续流缓冲电路,续流缓冲电路包括一个缓冲电容和两个续流桥臂,每个续流桥臂由三个二极管组成,所述电源正极换向片连接直流电源正极,所述电源负极换向片连接直流电源负极,所述续流换向片Ⅰ和续流换向片Ⅱ分别连接一个二极管续流桥臂的中点。Preferably, the commutation device of the multi-phase DC square wave motor also includes a freewheeling buffer circuit, the freewheeling buffer circuit includes a buffer capacitor and two freewheeling bridge arms, each freewheeling bridge arm is composed of three diodes, The positive commutator of the power supply is connected to the positive pole of the DC power supply, the negative commutator of the power supply is connected to the negative pole of the DC power supply, and the freewheeling commutator I and the freewheeling commutator II are respectively connected to the midpoint of a freewheeling bridge arm of a diode .

优选地,所述续流缓冲电路的数量为一套或多套。Preferably, the freewheeling buffer circuit has one or more sets.

优选地,所述换向器所包含换向片组数应等于永磁体极对数,且电源正、负极换向片分别正对永磁体的N、S极。Preferably, the number of commutator segments included in the commutator should be equal to the number of permanent magnet pole pairs, and the positive and negative commutator segments of the power supply face the N and S poles of the permanent magnets respectively.

优选地,所述电刷宽度需大于换向片间云母绝缘片宽度。Preferably, the width of the brushes needs to be greater than the width of the mica insulation sheets between the commutator segments.

为了克服现有直流电机换向装置的不足,特别是电源换向装置中换向电弧和火花、换向片和续流桥臂冗余等问题,本发明提出了一种机电混合无弧换向的多相直流方波电机,所述电机换向装置不会产生电弧,并明显减小换向火花,所需换向片数量较少,换向器结构简单,成本低廉,而且本发明的机电混合无弧换向的多相直流方波电机不需要额外的控制器和电力电子变换器,节省了系统成本;本发明的机电混合无弧换向的多相直流方波电机的全部绕组共用一个换向器,相对于现有技术的电源换向器,在相数较多的情况下大大减少了换向片和二极管续流桥臂,便于推广到多相电机,具有广泛的应用前景。In order to overcome the deficiencies of the existing DC motor commutation devices, especially the problems of commutation arcs and sparks, commutation plates and freewheeling bridge arm redundancy in the power reversing device, the present invention proposes an electromechanical hybrid arcless commutation The multi-phase direct current square wave motor, the motor commutation device will not produce arcs, and significantly reduce the commutation sparks, the number of required commutation pieces is small, the commutator is simple in structure, low in cost, and the electromechanical motor of the present invention The multi-phase DC square-wave motor with hybrid arcless commutation does not require additional controllers and power electronic converters, which saves system costs; all the windings of the multi-phase DC square-wave motor with electromechanical hybrid arcless commutation of the present invention share one Compared with the power commutator in the prior art, the commutator greatly reduces the number of commutator segments and diode freewheeling bridge arms when the number of phases is large, which is easy to be extended to multi-phase motors and has broad application prospects.

附图说明Description of drawings

图1是三相双极直流电机机电混合无弧换向装置和电枢绕组的电气连接图。Figure 1 is the electrical connection diagram of the electromechanical hybrid arcless commutation device and armature winding of a three-phase bipolar DC motor.

图2是三相双极直流电机实施例的纵剖面构造图。Fig. 2 is a longitudinal sectional structural view of an embodiment of a three-phase bipolar DC motor.

图3是图2的A--A剖视图。Fig. 3 is a sectional view taken along line A--A of Fig. 2 .

图4是图2中换向器2沿圆周方向的展开图。FIG. 4 is an expanded view of the commutator 2 in FIG. 2 along the circumferential direction.

图5是三相四极直流电机机电混合无弧换向装置和电枢绕组的电气连接图。Fig. 5 is an electrical connection diagram of an electromechanical hybrid arcless commutation device and an armature winding of a three-phase four-pole DC motor.

图6三相直流电机电动状态工作时三相电流和续流缓冲电容电压示意图。Figure 6. Schematic diagram of the three-phase current and the freewheeling buffer capacitor voltage when the three-phase DC motor is working in the electric state.

具体实施方式detailed description

为使本发明实施的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行更加详细的描述。在附图中,自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。所描述的实施例是本发明一部分实施例,而不是全部的实施例。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。下面结合附图对本发明的实施例进行详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below in conjunction with the drawings in the embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are some, but not all, embodiments of the invention. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

在本发明一宽泛实施例中:所述多相直流方波电机换向装置的机械部分包括:电刷和换向器,每相电枢绕组通过电刷引出,换向器包含一个或多个换向片组,其中一个换向片组由电源正极换向片、续流换向片Ⅰ、电源负极换向片和续流换向片Ⅱ构成,它们彼此之间通过云母片绝缘,按圆周排布成完整的360°电角度周期,所占机械角度为360°/P,每个电源正极换向片和电源负极换向片的电角度为120°,机械角度为120°/P,每个续流换向片Ⅰ、续流换向片Ⅱ和其前后绝缘云母片电角度为60°,机械角度为60°/P,换向器根据磁极位置固定在定子侧,全部绕组共用一个。In a broad embodiment of the present invention: the mechanical part of the multi-phase DC square wave motor commutation device includes: a brush and a commutator, each phase of the armature winding is drawn through the brush, and the commutator includes one or more Commutator segment group, one of which is composed of positive commutator segment of power supply, freewheeling commutator segment I, negative commutator segment of power supply and freewheeling commutator segment II, which are insulated from each other by mica sheet, according to the circumference Arranged into a complete 360° electrical angle cycle, occupying a mechanical angle of 360°/P, the electrical angle of each power supply positive commutator piece and the power supply negative pole commutator piece is 120°, and the mechanical angle is 120°/P. A freewheeling commutator I, freewheeling commutator II and its front and rear insulating mica sheets have an electrical angle of 60° and a mechanical angle of 60°/P. The commutator is fixed on the stator side according to the magnetic pole position, and all windings share one.

以m相电枢绕组、P对极的无刷直流电机结构为基础,气隙磁场和电动势为梯形波,电枢电流为方波,但将定、转子倒置,定子为P对永磁体磁极,转子为星形联接的m相电枢绕组。Based on the structure of m-phase armature winding and P pair pole brushless DC motor, the air gap magnetic field and electromotive force are trapezoidal waves, and the armature current is square wave, but the stator and rotor are inverted, and the stator is P pair of permanent magnet poles. The rotor is a star-connected m-phase armature winding.

机电混合无弧换向装置正常工作需满足四大原则:The normal operation of the electromechanical hybrid arcless reversing device needs to meet four principles:

第一,电磁转矩恒定原则:为了保证电磁转矩恒定,换向器所包含换向片组数应等于永磁体极对数,且电源正、负极换向片分别正对永磁体的N、S极。First, the principle of constant electromagnetic torque: In order to ensure constant electromagnetic torque, the number of commutator segments included in the commutator should be equal to the number of permanent magnet pole pairs, and the positive and negative commutator segments of the power supply are respectively facing the N, S pole.

第二,续流缓冲电路状态唯一性原则:为了保证续流缓冲电路工作状态的唯一性,每套续流缓冲电路任意时刻最多只能与一相绕组连接,可能出现连接多相绕组的情况包括:多相绕组直接连接到同一续流换向片;多相绕组通过同一续流桥臂连接的不同组续流换向片连接到该续流桥臂;多相绕组通过同一套续流缓冲电路的不同续流桥臂连接到该套续流缓冲电路。Second, the principle of the uniqueness of the state of the freewheeling buffer circuit: In order to ensure the uniqueness of the working state of the freewheeling buffer circuit, each set of freewheeling buffer circuit can only be connected to one phase winding at any time, and the situation of connecting multi-phase windings may include : Multiphase windings are directly connected to the same freewheeling commutator; multiphase windings are connected to the freewheeling bridge arm through different groups of freewheeling commutator connected to the same freewheeling bridge arm; multiphase windings are connected to the freewheeling bridge arm through the same set of freewheeling buffer circuit Different freewheeling bridge arms are connected to the set of freewheeling buffer circuits.

为避免相绕组直接连接到同一续流换向片,需相邻两电刷间机械角度大于续流换向片机械角度,可通过增加极对数,从而压缩续流换向片机械角度,或者减少相数,从而增加相邻两电刷间机械角度来实现。对于m相、P对极的直流电机,有m个电刷,相邻两电刷互差360°/m机械角度,换向器包含P个换向片组,忽略绝缘云母片宽度,每个续流换向片机械角度为60°/P,应有360°/m>60°/P,即P>m/6。对于P=m/6的临界情况,适当减小续流换向片宽度,使其与电源换向片间的距离,即云母绝缘片宽度大于电刷宽度的一半即可来避免与多相绕组连接。In order to avoid that the phase windings are directly connected to the same freewheeling commutator, the mechanical angle between two adjacent brushes needs to be greater than the mechanical angle of the freewheeling commutator, and the mechanical angle of the freewheeling commutator can be compressed by increasing the number of pole pairs, or Reduce the number of phases, thereby increasing the mechanical angle between two adjacent brushes to achieve. For a DC motor with m-phase and P opposite poles, there are m brushes, and the mechanical angle difference between two adjacent brushes is 360°/m. The mechanical angle of the freewheeling commutator is 60°/P, and there should be 360°/m>60°/P, that is, P>m/6. For the critical situation of P=m/6, the width of the freewheeling commutator should be appropriately reduced so that the distance between it and the power commutator, that is, the width of the mica insulating sheet is greater than half of the width of the brush can avoid contact with the multi-phase winding connect.

为了避免多相绕组通过同一续流桥臂连接的不同组续流换向片连接到该续流桥臂,需综合考虑相数和极对数来确定各换向片组中对应的续流换向片是否连接到同一续流桥臂,从而得到所需的续流缓冲电路套数。在绕组相数一定,只增加极对数的情况下,各换向片组中对应的续流换向片可连接到同一续流桥臂,此时不需要新增续流缓冲电路。各换向片组中对应的续流换向片需要连接不同续流桥臂时,所需续流缓冲电路最多,为P套。In order to prevent the multi-phase winding from being connected to the freewheeling bridge arm through different groups of freewheeling commutator segments connected to the same freewheeling bridge arm, it is necessary to comprehensively consider the number of phases and pole pairs to determine the corresponding freewheeling commutator in each commutator segment group. Whether the slices are connected to the same freewheeling bridge arm, so as to obtain the required number of freewheeling buffer circuit sets. When the number of winding phases is fixed and only the number of pole pairs is increased, the corresponding freewheeling commutator segments in each commutator segment group can be connected to the same freewheeling bridge arm, and no additional freewheeling buffer circuit is required at this time. When the corresponding freewheeling commutator segments in each commutator segment group need to be connected to different freewheeling bridge arms, the most required freewheeling buffer circuits are P sets.

为了避免多相绕组通过同一套续流缓冲电路的不同续流桥臂连接到该套续流缓冲电路,相邻两电刷间机械角度不能在120°/P~240°/P范围内。对于两电刷间机械角度等于120°/P和240°/P的临界情况,同样可通过适当减小续流换向片宽度,使其与电源换向片的距离,即云母绝缘片宽度大于电刷宽度的一半来避免与多相绕组连接。In order to prevent multi-phase windings from being connected to the set of freewheeling snubber circuits through different freewheeling bridge arms of the same set of freewheeling snubber circuits, the mechanical angle between two adjacent brushes cannot be within the range of 120°/P to 240°/P. For the critical situation where the mechanical angle between the two brushes is equal to 120°/P and 240°/P, the width of the freewheeling commutator can also be appropriately reduced to make the distance from the power commutator, that is, the width of the mica insulating sheet is greater than half of the brush width to avoid connection with multi-phase windings.

第三,绕组不悬空原则:为了保证绕组在完全脱离当前换向片前能连接到下一换向片,即任意时刻无绕组出现悬空状态,电刷宽度需大于换向片间云母绝缘片宽度。Third, the principle of non-suspended windings: In order to ensure that the winding can be connected to the next commutator segment before it is completely separated from the current commutator segment, that is, no winding is suspended at any time, the width of the brush must be greater than the width of the mica insulation sheet between the commutator segments .

第四,电容选择原则:电弧的产生需同时满足介质击穿场强条件(起弧电场强度条件)和起弧电压条件。由于缓冲电容的作用,和续流换向片接触的电刷在与电源换向片分离后,两者间电压开始缓慢上升,在极小的间距时,电场强度仍然较大,起弧电场强度条件满足,但起弧电压条件不满足,因此不会产生电弧;随着间距的增大,起弧电压条件已经达到,但电场强度条件不再满足,也不会产生电弧。可取门槛电场强度ET=5×105V/m,此电场强度远低于高电压理论中标准大气压下空气击穿场强3×106V/m,可确保低于ET的电场强度不会击穿电刷和电源换向片间隙。Fourth, the principle of capacitor selection: the generation of arc must meet the dielectric breakdown field strength conditions (arcing electric field strength conditions) and arcing voltage conditions at the same time. Due to the function of the buffer capacitor, after the brushes in contact with the freewheeling commutator are separated from the power commutator, the voltage between the two begins to rise slowly. When the distance is extremely small, the electric field intensity is still relatively large, and the arcing electric field intensity The condition is satisfied, but the arcing voltage condition is not satisfied, so no arc will be generated; as the distance increases, the arcing voltage condition has been met, but the electric field strength condition is no longer satisfied, and no arc will be generated. The threshold electric field strength E T = 5×10 5 V/m is desirable, which is far lower than the air breakdown field strength of 3×10 6 V/m under standard atmospheric pressure in the high voltage theory, which can ensure an electric field strength lower than E T Will not break down the brush and power commutator gap.

续流过程中为了抑制起弧,电刷和电源换向片间电场强度应低于门槛电场强度,给定一个最低的不起弧转速,门槛电场强度乘以电刷在该转速时的线速度即为不起弧电压变化率,根据该电压变化率来计算电容最小值,确保无电弧产生。最高转速时,为确保续流过程在60°电角度的续流阶段内结束,电容需在此时间段内放电完毕,根据该时间计算电容最大值。In order to suppress arcing during the freewheeling process, the electric field strength between the brush and the power commutator should be lower than the threshold electric field strength. Given a minimum arc-free speed, the threshold electric field strength is multiplied by the linear speed of the brush at this speed It is the rate of change of the non-arcing voltage, and the minimum value of the capacitance is calculated according to the rate of change of the voltage to ensure that no arc occurs. At the highest speed, in order to ensure that the freewheeling process ends within the freewheeling stage at an electrical angle of 60°, the capacitor needs to be fully discharged within this time period, and the maximum value of the capacitor is calculated according to this time.

根据以上四大原则可以确定任意相数、任意极对数直流电机的机电混合无弧换向装置结构。According to the above four principles, the structure of the electromechanical hybrid arcless commutation device of the DC motor with any number of phases and any number of pole pairs can be determined.

如图1所示三相两极直流电机实施例,通过电刷1、换向器2和续流缓冲电路组成的机电混合无弧换向装置实现换向。转子电枢为星形联接的三相对称绕组A、B、C,每相绕组通过随转子旋转的电刷1引出,相邻两电刷1互差120°机械角度。换向器2仅包含一个换向器片组,由电源正极换向片3、续流换向片Ⅰ4、电源负极换向片5和续流换向片Ⅱ6构成一个完整圆周,彼此之间通过云母片7绝缘,固定在定子11上,且电源正极换向片3、负极换向片5分别正对永磁体的N、S极。在两极情况下,电源正极换向片3、电源负极换向片5的电角度和机械角度均为120°,续流换向片Ⅰ4、续流换向片Ⅱ6加上其前后绝缘云母片7的电角度和机械角度均为60°。换向装置的电子部分由一套续流缓冲电路组成,包括一个缓冲电容C和两个续流桥臂,续流桥臂Ⅰ由二极管D1、D2和D5组成,续流桥臂Ⅱ由二极管D3、D4和D6组成。电源正极换向片3连接直流电源正极U+,电源负极换向片连接直流电源负极U-,续流换向片Ⅰ、续流换向片Ⅱ分别连接续流桥臂Ⅰ、Ⅱ的中点。As shown in the embodiment of the three-phase two-pole DC motor in Fig. 1, the commutation is realized by the electromechanical hybrid arcless commutation device composed of the brush 1, the commutator 2 and the freewheeling buffer circuit. The rotor armature is a star-connected three-phase symmetrical winding A, B, C, each phase winding is drawn out through a brush 1 rotating with the rotor, and two adjacent brushes 1 have a mechanical angle difference of 120°. The commutator 2 only includes one commutator segment group, which is composed of the positive commutator segment 3 of the power supply, the freewheeling commutator segment I4, the negative commutator segment 5 of the power supply and the freewheeling commutator segment II6 to form a complete circle, passing through each other The mica sheet 7 is insulated and fixed on the stator 11, and the positive pole commutation piece 3 and the negative pole commutation piece 5 of the power supply are respectively facing the N and S poles of the permanent magnet. In the case of two poles, the electrical and mechanical angles of the positive commutator 3 and the negative commutator 5 of the power supply are both 120°, and the freewheeling commutator I4, the freewheeling commutator II6 plus the front and rear insulating mica sheets 7 The electrical and mechanical angles are both 60°. The electronic part of the commutation device is composed of a freewheeling buffer circuit, including a buffer capacitor C and two freewheeling bridge arms. The freewheeling bridge arm I is composed of diodes D 1 , D 2 and D 5 , and the freewheeling bridge arm II Consists of diodes D 3 , D 4 and D 6 . The positive commutator piece 3 of the power supply is connected to the positive pole U + of the DC power supply, the negative pole commutator piece of the power supply is connected to the negative pole U - of the DC power supply, and the freewheeling commutator piece I and the freewheeling commutator piece II are respectively connected to the midpoint of the freewheeling bridge arm I and II .

在图2中,机电混合无弧换向的直流电机主要由电刷1、换向器2、转子8、转轴9、固定电刷的圆盘10、定子11和续流缓冲电路12组成。其中,换向器2固定在定子7上,且电源正极换向片3、负极换向片5分别正对永磁体的N、S极,续流缓冲电路12也固定在定子7上,电刷1固定在圆盘10上,圆盘10固定在转子8上随着一同旋转,从而带动电刷1旋转,实现电刷1和换向器2的滑动接触。如图3所示,电刷1在圆盘10上等间距分布,相邻两电刷1互差120°机械角度。换向器2固定在定子7内圆周表面,四个换向片组成一个完整圆周。图4为换向器2按圆周方向展开的示意图。In Fig. 2, the electromechanical hybrid DC motor with arcless commutation is mainly composed of brushes 1, commutator 2, rotor 8, shaft 9, disk 10 for fixing brushes, stator 11 and freewheeling buffer circuit 12. Wherein, the commutator 2 is fixed on the stator 7, and the positive pole commutator piece 3 and the negative pole commutator piece 5 are respectively facing the N and S poles of the permanent magnet, and the freewheeling buffer circuit 12 is also fixed on the stator 7, and the brush 1 is fixed on the disc 10, and the disc 10 is fixed on the rotor 8 and rotates together, thereby driving the brush 1 to rotate and realizing the sliding contact between the brush 1 and the commutator 2. As shown in FIG. 3 , the brushes 1 are equally spaced on the disk 10 , and two adjacent brushes 1 have a mechanical angle difference of 120°. The commutator 2 is fixed on the inner peripheral surface of the stator 7, and four commutator segments form a complete circle. FIG. 4 is a schematic diagram of the commutator 2 deployed in the circumferential direction.

对于三相两极直流电机,相邻两电刷1互差120°机械角度,换向器只有一个换向片组,续流换向片Ⅰ4和续流换向片Ⅱ6加上其前后绝缘云母片7的机械角度为60°,任意时刻每一续流换向片至多只会与一相绕组直接连接;换向装置只需一套续流缓冲电路,每个续流桥臂只连接一个续流换向片,多相绕组不会通过同一续流桥臂连接的不同组续流换向片连接到该续流桥臂;对于两电刷间机械角度等于120°的临界情况,适当减小了续流换向片宽度,使其与电源换向片间的距离,即云母绝缘片7宽度大于电刷1宽度的一半,多相绕组不会通过不同续流桥臂连接到同一套续流缓冲电路。所以,该换向装置满足电磁转矩恒定原则和续流缓冲电路状态唯一性原则。同时电刷1宽度大于换向片间云母绝缘片7宽度,所以满足绕组不悬空原则。For a three-phase two-pole DC motor, the two adjacent brushes 1 have a mechanical angle difference of 120°, and the commutator has only one commutator segment set, the freewheeling commutator I4 and the freewheeling commutator II6 plus the front and rear insulating mica sheets The mechanical angle of 7 is 60°. At any time, each freewheeling commutator is directly connected to at most one phase winding; the commutation device only needs a set of freewheeling buffer circuit, and each freewheeling bridge arm is only connected to one freewheeling For the commutator segment, the multi-phase winding will not be connected to the freewheeling bridge arm through different groups of freewheeling commutator segments connected to the same freewheeling bridge arm; for the critical situation where the mechanical angle between the two brushes is equal to 120°, the The width of the freewheeling commutator is to make the distance between it and the power commutator, that is, the width of the mica insulating sheet 7 is greater than half of the width of the brush 1, and the multi-phase winding will not be connected to the same set of freewheeling buffer through different freewheeling bridge arms circuit. Therefore, the reversing device satisfies the principle of constant electromagnetic torque and the principle of unique state of freewheeling buffer circuit. At the same time, the width of the brush 1 is greater than the width of the mica insulating sheet 7 between the commutator plates, so the principle of not floating the winding is satisfied.

直流电机以电动状态正常运行时,电枢绕组通过电刷1依次与电源正极换向片3、续流换向片Ⅰ4、电源负极换向片5和续流换向片Ⅱ6滑动接触,并再次到达电源正极换向片3开始下一个循环。电刷1和换向器2的滑动接触实现了电枢绕组电流的换向,一个周期内电枢绕组有正向导通、正向续流、反向导通、反向续流以及续流完成后不导通五个状态。如图1中电刷1位置,当前时刻电容C电压为直流电源电压,C相绕组正向导通,B相绕组开始反向导通,A相绕组刚脱离电源负极换向片5开始反向续流,二极管D6导通,电容C开始正向放电,其正向放电完毕后,二极管D6关断,A相电流通过二极管D3直接流入电源正极,直到续流完毕,电容C电压一直保持为零;直到C相开始正向续流,二极管D5导通,电容C开始正向充电,达到电源电压后,二极管D5关断,C相电流直接由电源负极通过二极管D2提供,直到续流完毕,电容C电压一直保持为直流电源电压。各相绕组交替正、反向续流,电容C循环充放电。When the DC motor is running normally in the electric state, the armature winding is in sliding contact with the positive commutator piece 3 of the power supply, the freewheeling commutator piece I4, the negative pole commutator piece 5 of the power supply, and the freewheeling commutator piece II6 through the brush 1, and then again Reach the power supply positive commutator piece 3 and start the next cycle. The sliding contact between the brush 1 and the commutator 2 realizes the commutation of the armature winding current. In one cycle, the armature winding has forward conduction, forward freewheeling, reverse conduction, reverse freewheeling and after freewheeling. Non-conductive five states. As shown in the position of brush 1 in Figure 1, the voltage of capacitor C at the current moment is the DC power supply voltage, the C-phase winding conducts forwardly, the B-phase winding begins to conduct in reverse, and the A-phase winding just leaves the negative commutator piece 5 of the power supply to start reverse freewheeling , the diode D 6 is turned on, and the capacitor C starts to discharge in the forward direction. After the forward discharge is completed, the diode D 6 is turned off, and the A-phase current flows directly into the positive pole of the power supply through the diode D 3 . Zero ; until phase C starts to continue to flow forward, diode D5 conducts , and capacitor C starts to charge forward. After the flow is completed, the voltage of the capacitor C remains at the DC power supply voltage. The windings of each phase alternate forward and reverse freewheeling, and the capacitor C is charged and discharged in a cycle.

当所加直流电源电压低于电枢绕组电动势时,直流电机工作在制动状态。如图1中电刷1位置,C相绕组反向导通,B相绕组正向导通,A相绕组刚脱离电源负极换向片5开始正向续流,直流电源负极通过二极管D4为A相绕组提供续流通道;当C相反向续流时,直流电源正极通过二极管D1为其提供续流通道。When the applied DC power supply voltage is lower than the electromotive force of the armature winding, the DC motor works in a braking state. As shown in the position of brush 1 in Figure 1, the C-phase winding conducts in the reverse direction, the B-phase winding conducts forward, and the A - phase winding just leaves the negative commutator piece 5 of the power supply and starts to continue to flow in the forward direction. The winding provides a freewheeling channel; when C is reversely freewheeling, the anode of the DC power supply provides a freewheeling channel for it through diode D1.

电弧的产生需同时满足介质击穿场强条件(起弧电场强度条件)和起弧电压条件。由于缓冲电容C的作用,和续流换向片接触的电刷1在与电源换向片分离后,两者间电压开始缓慢上升,在极小的间距时,电场强度仍然较大,起弧电场强度条件满足,但起弧电压条件不满足,因此不会产生电弧;随着间距的增大,起弧电压条件已经达到,但电场强度条件不再满足,也不会产生电弧。可取门槛电场强度ET=5×105V/m,此电场强度远低于高电压理论中标准大气压下空气击穿场强3×106V/m,可确保低于ET的电场强度不会击穿电刷1和电源换向片间隙。The generation of arc needs to meet the condition of dielectric breakdown field intensity (arcing electric field intensity condition) and arcing voltage condition at the same time. Due to the effect of the buffer capacitor C, after the brush 1 in contact with the freewheeling commutator is separated from the power commutator, the voltage between the two begins to rise slowly. When the distance is extremely small, the electric field intensity is still large, and arcing The electric field strength condition is satisfied, but the arcing voltage condition is not satisfied, so no arc will be generated; as the distance increases, the arcing voltage condition has been met, but the electric field strength condition is no longer satisfied, and no arc will be generated. The threshold electric field strength E T = 5×10 5 V/m is desirable, which is far lower than the air breakdown field strength of 3×10 6 V/m under standard atmospheric pressure in the high voltage theory, which can ensure an electric field strength lower than E T The gap between the brush 1 and the power commutator will not be broken down.

续流过程中为了抑制起弧,电刷1和电源换向片间电场强度应低于门槛电场强度ET,给定一个最低的不起弧转速nmin,门槛电场强度ET乘以电刷在该转速时的线速度即为不起弧电压变化率,根据该电压变化率来计算电容最小值Cmin,确保无电弧产生,计算公式如下:In order to suppress arcing during the freewheeling process, the electric field strength between the brush 1 and the power commutator should be lower than the threshold electric field strength E T , given a minimum arc-free speed n min , the threshold electric field strength E T multiplied by the brush The linear velocity at this rotational speed is the rate of change of the non-arcing voltage, and the minimum capacitance value C min is calculated according to the rate of change of the voltage to ensure no arc generation. The calculation formula is as follows:

其中:imin为最低转速时电枢绕组电流,r为换向器内圆周半径。Among them: i min is the current of the armature winding at the lowest speed, r is the radius of the inner circle of the commutator.

最高转速nmax时,为确保续流过程在60°电角度的续流阶段内结束,电容C需在此时间段内放电完毕,续流过程持续时间Δtmax估算公式:At the highest speed n max , in order to ensure that the freewheeling process ends within the freewheeling phase at an electrical angle of 60°, the capacitor C needs to be fully discharged within this time period. The formula for estimating the duration of the freewheeling process Δt max is:

根据该时间Δtmax得到计算电容最大值Cmax的计算公式:According to the time Δt max , the calculation formula for calculating the maximum capacitance C max is obtained:

其中:umax、imax为最高转速时电枢绕组电压、电流,L为电枢绕组电感。根据式(1)和式(3)计算得到的电容值满足电容选择原则。Among them: u max and i max are the voltage and current of the armature winding at the highest speed, and L is the inductance of the armature winding. According to formula (1) and formula (3) the capacitance value calculated meets the capacitance selection principle.

如图5所示的三相四极直流电机机电混合无弧换向装置和电枢绕组的电气连接图。相邻两电刷1互差120°机械角度,换向器有两个换向片组,电源换向片机械角度为60°,续流换向片加上其前后绝缘云母片7后的机械角度为30°,任意时刻每一续流换向片至多只会与一相绕组直接连接;换向装置只需一套续流缓冲电路,每个续流桥臂连接两组换向片组中对应的两个续流换向片,且多相绕组不会通过这两个续流换向片连接到该续流桥臂;对于两电刷1间机械角度等于120°的临界情况,适当减小了续流换向片宽度,使其与电源换向片间的距离,即云母绝缘片7宽度大于电刷宽度的一半,多相绕组不会通过不同续流桥臂连接到同一套续流缓冲电路。所以,该换向装置满足电磁转矩恒定原则和续流缓冲电路状态唯一性原则。同时电刷1宽度大于换向片间云母绝缘片7宽度,所以满足绕组不悬空原则。根据式(1)和式(3)计算电容值则满足电容选择原则。The electrical connection diagram of the electromechanical hybrid arcless commutation device and armature winding of a three-phase four-pole DC motor shown in Figure 5. The mechanical angle difference between two adjacent brushes 1 is 120°. The commutator has two commutator segments. The mechanical angle of the power commutator segments is 60°. The angle is 30°, and each freewheeling commutator segment is directly connected to at most one phase winding at any time; the commutation device only needs one set of freewheeling buffer circuit, and each freewheeling bridge arm is connected to two sets of commutator segments The corresponding two freewheeling commutator pieces, and the multi-phase winding will not be connected to the freewheeling bridge arm through these two freewheeling commutator pieces; for the critical situation where the mechanical angle between the two brushes 1 is equal to 120°, the appropriate reduction The width of the freewheeling commutator is reduced to make the distance between it and the power supply commutator, that is, the width of the mica insulating sheet 7 is greater than half the width of the brush, and the multi-phase windings will not be connected to the same set of freewheeling bridge arms through different freewheeling bridge arms. snubber circuit. Therefore, the reversing device satisfies the principle of constant electromagnetic torque and the principle of unique state of freewheeling buffer circuit. At the same time, the width of the brush 1 is greater than the width of the mica insulating sheet 7 between the commutator plates, so the principle of not floating the winding is satisfied. According to formula (1) and formula (3) calculate capacitance value to satisfy the principle of electric capacity selection.

如图6所示直流电机电动状态工作时三相电流和电容电压示意图,每相依次循环正向导通120°电角度,正向续流和不导通60°电角度,反向导通120°电角度,反向续流和不导通60°电角度,A、B、C三相互差120°电角度。有绕组正向续流时电容C从零电压开始充电,达到直流电源电压后保持,直到有绕组反向续流时开始放电,放电完毕后保持零电压,直到下一次正向续流充电。As shown in Figure 6, the schematic diagram of the three-phase current and capacitor voltage when the DC motor is working in the electric state, each phase is sequentially circulated in the forward conduction 120° electrical angle, the forward freewheeling and non-conduction 60° electrical angle, and the reverse conduction 120° electrical angle Angle, reverse freewheeling and non-conduction 60° electrical angle, A, B, C three mutual difference of 120° electrical angle. Capacitor C starts to charge from zero voltage when there is positive freewheeling of the winding, and maintains it after reaching the DC power supply voltage, until it starts to discharge when there is reverse continuous current of the winding, and maintains zero voltage after the discharge is completed, until the next forward freewheeling charge.

最后需要指出的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: they can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features; and these The modification or replacement does not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (7)

1.一种机电混合无弧换向的多相直流方波电机,其特征在于,所述多相直流方波电机换向装置的机械部分包括:电刷和换向器,每相电枢绕组通过电刷引出,换向器包含一个或多个换向片组,其中一个换向片组由电源正极换向片、续流换向片Ⅰ、电源负极换向片和续流换向片Ⅱ构成,它们彼此之间通过云母片绝缘,按圆周排布成完整的360°电角度周期,所占机械角度为360°/P,每个电源正极换向片和电源负极换向片的电角度为120°,机械角度为120°/P,每个续流换向片Ⅰ、续流换向片Ⅱ和其前后绝缘云母片电角度为60°,机械角度为60°/P,换向器根据磁极位置固定在定子侧,全部绕组共用一个。1. a multiphase direct current square wave motor of electromechanical hybrid arcless commutation, characterized in that, the mechanical part of the multiphase direct current square wave motor commutation device comprises: electric brush and commutator, each phase armature winding Lead out through the brush, the commutator contains one or more commutator segment groups, one of which consists of power supply positive commutator segment, freewheeling commutator I, power supply negative commutator segment and freewheeling commutator II Composition, they are insulated from each other by mica sheets, arranged in a complete 360° electrical angle cycle according to the circumference, occupying a mechanical angle of 360°/P, the electrical angle of each power supply positive commutator and power supply negative commutator is 120°, the mechanical angle is 120°/P, the electrical angle of each freewheeling commutator I, freewheeling commutator II and its front and rear insulating mica sheets is 60°, and the mechanical angle is 60°/P, the commutator It is fixed on the stator side according to the magnetic pole position, and all windings share one. 2.如权利要求1所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述电刷随换向装置的转子旋转。2. The electromechanical hybrid multi-phase DC square wave motor with arcless commutation according to claim 1, wherein the brushes rotate with the rotor of the commutation device. 3.如权利要求2所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述相邻电刷之间互差360°/m的机械角度。3. The electromechanical hybrid multi-phase DC square wave motor with arcless commutation according to claim 2, characterized in that: the mechanical angle difference between the adjacent brushes is 360°/m. 4.如权利要求1所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述多相直流方波电机的换向装置还包括续流缓冲电路,续流缓冲电路包括一个缓冲电容和两个续流桥臂,每个续流桥臂由三个二极管组成,所述电源正极换向片连接直流电源正极,所述电源负极换向片连接直流电源负极,所述续流换向片Ⅰ和续流换向片Ⅱ分别连接一个二极管续流桥臂的中点。4. The polyphase DC square wave motor of electromechanical hybrid arcless commutation as claimed in claim 1, characterized in that: the commutation device of said polyphase DC square wave motor also includes a freewheeling buffer circuit, and the freewheeling buffer circuit It includes a buffer capacitor and two freewheeling bridge arms, each freewheeling bridge arm is composed of three diodes, the positive commutator piece of the power supply is connected to the positive pole of the DC power supply, and the negative pole commutator piece of the power supply is connected to the negative pole of the DC power supply. Freewheeling commutator I and freewheeling commutator II are respectively connected to the midpoint of a freewheeling bridge arm of a diode. 5.如权利要求4所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述续流缓冲电路的数量为一套或多套。5. The electromechanical hybrid multi-phase DC square wave motor with arcless commutation according to claim 4, characterized in that: the number of the freewheeling buffer circuits is one or more. 6.如权利要求1所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述换向器所包含换向片组数应等于永磁体极对数,且电源正、负极换向片分别正对永磁体的N、S极。6. The electromechanical hybrid multi-phase direct current square wave motor with arcless commutation as claimed in claim 1, characterized in that: the number of commutator segments included in the commutator should be equal to the number of pole pairs of permanent magnets, and the power supply is positive , and the negative commutator are facing the N and S poles of the permanent magnet respectively. 7.如权利要求1所述的机电混合无弧换向的多相直流方波电机,其特征在于:所述电刷宽度需大于换向片间云母绝缘片宽度。7. The electromechanical hybrid multi-phase DC square wave motor with arcless commutation according to claim 1, characterized in that: the width of the brushes needs to be greater than the width of the mica insulating sheets between the commutating plates.
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CN107888034A (en) * 2017-12-25 2018-04-06 清华大学 It is a kind of can way traffic electromechanical mixing without arc commutating dc motor
CN107896032A (en) * 2017-12-25 2018-04-10 清华大学 It is a kind of can way traffic the electromechanical mixing of fixed brush formula without arc commutating dc motor
CN107947494A (en) * 2017-12-25 2018-04-20 清华大学 A kind of electromechanical mixing of fixed brush formula is without arc commutating dc motor
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CN107888034A (en) * 2017-12-25 2018-04-06 清华大学 It is a kind of can way traffic electromechanical mixing without arc commutating dc motor
CN107896032A (en) * 2017-12-25 2018-04-10 清华大学 It is a kind of can way traffic the electromechanical mixing of fixed brush formula without arc commutating dc motor
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