CN107926236B - Asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism - Google Patents
Asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism Download PDFInfo
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- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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Abstract
Description
技术领域technical field
本发明涉及农业种植机械技术领域,尤其涉及一种异步并列双行高速油菜钵苗移栽机构。The invention relates to the technical field of agricultural planting machinery, in particular to an asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism.
背景技术Background technique
目前,油菜种植主要以播种种植为主,但是播种种植油菜大田生产周期长,通常需要9月中旬播种,次年5月中旬收获。而长江中下游地区广泛种植双季水稻,晚稻的收割期在10月初、中旬,早稻的栽插期在5月的初、中旬,因此,播种种植的方法较难适合稻-稻-油的种植模式;采用油菜钵苗移栽的方法,可以在晚稻收获后移栽油菜,以提高两种作物的生长重合度,实现多季轮作。At present, rapeseed planting is mainly based on sowing and planting, but the field production cycle of sowing and planting rapeseed is long. It usually needs to be sown in mid-September and harvested in mid-May of the following year. However, double-cropping rice is widely planted in the middle and lower reaches of the Yangtze River. The harvest period of late rice is in early to mid-October, and the planting period of early rice is in early to mid-May. Therefore, the method of sowing and planting is difficult to be suitable for rice-rice-oil planting. Mode: By adopting the method of transplanting rape seedlings in pots, rape can be transplanted after the late rice is harvested, so as to improve the growth overlap of the two crops and realize multi-season crop rotation.
油菜的种植密度通常在13万株/公顷以上,密度大,行、株距小,传统的油菜移栽是在土壤上打孔垂直式栽插,然而南方水田土壤湿度与粘度大,如此一来不仅增大移栽机械前进的阻力,且严重损耗移栽机械功率;同时为增大移栽机械马力,在一定程度上增加整机重量,不利于提高种植速度,且影响移栽机械实现电控系统检测和自动化。The planting density of rapeseed is usually above 130,000 plants/ha. The density is high, and the distance between rows and plants is small. The traditional transplanting of rapeseed is to punch holes in the soil and plant vertically. However, the soil humidity and viscosity of paddy fields in the south are high. Increase the forward resistance of the transplanting machinery, and seriously lose the power of the transplanting machinery; at the same time, in order to increase the horsepower of the transplanting machinery, the weight of the whole machine is increased to a certain extent, which is not conducive to improving the planting speed, and affects the implementation of the electrical control system of the transplanting machinery detection and automation.
发明内容Contents of the invention
本发明所解决的技术问题在于提供一种异步并列双行高速油菜钵苗移栽机构,以解决上述背景技术中的缺点。The technical problem solved by the present invention is to provide an asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism to solve the above-mentioned shortcomings in the background technology.
本发明所解决的技术问题采用以下技术方案来实现:The technical problem solved by the present invention adopts following technical scheme to realize:
一种异步并列双行高速油菜钵苗移栽机构,包括设置在动力驱动器两侧的左机架与右机架,左机架内设置有左种植器、用于在厢面开出种植沟槽的开沟器、左捧土器及用于传导油菜钵苗的导苗器,右机架内设置有右种植器、用于在厢面开出种植沟槽的开沟器、右捧土器及用于传导油菜钵苗的导苗器,同时左种植器与右种植器安装角度相差180°并错开半个株距布置,左捧土器与右捧土器安装角度相差180°,用于实现异步并列双行高速移栽;各部分具体结构如下:An asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism, including a left frame and a right frame arranged on both sides of the power drive, and a left planter is arranged in the left frame for opening planting grooves on the box surface The ditch opener, the left soil holding device and the seedling guide for conducting the pot seedlings of rapeseed are arranged in the right frame, the right planter, the ditch opener for opening planting grooves on the car surface, the right soil holding device and the It is used as a seedling guide for conduction rapeseed pot seedlings. At the same time, the installation angles of the left and right planters are 180° apart, and the arrangement is staggered by half the plant distance. High-speed transplanting; the specific structure of each part is as follows:
机架包括骨架及安装在骨架上用于连接推杆的推杆支座、用于连接摆杆的摆杆支座、用于调整左机架相对右机架距离的行距调整螺栓及用于调整株距的株距调整螺栓;The frame includes the frame and the push rod support installed on the frame for connecting the push rod, the swing rod support for connecting the swing rod, the row spacing adjustment bolts for adjusting the distance between the left frame and the right frame, and for adjusting Plant spacing adjustment bolts;
动力驱动器中,左种植蜗轮蜗杆箱、右种植蜗轮蜗杆箱、左捧土蜗轮蜗杆箱及右捧土蜗轮蜗杆箱内部结构相同,左种植蜗轮蜗杆箱包括箱体及安装在箱体内与蜗轮啮合的蜗杆,电机通过花键与安装在左种植蜗轮蜗杆箱内的蜗杆连接,安装在左种植蜗轮蜗杆箱内的蜗杆通过花键分别与安装在右种植蜗轮蜗杆箱内的蜗杆、安装在左捧土蜗轮蜗杆箱内的蜗杆、右捧土蜗轮蜗杆箱内的蜗杆连接,且左种植蜗轮蜗杆箱内的蜗轮套装在用于驱动左种植器运动的左种植输出轴上,右种植蜗轮蜗杆箱内的蜗轮套装在用于驱动右种植器运动的右种植输出轴一端,右种植输出轴另一端套装有种植行距调整器,种植行距调整器包括用于调整右种植器行距的调节组件与右种植伸缩轴,左捧土蜗轮蜗杆箱内的蜗轮套装在用于驱动左捧土器运动的左捧土输出轴上,右捧土蜗轮蜗杆箱内的蜗轮套装在右捧土输出轴一端,右捧土输出轴另一端套装有捧土行距调整器,捧土行距调整器包括用于调整右捧土器行距的调节组件与右捧土伸缩轴;同时在右种植蜗轮蜗杆箱、左捧土蜗轮蜗杆箱、右捧土蜗轮蜗杆箱的蜗杆外端分别设置有用于调整株距的花键锁紧螺母,花键锁紧螺母用于固定和调整右种植蜗轮蜗杆箱、左捧土蜗轮蜗杆箱、右捧土蜗轮蜗杆箱相互之间的位置,进而实现株距调整;In the power driver, the left planting worm gear box, the right planting worm gear box, the left holding soil worm gear box and the right holding soil worm gear box have the same internal structure. The worm, the motor is connected with the worm installed in the left planting worm gear and worm box through splines, and the worm installed in the left planting worm gear and worm box is respectively connected with the worm installed in the right planting worm gear and worm box and installed in the left holding soil through splines. The worm in the worm gear and worm box is connected with the worm in the right holding soil worm gear and worm box, and the worm gear in the left planting worm gear and worm box is set on the left planting output shaft for driving the movement of the left planter, and the worm gear in the right planting worm gear and worm box The worm gear is set on one end of the right planting output shaft used to drive the movement of the right planter, and the other end of the right planting output shaft is set with a planting row spacing adjuster. The planting row spacing adjuster includes an adjustment component for adjusting the row spacing of the right planter and a right planting telescopic shaft , the worm gear in the left soil worm gear box is set on the left soil output shaft used to drive the movement of the left soil tool, the right soil worm gear box is set on one end of the right soil output shaft, and the right soil output shaft The other end is equipped with a soil row spacing adjuster, which includes an adjustment assembly for adjusting the row spacing of the right soil holder and a telescopic shaft for the right soil holder; The outer ends of the worm gears of the soil worm gear box are respectively provided with spline lock nuts for adjusting the distance between plants, and the spline lock nuts are used to fix and adjust the right planting worm gear box, the left holding soil worm gear box, and the right holding soil worm gear box The position between each other, and then realize the adjustment of the distance between plants;
左种植器中,曲柄一端与左种植输出轴连接,另一端与连杆一端连接,连杆另一端与摇杆一端连接,摇杆另一端焊接在推杆上,推杆一端通过推杆支座连接在左机架上,推杆另一端与推苗组件连接;摆杆一端通过摆杆支座连接在左机架上,摆杆另一端与推苗组件连接;In the left planter, one end of the crank is connected to the left planting output shaft, the other end is connected to one end of the connecting rod, the other end of the connecting rod is connected to one end of the rocker, the other end of the rocker is welded to the push rod, and one end of the push rod passes through the push rod support Connected to the left frame, the other end of the push rod is connected to the seedling pushing component; one end of the swing rod is connected to the left frame through the swing rod support, and the other end of the swing rod is connected to the seedling pushing component;
右种植器中,曲柄一端与右种植伸缩轴连接,另一端与连杆一端连接,连杆另一端与摇杆一端连接,摇杆另一端焊接在推杆上,推杆一端通过推杆支座连接在右机架上,推杆另一端与推苗组件连接;摆杆一端通过摆杆支座连接在右机架上,摆杆另一端与推苗组件连接;In the right planter, one end of the crank is connected to the right planting telescopic shaft, the other end is connected to one end of the connecting rod, the other end of the connecting rod is connected to one end of the rocker, the other end of the rocker is welded to the push rod, and one end of the push rod passes through the push rod support Connected to the right frame, the other end of the push rod is connected to the seedling pushing component; one end of the swing rod is connected to the right frame through the swing rod support, and the other end of the swing rod is connected to the seedling pushing component;
推苗组件中,支座安装在推苗板架上部,支座下方设置有供推苗板上下移动的导向槽,推苗板可在导向槽中上下滑动,推苗板上安装有推苗板回位弹簧和拉线座,拉线座上安装有拉线,推苗板外侧安装有刮土铲;In the seedling pusher assembly, the support is installed on the upper part of the pusher plate frame, and a guide groove for the pusher plate to move up and down is set under the support, and the pusher plate can slide up and down in the guide groove, and the pusher plate is installed on the pusher plate A return spring and a cable seat, a cable is installed on the cable seat, and a soil scraper is installed on the outside of the seedling pushing plate;
电动除土组件由安装在机架上的电动推杆与拉线固定座组成,且电动推杆通过拉线固定座与拉线连接;The electric soil removal component is composed of an electric push rod installed on the frame and a cable holder, and the electric push rod is connected to the cable through the cable holder;
左种植器的曲柄与右种植器的曲柄安装角度相差180°;The installation angle of the crank of the left planter is 180° different from that of the right planter;
开沟器包括开沟犁与护沟板,护沟板安装在机架上,开沟犁安装在护沟板前端;The opener includes a furrow plow and a ditch guard, the ditch guard is installed on the frame, and the furrow plow is installed at the front end of the ditch guard;
左捧土器包括两套捧土机构,捧土机构中,用于控制捧土板控制杆摆动的捧土板开启凸轮安装在左捧土输出轴上,捧土板开启凸轮在随着捧土输出轴旋转时,控制捧土板控制杆摆动,实现捧土效果,捧土板轴一端焊接在捧土板上,另一端与捧土板控制杆连接,扭转弹簧安装在旋转套连接板与捧土板上,且扭转弹簧与捧土板轴同轴安装,旋转套通过旋转套连接板安装在机架上;推土板通过推土板连接板安装在左机架上;The left soil holding device includes two sets of soil holding mechanisms. In the soil holding mechanism, the soil holding plate opening cam used to control the swing of the soil holding plate control rod is installed on the left soil holding output shaft. When the shaft rotates, control the control rod of the soil holding board to swing to achieve the soil holding effect. One end of the soil holding board shaft is welded to the soil holding board, and the other end is connected to the soil holding board control rod. The torsion spring is installed on the connecting plate of the rotating sleeve and the holding soil The torsion spring is installed coaxially with the shaft of the soil holding plate, and the rotating sleeve is installed on the frame through the connecting plate of the rotating sleeve; the bulldozing blade is installed on the left frame through the connecting plate of the bulldozing plate;
右捧土器包括两套捧土机构,捧土机构中,用于控制捧土板控制杆摆动的捧土板开启凸轮安装在右捧土伸缩轴上,捧土板开启凸轮在随着捧土输出轴旋转时,控制捧土板控制杆摆动,实现捧土效果,捧土板轴一端焊接在捧土板上,另一端与捧土板控制杆连接,扭转弹簧安装在旋转套连接板与捧土板上,且扭转弹簧与捧土板轴同轴安装,旋转套通过旋转套连接板安装在机架上;推土板通过推土板连接板安装在右机架上;The right soil holding device includes two sets of soil holding mechanisms. In the soil holding mechanism, the soil holding plate opening cam used to control the swing of the soil holding plate control rod is installed on the right soil holding telescopic shaft. When the shaft rotates, control the control rod of the soil holding board to swing to achieve the soil holding effect. One end of the soil holding board shaft is welded to the soil holding board, and the other end is connected to the soil holding board control rod. The torsion spring is installed on the connecting plate of the rotating sleeve and the holding soil The torsion spring is installed coaxially with the shaft of the soil holding plate, and the rotating sleeve is installed on the frame through the connecting plate of the rotating sleeve; the bulldozer is installed on the right frame through the connecting plate of the bulldozing plate;
左捧土器的捧土板开启凸轮与右捧土器的捧土板开启凸轮安装角度相差180°;The installation angle difference between the opening cam of the soil holding plate of the left soil holding device and the opening cam of the soil holding plate of the right soil holding device is 180°;
导苗器中,侧导板与后导板安装在机架上,油菜钵苗从导苗器落入护沟板与推苗机构之间。In the seedling guide, the side guide plate and the rear guide plate are installed on the frame, and the pot seedlings of rape fall from the seedling guide between the ditch guard and the seedling pushing mechanism.
在本发明中,骨架上设置有用于安装种植蜗轮蜗杆箱的种植蜗轮蜗杆箱支座和用于安装捧土蜗轮蜗杆箱的捧土蜗轮蜗杆箱支座。In the present invention, the frame is provided with a planting worm gear box support for installing the planting worm gear box and a soil holding worm gear box support for installing the soil holding worm gear box.
在本发明中,右种植蜗轮蜗杆箱、左捧土蜗轮蜗杆箱、右捧土蜗轮蜗杆箱中的蜗杆为内花键通孔,右种植蜗轮蜗杆箱的蜗杆通过花键可在左种植蜗轮蜗杆箱的蜗杆上滑动,左捧土蜗轮蜗杆箱的蜗杆通过花键可在右种植蜗轮蜗杆箱的蜗杆上滑动,右捧土蜗轮蜗杆箱的蜗杆通过花键可在左捧土蜗轮蜗杆箱的蜗杆上滑动。In the present invention, the worms in the right planting worm gear and worm box, the left holding soil worm gear and worm box, and the right holding soil worm gear and worm box are internal spline through holes, and the worm of the right planting worm gear and worm box can pass through the spline in the left planting worm gear and worm. Slide on the worm of the box, the worm of the left holding soil worm box can slide on the worm of the right planting worm box through the spline, and the worm of the right holding soil worm box can slide on the worm of the left holding soil worm box through the spline Swipe up.
在本发明中,右种植伸缩轴与右捧土伸缩轴的外端花键上设置有螺纹。In the present invention, threads are provided on the splines at the outer ends of the right planting telescopic shaft and the right soil telescopic shaft.
在本发明中,推苗板侧面为倒梯形结构,有利于提高油菜钵苗落苗后的直立度。In the present invention, the side of the seedling pushing plate is an inverted trapezoidal structure, which is beneficial to improving the uprightness of the rapeseed pot seedlings after falling.
在本发明中,刮土铲为弧线铲,使刮后的土块沿弧线向下推送,以防止刮土铲自身产生泥土堆积。In the present invention, the soil scraper is an arc shovel, so that the scraped soil clods are pushed down along the arc, so as to prevent the soil scraper itself from accumulating soil.
在本发明中,刮土铲上侧安装有柔性垫。In the present invention, a flexible pad is installed on the upper side of the scraper.
在本发明中,捧土机构呈八字型结构布置在推苗板两侧。In the present invention, the soil holding mechanism is arranged in a figure-eight structure on both sides of the seedling pushing plate.
在本发明中,左捧土器中,捧土板开启凸轮通过凸轮紧固销安装在左捧土输出轴上;右捧土器中,捧土板开启凸轮通过凸轮紧固销安装在右捧土伸缩轴上。In the present invention, in the left soil holding device, the opening cam of the soil holding plate is installed on the output shaft of the left holding soil through the cam fastening pin; on axis.
在本发明中,旋转套通过旋转套连接板安装在机架上。In the present invention, the rotating sleeve is installed on the frame through the connecting plate of the rotating sleeve.
在本发明中,后导板下方设置有防止油菜钵苗倾倒的毛刷。In the present invention, a brush is arranged below the rear guide plate to prevent the pot seedlings of rape from falling down.
在本发明中,调节组件包括锁紧螺钉与转动调节螺母,在进行种植行距调整时,松开锁紧螺钉,转动调节螺母,右种植伸缩轴在调节螺母旋转调节作用下沿右种植输出轴上滑动,用以调节种植器行距,调整至预定位置后,拧紧锁紧螺钉即可;在进行捧土行距调整时,松开锁紧螺钉,转动调节螺母,右捧土伸缩轴在调节螺母旋转调节作用下沿右捧土输出轴上滑动,用以调节捧土器行距,调整至预定位置后,拧紧锁紧螺钉即可。In the present invention, the adjustment assembly includes a locking screw and a rotating adjustment nut. When adjusting the planting row spacing, loosen the locking screw and turn the adjusting nut, and the right planting telescopic shaft is adjusted along the right planting output shaft Slide to adjust the row spacing of the planter. After adjusting to the predetermined position, tighten the locking screw; when adjusting the row spacing of the holding soil, loosen the locking screw, turn the adjusting nut, and the telescopic shaft of the right holding soil can be adjusted by rotating the adjusting nut Under the action, slide along the output shaft of the right soil holder to adjust the row distance of the soil holder. After adjusting to the predetermined position, tighten the locking screw.
有益效果:Beneficial effect:
1)本发明采用在沟槽内水平纵向往复式移栽,有效提高移栽速度和种植效率;1) The present invention adopts horizontal and vertical reciprocating transplanting in the groove, which effectively improves the transplanting speed and planting efficiency;
2)本发明中推苗板在水平推苗的同时绕自身小角度旋转,用于防止高速水平移栽时向后抛苗,从而提高油菜钵苗高速移栽条件下的移栽质量;2) In the present invention, the seedling pushing plate rotates around itself at a small angle while pushing the seedlings horizontally, which is used to prevent backward throwing of the seedlings during high-speed horizontal transplanting, thereby improving the transplanting quality of rape seedlings under high-speed transplanting conditions;
3)本发明采用电机驱动,转速可调,以实现株距多挡调节功能,从而适应不同种植密度的要求;同时采用电机驱动,有利于减少机械结构,降低整机重量;3) The invention is driven by a motor with adjustable speed to realize the multi-speed adjustment function of plant spacing, so as to meet the requirements of different planting densities; at the same time, it is driven by a motor, which is beneficial to reduce the mechanical structure and reduce the weight of the whole machine;
4)本发明采用水平纵向移栽配合捧土板覆土,产生模拟人工移栽捧土的效果,提高幼苗移栽质量;4) The present invention adopts horizontal and vertical transplanting combined with soil-covering with soil-holding boards to produce the effect of simulating manual transplanting and soil-holding to improve the transplanting quality of seedlings;
5)本发明采用单电机带动双套安装角度相位差180°的种植器,能有效抵消种植器杆件运动的惯性力,降低震动,提高种植速度;且由于两套种植器存在180°的相位差,同时左种植器与右种植器种植相互错开半个株距布置,从而实现异步并列双行高速移栽,符合现有的种植习惯与农艺要求,均匀的行株距便于采光和通风,有利于提高作物的产量和质量;5) The present invention uses a single motor to drive two sets of planters with a phase difference of 180° in installation angle, which can effectively offset the inertial force of the movement of the bar of the planter, reduce vibration, and increase the planting speed; and because the two sets of planters have a phase difference of 180° At the same time, the left planter and the right planter are staggered by half the plant spacing, so as to realize asynchronous parallel double-row high-speed transplanting, which meets the existing planting habits and agronomic requirements. The uniform row-to-plant spacing is convenient for lighting and ventilation, and is conducive to improving crop yield and quality;
6)本发明中行距和株距可调节,在异步高速种植条件下实现并列种植,符合农艺种植要求。6) In the present invention, row spacing and plant spacing can be adjusted, and side-by-side planting can be realized under the condition of asynchronous high-speed planting, which meets the requirements of agronomic planting.
附图说明Description of drawings
图1为本发明的较佳实施例的主视图。Fig. 1 is a front view of a preferred embodiment of the present invention.
图2为本发明的较佳实施例的俯视图。Fig. 2 is a top view of a preferred embodiment of the present invention.
图3为本发明的较佳实施例中的种植初始位置示意图。Fig. 3 is a schematic diagram of the initial planting position in a preferred embodiment of the present invention.
图4为本发明的较佳实施例中的种植末了位置示意图。Fig. 4 is a schematic diagram of the final position of planting in a preferred embodiment of the present invention.
图5为图2中B-B处剖视图。Fig. 5 is a cross-sectional view at B-B in Fig. 2 .
图6为图5中C-C处剖视图。Fig. 6 is a sectional view at C-C in Fig. 5 .
图7为图6中D-D处剖视图。Fig. 7 is a cross-sectional view at D-D in Fig. 6 .
图8为本发明的较佳实施例中的厢面种植示意图。Fig. 8 is a schematic diagram of planting on a car floor in a preferred embodiment of the present invention.
图9为本发明的较佳实施例中的推苗组件与电动除土组件安装示意图。Fig. 9 is a schematic diagram of the installation of the seedling pusher assembly and the electric soil removal assembly in a preferred embodiment of the present invention.
图10为本发明的较佳实施例中的推苗板特征示意图。Fig. 10 is a schematic view of the features of the seedling pusher plate in a preferred embodiment of the present invention.
图11为本发明的较佳实施例中的整机动力传动路线示意图。Fig. 11 is a schematic diagram of the power transmission route of the complete machine in a preferred embodiment of the present invention.
图12为本发明的较佳实施例中的左种植器与右种植器曲柄运动相位图。Fig. 12 is a phase diagram of the crank movement of the left planter and the right planter in a preferred embodiment of the present invention.
图13为本发明的较佳实施例的种植效果图。Fig. 13 is a planting effect diagram of a preferred embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
参见图1~13的一种异步并列双行高速油菜钵苗移栽机构,包括左机架1a、右机架1b、动力驱动器2、左种植器3a、右种植器3b、开沟器4、左捧土器5a、右捧土器5b、导苗器6、油菜钵苗7、左厢面8a及右厢面8b,左机架1a与右机架1b设置在动力驱动器2两侧,左机架1a内设置有左种植器3a、用于在厢面8a开出种植沟槽的开沟器4、左捧土器5a及用于传导油菜钵苗7的导苗器6,右机架1b内设置有右种植器3b、用于在厢面8b开出种植沟槽的开沟器4、右捧土器5b及用于传导油菜钵苗7的导苗器6,左种植器3a、右种植器3b、左捧土器5a、右捧土器5b分别与动力驱动器2连接,各部分具体结构如下:Referring to Figures 1 to 13, an asynchronous parallel double-row high-speed rape pot seedling transplanting mechanism includes a left frame 1a, a
左机架1a由捧土蜗轮蜗杆箱支座11、摆杆支座12、骨架13、种植蜗轮蜗杆箱支座14、行距调整螺栓15、推杆支座16及株距调整螺栓17,骨架13上设置有用于连接推杆32的推杆支座16、用于连接摆杆34的摆杆支座12、用于安装种植蜗轮蜗杆箱22的种植蜗轮蜗杆箱支座14、用于安装捧土蜗轮蜗杆箱25的捧土蜗轮蜗杆箱支座11、用于调整左机架1a相对右机架1b距离的行距调整螺栓15及用于调整株距的株距调整螺栓17;The left frame 1a is made up of soil worm gear and worm box bearing 11, swing rod bearing 12,
动力驱动器2由电机21、左种植蜗轮蜗杆箱22a、右种植蜗轮蜗杆箱22b、左种植输出轴23a、右种植输出轴23b、左捧土蜗轮蜗杆箱24a、右捧土蜗轮蜗杆箱24b、左捧土输出轴25a、右捧土输出轴25b、花键锁紧螺母26及锁紧螺栓27组成,左种植蜗轮蜗杆箱22a与左捧土蜗轮蜗杆箱24a结构相同,左种植蜗轮蜗杆箱22a包括箱体221、蜗杆222、卡环223、蜗轮224、角接触轴承225、唇形密封圈226、密封圈227、深沟球轴承228及套筒229;右种植蜗轮蜗杆箱22b包括箱体221、蜗杆222、卡环223、蜗轮224、角接触轴承225、唇形密封圈226、密封圈227、深沟球轴承228、套筒229、种植行距调整器28a;右捧土蜗轮蜗杆箱24b包括箱体221、蜗杆222、卡环223、蜗轮224、角接触轴承225、唇形密封圈226、密封圈227、深沟球轴承228、套筒229及捧土行距调整器28b;种植行距调整器28a包括锁紧螺钉281、调节螺母282与右种植伸缩轴283,捧土行距调整器28b包括锁紧螺钉281、调节螺母282与右捧土伸缩轴284;右种植伸缩轴283外端的花键套装在右种植输出轴23b上,并通过锁紧螺钉281与调节螺母282固定;右捧土伸缩轴284外端的花键套装在右捧土输出轴25b上,并通过锁紧螺钉281与调节螺母282固定;电机21通过花键与左种植蜗轮蜗杆箱22a上的蜗杆222连接,驱动蜗杆222旋转,蜗杆222一部分动力驱动与其自身啮合的蜗轮224旋转,蜗轮224驱动左种植输出轴23a旋转,左种植输出轴23a带动左种植器3a运动,另一部分动力通过蜗杆222上的外花键驱动右种植蜗轮蜗杆箱22b上的蜗杆222、左捧土蜗轮蜗杆箱24a上的蜗杆222及右捧土蜗轮蜗杆箱24b上的蜗杆222,右种植蜗轮蜗杆箱22b上的蜗杆222驱动与其自身啮合的蜗轮224旋转,蜗轮224驱动右种植输出轴23b旋转,右种植输出轴23b带动右种植伸缩轴283旋转,右种植伸缩轴283带动右种植器3b运动;左捧土蜗轮蜗杆箱24a上的蜗杆222驱动与其自身啮合的蜗轮224旋转,蜗轮224驱动左捧土输出轴25a,左捧土输出轴25a带动左捧土器5a运动;右捧土蜗轮蜗杆箱24b上的蜗杆222驱动与其自身啮合的蜗轮224旋转,蜗轮224驱动右捧土输出轴25b,右捧土输出轴25b驱动右捧土伸缩轴284旋转,右捧土伸缩轴284带动右捧土器5b运动;左捧土器5a与右捧土器5b用于实现模拟人工捧土移栽的效果(如图8所示)提高移栽质量;Power driver 2 is by motor 21, left planting worm gear box 22a, right planting worm gear box 22b, left planting output shaft 23a, right planting output shaft 23b, left holding soil worm gear box 24a, right holding soil worm gear box 24b, left Holding soil output shaft 25a, right holding soil output shaft 25b, spline lock nut 26 and locking bolt 27 are composed of, left planting worm gear and worm box 22a has the same structure as left holding soil worm gear and worm box 24a, and left planting worm gear and worm box 22a includes Casing 221, worm screw 222, snap ring 223, worm wheel 224, angular contact bearing 225, lip seal ring 226, sealing ring 227, deep groove ball bearing 228 and sleeve 229; Worm screw 222, snap ring 223, worm gear 224, angular contact bearing 225, lip seal ring 226, seal ring 227, deep groove ball bearing 228, sleeve 229, planting row spacing adjuster 28a; Body 221, worm screw 222, snap ring 223, worm wheel 224, angular contact bearing 225, lip seal ring 226, seal ring 227, deep groove ball bearing 228, sleeve 229 and holding soil row spacing regulator 28b; planting row spacing regulator 28a Including locking screw 281, adjusting nut 282 and right planting telescopic shaft 283, holding the soil distance adjuster 28b including locking screw 281, adjusting nut 282 and right holding soil telescopic shaft 284; the spline sleeve of the right planting telescopic shaft 283 outer end On the right planting output shaft 23b, and fixed by the locking screw 281 and the adjusting nut 282; The motor 21 is connected with the worm screw 222 on the left planting worm gear box 22a through a spline, and drives the worm screw 222 to rotate, and a part of the power of the worm screw 222 drives the rotation of the worm wheel 224 meshed with itself, and the worm wheel 224 drives the left planting output shaft 23a to rotate, and the left planting output The shaft 23a drives the left planter 3a to move, and the other part of the power drives the worm 222 on the right planting worm gear box 22b, the worm screw 222 on the left holding soil worm gear box 24a and the right holding soil worm gear box through the external spline on the worm screw 222 The worm 222 on the 24b, the worm 222 on the right planting worm gear box 22b drives the worm gear 224 meshed with itself to rotate, the worm gear 224 drives the right planting output shaft 23b to rotate, the right planting output shaft 23b drives the right planting telescopic shaft 283 to rotate, the right planting The telescopic shaft 283 drives the right planter 3b to move; the worm 222 on the worm gear box 24a of the left arm drives the worm wheel 224 engaged with itself to rotate, and the worm wheel 224 drives the left arm output shaft 25a, and the left arm output shaft 25a drives the left arm 5a movement; the worm screw 222 on the right holding soil worm gear box 24b drives the worm wheel 224 that meshes with itself to rotate, and the worm wheel 224 drives the right holding soil output shaft 25b, and the right holding soil output shaft 25b drives the right holding soil telescopic shaft 284 to rotate, and the right holding The soil telescopic shaft 284 drives the right soil holding device 5b to move; the left soil holding device 5a and the right soil holding device 5b are used to realize the effect of simulating artificial soil holding and transplanting (as shown in Figure 8) to improve the quality of transplanting;
右种植蜗轮蜗杆箱22b、左捧土蜗轮蜗杆箱24a、右捧土蜗轮蜗杆箱24b三个箱体的内部安装与左种植蜗轮蜗杆箱22a内部安装相同,左种植蜗轮蜗杆箱22a中,蜗杆222两端分别通过角接触轴承225安装在箱体221内,与蜗杆222啮合的蜗轮224套装在左种植输出轴23a上,卡环223与唇形密封圈226设置在角接触轴承225与箱体221之间,左种植输出轴23a一端通过深沟球轴承228安装在箱体221内,密封圈227设置在深沟球轴承228与箱体221之间,套筒229安装在左种植输出轴23a上用于对蜗轮224进行限位;The internal installation of right planting
右种植伸缩轴283与右捧土伸缩轴284外端的花键上设置有螺纹;The splines on the right plant
同时在右种植蜗轮蜗杆箱22b、左捧土蜗轮蜗杆箱24a、右捧土蜗轮蜗杆箱24b中的蜗杆222外端分别设置有花键锁紧螺母26,花键锁紧螺母用于固定和调整右种植蜗轮蜗杆箱22b、左捧土蜗轮蜗杆箱24a、右捧土蜗轮蜗杆箱24b相互之间的位置,进而实现株距调整;右种植蜗轮蜗杆箱22b、左捧土蜗轮蜗杆箱24a、右捧土蜗轮蜗杆箱24b中的蜗杆222为内花键通孔,右种植蜗轮蜗杆箱22b的蜗杆222通过花键可在左种植蜗轮蜗杆箱22a的蜗杆222上滑动,左捧土蜗轮蜗杆箱24a的蜗杆222通过花键可在右种植蜗轮蜗杆箱22b的蜗杆222上滑动,右捧土蜗轮蜗杆箱24b的蜗杆222通过花键可在左捧土蜗轮蜗杆箱24a的蜗杆222上滑动;At the same time, the outer ends of the worm screw 222 in the right planting
采用蜗轮蜗杆传动利用蜗轮蜗杆的自锁特性,只实现蜗杆驱动蜗轮转动,而不实现蜗轮驱动蜗杆,从而使得驱动机构特性只与蜗杆的转速有关,有效提高移栽机构工作的稳定性;The worm gear and worm transmission utilizes the self-locking characteristics of the worm gear and worm, and only realizes the rotation of the worm driven by the worm, but not the worm driven by the worm, so that the characteristics of the driving mechanism are only related to the speed of the worm, effectively improving the stability of the transplanting mechanism;
左种植器3a包括曲柄31a、推杆32、推苗组件33、摆杆34、摇杆35、连杆36及电动除土组件37,推苗组件33由推苗板架331、拉线座332、推苗板回位弹簧333、推苗板334、刮土铲335、柔性垫336、导向槽337、支座338及拉线339组成,曲柄31a一端与左种植输出轴23a连接,另一端与连杆36一端连接,连杆36另一端与摇杆35一端连接,摇杆35另一端焊接在推杆32上,推杆32一端通过推杆支座16连接在左机架1a上,推杆32另一端通过支座338连接在推苗板架331上;摆杆34一端通过摆杆支座12连接在左机架1a上,摆杆34另一端通过支座338连接在推苗板架331上,曲柄31a在种植输出轴23的驱动下旋转,曲柄31a与连杆36、摇杆35组成一号曲柄摇杆组件M,推杆32与推苗组件33、摆杆34组成水平种植组件,因一号曲柄摇杆组件M中摇杆35的一端焊接在推杆32上,摇杆35的支点成为活动支点,从而控制推杆32摆动;推杆32与摆杆34、推苗组件33组成二号曲柄摇杆组件N,在二号曲柄摇杆组件中推杆32相当于曲柄,摆杆34相当于摇杆,推苗组件33相当于连杆,推杆32由一号曲柄摇杆组件M的摇杆35驱动,做往复摆动,从而使得推苗板架331往复摆动与小角度旋转;
右种植器3b包括曲柄31b、推杆32、推苗组件33、摆杆34、摇杆35、连杆36及电动除土组件37,推苗组件33由推苗板架331、拉线座332、推苗板回位弹簧333、推苗板334、刮土铲335、柔性垫336、导向槽337、支座338及拉线339组成,曲柄31b一端与右种植伸缩轴283连接,另一端与连杆36一端连接,连杆36另一端与摇杆35一端连接,摇杆35另一端焊接在推杆32上,推杆32一端通过推杆支座16连接在右机架1b上,推杆32另一端通过支座338连接在推苗板架331上;摆杆34一端通过摆杆支座12连接在右机架1b上,摆杆34另一端通过支座338连接在推苗板架331上,曲柄31b在右种植伸缩轴283的驱动下旋转,曲柄31b与连杆36、摇杆35组成一号曲柄摇杆组件M,推杆32与推苗组件33、摆杆34组成水平种植组件,因一号曲柄摇杆组件M中摇杆35的一端焊接在推杆32上,摇杆35的支点成为活动支点,从而控制推杆32摆动;推杆32与摆杆34、推苗组件33组成二号曲柄摇杆组件N,在二号曲柄摇杆组件中推杆32相当于曲柄,摆杆34相当于摇杆,推苗组件33相当于连杆,推杆32由一号曲柄摇杆组件M的摇杆35驱动,做往复摆动,从而使得推苗板架331往复摆动与小角度旋转;
推苗组件33由推苗板架331、拉线座332、推苗板回位弹簧333、推苗板334、刮土铲335、柔性垫336、导向槽337、支座338及拉线339组成,
推苗组件33中,支座338安装在推苗板架331上部,推苗板334安装在推苗板架331下部,推苗板334可在导向槽337中上下滑动,推苗板334上安装有推苗板回位弹簧333和拉线座332,拉线座332上安装有拉线339,推苗板334外侧安装有刮土铲335,刮土铲上侧安装有柔性垫336;In the
电动除土组件37由安装在左机架1a上的电动推杆371与拉线固定座372组成,且电动推杆371通过拉线固定座372与拉线339连接;The electric
当推苗板334往左移动与土壤接触并实现种苗后,推苗板334上难免会粘上泥土,久而久之,使得泥土堆积严重,进而影响后续栽植;可往复运动的推苗板334具有自洁功能,不易产生泥土堆积,其工作原理:When the
电动推杆371得电,推杆伸长,拉线339相对于拉线固定座372被拉伸,推苗板334在拉线339的作用沿导向槽337上移,推苗板334上的土块被刮土铲335刮除,刮土铲335为弧线铲,使刮后的土块沿弧线向下推送,以防止刮土铲335自身产生泥土堆积;电动推杆371失电,推杆缩短,拉线339回缩,推苗板334在推苗板回位弹簧333的作用下回位,进而完成整个清土循环;The
开沟器4包括开沟犁41与护沟板42,护沟板42安装在左机架1a上,开沟犁41安装在护沟板42前端;The ditch opener 4 includes a
左捧土器5a包括两套捧土机构,且两套捧土机构呈八字型结构布置在推苗板334两侧,捧土机构包括捧土板开启凸轮51、捧土板控制杆52、捧土板轴53、锁紧螺母54、旋转套连接板55、旋转套56、推土板连接板57、推土板58、捧土板59、扭转弹簧510、凸轮紧固销511及捧土轨迹线512,捧土板开启凸轮51通过凸轮紧固销511安装在左捧土输出轴25a上,捧土板开启凸轮51在随着左捧土输出轴25a旋转时,控制捧土板控制杆52摆动,实现捧土效果,捧土板轴53一端焊接在捧土板59上,另一端与捧土板控制杆52连接,并通过锁紧螺母54锁紧;旋转套56通过旋转套连接板55安装在机架上,扭转弹簧510安装在旋转套连接板55与捧土板59上,且与捧土板轴53同轴安装,推土板58通过推土板连接板57安装在左机架1a上;The left holding soil device 5a comprises two sets of soil holding mechanisms, and the two sets of holding soil mechanisms are arranged in a figure-eight structure on both sides of the seedling pushing plate 334, and the holding soil mechanism includes holding the soil plate opening cam 51, holding the soil plate control lever 52, holding the soil Plate shaft 53, lock nut 54, rotating sleeve connecting plate 55, rotating sleeve 56, bulldozing plate connecting plate 57, bulldozing plate 58, holding soil plate 59, torsion spring 510, cam fastening pin 511 and holding soil track line 512, the soil holding board opening cam 51 is installed on the left holding soil output shaft 25a through the cam fastening pin 511, and the holding soil board opening cam 51 controls the swing of the holding soil board control rod 52 when the left holding soil output shaft 25a rotates , to achieve the effect of holding the soil, one end of the holding soil plate shaft 53 is welded on the holding soil plate 59, the other end is connected with the holding soil plate control rod 52, and is locked by the locking nut 54; the rotating sleeve 56 is installed through the rotating sleeve connecting plate 55 On the frame, the torsion spring 510 is installed on the rotating sleeve connecting plate 55 and the soil holding plate 59, and is installed coaxially with the soil holding plate shaft 53, and the bulldozing plate 58 is installed on the left frame 1a through the bulldozing plate connecting plate 57 superior;
右捧土器5b包括两套捧土机构,且两套捧土机构呈八字型结构布置在推苗板334两侧,捧土机构包括捧土板开启凸轮51、捧土板控制杆52、捧土板轴53、锁紧螺母54、旋转套连接板55、旋转套56、推土板连接板57、推土板58、捧土板59、扭转弹簧510、凸轮紧固销511及捧土轨迹线512,捧土板开启凸轮51通过凸轮紧固销511安装在右捧土伸缩轴284上,捧土板开启凸轮51在随着右捧土伸缩轴284旋转时,控制捧土板控制杆52摆动,实现捧土效果,捧土板轴53一端焊接在捧土板59上,另一端与捧土板控制杆52连接,并通过锁紧螺母54锁紧;旋转套56通过旋转套连接板55安装在机架上,扭转弹簧510安装在旋转套连接板55与捧土板59上,且与捧土板轴53同轴安装,推土板58通过推土板连接板57安装在右机架1b上;The right holding
左捧土输出轴25a驱动捧土板开启凸轮51旋转,右捧土伸缩轴284驱动捧土板开启凸轮51旋转,捧土板开启凸轮51在捧土板控制杆52上端面旋转,由于捧土板控制杆52通过方形花键与捧土板轴53连接,在扭转弹簧510的作用下,捧土板59处于最大关闭状态,有利于促使土壤向种植沟槽内回填;当在种植沟槽内纵向移栽油菜钵苗7接近末了位置时,捧土板开启凸轮51旋转至与捧土板控制杆52接触的位置,在捧土板开启凸轮51的作用下,捧土板59围绕捧土板轴53转动,从而使捧土板59后端张开,可减少捧土板59向前推土量,防止推倒已经移栽好的油菜钵苗7,提高油菜钵苗移栽直立度;油菜钵苗7移栽完成后,捧土板59在捧土板开启凸轮51的控制下逐步回位,并由外向内压紧移栽后的油菜钵苗7两侧土壤,产生模拟人工捧土的移栽效果,有利于提高移栽质量;The left side holds the
捧土板59与护沟板42在水平上有重叠偏距l2,为回填种植沟槽提供足够的土块,推苗板334在后极限位置(如图8所示)时,将超出护沟板42一定偏距l1,用于将油菜钵苗7完全推入到由推土板59回填到种植沟槽中的土壤上,完成油菜钵苗7移栽,推苗板334在左种植器3a的作用下,回位至初始位置;旋转套56中心与护沟板42之间的距离为l3,l3>l1;由于这种水平的植苗方法,不用垂直往地面打孔,易采用电力驱动,同时由于种植阻力小,易实现高速种植,工作效率高;捧土板59的高度与种植深度同高,在捧土板59前方厢面8的W区堆积的土壤一部分被推入种植沟槽,在种植区V内与油菜钵苗7接触实现移栽,另一部分越过捧土板59并落入捧土板59后端,与厢面8的W区回土一起形成回填区U,有利于提高厢面8平整度;由于捧土机构的运动,使得捧土板59末端的轨迹线在幼苗种植中心位置向两侧平移,形成捧土轨迹线512;The
导苗器6由侧导板61、后导板62及毛刷63组成,侧导板61与后导板62安装在左机架1a上,毛刷63安装在后导板62下方,油菜钵苗7从导苗器6落入开沟器4的护沟板42与推苗组件33之间,推苗板334在初始位置时向前倾斜,由于毛刷63对油菜钵苗7叶片的控制作用,使得油菜钵苗7落入后向前倾斜一定角度,毛刷63用于防止油菜钵苗7向后倾倒。
如图10所示,推苗板334的运动特征与结构特征:推苗板334在初始位置时,推苗板334与y方向成一定的角度a1,推苗板334向前侧倾斜,能更好地承接油菜钵苗7,以提高油菜钵苗7落苗后的直立度(油菜钵苗7钵体小,叶片宽,为倒金字塔结构);推苗板334在推苗末了位置时,推苗板334与y方向成a2角度,推苗板334向后倾斜,用于防止向后甩苗、甩土,提高种植质量;推苗板334侧面具有一定的斜度a3,为倒梯形结构,有利于提高油菜钵苗7落苗后的直立度。As shown in Figure 10, the movement characteristics and structural features of the seedling pushing plate 334: when the
在整机安装时,左种植器3a的曲柄31a与右种植器3b的曲柄31b安装角度相差180°,左捧土器5a的捧土板开启凸轮51与右捧土器5b的捧土板开启凸轮51安装角度相差180°,如图6所示,由于两套机构存在180°的相位差,当整机开始工作时,左种植器3a和右种植器3b的运动规律相反,如图12所示,从而能有效的抵消种植器杆件运动的惯性力,降低震动,提高种植速度;由于两套种植器存在180°的相位差,也使得两套种植器种植的位置相互错开半个株距,导致移栽的幼苗出现双行非并列现象,因此,采用两套种植器错开半个株距位置布置,如图2、13所示,两套种植器偏离距离l4,l4等于株距l5的1/2,从而实现异步并列双行移栽,符合油菜种植的基本农艺要求。When the whole machine is installed, the crank 31a of the
在进行种植行距调整时,松开锁紧螺钉281,转动调节螺母282,右种植伸缩轴283在调节螺母282旋转调节作用下沿右种植输出轴23b上滑动,用以调节种植器行距,调整至预定位置后,拧紧锁紧螺钉281即可。When adjusting the planting row spacing, loosen the locking
在进行捧土行距调整时,松开锁紧螺钉281,转动调节螺母282,右捧土伸缩轴284在调节螺母282旋转调节作用下沿右捧土输出轴25b上滑动,用以调节捧土器行距,调整至预定位置后,拧紧锁紧螺钉281即可。When adjusting the row distance of the soil holder, loosen the locking
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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JPH08130932A (en) * | 1994-11-08 | 1996-05-28 | Yanmar Agricult Equip Co Ltd | Seedling transplanter |
CN103609238A (en) * | 2013-12-24 | 2014-03-05 | 湖南农业大学 | Transplanting mechanism capable of implementing continuous perpendicular planting |
JP2015519894A (en) * | 2012-05-14 | 2015-07-16 | 莱恩農業装備有限公司 | Three-dimensional reinforcement planting mechanism of wide narrow strip |
CN105474846A (en) * | 2016-01-07 | 2016-04-13 | 浙江理工大学 | Seedling-supporting seedling planting device for dry land vegetable transplanter |
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JPH08130932A (en) * | 1994-11-08 | 1996-05-28 | Yanmar Agricult Equip Co Ltd | Seedling transplanter |
JP2015519894A (en) * | 2012-05-14 | 2015-07-16 | 莱恩農業装備有限公司 | Three-dimensional reinforcement planting mechanism of wide narrow strip |
CN103609238A (en) * | 2013-12-24 | 2014-03-05 | 湖南农业大学 | Transplanting mechanism capable of implementing continuous perpendicular planting |
CN105474846A (en) * | 2016-01-07 | 2016-04-13 | 浙江理工大学 | Seedling-supporting seedling planting device for dry land vegetable transplanter |
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