CN107915472A - A kind of ceramic plate paintings and its production method - Google Patents
A kind of ceramic plate paintings and its production method Download PDFInfo
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- CN107915472A CN107915472A CN201610886527.8A CN201610886527A CN107915472A CN 107915472 A CN107915472 A CN 107915472A CN 201610886527 A CN201610886527 A CN 201610886527A CN 107915472 A CN107915472 A CN 107915472A
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- ceramic plate
- paintings
- plate paintings
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/1305—Organic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/14—Colouring matters
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3215—Barium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of new ceramic plate paintings and its production method, material composition is：50 ~ 80 parts of clay, 5 ~ 25 parts of feldspar, 3 ~ 20 parts of useless earthenware brick particle, 0 ~ 3.5 part of colorant, 3 ~ 8 parts of CMC, 0.1 part of barium carbonate, raw material and water are stirred into pug, pug is sent into extruder vacuum high-pressure and extrudes wet base, wet base is sent into roller way drying kiln and obtains dry body, dry body heap is carved, paints, paints, burnt till, and obtains ceramic plate paintings.Ceramic plate paintings are made using ceramic plate as carrier, can both ensure the production efficiency of ceramic plate paintings, moreover it is possible to improve its flatness, install convenient, and the ceramic plate paintings of larger specification can also be made.
Description
Technical field
The present invention relates to a kind of novel ceramic plate picture and its production method.
Background technology
In existing market, ceramic plate paintings with the abundant of its subject matter, picture fineness and be deeply loved by the public.When emerging
For the Artistic Render power that uniqueness is distributed under background.Existing ceramic plate paintings are mostly hand work, are limited by material and manufacture craft,
Significantly ceramic plate paintings can not be produced.When needing significantly ceramic plate mural painting, it is necessary to be spliced by multiple fritters, seam there are shadow
Sound is overall beautiful, can not realize efficient mass production, flatness and install convenient be not high.
The content of the invention
To solve the above problems, the present invention provides a kind of new manufacturing process for being suitable for ceramic plate paintings production, will industrialize
Ceramic plate make ceramic plate paintings as carrier, can both ensure the production efficiency of ceramic plate paintings, moreover it is possible to improve its flatness, install convenient
Property, and the ceramic plate paintings of larger specification can also be made, concrete technical scheme is：
A kind of ceramic plate paintings, the substrate of the ceramic plate paintings include the component of following parts by weight：50 ~ 80 parts of clay, 5 ~ 25 parts
Feldspar, 3 ~ 20 parts of useless earthenware brick particle, 0 ~ 3.5 part of colorant, 3 ~ 8 parts of CMC（Carboxymethyl Cellulose, carboxylic first
Base cellulose）.
Further, the substrate of the ceramic plate paintings includes the component of following parts by weight：55 ~ 75 parts of clay, 9 ~ 21 parts
Feldspar, 5 ~ 17 parts of useless earthenware brick particle, 0.5 ~ 3 part of colorant, 3.5 ~ 7 parts of CMC.
Further, the substrate of the ceramic plate paintings includes the component of following parts by weight：60 ~ 70 parts of clay, 12 ~ 18 parts
Feldspar, 7 ~ 13 parts of useless earthenware brick particle, 1 ~ 2 part of colorant, 4 ~ 6 parts of CMC.
Further, the substrate of the ceramic plate paintings includes the component of following parts by weight：65 parts of clay, 15 parts of length
Stone, 10 parts of useless earthenware brick particle, 1.5 parts of colorant, 5 parts of CMC.
Further, the raw substrate of the ceramic plate paintings further includes 0.1 part of barium carbonate, and the useless earthenware brick particle is
Below 100 mesh.
A kind of production method of ceramic plate paintings, includes the following steps：
A, wet base is prepared：Each component is weighed in proportion and is uniformly mixed, adds water to be stirred into pug, and the pug is sent into and is squeezed
Go out machine vacuum high-pressure and extrude wet base；
B, rapid draing：The wet base is sent into roller way drying kiln and obtains dry body；
C, dry body heap is carved：Heap carves the shape that design needs on dry body；
D, paint：The required pattern of painting out in shape carved according to design requirement in heap；
E, paint：Paint to the pattern；
F, burn till：Dry body after the completion of colouring is sent into roller-way calcining kiln and obtains ceramic plate paintings.
Further, 14 ~ 17% that water part by weight is the component are added in step A.
Further, 14% that water part by weight is the component is added in step A.
Further, described in step B in flash drying process, for 35 DEG C ~ 180 DEG C, pressure is the drying temperature used
80 ~ 120Pa, relative humidity are 30% ~ 65%.
Further, described in step B in flash drying process, the pressure used is 100Pa.
Beneficial effect using the present invention：
1st, it ensure that the flatness of product and can quickly and easily install；
2nd, the ceramic plate paintings of larger specification can be made；
3rd, product qualification rate is improved, production efficiency greatly improves；
4th, raw material make use of useless earthenware brick particle, realizes that waste recovery recycles, embodies the value of environmental protection.
Embodiment
With reference to specific embodiment, the invention will be further described, so that those skilled in the art can be preferably
Understand the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.
Device therefor of the present invention includes batcher, vacuum extruding form device, drying device, burning apparatus, extrusion molding
Device uses vacuum as the vacuum extruding form machine that 0.09 ~ 0.1, briquetting pressure is 2.5 ~ 3.2MPa, drying device using 10 ~
200 DEG C of roller-way drying cellar for storing things, burning apparatus burn till cellar for storing things using 1000 ~ 1600 DEG C of roller-way.
In formula, clay, is most important base material, has higher plasticity and associativity；Feldspar is calcium, sodium and potassium
Aluminum silicate mineral, including albite, anorthite, baryta fledspar, baryta feldspar, microcline, orthoclase, glassy feldspar etc., can
To increase the glossiness of ceramic plate paintings;CMC, the flexural strength synergy of plasticity and green compact to pug is notable, reduces green compact
Breakage rate.
According to specific design requirement, different raw material proportionings is selected.
Embodiment one：
80 parts of clay, 5 parts of feldspar, 20 parts of useless earthenware brick particle, 8 parts of CMC are uniformly mixed, and the useless earthenware brick grain
Son is below 100 mesh, and above-mentioned raw materials mixture tempers as pug, and water and material rate are 14 ~ 17% (weight ratios), preferably
14%, i.e., raw material per ton adds water 140KG；
A, wet base is prepared：Each component is weighed in proportion and is uniformly mixed, adds water to be stirred into pug, and the pug is sent into and is squeezed
Go out machine vacuum high-pressure and extrude wet base；
B, rapid draing：The wet base is sent into roller way drying kiln and obtains dry body, in flash drying process, 35 DEG C of drying temperature ~
180 DEG C, pressure 80 ~ 120 Pa, preferably 100Pa, relative humidity 30% ~ 65%；
C, dry body heap is carved：Heap carves the shape that design needs on dry body；
D, paint：The required pattern of painting out in shape carved according to design requirement in heap；
E, paint：Paint to the pattern, according to design requirement, select pigment color, oil colours, propylene color or paint etc. various
Colorant；
F, burn till：Dry body after the completion of colouring is sent into roller-way calcining kiln and obtains ceramic plate paintings.
Colorant takes 0 part in the present embodiment, i.e., the present embodiment is not added with colorant, and Natural color is presented in the ceramic plate produced.
Embodiment two：
50 parts of clay, 25 parts of feldspar, 3 parts of useless earthenware brick particle, 3.5 parts of colorant, 3 parts of CMC are uniformly mixed, and
The useless earthenware brick particle is below 100 mesh, it is 14 ~ 17% with material rate that above-mentioned raw materials mixture, which tempers as pug, water,
(weight ratio), preferably 14%, i.e., raw material per ton add water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Embodiment three：
By 75 parts of clay, 9 parts of feldspar, 17 parts of useless earthenware brick particle, 0.5 part of colorant, 7 parts of CMC, 0.1 part of carbonic acid
Barium is uniformly mixed, and the useless earthenware brick particle is below 100 mesh, above-mentioned raw materials mixture tempers as pug, water and original
Material ratio is 14 ~ 17% (weight ratios), preferably 14%, i.e., raw material per ton adds water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Example IV：
By 55 parts of clay, 21 parts of feldspar, 5 parts of useless earthenware brick particle, 3 parts of colorant, 3.5 parts of CMC, 0.1 part of carbonic acid
Barium is uniformly mixed, and the useless earthenware brick particle is below 100 mesh, above-mentioned raw materials mixture tempers as pug, water and original
Material ratio is 14 ~ 17% (weight ratios), preferably 14%, i.e., raw material per ton adds water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Embodiment five：
By 70 parts of clay, 12 parts of feldspar, 13 parts of useless earthenware brick particle, 1 part of colorant, 6 parts of CMC, 0.1 part of barium carbonate
It is uniformly mixed, and the useless earthenware brick particle is below 100 mesh, above-mentioned raw materials mixture tempers as pug, water and raw material
Ratio is 14 ~ 17% (weight ratios), preferably 14%, i.e., raw material per ton adds water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Embodiment six：
By 60 parts of clay, 18 parts of feldspar, 7 parts of useless earthenware brick particle, 2 parts of colorant, 4 parts of CMC, 0.1 part of barium carbonate
It is uniformly mixed, and the useless earthenware brick particle is below 100 mesh, above-mentioned raw materials mixture tempers as pug, water and raw material
Ratio is 14 ~ 17% (weight ratios), preferably 14%, i.e., raw material per ton adds water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Embodiment seven：
By 65 parts of clay, 15 parts of feldspar, 10 parts of useless earthenware brick particle, 1.5 parts of colorant, 5 parts of CMC, 0.1 part of carbonic acid
Barium is uniformly mixed, and the useless earthenware brick particle is below 100 mesh, above-mentioned raw materials mixture tempers as pug, water and original
Material ratio is 14 ~ 17% (weight ratios), preferably 14%, i.e., raw material per ton adds water 140KG；
Subsequent step is identical with embodiment one, and details are not described herein again.
Ceramic plate painting making technology provided by the invention, rational raw material proportioning and suitable process conditions, have following excellent
Point：
1st, it ensure that the flatness of product and can quickly and easily install；
2nd, the ceramic plate paintings of larger specification can be made；
3rd, product qualification rate is improved, production efficiency greatly improves；
4th, raw material make use of useless earthenware brick particle, realizes that waste recovery recycles, embodies the value of environmental protection.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention
Enclose not limited to this.The equivalent substitute or conversion that those skilled in the art are made on the basis of the present invention, in the present invention
Protection domain within.Protection scope of the present invention is subject to claims.
Claims (10)
1. a kind of ceramic plate paintings, it is characterised in that the substrate of the ceramic plate paintings includes the component of following parts by weight：50 ~ 80 parts
Clay, 5 ~ 25 parts of feldspar, 3 ~ 20 parts of useless earthenware brick particle, 0 ~ 3.5 part of colorant, 3 ~ 8 parts of CMC.
2. ceramic plate paintings according to claim 1, it is characterised in that the substrate of the ceramic plate paintings includes following parts by weight
Component：55 ~ 75 parts of clay, 9 ~ 21 parts of feldspar, 5 ~ 17 parts of useless earthenware brick particle, 0.5 ~ 3 part of colorant, 3.5 ~ 7 parts
CMC。
3. ceramic plate paintings according to claim 2, it is characterised in that the substrate of the ceramic plate paintings includes following parts by weight
Component：60 ~ 70 parts of clay, 12 ~ 18 parts of feldspar, 7 ~ 13 parts of useless earthenware brick particle, 1 ~ 2 part of colorant, 4 ~ 6 parts of CMC.
4. ceramic plate paintings according to claim 3, it is characterised in that the substrate of the ceramic plate paintings includes following parts by weight
Component：65 parts of clay, 15 parts of feldspar, 10 parts of useless earthenware brick particle, 1.5 parts of colorant, 5 parts of CMC.
5. ceramic plate paintings according to any one of claims 1 to 4, it is characterised in that：The raw substrate of the ceramic plate paintings further includes
0.1 part of barium carbonate, and the useless earthenware brick particle is below 100 mesh.
6. a kind of production method of ceramic plate paintings, it is characterised in that include the following steps：
A, wet base is prepared：Each component is weighed in proportion and is uniformly mixed, adds water to be stirred into pug, and the pug is sent into and is squeezed
Go out machine vacuum high-pressure and extrude wet base；
B, rapid draing：The wet base is sent into roller way drying kiln and obtains dry body；
C, dry body heap is carved：Heap carves the shape that design needs on dry body；
D, paint：The required pattern of painting out in shape carved according to design requirement in heap；
E, paint：Paint to the pattern；
F, burn till：Dry body after the completion of colouring is sent into roller-way calcining kiln and obtains ceramic plate paintings.
7. the production method of ceramic plate paintings according to claim 6, it is characterised in that：In step A plus water part by weight is institute
State the 14 ~ 17% of component.
8. the production method of ceramic plate paintings according to claim 7, it is characterised in that：In step A plus water part by weight is institute
State the 14% of component.
9. the production method of ceramic plate paintings according to claim 6, it is characterised in that：Flash drying process described in step B
In, for the drying temperature used for 35 DEG C ~ 180 DEG C, pressure is 80 ~ 120Pa, and relative humidity is 30% ~ 65%.
10. the production method of ceramic plate paintings according to claim 9, it is characterised in that：Flash drying process described in step B
In, the pressure used is 100Pa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610886527.8A CN107915472A (en) | 2016-10-11 | 2016-10-11 | A kind of ceramic plate paintings and its production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610886527.8A CN107915472A (en) | 2016-10-11 | 2016-10-11 | A kind of ceramic plate paintings and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107915472A true CN107915472A (en) | 2018-04-17 |
Family
ID=61892605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610886527.8A Pending CN107915472A (en) | 2016-10-11 | 2016-10-11 | A kind of ceramic plate paintings and its production method |
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| Country | Link |
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| CN (1) | CN107915472A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109694233A (en) * | 2019-01-25 | 2019-04-30 | 江苏富陶科陶瓷有限公司 | A kind of quick-drying manufacturing process of pottery rod |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103358797A (en) * | 2013-06-20 | 2013-10-23 | 俞永民 | Manufacturing technology for ceramic plate paintings |
| CN105110767A (en) * | 2015-09-14 | 2015-12-02 | 江苏富曼新型建材科技有限公司 | Method for preparing water permeable pavement bricks by means of waste ceramic bricks |
-
2016
- 2016-10-11 CN CN201610886527.8A patent/CN107915472A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103358797A (en) * | 2013-06-20 | 2013-10-23 | 俞永民 | Manufacturing technology for ceramic plate paintings |
| CN105110767A (en) * | 2015-09-14 | 2015-12-02 | 江苏富曼新型建材科技有限公司 | Method for preparing water permeable pavement bricks by means of waste ceramic bricks |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109694233A (en) * | 2019-01-25 | 2019-04-30 | 江苏富陶科陶瓷有限公司 | A kind of quick-drying manufacturing process of pottery rod |
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Application publication date: 20180417 |