CN107855213A - Divide in a kind of continuity double to pole formula magnetic system permanent-magnet high gradient high intensity magnetic separation device - Google Patents
Divide in a kind of continuity double to pole formula magnetic system permanent-magnet high gradient high intensity magnetic separation device Download PDFInfo
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- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/025—High gradient magnetic separators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/025—High gradient magnetic separators
- B03C1/031—Component parts; Auxiliary operations
- B03C1/033—Component parts; Auxiliary operations characterised by the magnetic circuit
- B03C1/0332—Component parts; Auxiliary operations characterised by the magnetic circuit using permanent magnets
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Abstract
一种连续性中分双对极式磁系永磁高梯度强磁选装置,所述装置以转动轴为中心采用对称布置相同磁系磁轭的方式构成整机前后对称的对极式结构的磁极,以聚磁介质筒的径向中心面为对称面构成左右中分式对称的对极式结构的磁极;所述聚磁介质筒采用多边形聚磁介质筒的结构形式,并在聚磁介质筒的中垂线两侧沿长度方向以对称设置的方式将聚磁介质筒内腔分隔为四个面积相等的区域,位于聚磁介质筒内腔两端的区域对称安装有聚磁介质,而位于中垂线两侧的相邻区域为无聚磁介质区;所述磁极采用方形永磁体上下左右及尾部五面方形挤压软铁材料作为磁极,并利用方形软铁材料作为磁极引导磁力线;并将五面挤压后的方形软铁磁极进行对称布置形成对极式结构。
A continuous center-split double-opposite magnetic system permanent magnet high-gradient strong magnetic separation device. The device takes the rotating shaft as the center and adopts the same magnetic system yoke to be symmetrically arranged to form a symmetrical anti-polar structure of the whole machine. The magnetic poles are formed with the radial central plane of the magnetism-gathering medium cylinder as a symmetric plane to form left and right middle split symmetrical pole-type structures; the magnetism-gathering medium cylinder adopts the structural form of a polygonal magnetism-gathering medium cylinder, The two sides of the vertical line of the cylinder are arranged symmetrically along the length direction to divide the cavity of the magnetic accumulation medium cylinder into four areas with equal areas. The areas located at both ends of the magnetic accumulation medium cylinder are symmetrically installed with magnetic accumulation media, while The adjacent areas on both sides of the mid-perpendicular line are non-magnetic accumulation medium areas; the magnetic poles use square permanent magnets, up, down, left, right, and five-sided square extruded soft iron materials as magnetic poles, and use square soft iron materials as magnetic poles to guide the magnetic force lines; and The square soft iron magnetic poles extruded on five sides are symmetrically arranged to form an opposite pole structure.
Description
技术领域technical field
本发明涉及一种弱磁性粉体的永磁高梯度磁选装置,这种磁选装置尤其适用于粗煤粉的干法分选,可广泛应用于能源、电力、冶金、非金属矿物提纯除杂等领域。The invention relates to a permanent-magnet high-gradient magnetic separation device for weak magnetic powder. This magnetic separation device is especially suitable for dry separation of coarse coal powder, and can be widely used in energy, electric power, metallurgy, and non-metallic mineral purification and removal. miscellaneous fields.
背景技术Background technique
对极式磁系结构磁选装置是当今永磁强磁选机中常采用的一种闭合磁路结构形式,国外捷克共和国的V·泽朱尔卡等人捷克的对多块小永磁体的对极式磁系结构的磁场特性进行了相当系统的实测及对釉料进行了试验研究,其研究结果表明:采用钕铁硼永磁材料设计的对极式磁系闭合结构,能够进一步提高分选空间中的气隙的磁感应强度,增大分选空间。具体来说即:采用两块对极的永磁体与铁轭组成大空腔的磁体结构,与磁系围成的空腔外形相同的分选箱布置其中,分选箱内装聚磁介质。单个磁极是由多个小的钕铁硼磁块组成的大磁块,每个磁块都装入不锈钢盒而后焊接在不同规格的U形钢板上,再将两个U形钢板组装成由两个可以相互移动的大磁块组成的封闭磁回路,在分选间隙为30mm时,闭合磁场背景均匀磁感应强度可达0.9T。The magnetic separation device with opposite pole magnetic system structure is a closed magnetic circuit structure often used in today's permanent magnet strong magnetic separators. V. Zejurka and others from the Czech Republic abroad made a pair of multiple small permanent magnets in the Czech Republic. The magnetic field characteristics of the polar magnetic system structure have been measured systematically and the glaze material has been experimentally studied. The research results show that the closed structure of the opposite pole magnetic system designed with NdFeB permanent magnet materials can further improve the separation efficiency. The magnetic induction intensity of the air gap in the space increases the sorting space. Specifically, two permanent magnets with opposite poles and an iron yoke form a magnet structure with a large cavity, and a sorting box with the same shape as the cavity surrounded by the magnetic system is arranged in it, and the magnetic gathering medium is installed in the sorting box. A single magnetic pole is a large magnetic block composed of multiple small NdFeB magnetic blocks. Each magnetic block is put into a stainless steel box and then welded on U-shaped steel plates of different specifications. Then two U-shaped steel plates are assembled into two A closed magnetic circuit composed of two large magnetic blocks that can move each other, when the sorting gap is 30mm, the uniform magnetic induction intensity of the closed magnetic field background can reach 0.9T.
国内长沙矿冶研究院与莫斯科矿业大学合作研发了CRIMM型双箱往复式永磁高梯度磁选机并应用于长石、霞石和高岭土等非金属矿除铁生产中,该机由两个往复直线运动分选箱、支撑限位导轨等组成;双分选箱内装有多维聚磁分选介质堆,分选箱进入磁体时,介质表面磁感应强度达1.3T以上、磁场梯度达106T/m以上,闭合磁场均匀背景磁感应强度达0.8T以上。Domestic Changsha Research Institute of Mining and Metallurgy and Moscow University of Mining and Technology jointly developed a CRIMM double-box reciprocating permanent magnet high-gradient magnetic separator and applied it to the iron removal production of non-metallic ores such as feldspar, nepheline and kaolin. The machine consists of two reciprocating It is composed of linear motion sorting box, supporting limit guide rail, etc.; the double sorting box is equipped with a stack of multi-dimensional magnetically concentrated sorting media. When the sorting box enters the magnet, the magnetic induction intensity of the medium surface is above 1.3T, and the magnetic field gradient is above 106T/m , The closed magnetic field has a uniform background magnetic induction intensity of more than 0.8T.
此外,冯定五等也进行了一种带式永磁高梯度磁选机的研究,其也采用了对极式的磁系结构,该机主要由永磁磁系、无极聚磁介质带、电磁振动线圈和机架组成。由铠装的钕铁硼磁铁(磁能积为255kJ/ m3,剩余磁感应强度1.1T)组成磁系,可以通过调整磁系上下的磁极间距(20~150mm)来调整分选磁场的背景场强(0.35~0.70T),介质带由钢毛介质编织而成,介质带上装有两个电磁振动线圈,其产生的高频低幅振动使物料分选的选择性提高。张泾生等对窗框对极式永磁磁系结构在30-100mm之间的磁场特性进行了解析计算研究,结果表明稀土永磁窗框式对极闭合磁体工作背景磁场最高达到0.6T。焦红光等采用方形永磁体的直接摞用形成磁极并对称布置构成对极式强磁选机,并进行了这种对极式永磁强磁选机的磁场特性和实验研究。以上采用大块永磁体与铁轭固结后直接形成对极式闭合磁系磁极,有的则采用小块永磁体直接叠加挤压形成磁极后再形成对极式闭合磁系结构,这样的对极式闭合磁系结构在分选弱磁性或极弱磁性粉体方面仍存在磁场强度相对较低、分选空间狭小,且大多是间歇式作业,不能连续作业。In addition, Feng Dingwu and others also conducted a study on a belt-type permanent magnet high-gradient magnetic separator, which also adopted a counter-pole magnetic system structure. It consists of electromagnetic vibration coil and frame. The magnetic system is composed of armored NdFeB magnets (the magnetic energy product is 255kJ/ m 3 , and the residual magnetic induction is 1.1T). The background field strength of the sorting magnetic field can be adjusted by adjusting the magnetic pole spacing (20-150mm) up and down the magnetic system. (0.35~0.70T), the medium belt is woven by steel wool medium, and two electromagnetic vibration coils are installed on the medium belt, the high-frequency and low-amplitude vibration generated by it can improve the selectivity of material sorting. Zhang Jingsheng et al. analyzed and calculated the magnetic field characteristics of the window frame antipole permanent magnet structure between 30-100mm, and the results showed that the working background magnetic field of the rare earth permanent magnet window frame antipole closed magnet can reach up to 0.6T. Jiao Hongguang et al. used the direct stacking of square permanent magnets to form magnetic poles and symmetrically arranged them to form a counter-pole strong magnetic separator, and carried out the magnetic field characteristics and experimental research of this counter-pole permanent magnet strong magnetic separator. In the above, the large permanent magnets are consolidated with the iron yoke to directly form the poles of the opposite pole closed magnetic system, and some use small permanent magnets to directly superimpose and extrude the magnetic poles to form the opposite pole closed magnetic system structure. The closed-pole magnetic system structure still has relatively low magnetic field strength and narrow separation space in the separation of weak magnetic or extremely weak magnetic powders, and most of them are intermittent operations, which cannot be continuous operations.
发明内容Contents of the invention
本发明的目的正是针对上述现有技术中所存在的不足之处而提供一种连续性作业的中分双对极式磁系永磁高梯度强磁选装置。The object of the present invention is to provide a continuous operation mid-split double dipole permanent magnet high-gradient strong magnetic separation device aimed at the shortcomings of the above-mentioned prior art.
本发明的连续性中分双对极式磁系永磁高梯度强磁选装置可通过下述技术措施来实现:The continuous mid-divided double dipole type magnetic system permanent magnet high gradient strong magnetic separation device of the present invention can be realized by the following technical measures:
(1)整机采用中分双对极式结构布置,以聚磁介质筒的转动轴为中心采用对称布置相同磁系磁轭的方式构成整机前后对称的对极式结构的磁极(当聚磁介质筒绕轴旋转做分选运动时,可以进一步增加分选空间,进一步提高处理量,同时可进行连续性分选),而且整机结构又以聚磁介质筒的径向中心面为对称面构成左右中分式对称的对极式结构的磁极,提高设备长期运行可靠性;(1) The whole machine is arranged in the middle split double pole structure, centering on the rotation axis of the magnetic gathering medium cylinder, the same magnetic system yoke is symmetrically arranged to form the magnetic poles of the front and rear symmetrical opposite pole structure of the whole machine (when the gathering When the magnetic medium cylinder rotates around the axis for sorting movement, the sorting space can be further increased, the processing capacity can be further increased, and continuous sorting can be carried out at the same time), and the structure of the whole machine is symmetrical with the radial center plane of the magnetic medium cylinder The surface constitutes the magnetic poles of the left and right middle split symmetrical pole structure, which improves the long-term operation reliability of the equipment;
(2)所述聚磁介质筒采用多边形聚磁介质筒的结构形式,并在聚磁介质筒的中垂线两侧(径向中心面为对称面)沿长度方向以对称设置的方式将聚磁介质筒内腔分隔为若干个面积相等的区域,位于聚磁介质筒内腔两端的区域对称安装有聚磁介质,而位于中垂线两侧的相邻区域为无聚磁介质区,其余各区域内根据矿物粉体物性的变化需要安装疏密大小均不同、形状各异的聚磁介质,当某个区域安装聚磁介质时,可构成高梯度分选,提高精矿产率;聚磁介质筒的聚磁介质可以根据矿物粉体物性的变化进行更换。(2) The magnetic gathering medium cylinder adopts the structural form of a polygonal magnetic gathering medium cylinder, and the magnetic gathering medium cylinder is arranged symmetrically along the length direction on both sides of the vertical line of the magnetic gathering medium cylinder (the radial central plane is a symmetrical plane). The inner cavity of the magnetic medium cylinder is divided into several areas with equal areas, and the areas located at both ends of the inner cavity of the magnetic medium cylinder are symmetrically installed with magnetic accumulation media, while the adjacent areas on both sides of the mid-perpendicular line are non-magnetic accumulation medium areas, and the rest According to the change of mineral powder physical properties in each area, it is necessary to install magnetic concentrating media with different density and shape. When magnetic concentrating media is installed in a certain area, it can form a high gradient separation and increase the concentrate yield; magnetic concentrating media The magnetic gathering medium of the medium cylinder can be replaced according to the change of the physical properties of the mineral powder.
(3)给料槽、非磁性物收集槽和磁性物收集槽均与聚磁介质筒的结构、尺寸相匹配,所述给料槽的左、右和上部采用平面结构、下部与聚磁介质筒相同,采用多边凹槽形,扣放在整机最上部,即其多边凹槽与聚磁介质筒相接触;所述非磁性物收集槽与聚磁介质筒底部相接触,左、右和下部均采用平面结构、上部采用平面凹槽;所述磁性物收集槽左、右和下部采用平面结构、上部与聚磁介质筒相同,采用弧凹槽形,放置在非磁性物收集槽上部的平面凹槽中;磁性物收集槽的尺寸必须保证其能够恰好放置在非磁性物收集槽上部的平面凹槽中,因此,还特别要求给料槽、磁性物收集槽和非磁性物收集槽均与聚磁介质筒的尺寸大小相一致。(3) The feeding trough, non-magnetic material collection trough and magnetic material collection trough all match the structure and size of the magnetic accumulation medium cylinder. The cylinder is the same, adopts the shape of a polygonal groove, and is buckled on the top of the whole machine, that is, the polygonal groove is in contact with the magnetic accumulation medium cylinder; the non-magnetic material collection tank is in contact with the bottom of the magnetic accumulation medium cylinder, and the left, right and The lower part adopts a planar structure, and the upper part adopts a planar groove; the left, right and lower parts of the magnetic collection tank adopt a planar structure, and the upper part is the same as the magnetic gathering medium cylinder, which adopts an arc groove shape and is placed on the upper part of the non-magnetic collection tank. In the plane groove; the size of the magnetic material collection tank must ensure that it can be placed in the plane groove on the upper part of the non-magnetic material collection tank. Therefore, it is also particularly required that the feeding tank, magnetic material collection tank and non-magnetic material It is consistent with the size of the magnetic gathering medium cylinder.
(4)所述磁极采用方形钕铁硼NdFeB永磁体上、下、左、右及尾部五面方形挤压软铁材料作为磁极,即方形软铁的上下、左右和靠近磁系磁轭端均有方形高性能钕铁硼NdFeB永磁体五面同极挤压,并利用方形软铁材料作为磁极引导磁力线;并将五面挤压后的方形软铁磁极进行对称布置形成对极式结构。(4) The magnetic poles use square NdFeB permanent magnets with five sides of extruded soft iron materials on the upper, lower, left, right and tail sides as the magnetic poles, that is, the upper, lower, left and right sides of the square soft iron and the ends close to the yoke of the magnetic system are uniform. There are square high-performance NdFeB NdFeB permanent magnets extruded on five sides with the same pole, and square soft iron materials are used as magnetic poles to guide the magnetic force lines; and the square soft iron magnetic poles extruded on five sides are symmetrically arranged to form an opposite pole structure.
本发明中所述五面挤压后的方形软铁磁极的相邻磁极N或S交替出现,并同时对应对极式磁极使其均能N——S闭合,形成路径较短和磁阻较低的相邻、相对磁回路,使得分选空间背景场强相对均匀;如矿物粉体物性宽泛,在另一侧布置的对极式磁系可以采用方形普通钕铁硼NdFeB磁性材料构建五面挤压的方形软铁磁极。In the present invention, the adjacent magnetic poles N or S of the square soft iron magnetic pole after the five-sided extrusion appear alternately, and at the same time, corresponding to the opposite pole type magnetic pole, it can be N——S closed, forming a short path and relatively low reluctance. Low adjacent and relative magnetic circuits make the background field strength of the sorting space relatively uniform; if the mineral powder has broad physical properties, the opposite pole magnetic system arranged on the other side can be constructed of five sides with square ordinary NdFeB magnetic materials Extruded square soft iron poles.
本发明中所述聚磁介质筒内腔分隔为四个面积相等的区域,位于聚磁介质筒内腔两端的区域对称安装有聚磁介质,而位于中垂线两侧的相邻区域为无聚磁介质区。在聚磁介质筒绕轴旋转过程中,当其经过中分双对极式磁系的磁场空间时,磁性物被吸引,而非磁性物会掉落至非磁性物收集槽中;当其经过中分双对极式磁系的最下部无磁场空间时,磁性物掉落至磁性物收集槽中,这样可实现连续性分选排料。聚磁介质筒采用多边外形,可在分选空间内产生比圆筒形聚磁介质筒更大的机械能,降低粉体团聚的影响,利于排料,进而提高连续性分选作业中的产品质量。In the present invention, the cavity of the magnetism-gathering medium cylinder is divided into four regions with equal areas, and the regions located at both ends of the magnetism-gathering medium cylinder are symmetrically installed with magnetism-gathering media, while the adjacent regions on both sides of the mid-perpendicular line are without Polymagnetic medium area. During the rotation of the magnetic gathering medium cylinder around the axis, when it passes through the magnetic field space of the double dipole magnetic system, the magnetic objects are attracted, and the non-magnetic objects will fall into the non-magnetic object collection tank; when it passes through When there is no magnetic field space at the bottom of the double dipole magnetic system, the magnetic objects fall into the magnetic object collection tank, which can realize continuous sorting and discharging. The magnetic gathering medium cylinder adopts a polygonal shape, which can generate greater mechanical energy in the sorting space than the cylindrical magnetic gathering medium cylinder, reducing the influence of powder agglomeration, facilitating discharge, and improving product quality in continuous sorting operations .
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)采用中分双对极式闭合磁系布置整机结构,既可减少磁阻又可防止漏磁现象,背景磁场强均匀;中分双对极式结构增大了分选空间和处理量,提高了分选作业效率,增强了整体结构稳定性和可靠性。方形高性能钕铁硼NdFeB永磁体五面挤压方形软铁作为磁极,可减少漏磁现象和降低磁回路中的磁阻,增加磁极处的磁场强度和作用深度,进而提高分选作业空间内的背景磁场强度。(1) The structure of the whole machine is arranged by the closed magnetic system with double dipoles in the middle, which can not only reduce the reluctance but also prevent the leakage of magnetic flux, and the background magnetic field is strong and uniform; the structure of the double dipoles in the middle increases the separation space and processing It improves the efficiency of the sorting operation and enhances the stability and reliability of the overall structure. Square high-performance NdFeB NdFeB permanent magnets extrude square soft iron on five sides as magnetic poles, which can reduce magnetic flux leakage and reluctance in the magnetic circuit, increase the magnetic field strength and depth of action at the magnetic poles, and improve the separation space. background magnetic field strength.
(2)聚磁介质对称安置在聚磁介质筒内,聚磁介质筒可比圆筒形聚磁介质筒产生更大的机械能,降低粉体团聚的影响;分选作业时随着聚磁介质筒的旋转,匹配特殊的相应给料槽、非磁性物收集槽和磁性物收集槽,可实现自动连续性分选和连续性排料,进一步提高了分选作业效率,且便于以后实现自动化。(2) The magnetic accumulation medium is placed symmetrically in the magnetic accumulation medium cylinder, which can generate greater mechanical energy than the cylindrical magnetic accumulation medium cylinder, and reduce the influence of powder agglomeration; during the sorting operation, the magnetic accumulation medium cylinder Rotation, matching special corresponding feeding trough, non-magnetic material collection trough and magnetic material collection trough, can realize automatic continuous sorting and continuous discharge, further improve the efficiency of sorting operation, and facilitate the realization of automation in the future.
(3)整机结构简单、紧凑、重量轻、占地少,集中度高,制造成本低、运行能耗低、易于维护使用寿命长、辅助设备少、使用维护简便,适用于干法分选。(3) The structure of the whole machine is simple, compact, light in weight, less in land occupation, high in concentration, low in manufacturing cost, low in operating energy consumption, easy to maintain, long in service life, less in auxiliary equipment, easy to use and maintain, suitable for dry separation .
附图说明Description of drawings
图1是本发明的整体结构示意图(俯视图)。Fig. 1 is a schematic diagram (top view) of the overall structure of the present invention.
图2是本发明的正视结构示意图。Fig. 2 is a schematic view of the front view of the present invention.
图3是本发明的左视结构示意图。Fig. 3 is a left view structure diagram of the present invention.
图4是方形永磁体五面挤压方形软铁磁极及单对极式结构示意图。Fig. 4 is a schematic diagram of a square permanent magnet with five-sided extruded square soft iron poles and a single pair of poles.
图5是聚磁介质筒的剖面图。Fig. 5 is a cross-sectional view of the magnetic-gathering medium cylinder.
图6是配套用给料槽示意图。Fig. 6 is a schematic diagram of a matching feeding trough.
图7是图6的侧视图。FIG. 7 is a side view of FIG. 6 .
图8是图6的俯视图。FIG. 8 is a top view of FIG. 6 .
图9是非磁性物收集槽示意图。Fig. 9 is a schematic diagram of a non-magnetic substance collection tank.
图10是图9的侧视图。FIG. 10 is a side view of FIG. 9 .
图11是图9的俯视图。FIG. 11 is a top view of FIG. 9 .
图12是磁性物收集槽示意图。Fig. 12 is a schematic diagram of a magnetic object collection tank.
图13是图12的侧视图。FIG. 13 is a side view of FIG. 12 .
图14是图12的俯视图。FIG. 14 is a top view of FIG. 12 .
图中序号:1-机架、2-支撑平台、3-下部挤压用方形永磁体、4-磁系磁轭、5-转动轴、6-聚磁介质筒、7-给料槽、8-上部挤压用方形永磁体、9-中间挤压用方形若干永磁体之一、10-中间挤压用方形若干软铁磁极之一、11-紧贴磁轭处挤压用方形永磁体、12-磁性物收集槽、13-非磁性物收集槽、14-中部挤压用方形永磁体和中间挤压方形软铁磁极组、15-磁力线、16-聚磁介质筒多边形外沿、17-聚磁介质方孔、18-聚磁介质筒圆形内沿、19给料槽入料口、20-给料槽多边凹槽、21-非磁性物收集槽平面凹槽、22-磁性物收集槽弧形凹槽。Serial numbers in the figure: 1-frame, 2-supporting platform, 3-square permanent magnet for extrusion at the lower part, 4-magnetic system yoke, 5-rotating shaft, 6-magnetic medium cylinder, 7-feeding trough, 8 -Square permanent magnet for upper extrusion, 9-One of several square permanent magnets for middle extrusion, 10-One of several square soft iron magnetic poles for middle extrusion, 11-Square permanent magnet for extrusion close to the yoke, 12-magnetic collection tank, 13-non-magnetic collection tank, 14-square permanent magnet for middle extrusion and square soft iron magnetic pole group for middle extrusion, 15-magnetic field line, 16-polygon outer edge of magnetic medium cylinder, 17- Square hole of magnetic gathering medium, 18-circular inner edge of magnetic gathering medium cylinder, 19 feeding trough inlet, 20-multilateral groove of feeding trough, 21-plane groove of non-magnetic material collection tank, 22-magnetic material collection Slot arc groove.
具体实施方式Detailed ways
本发明以下将结合实施例(附图)作进一步描述:The present invention will be further described below in conjunction with embodiment (accompanying drawing):
如图1、2、3所示,本发明的磁系装置主要由机架1、支撑平台2、下部挤压用方形永磁体3、磁系磁轭4、转动轴5、聚磁介质筒 6、给料槽7、上部挤压用方形永磁体8、中间挤压用方形若干永磁体之一9、中间挤压用方形若干软铁磁极之一10、紧贴磁轭处挤压用方形永磁体11、磁性物收集槽12、非磁性物收集槽13、中部挤压用方形永磁体和中间挤压方形软铁磁极组14等组成;As shown in Figures 1, 2, and 3, the magnetic system device of the present invention is mainly composed of a frame 1, a support platform 2, a square permanent magnet 3 for extrusion at the bottom, a magnetic system yoke 4, a rotating shaft 5, and a magnetic gathering medium cylinder 6 , feeding trough 7, upper square permanent magnet for extrusion 8, one of several square permanent magnets for middle extrusion 9, one of several square soft iron magnetic poles for middle extrusion 10, square permanent magnet for extrusion close to the yoke Composed of magnet 11, magnetic material collection tank 12, non-magnetic material collection tank 13, square permanent magnet for middle extrusion, and middle extrusion square soft iron magnetic pole group 14;
具体说:本发明整机采用中分双对极式结构布置,以聚磁介质筒6的转动轴5为中心采用对称布置相同磁系磁轭4的方式构成整机前后对称的对极式结构的磁极(当聚磁介质筒绕轴旋转做分选运动时,可以进一步增加分选空间,进一步提高处理量,同时可进行连续性分选),而且整机结构又以聚磁介质筒6的径向中心面为对称面构成左右中分式对称的对极式结构的磁极,提高设备长期运行可靠性;所述聚磁介质筒采用多边形聚磁介质筒的结构形式(参见图5),并在聚磁介质筒的中垂线两侧沿长度方向以对称设置的方式将聚磁介质筒内腔分隔为四个面积相等的区域,位于聚磁介质筒内腔两端的区域对称安装有聚磁介质,而位于中垂线两侧的相邻区域为无聚磁介质区,在聚磁介质筒绕轴旋转过程中,当其经过中分双对极式磁系的磁场空间时,磁性物被吸引,而非磁性物会掉落至非磁性物收集槽中;当其经过中分双对极式磁系的最下部无磁场空间时,磁性物掉落至磁性物收集槽中,这样可实现连续性分选排料。聚磁介质筒采用多边外形,可在分选空间内产生比圆筒形聚磁介质筒更大的机械能,降低粉体团聚的影响,利于排料,进而提高连续性分选作业中的产品质量。To be specific: the whole machine of the present invention adopts a center-divided double-opposite structure arrangement, and the same magnetic system yoke 4 is symmetrically arranged around the rotating shaft 5 of the magnetic-gathering medium cylinder 6 to form a symmetrical anti-pole structure of the whole machine. The magnetic poles (when the magnetic gathering medium cylinder rotates around the axis for sorting movement, the sorting space can be further increased, the processing capacity can be further increased, and continuous sorting can be carried out at the same time), and the structure of the whole machine is based on the magnetic gathering medium cylinder 6 The radial central plane is a symmetric plane to form a left and right center split symmetrical polar structure magnetic pole, which improves the long-term operation reliability of the equipment; The inner cavity of the magnetic accumulation medium cylinder is divided into four areas with equal areas in a symmetrical arrangement along the length direction on both sides of the mid-perpendicular line of the magnetic accumulation medium cylinder. medium, and the adjacent areas on both sides of the vertical line are non-magnetic accumulation medium areas. During the rotation of the magnetic accumulation medium cylinder around the axis, when it passes through the magnetic field space of the split double dipole magnetic system, the magnetic material is Attracted, non-magnetic objects will fall into the non-magnetic object collection tank; when it passes through the lowermost non-magnetic field space of the double dipole magnetic system, the magnetic objects will fall into the magnetic object collection tank, which can realize Continuous sorting and discharging. The magnetic gathering medium cylinder adopts a polygonal shape, which can generate greater mechanical energy in the sorting space than the cylindrical magnetic gathering medium cylinder, reducing the influence of powder agglomeration, facilitating discharge, and improving product quality in continuous sorting operations .
如图2、3所示,本发明中所述给料槽7(参见图6、7、8)、非磁性物收集槽13和磁性物收集槽12均与聚磁介质筒的结构、尺寸相匹配,所述给料槽的左、右和上部采用平面结构、下部与聚磁介质筒相同,采用多边凹槽形,扣放在整机最上部,即其多边凹槽与聚磁介质筒相接触;所述非磁性物收集槽与聚磁介质筒底部相接触,左、右和下部均采用平面结构、上部采用平面凹槽(参见图9、10、11);所述磁性物收集槽左、右和下部采用平面结构、上部与聚磁介质筒相同,采用弧凹槽形,放置在非磁性物收集槽上部的平面凹槽中(参见图12、13、14);磁性物收集槽的尺寸必须保证其能够恰好放置在非磁性物收集槽上部的平面凹槽中,因此,还特别要求给料槽、磁性物收集槽和非磁性物收集槽均与聚磁介质筒的尺寸大小相一致。As shown in Figures 2 and 3, the feeding tank 7 (see Figures 6, 7 and 8), the non-magnetic material collecting tank 13 and the magnetic material collecting tank 12 described in the present invention are all in the same structure and size as the magnetic gathering medium cylinder. Matching, the left, right and upper parts of the feed chute adopt a planar structure, the lower part is the same as the magnetic gathering medium cylinder, adopts a polygonal groove shape, and is buckled on the uppermost part of the whole machine, that is, its multilateral groove is in line with the magnetic gathering medium cylinder contact; the non-magnetic collection tank is in contact with the bottom of the magnetic-gathering medium cylinder, the left, right and lower parts all adopt plane structures, and the upper part adopts plane grooves (see Figures 9, 10 and 11); the magnetic collection tank left , the right and lower parts adopt a plane structure, the upper part is the same as the magnetic gathering medium cylinder, and adopts an arc groove shape, and is placed in the plane groove on the upper part of the non-magnetic material collection tank (see Figure 12, 13, 14); the magnetic material collection tank The size must ensure that it can be placed exactly in the plane groove on the upper part of the non-magnetic material collection tank. Therefore, it is also specially required that the feeding tank, magnetic material collection tank and non-magnetic material collection tank are all consistent with the size of the magnetic accumulation medium cylinder .
如图4所示,所述磁极采用方形钕铁硼NdFeB永磁体上、下、左、右及尾部五面方形挤压软铁材料作为磁极,即方形软铁的上下、左右和靠近磁系磁轭端均有方形高性能钕铁硼NdFeB永磁体五面同极挤压,并利用方形软铁材料作为磁极引导磁力线;并将五面挤压后的方形软铁磁极进行对称布置形成对极式结构;所述五面挤压后的方形软铁磁极的相邻磁极N或S交替出现,并同时对应对极式磁极使其均能N——S闭合,形成路径较短和磁阻较低的相邻、相对磁回路,使得分选空间背景场强相对均匀;如矿物粉体物性宽泛,在另一侧布置的对极式磁系可以采用方形普通钕铁硼NdFeB磁性材料构建五面挤压的方形软铁磁极。As shown in Figure 4, the magnetic poles use square neodymium iron boron NdFeB permanent magnets on the top, bottom, left, right and tail of the five-sided extruded soft iron material as the magnetic poles, that is, the top, bottom, left and right sides of the square soft iron and the magnets close to the magnetic system. The yoke end has a square high-performance NdFeB NdFeB permanent magnet with five-sided copolar extrusion, and the square soft iron material is used as the magnetic pole to guide the magnetic force line; and the square soft iron magnetic poles after five-sided extrusion are arranged symmetrically to form an opposite pole type Structure; the adjacent magnetic poles N or S of the square soft iron magnetic pole after the five-sided extrusion appear alternately, and at the same time, the opposite pole type magnetic pole can be N-S closed, forming a short path and low magnetic resistance The adjacent and relative magnetic circuits make the background field strength of the sorting space relatively uniform; if the mineral powder has wide physical properties, the opposite pole magnetic system arranged on the other side can use square ordinary NdFeB NdFeB magnetic materials to construct five-sided extrusion Pressed square soft iron poles.
本发明的具体结构、安装连接方式如下:Concrete structure of the present invention, installation connection mode are as follows:
首先,将半幅磁系磁轭4平放在非导磁不锈钢板上,然后将紧贴磁轭处挤压用方形永磁体11通过黏结外加螺栓等机械方式全部固结在磁系磁轭4前后两侧对称位置上,紧贴磁轭处挤压用方形永磁体11与磁系磁轭4之间的磁力不足以使以后的五面挤压磁极牢固,因此紧贴磁轭处挤压用方形永磁体11与磁系磁轭4之间需采用螺栓或焊接等机械连接方式进行连接,完成后放置安全地带,且远离铁磁性物质。然后在非导磁不锈钢板上,利用非导磁材料制作固定工具先将中间两个挤压用方形若干永磁体之一9、一个中间挤压用方形若干软铁磁极之一10挤压安装在一起,这里要求挤压若干永磁体和软铁磁极的尺寸大小相同,在此基础上采用特殊工艺措施以同样的方式完成中部挤压用方形永磁体和中间挤压用方形软铁磁极组14,此时便形成双同极挤压磁极,接着将下部挤压用方形永磁体3、上部挤压用方形永磁体8分别与相应中部若干中间挤压用方形永磁体和中间挤压用方形软铁磁极组14的另外两侧挤压固定在一起,下部挤压用方形永磁体3、上部挤压用方形永磁体8与中部若干中间挤压用方形永磁体和中间挤压方形软铁磁极组14通过四面带有双螺母的螺栓进行连接,非导磁不锈钢板环绕中部若干中间挤压用方形永磁体和中间挤压方形软铁磁极组14周围进行固定;此时形成四面同极挤压,再接着将中部若干中间挤压用方形永磁体和中间挤压方形软铁磁极组14固结在放置在安全地带已经部分装配的磁系磁轭4上的紧贴磁轭处挤压用方形永磁体11正上方,主要是通过磁系磁轭4与紧贴磁轭处挤压用方形永磁体11连接时的预留孔,与环绕在中部挤压用方形永磁体和中间挤压方形软铁磁极组14周围的四个非导磁不钢板上带有的双螺母的螺栓进行连接;这样五面同极挤压的软铁磁极装配完成。同理装配另外半幅,这里说的相应是保证在每一处软铁磁极处能形成五面同极性磁极。并且保证上下部永磁体的长度之和等于紧贴磁轭处挤压永磁体的长度之和,也必须与中部挤压用方形永磁体和中间挤压用方形软铁磁极组的宽度之和相等。上下部永磁体的宽度和挤压永磁体的宽度相同,均小于挤压软铁磁极一定长度。如图4所示,本发明所述闭合永磁磁系的装配是按照极性要求装配形成,采用五面同极挤压聚磁技术将多块不同规格的充磁不同的永磁永磁体通过挤压软铁的形式来实现。First, place the half-width magnetic system yoke 4 flat on a non-magnetic stainless steel plate, and then press the square permanent magnet 11 close to the magnetic yoke to be fully consolidated on the front and rear of the magnetic system yoke 4 by mechanical means such as bonding and adding bolts. On the symmetrical position on both sides, the magnetic force between the square permanent magnet 11 for extrusion close to the yoke and the magnetic system yoke 4 is not enough to make the subsequent five-sided extrusion magnetic poles firm, so the square permanent magnet for extrusion close to the yoke The permanent magnet 11 and the magnetic system yoke 4 need to be connected by mechanical connection methods such as bolts or welding, and placed in a safe zone after completion, and kept away from ferromagnetic substances. Then on the non-magnetic stainless steel plate, utilize the non-magnetic material to make the fixing tool, and one of the several permanent magnets of the square shape 9 and one of the soft iron magnetic poles 10 of the middle two extrusions in the middle are extruded and installed on the Together, it is required to extrude several permanent magnets and the size of the soft iron magnetic poles to be the same. On this basis, special technological measures are adopted to complete the middle extruded square permanent magnet and the middle extruded square soft iron magnetic pole group 14 in the same way. At this moment, double homopolar extruded magnetic poles are formed, and then the square permanent magnets 3 and the upper extruded square permanent magnets 8 are used for extruding the lower part respectively with the square permanent magnets and the extruded square soft irons used for extruding in the corresponding middle part. The other two sides of the magnetic pole group 14 are extruded and fixed together, the lower part is extruded with a square permanent magnet 3, the upper part is extruded with a square permanent magnet 8, and the middle part is extruded with several square permanent magnets and the middle extruded square soft iron magnetic pole group 14 It is connected by bolts with double nuts on all sides, and the non-magnetic stainless steel plate is fixed around several square permanent magnets for middle extrusion and square soft iron magnetic pole group 14 for middle extrusion; Then, some middle extruded square permanent magnets and the middle extruded square soft iron magnetic pole group 14 are consolidated on the square permanent magnets used for extruding at the place close to the magnetic yoke 4 on the magnetic system yoke 4 that has been partially assembled in the safety zone. Directly above the magnet 11, it is mainly through the reserved hole when the magnetic yoke 4 is connected with the square permanent magnet 11 for extrusion close to the yoke, and the square permanent magnet for extrusion in the middle and the square soft iron for extrusion in the middle are surrounded. The four non-magnetically conductive non-conductive steel plates around the magnetic pole group 14 are connected with double nut bolts; the soft iron magnetic poles extruded on five sides with the same pole are assembled like this. Assemble the other half in the same way, and the correspondence mentioned here is to ensure that five magnetic poles of the same polarity can be formed at each soft iron magnetic pole. And ensure that the sum of the lengths of the upper and lower permanent magnets is equal to the sum of the lengths of the extruded permanent magnets close to the yoke, and must also be equal to the sum of the widths of the square permanent magnets for the middle extrusion and the square soft iron magnetic pole groups for the middle extrusion . The width of the upper and lower permanent magnets is the same as that of the extruded permanent magnets, and both are less than a certain length of extruded soft iron magnetic poles. As shown in Figure 4, the assembly of the closed permanent magnet magnetic system of the present invention is assembled according to the polarity requirements, and the five-sided homopolar extrusion magnetization technology is used to pass multiple permanent magnets of different specifications with different magnetization. This is achieved in the form of extruded soft iron.
接着,将四个机架1平放在非导磁平面上,将支撑平台2的四角位置处焊接在四个机架1上方;然后将已经完成装配的磁系磁轭4焊接在支撑平台2左右侧之一的上部,接着同样将另半幅已经完成装配的磁系磁轭4焊接在支撑平台2左右对称布置处一侧上部,这样便构成一组对极式闭合磁系结构。同理,将另一组对极式闭合磁系结构安装在磁系磁轭4前后对称位置处,适当注意安装距离,防止磁程突然消失。Next, place the four frames 1 flat on the non-magnetic plane, weld the four corners of the support platform 2 above the four frames 1; then weld the assembled magnetic yoke 4 on the support platform 2 On the upper part of one of the left and right sides, the other half of the magnetic system yoke 4 that has been assembled is also welded to the upper part of the side where the left and right sides of the support platform 2 are arranged symmetrically, thus forming a set of opposite pole closed magnetic system structures. In the same way, install another set of opposite-pole closed magnetic system structures at the front and rear symmetrical positions of the magnetic system yoke 4, and pay due attention to the installation distance to prevent the sudden disappearance of the magnetic path.
然后,将转动轴5安装在两磁系磁轭4的正中间位置的最上部,安装前注意预先将聚磁介质筒6安装在聚磁介质筒转动轴5上,中间采用销键和两侧的双螺栓进行固定。Then, install the rotating shaft 5 on the uppermost part of the middle position of the two magnetic system yokes 4. Before installation, pay attention to pre-install the magnetic collecting medium cylinder 6 on the rotating shaft 5 of the magnetic collecting medium cylinder. The double bolts are fixed.
最后将给料槽7扣放在聚磁介质筒6的磁系磁轭4上,并通过螺栓将给料槽7固定在磁系磁轭4上。接着先将将磁性物收集槽12放置在非磁性物收集槽平面凹槽21内,然后将其组合体安放在支撑平台2上方、聚磁介质筒6正下方的位置处。Finally, the feeding chute 7 is buckled on the magnetic system yoke 4 of the magnetic gathering medium cylinder 6, and the feeding chute 7 is fixed on the magnetic system yoke 4 by bolts. Next, place the magnetic object collection tank 12 in the plane groove 21 of the non-magnetic object collection tank, and then place the assembly on the support platform 2 and directly below the magnetic collecting medium cylinder 6 .
本发明所述机架1、支撑平台2、多边形结构的聚磁介质筒6、给料槽7、非磁性物收集槽13、磁性物收集槽12均要求使用非导磁材料。The frame 1 of the present invention, the support platform 2, the magnetic-gathering medium cylinder 6 of the polygonal structure, the feeding chute 7, the non-magnetic material collecting trough 13, and the magnetic material collecting trough 12 all require the use of non-magnetic conductive materials.
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