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CN101823020A - Permanent magnet vibration module type magnetic separator - Google Patents

Permanent magnet vibration module type magnetic separator Download PDF

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CN101823020A
CN101823020A CN 201010147156 CN201010147156A CN101823020A CN 101823020 A CN101823020 A CN 101823020A CN 201010147156 CN201010147156 CN 201010147156 CN 201010147156 A CN201010147156 A CN 201010147156A CN 101823020 A CN101823020 A CN 101823020A
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magnetic
permanent magnet
permanent
steel
sorting
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CN101823020B (en
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焦红光
史长亮
吴彬
李勇军
廖建国
鲁富山
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Henan University of Technology
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Abstract

一种永磁振动模块式磁选机,其特征在于:所述磁选机包括机架(2),通过振动机构安装在机架(2)上方的分选装置,所述分选装置包括分选腔(13)、位于分选腔顶部的给料口(11)、位于分选腔顶底部的出料口(20)、以及以与分选腔共轴线方式设置在分选腔内并竖直向下延伸至出料口处的至少一个聚磁介质盒(21),在所述聚磁介质盒(21)两侧各设置有一对可作同轴线相对水平位移运动的永磁磁钢(10)。

A permanent magnet vibration modular magnetic separator, characterized in that: the magnetic separator includes a frame (2), a sorting device installed above the frame (2) through a vibrating mechanism, and the sorting device includes a sorting device The selection cavity (13), the feeding port (11) at the top of the sorting cavity, the discharge port (20) at the top and bottom of the sorting cavity, and the coaxial mode with the sorting cavity are arranged in the sorting cavity and vertically Extending straight down to at least one magnetism-gathering medium box (21) at the discharge port, a pair of permanent magnets that can be used for relative horizontal displacement of the coaxial line are respectively arranged on both sides of the magnetism-gathering medium box (21) (10).

Description

永磁振动模块式磁选机 Permanent Magnetic Vibration Modular Magnetic Separator

技术领域technical field

本发明属于选矿技术领域,涉及一种用于细粒物料中磁性颗粒与非磁性颗粒的分离装置,特别是涉及一种永磁振动模块式磁选机,该设备便于大型化,可用于燃煤脱硫、非金属矿除杂提纯等领域。The invention belongs to the technical field of mineral processing, and relates to a separation device for magnetic particles and non-magnetic particles in fine-grained materials, in particular to a permanent magnet vibration modular magnetic separator, which is convenient for large scale and can be used for coal burning Desulfurization, impurity removal and purification of non-metallic minerals and other fields.

背景技术Background technique

目前,现有的永磁磁选机,磁系大都为单一布置,磁路设计形式繁琐,产生的磁感应强度一般较低,仅适于对强磁性铁矿石的选取,难于对低品位铁矿石和弱磁性铁矿石进行选取。同时,永磁磁选机设备选型过于复杂占用过大空间;在某些应用领域适用面窄;且在物料分选过程中提供的动力源设备布置不合理等。现有的这些因素直接影响着选矿精度和选矿效率,间接造成选矿厂经济效益的下滑;对于混于其中的弱磁性矿石无法选取,从而形成尾矿流失,造成资源的浪费。At present, most of the existing permanent magnet magnetic separators have a single arrangement of the magnetic system, the design of the magnetic circuit is cumbersome, and the generated magnetic induction is generally low. Stone and weak magnetic iron ore are selected. At the same time, the selection of permanent magnet magnetic separator equipment is too complicated and takes up too much space; in some application fields, the scope of application is narrow; and the arrangement of power source equipment provided during the material sorting process is unreasonable. These existing factors directly affect the beneficiation precision and beneficiation efficiency, and indirectly cause the economic benefit of the beneficiation plant to decline; the weak magnetic ores mixed in it cannot be selected, resulting in the loss of tailings and the waste of resources.

中国专利CN86106686A公开了一种磁场强度为5000-9000奥斯特的永磁筒式中磁磁选机,提出了将不同的永磁材料组合起来以提高有效磁场强度的思想。但这是一种开放式磁选机,磁场力也不够高。美国专利4769130公开了一种高梯度永磁磁选机,在一对极性相反的永磁体表面之间的间隙中设置一箱形选别室,选别室内装有选别介质。这种磁选机解决了强弱不同的磁性材料选别问题。但是这种选机的生产能力小,机体重量大,机重比仅大于0.5(机重比为选机的台时生产能力Q1与选机自身重量Q2之比即Q1∶Q2≥0.5),而且加工制造困难,消耗材料多。Chinese patent CN86106686A discloses a permanent magnetic cylinder type medium magnetic separator with a magnetic field strength of 5000-9000 Oersted, and proposes the idea of combining different permanent magnetic materials to increase the effective magnetic field strength. But this is an open magnetic separator, and the magnetic field force is not high enough. US Patent No. 4,769,130 discloses a high-gradient permanent magnet magnetic separator. A box-shaped sorting chamber is arranged in the gap between a pair of permanent magnet surfaces with opposite polarities, and a sorting medium is housed in the sorting chamber. This magnetic separator solves the problem of sorting magnetic materials with different strengths. But the production capacity of this sorting machine is small, the body weight is big, and the machine weight ratio is only greater than 0.5 (the machine weight ratio is the ratio of the production capacity Q1 of the machine when the machine is selected and the weight Q2 of the machine itself, that is, Q1: Q2 ≥ 0.5), and It is difficult to process and manufacture, and consumes a lot of materials.

现行用于非金属矿产品加工中分离微细粒铁的机械装置有单辊、双辊、多辊,强、中、弱磁场等多种型号的磁选机,除铁效率低,最高只能达到50%,体积大,耗能高。特别是通用的双辊磁选机,采用双磁辊对开形式,选矿前物料不经干燥处理(降低绝对湿度)会出现严重粘料,使机器无法运行。Currently, the mechanical devices used for separating fine-grained iron in the processing of non-metallic mineral products include single-roller, double-roller, multi-roller, strong, medium and weak magnetic field and other types of magnetic separators. The efficiency of iron removal is low, and the highest can only reach 50%, large volume and high energy consumption. In particular, the general-purpose double-roller magnetic separator adopts the form of double-roller separation. If the material is not dried before beneficiation (reducing the absolute humidity), there will be serious sticking, which will make the machine unable to operate.

中国专利CN2269905Y公开的“永磁干式自动除铁磁选机”和CN2130111Y公开的“微细物料干式提纯磁选机”,它们都为磁选的干式作业提供了可能。不过,由于前者是“粉料在气隙磁场通道实现分选”,后者是通过“内筒摆动,使磁性及非磁性物质分离”,这就必然造成它们在结构上的复杂性以及操作的繁琐度,因而影响了推广应用。Chinese patent CN2269905Y discloses "Permanent Magnet Dry Type Automatic Iron Removal Magnetic Separator" and CN2130111Y discloses "Fine Material Dry Purification Magnetic Separator", which all provide the possibility for the dry operation of magnetic separation. However, since the former is "powder separation in the air-gap magnetic field channel", the latter is through "the inner cylinder swings to separate the magnetic and non-magnetic substances", which will inevitably lead to their structural complexity and operational complexity. Complicated, thus affecting the popularization and application.

然而,对弱磁性矿物例如锰矿、赤铁矿的磁分选中,多采用的是电磁感应辊式强磁选机,电磁磁选机存在耗电高、易堵塞、成本高等问题;针对目前磁选机应用多而杂的情况,寻求一种适合非金属矿固体废弃物除铁去杂且成本低、分选精度高、处理量大、不易堵塞的永磁磁选设备已迫在眉睫。However, for the magnetic separation of weak magnetic minerals such as manganese ore and hematite, electromagnetic induction roller-type strong magnetic separators are mostly used. Electromagnetic magnetic separators have problems such as high power consumption, easy blockage, and high cost; for current magnetic separation In the case of many and complicated applications of machines, it is imminent to find a permanent magnet magnetic separation equipment suitable for removing iron and impurities from non-metallic ore solid waste, which is low in cost, high in separation accuracy, large in processing capacity, and not easy to clog.

发明内容Contents of the invention

本发明的目的是针对上述现有技术中所存在的不足之处而提供一种可处理细粒物料中磁性与非磁性物料分离的永磁振动模块式磁选机。该磁选机不仅兼有干湿法选矿的优点,而且采用磁系模块化布置,分选空间为对极式高梯度磁选;同时具有结构简单、操作方便、适用性强等优点。可被用于燃煤脱硫、非金属矿除杂提纯等领域。The object of the present invention is to provide a permanent magnet vibrating modular magnetic separator capable of separating magnetic and non-magnetic materials in fine-grained materials in view of the shortcomings in the prior art. This magnetic separator not only has the advantages of dry and wet mineral processing, but also adopts the modular layout of the magnetic system, and the separation space is an opposite-pole high-gradient magnetic separation; at the same time, it has the advantages of simple structure, convenient operation, and strong applicability. It can be used in coal-fired desulfurization, non-metallic ore impurity removal and purification and other fields.

本发明的目的可通过下述技术措施来实现:The purpose of the present invention can be achieved through the following technical measures:

本发明的永磁振动模块式磁选机包括机架,通过振动机构安装在机架上方的分选装置,所述分选装置包括分选腔、位于分选腔顶部的给料口、位于分选腔顶底部的出料口、以及以与分选腔共轴线方式设置在分选腔内并竖直向下延伸至出料口处的至少一个聚磁介质盒,在所述聚磁介质盒两侧各设置有一对可作同轴线相对水平位移运动的永磁磁钢。The permanent magnetic vibration modular magnetic separator of the present invention includes a frame, and a sorting device installed above the frame through a vibrating mechanism. The sorting device includes a sorting chamber, a feeding port at the top of the The discharge port at the top and bottom of the selection cavity, and at least one magnetic accumulation medium box arranged in the separation cavity in a coaxial manner with the separation cavity and extending vertically downwards to the discharge opening, in the magnetic accumulation medium box Both sides are provided with a pair of permanent magnetic steels which can be used for relative horizontal displacement movement of the coaxial line.

本发明所述振动机构包括安装在机架中间支撑架体上方的由振动源驱动的弹性支撑件、以水平设置的方式与弹性支撑件相结合的中心为镂空结构的振动钢板,所述分选装置以与振动钢板平面相垂直方式穿装在振动钢板的中心镂空结构中,并通过连接件与振动钢板相固接。The vibration mechanism of the present invention includes an elastic support driven by a vibration source installed above the middle support frame of the frame, and a vibrating steel plate with a hollow structure in the center that is combined with the elastic support in a horizontal manner. The device is installed in the central hollow structure of the vibrating steel plate in a manner perpendicular to the plane of the vibrating steel plate, and is fixedly connected with the vibrating steel plate through the connecting piece.

本发明所述两对可作相对水平位移运动的永磁磁钢分别与安装在机架边框上方相应侧的水平液压缸的活塞杆端相结合,这一结构可在分选结束后,通过液压系统——水平液压缸带动永磁磁钢在轴向方向方便、快捷的移出分选腔,使细粒磁性物料从聚磁介质中脱落。此套液压系统可根据永磁磁系的设计相对应的增加或减少,避免不必要的浪费,使得整套装置自动化程度大大提高。According to the present invention, the two pairs of permanent magnetic steels capable of relative horizontal displacement movement are respectively combined with the piston rod ends of the horizontal hydraulic cylinders installed on the corresponding side above the frame frame. System—horizontal hydraulic cylinder drives the permanent magnetic steel to move out of the sorting chamber conveniently and quickly in the axial direction, so that the fine-grained magnetic materials fall off from the magnetic gathering medium. This set of hydraulic system can be correspondingly increased or decreased according to the design of the permanent magnet magnetic system to avoid unnecessary waste and greatly improve the automation of the whole set of devices.

本发明所述永磁磁钢均为规格相同的矩形立方体结构,其材料采用高性能NdFeB的永久磁钢作为强磁力源,且每两对永磁磁钢均以相对于聚磁介质盒的内侧面极性相对的布置方式设置在分选腔内,构成对极式磁选空间;且每块永磁磁钢的外侧面采用串联磁系设计,即每块永磁磁钢的内、外面同时可提供磁力源;同时,依此布置方式构建的多组分选空间,极性分布为N-S-N-S排列。The permanent magnets described in the present invention are all rectangular cubic structures with the same specifications, and the permanent magnets of high-performance NdFeB are used as the source of strong magnetic force for their materials, and every two pairs of permanent magnets are made of The side polarities are opposite to each other and arranged in the sorting chamber to form an opposite-pole magnetic separation space; and the outer side of each permanent magnet is designed with a series magnetic system, that is, the inner and outer sides of each permanent magnet are simultaneously A magnetic source can be provided; at the same time, the polarity distribution of the multi-group separation space constructed according to this arrangement is N-S-N-S arrangement.

本发明所述永磁磁钢均是按照极性要求进行装配,即每块永磁磁钢一侧表面固定在高导磁聚磁板上,高导磁聚磁板的高度略小于永磁磁钢的高度,使永磁磁钢从上端至下端场强呈现梯次变化,并在永磁磁钢沿径向充磁方向的内表面提供磁场源N极,该磁场源N极与相对设置的另一永磁磁钢内表面提供的磁场源S极形成闭合回路,提供分选空间。本发明的这一结构设计可最大程度的减少漏磁现象。在磁系布置上,可构建多个串、并联分选空间,增加该磁选机的适应性;对于分选物料所流经的磁场区域,在竖直方向上有所增大,对于物料的分选能力相应的有所提高;同时,每块相连的永磁磁钢提供的背景场强也有所不同,在竖直方向呈梯次变化,相应不同强弱程度的磁性物料进行分选。The permanent magnet magnets described in the present invention are all assembled according to the polarity requirements, that is, one side surface of each permanent magnet magnet is fixed on a high-permeability magnetism-gathering plate, and the height of the high-permeability magnetism-gathering plate is slightly smaller than that of the permanent magnet magnet. The height of the steel makes the field strength of the permanent magnet steel show a step change from the upper end to the lower end, and provides a magnetic field source N pole on the inner surface of the permanent magnet steel along the radial direction of magnetization, and the magnetic field source N pole is opposite to the other set The S pole of the magnetic field source provided by the inner surface of the permanent magnetic steel forms a closed loop and provides a sorting space. This structural design of the present invention can reduce magnetic flux leakage to the greatest extent. In terms of the layout of the magnetic system, multiple series and parallel separation spaces can be constructed to increase the adaptability of the magnetic separator; the magnetic field area through which the sorted materials flow increases in the vertical direction, and the The sorting ability is improved accordingly; at the same time, the background field strength provided by each piece of connected permanent magnet steel is also different, which changes in steps in the vertical direction, and the magnetic materials of different strengths and weaknesses are correspondingly sorted.

本发明所述聚磁介质盒采用无磁不锈钢材料制作而成,且聚磁介质盒在分选腔内的高度应和每块永磁磁钢提供的高场强表面高度相等,其宽度应小于两对永磁磁钢相对应表面之间的距离,且呈居中布置。所述聚磁介质盒内的聚磁介质被水平分布的强磁力线穿透,产生较高的磁场梯度。永磁磁系和聚磁介质盒可根据分选要求适当的进行间隙调整,得到满足分选要求的磁力分布线,获得满意分选指标。The magnetic-gathering medium box of the present invention is made of non-magnetic stainless steel material, and the height of the magnetic-gathering medium box in the sorting chamber should be equal to the height of the high-field surface provided by each permanent magnetic steel, and its width should be less than The distance between the corresponding surfaces of two pairs of permanent magnetic steels is centered. The magnetism-gathering medium in the magnetism-gathering medium box is penetrated by the horizontally distributed strong magnetic force lines, generating a relatively high magnetic field gradient. The gap between the permanent magnet system and the magnetic gathering medium box can be adjusted appropriately according to the sorting requirements, so as to obtain a magnetic force distribution line that meets the sorting requirements and obtain satisfactory sorting indicators.

本发明所述振动源三相异步电动机提供振源,通过螺柱、压缩弹簧、振动钢板的紧固连接带动振动钢板产生高频率的振动,进而带动和振动钢板上表面接触的固定板产生振动,同时,所述分选装置在垂直穿过振动钢板中心的同时通过固定板焊接为一体,保证了分选装置分选腔的小幅度振动,进而又满足了在分选腔前、后壁布置由液压缸驱动的永磁磁钢所构造的分选空间内安装的聚磁介质盒形成运动状态,使得粉体物料在通过强磁选空间时,非磁性物料由于自身重力和振动力能够完全脱落,磁性物料能够在导磁不锈钢板网上得到充分的吸附。该机结构合理、选分过程简单、效果好、耗电小、使用维护简便。The three-phase asynchronous motor of the vibration source in the present invention provides the vibration source, and the vibration steel plate is driven to generate high-frequency vibration through the fastening connection of the stud, the compression spring, and the vibration steel plate, and then the fixed plate in contact with the upper surface of the vibration steel plate is driven to vibrate. At the same time, the sorting device is welded as a whole through the fixing plate while vertically passing through the center of the vibrating steel plate, which ensures the small amplitude vibration of the sorting chamber of the sorting device, and furthermore satisfies the requirement that the front and rear walls of the sorting chamber are arranged by The magnetic gathering medium box installed in the separation space constructed by the permanent magnetic steel driven by the hydraulic cylinder forms a moving state, so that when the powder material passes through the strong magnetic separation space, the non-magnetic material can completely fall off due to its own gravity and vibration force. Magnetic materials can be fully adsorbed on the magnetic stainless steel mesh. The machine has reasonable structure, simple sorting process, good effect, low power consumption and easy operation and maintenance.

本发明主要是通过磁系的模块式设计配套相应的液压系统,提高装置的自动化程度以及适用性,同时设计结构紧凑、布置合理的振动源使得物料在分选过程中通过振动力能够彻底的得到分离,提高分选精度。The present invention mainly uses the modular design of the magnetic system to match the corresponding hydraulic system to improve the automation and applicability of the device. At the same time, the vibration source with a compact structure and reasonable layout is designed so that the materials can be completely obtained through the vibration force during the sorting process. Separation, improve sorting accuracy.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

(1)磁系通过N-S布置方式构建模块化设计,中间磁极两侧面均可作为磁力源而得到利用,最大限度发挥了磁极的效能;(1) The magnetic system adopts the N-S arrangement to build a modular design, and both sides of the middle magnetic pole can be used as magnetic sources, maximizing the efficiency of the magnetic pole;

(2)可根据分选要求增加多组磁系,构建多组串、并联分选空间,拓宽该磁选装置的适用领域。同时,整套磁系布置处于一密闭的分选腔内,可屏蔽磁力线的外溢,减少磁通量的损失,磁路设计合理。(2) According to the separation requirements, multiple sets of magnetic systems can be added to build multiple sets of series and parallel separation spaces to broaden the applicable field of the magnetic separation device. At the same time, the entire set of magnetic system is arranged in a closed sorting chamber, which can shield the overflow of magnetic force lines and reduce the loss of magnetic flux. The magnetic circuit design is reasonable.

(3)通过合理的振动系统布置方式,增加物料受力状态,尽量使物料产生分散并运动,减少干粉物料的机械夹杂,提高选分效果。(3) Through the reasonable layout of the vibration system, the stress state of the material is increased, the material is dispersed and moved as much as possible, the mechanical inclusion of the dry powder material is reduced, and the separation effect is improved.

(4)在获取磁性物料时,永磁磁钢可通过配套对应的液压系统在轴向方向方便的退出、进入,易协调,提高了该装置的灵活、自动化程度,具有一定的工业应用价值。(4) When obtaining magnetic materials, the permanent magnetic steel can be conveniently withdrawn and entered in the axial direction through the corresponding hydraulic system, which is easy to coordinate, improves the flexibility and automation of the device, and has certain industrial application value.

(5)设备便于大型化——横向增加可以增加处理量,纵向增加磁钢有利于磁精矿的产率。(5) The equipment is easy to be enlarged-the horizontal increase can increase the processing capacity, and the vertical increase of the magnetic steel is beneficial to the yield of the magnetite concentrate.

附图说明Description of drawings

图1为本发明的整体框架图。Fig. 1 is the overall frame diagram of the present invention.

图2为图1的侧视图。FIG. 2 is a side view of FIG. 1 .

图3为图1的俯视图。FIG. 3 is a top view of FIG. 1 .

图4A为模块永磁单元磁系设计图;图4B为永磁磁系串联设计图。Fig. 4A is a design diagram of the magnetic system of the module permanent magnet unit; Fig. 4B is a design diagram of the series connection of the permanent magnet magnetic system.

图5A为永磁磁系两级并联设计图;图5B为A的俯视图;图5C为A的侧视图。Fig. 5A is a design diagram of a two-stage parallel connection of a permanent magnet system; Fig. 5B is a top view of A; Fig. 5C is a side view of A.

图6A为永磁磁系多级并联单元图;图6B为永磁磁系多级串、并联图。Fig. 6A is a diagram of a multi-stage parallel unit of a permanent magnet system; Fig. 6B is a diagram of a multi-stage series and parallel connection of a permanent magnet system.

图中序号:1、主体机架;2、液压支撑机架;3、弹簧垫片;4、压缩弹簧;5、振动钢板;6、锁紧螺帽;7、固定螺栓;8、固定板;9、聚磁板;10、永磁磁钢;11、给料口;12、密封垫;13、分选腔;14、活塞杆;15、水平液压缸;16、螺柱;17、轴承座;18、连接键;19、振动源三相异步电机;20、出料口;21、聚磁介质盒;22、径向充磁。Serial numbers in the figure: 1. Main body frame; 2. Hydraulic support frame; 3. Spring gasket; 4. Compression spring; 5. Vibrating steel plate; 6. Lock nut; 7. Fixing bolt; 8. Fixing plate; 9. Magnetic gathering plate; 10. Permanent magnetic steel; 11. Feeding port; 12. Gasket; 13. Sorting chamber; 14. Piston rod; 15. Horizontal hydraulic cylinder; 16. Stud; 17. Bearing seat ; 18, connection key; 19, vibration source three-phase asynchronous motor; 20, discharge port; 21, magnetic gathering medium box; 22, radial magnetization.

具体实施方式Detailed ways

本发明以下将结合实施例(附图)做进一步说明:The present invention will be further described below in conjunction with embodiment (accompanying drawing):

如图1、2、3所示,本发明的永磁振动模块式磁选机包括机架2,通过振动机构安装在机架2上方的分选装置,所述分选装置包括分选腔13、位于分选腔顶部的给料口11、位于分选腔顶底部的出料口20、以及以与分选腔共轴线方式设置在分选腔内并竖直向下延伸至出料口处的至少一个聚磁介质盒21,在所述聚磁介质盒21两侧各设置有一对可作同轴线相对水平位移运动的永磁磁钢10。As shown in Figures 1, 2, and 3, the permanent magnet vibration modular magnetic separator of the present invention includes a frame 2, and a sorting device installed on the top of the frame 2 by a vibration mechanism, and the sorting device includes a sorting chamber 13 , the feed port 11 at the top of the sorting chamber, the discharge port 20 at the top and bottom of the sorting chamber, and the coaxial mode with the sorting chamber is arranged in the sorting chamber and extends vertically downwards to the discharge port At least one magnetism gathering medium box 21, on both sides of said magnetism gathering medium box 21 are provided with a pair of permanent magnets 10 which can move relative to the horizontal displacement of the coaxial line.

本发明所述振动机构包括安装在机架2中间支撑架体上方的由振动源驱动的弹性支撑件、以水平设置的方式与弹性支撑件相结合的中心为镂空结构的振动钢板5,所述分选装置以与振动钢板平面相垂直方式穿装在振动钢板的中心镂空结构中,并通过连接件与振动钢板5相固接。The vibration mechanism of the present invention includes an elastic support driven by a vibration source installed above the middle support body of the frame 2, and a vibrating steel plate 5 with a hollow structure in the center of which is combined with the elastic support in a horizontal manner. The sorting device is installed in the central hollow structure of the vibrating steel plate in a manner perpendicular to the plane of the vibrating steel plate, and is fixedly connected to the vibrating steel plate 5 through a connecting piece.

本发明所述两对可作相对水平位移运动的永磁磁钢10分别与安装在机架2边框上方相应侧的水平液压缸的活塞杆端相结合。更具体讲:水平液压缸15固定在机架2上,活塞杆14的一端紧固在永磁磁钢10的中心,在工作时,通过水平液压缸15带动活塞杆14在轴向方向上进行拉伸,其行程可满足大于永磁磁钢的15的宽度,使得在得到磁性物料时,所述永磁磁钢10能够被完全移出磁场区域。永磁磁钢10的高度应小于分选腔13的高度,其外表面应和分选腔13内壁有一定的间隔,满足抽拉时的可移动性。这一结构可在分选结束后,通过液压系统——水平液压缸带动永磁磁钢在轴向方向方便、快捷的移出分选腔,使细粒磁性物料从聚磁介质中脱落。此套液压系统可根据永磁磁系的设计相对应的增加或减少,避免不必要的浪费,使得整套装置自动化程度大大提高。The two pairs of permanent magnets 10 capable of relative horizontal displacement movement in the present invention are respectively combined with the piston rod ends of the horizontal hydraulic cylinders installed on the corresponding side above the frame 2 frame. More specifically: the horizontal hydraulic cylinder 15 is fixed on the frame 2, and one end of the piston rod 14 is fastened to the center of the permanent magnetic steel 10. During work, the horizontal hydraulic cylinder 15 drives the piston rod 14 to move in the axial direction. Stretching, the stroke of which can be greater than the width of the permanent magnet 15, so that when the magnetic material is obtained, the permanent magnet 10 can be completely moved out of the magnetic field area. The height of the permanent magnetic steel 10 should be less than the height of the sorting chamber 13, and its outer surface should have a certain interval with the inner wall of the sorting chamber 13, so as to meet the mobility when pulling. This structure can move the permanent magnetic steel out of the sorting chamber conveniently and quickly in the axial direction through the hydraulic system—horizontal hydraulic cylinder after sorting, so that the fine-grained magnetic materials fall off from the magnetic gathering medium. This set of hydraulic system can be correspondingly increased or decreased according to the design of the permanent magnet magnetic system to avoid unnecessary waste and greatly improve the automation of the whole set of devices.

本发明所述聚磁介质盒21采用无磁不锈钢材料制作而成,且聚磁介质盒在分选腔内的高度应和每块永磁磁钢提供的高场强表面高度相等,其宽度应小于两对永磁磁钢相对应表面之间的距离,且呈居中布置。所述聚磁介质盒内的聚磁介质被水平分布的强磁力线穿透,产生较高的磁场梯度。永磁磁系和聚磁介质盒可根据分选要求适当的进行间隙调整,得到满足分选要求的磁力分布线,获得满意分选指标。Magnetic-gathering medium box 21 of the present invention adopts non-magnetic stainless steel to make, and the height of magnetic-gathering medium box in the sorting chamber should be equal to the high field intensity surface height that every piece of permanent magnetic steel provides, and its width should be It is less than the distance between the corresponding surfaces of the two pairs of permanent magnetic steels, and is arranged centrally. The magnetism-gathering medium in the magnetism-gathering medium box is penetrated by the horizontally distributed strong magnetic force lines, generating a relatively high magnetic field gradient. The gap between the permanent magnet system and the magnetic gathering medium box can be adjusted appropriately according to the sorting requirements, so as to obtain a magnetic force distribution line that meets the sorting requirements and obtain satisfactory sorting indicators.

本发明所述振动源主要通过分选主体结构架接在中心镂空的振动钢板5上,由焊接在振动钢板5下端的振动源三相异步电动机19提供振源,而振动钢板5通过螺柱16、压缩弹簧4连接并由锁紧螺母6锁紧固定在一起,将保证振动钢板5振动的同时,带动分选装置振动;所述分选装置焊接在固定板8上,固定板8又通过固定螺栓7固定于振动钢板5表面,满足振动钢板5振动的同时一级一级将振动力传递至聚磁介质盒21,使得从给料口11中给入分选腔13中的聚磁介质盒21中的物料充分分散,提高分选效率。在整体振动的同时,永磁磁钢10由水平液压缸15固定在轴向方向上移动,不随整体进行振动。从保证了分选装置分选腔的小幅度振动,进而又满足了在分选腔前、后壁布置由液压缸驱动的永磁磁钢所构造的分选空间内安装的聚磁介质盒形成运动状态,使得粉体物料在通过强磁选空间时,非磁性物料由于自身重力和振动力能够完全脱落,磁性物料能够在导磁不锈钢板网上得到充分的吸附。该机结构合理、选分过程简单、效果好、耗电小、使用维护简便。The vibration source of the present invention is mainly connected to the vibrating steel plate 5 hollowed out in the center through the sorting main structure, and the vibration source is provided by the vibration source three-phase asynchronous motor 19 welded on the lower end of the vibrating steel plate 5, and the vibrating steel plate 5 passes through the stud 16 , the compression spring 4 is connected and locked and fixed together by the lock nut 6, which will ensure that the vibrating steel plate 5 vibrates and drives the sorting device to vibrate; the sorting device is welded on the fixed plate 8, and the fixed plate 8 is fixed by The bolt 7 is fixed on the surface of the vibrating steel plate 5, so that the vibration force of the vibrating steel plate 5 is transmitted to the magnetic gathering medium box 21 step by step while the vibrating steel plate 5 is vibrating, so that the magnetic gathering medium box in the sorting chamber 13 is fed from the feeding port 11 The materials in 21 are fully dispersed to improve the sorting efficiency. While the whole is vibrating, the permanent magnetic steel 10 is fixed to move in the axial direction by the horizontal hydraulic cylinder 15, and does not vibrate with the whole. The small-amplitude vibration of the sorting chamber of the sorting device is guaranteed, and the magnetic gathering medium box installed in the sorting space constructed by the permanent magnetic steel driven by the hydraulic cylinder on the front and rear walls of the sorting chamber is formed. In the state of motion, when the powder material passes through the strong magnetic separation space, the non-magnetic material can completely fall off due to its own gravity and vibration force, and the magnetic material can be fully adsorbed on the magnetic stainless steel plate net. The machine has reasonable structure, simple sorting process, good effect, low power consumption and easy operation and maintenance.

如图1、2、、3、4A所示,本发明所述本发明所述永磁磁钢10均为规格相同的矩形立方体结构,其材料采用高性能NdFeB的永久磁钢作为强磁力源,且每两对永磁磁钢均以相对于聚磁介质盒21的内侧面极性相对的布置方式设置在分选腔内,构成对极式磁选空间;且每块永磁磁钢的外侧面采用串联磁系设计,即每块永磁磁钢的内、外面同时可提供磁力源;同时,依此布置方式构建的多组分选空间,极性分布为N-S-N-S排列。As shown in Fig. 1, 2,, 3, 4A, the permanent magnetic steel 10 of the present invention described in the present invention is the same rectangular cube structure of specification, and its material adopts the permanent magnetic steel of high performance NdFeB as the strong magnetic force source, And every two pairs of permanent magnet steels are all arranged in the sorting chamber in an arrangement mode opposite to the inner surface of the magnetic accumulation medium box 21, forming a counter-pole type magnetic separation space; and the outer surface of each permanent magnet steel The side adopts a series magnetic system design, that is, the inside and outside of each permanent magnet steel can provide a magnetic source at the same time; at the same time, the multi-group separation space constructed according to this arrangement has a polarity distribution of N-S-N-S arrangement.

本发明所述永磁磁钢10均是按照极性要求进行装配,即每块永磁磁钢一侧表面固定在高导磁聚磁板9上,高导磁聚磁板9的高度略小于永磁磁钢10的高度,使永磁磁钢10从上端至下端场强呈现梯次变化,并在永磁磁钢10沿径向充磁方向的内表面提供磁场源N极,该磁场源N极与相对设置的另一永磁磁钢内表面提供的磁场源S极形成闭合回路,提供分选空间。本发明的这一结构设计可最大程度的减少漏磁现象。在磁系布置上,可构建多个串、并联分选空间,增加该磁选机的适应性;对于分选物料所流经的磁场区域,在竖直方向上有所增大,对于物料的分选能力相应的有所提高;同时,每块相连的永磁磁钢提供的背景场强也有所不同,在竖直方向呈梯次变化,相应不同强弱程度的磁性物料进行分选。整套磁系布置都位于分选腔13内,磁路设计紧凑,其分选腔13内壁可屏蔽磁力线,减少磁通量的损失。The permanent magnet magnets 10 of the present invention are all assembled according to the polarity requirements, that is, one side surface of each permanent magnet magnet is fixed on the high magnetic permeability and magnetic gathering plate 9, and the height of the high magnetic permeability and magnetic gathering plate 9 is slightly less than The height of the permanent magnet steel 10 makes the field strength of the permanent magnet steel 10 show a gradient change from the upper end to the lower end, and provides a magnetic field source N pole on the inner surface of the permanent magnet steel 10 along the radial direction of magnetization. The magnetic field source N The pole forms a closed loop with the S pole of the magnetic field source provided by the inner surface of another permanent magnetic steel oppositely arranged to provide a sorting space. This structural design of the present invention can reduce magnetic flux leakage to the greatest extent. In terms of the layout of the magnetic system, multiple series and parallel separation spaces can be constructed to increase the adaptability of the magnetic separator; the magnetic field area through which the sorted materials flow increases in the vertical direction, and the The sorting ability is improved accordingly; at the same time, the background field strength provided by each piece of connected permanent magnet steel is also different, which changes in steps in the vertical direction, and the magnetic materials of different strengths and weaknesses are correspondingly sorted. The whole set of magnetic system is arranged in the sorting chamber 13, the magnetic circuit is designed compactly, and the inner wall of the sorting chamber 13 can shield the lines of magnetic force to reduce the loss of magnetic flux.

本发明永磁磁系布置为模块式设计,可依据分选指标,调整磁钢数量进而确定磁选空间组数。如图4B所示,为永磁磁系串联设计图,可将n1对磁极串联起来的磁极系形成n1个工作区。此时,将永磁磁钢10的双面都固定高导磁聚磁板9,并同时提供磁场源;其相应的再和另组磁钢呈极性对应,提供多组闭合分选空间,中间夹以聚磁介质盒进行分选。串联设计时,分选腔13可以依据磁选空间组数进行设计,其首末两组磁钢的外表面都和分选腔13的内壁呈一定距离而固定。The arrangement of the permanent magnet magnetic system of the present invention is a modular design, and the number of magnetic steels can be adjusted according to the sorting index to determine the number of magnetic separation space groups. As shown in FIG. 4B , it is a series design diagram of a permanent magnet magnetic system, and a magnetic pole system in which n 1 pairs of magnetic poles can be connected in series can form n 1 working areas. At this moment, both sides of the permanent magnetic steel 10 are fixed with a high magnetic permeability magnetic gathering plate 9, and a magnetic field source is provided at the same time; its corresponding polarity is corresponding to another group of magnetic steel, and multiple groups of closed sorting spaces are provided. The middle folder is sorted with a magnetic accumulation media box. When designing in series, the sorting chamber 13 can be designed according to the number of magnetic separation space groups, and the outer surfaces of the first and last two sets of magnets are fixed at a certain distance from the inner wall of the sorting chamber 13 .

如图5A、5B、5C所示,为永磁磁系两级并联设计图。可将两组永磁磁钢10沿竖直方向排列,并且以N-S-N-S极性进行组合,上下布置的永磁磁钢10的内表面提供背景场强不同,沿竖直方向有着梯次场强强弱分布,可依次针对分选物料的磁性强弱进行分选,使得分选效率有所提高;同时,所述聚磁介质盒21可以依磁钢并联的高度进行适当调整。As shown in Figures 5A, 5B, and 5C, they are two-stage parallel design drawings of the permanent magnet magnetic system. Two sets of permanent magnets 10 can be arranged in the vertical direction and combined with N-S-N-S polarity. The inner surfaces of the permanent magnets 10 arranged up and down provide different background field strengths, and there are stepwise field strengths along the vertical direction. The distribution can be sorted according to the magnetic strength of the sorted materials in turn, so that the sorting efficiency is improved; at the same time, the magnetic gathering medium box 21 can be properly adjusted according to the height of the magnetic steel parallel connection.

如图6B所示,可将如图4B所示多级串联磁路以n3个磁极并联起来,形成n2*n3个磁极所组成的并联串联永磁磁路。在串并联过程中,所述分选腔的容积大小可根据磁极数量具体确定。As shown in FIG. 6B , the multi-stage series magnetic circuit shown in FIG. 4B can be connected in parallel with n 3 magnetic poles to form a parallel series permanent magnet magnetic circuit composed of n 2 *n 3 magnetic poles. During the series-parallel connection process, the volume of the sorting chamber can be specifically determined according to the number of magnetic poles.

本发明永磁振动模块式磁选机实现连续式作业过程简单,具体步骤如下:The permanent magnet vibration modular magnetic separator of the present invention realizes the continuous operation process is simple, and the specific steps are as follows:

(1)开启控制柜上的电源,检查开关是否正常;确定不同粒度级待选式样,准备选分试验。(1) Turn on the power supply on the control cabinet and check whether the switch is normal; determine the styles to be selected at different granularity levels, and prepare for the sorting test.

(2)打开电源使振动源三相异步电动机19稳恒在某低频下,将某一粒度级式样缓慢、均匀地从给料漏斗11给料(自重给料),使物料以低速度流经并经由分选腔13内的聚磁介质盒21,在强磁场分选空间,磁性物料被吸附于聚磁介质盒21内的聚磁介质上,非磁性物料则通过磁选空间,通过复合力(自身重力和振动力)经出料口20排出进入指定接料容器;待送料结束,保持电机19以同样的振动频率工作1分钟左右,待排出物料几乎为零时(表明非磁性物料和磁性物料已经得到分离),将接料器移出工作区,从而获得试验用粒度级的非磁性物料。(2) Turn on the power to make the three-phase asynchronous motor 19 of the vibration source stabilize at a certain low frequency, and slowly and evenly feed a certain granularity from the feeding funnel 11 (self-weight feeding), so that the material flows through at a low speed And through the magnetic accumulation medium box 21 in the separation chamber 13, in the strong magnetic field separation space, the magnetic material is adsorbed on the magnetic accumulation medium in the magnetic accumulation medium box 21, and the non-magnetic material passes through the magnetic separation space, and through the composite force (Self gravity and vibration force) are discharged into the designated material receiving container through the discharge port 20; when the feeding is finished, keep the motor 19 working at the same vibration frequency for about 1 minute, and when the discharged material is almost zero (indicating non-magnetic materials and magnetic materials) The material has been separated), and the material receiver is moved out of the working area, so as to obtain the non-magnetic material of the test particle size.

(3)打开电机控制按钮,所提供的动力源将永磁磁钢10移出工作区域,加大振动电机19的振动频率并稳恒一段时间,磁性物料在振动源的强烈震动下在无磁区开始从聚磁介质上脱落,通过复合力(自身重力和振动力)经出料口20排出进入指定接料容器;从而获得试验用粒度级的磁性物料。(3) Open the motor control button, the power source provided will move the permanent magnetic steel 10 out of the working area, increase the vibration frequency of the vibration motor 19 and stabilize it for a period of time, and the magnetic material will start to move in the non-magnetic area under the strong vibration of the vibration source. It falls off from the magnetic gathering medium, and is discharged through the discharge port 20 into the designated receiving container through the composite force (self-gravity and vibration force); thereby obtaining the magnetic material with the particle size for the test.

(4)减小电机频率于初始值通过水平液压缸15将永磁磁钢10重新移至原来位置,对一次分选得到的磁性物料进行多次精选,可提高精矿的品味。(4) Reduce the frequency of the motor to the initial value and move the permanent magnetic steel 10 back to the original position through the horizontal hydraulic cylinder 15, and perform multiple selections on the magnetic materials obtained by one sorting, which can improve the taste of the concentrate.

本发明永磁振动模块式磁选机的装配须采用合理的装配工艺才能实现。The assembly of the permanent magnet vibration modular magnetic separator of the present invention can only be realized by adopting a reasonable assembly process.

本发明永磁振动模块式磁选机对细粒物料,尤其是燃煤脱硫、非金属矿除铁提杂有着工艺可靠、设备简易、自动化程度高、适用性强的优点,由于永磁磁系为模块式设计并配套相应的液压系统,具有一定的工业应用前景。The permanent magnetic vibration modular magnetic separator of the present invention has the advantages of reliable process, simple equipment, high degree of automation and strong applicability for fine-grained materials, especially coal-fired desulfurization and non-metallic ore removal of iron and impurities. It is a modular design and is equipped with a corresponding hydraulic system, which has certain industrial application prospects.

Claims (6)

1.一种永磁振动模块式磁选机,其特征在于:所述磁选机包括机架(2),通过振动机构安装在机架(2)上方的分选装置,所述分选装置包括分选腔(13)、位于分选腔顶部的给料口(11)、位于分选腔顶底部的出料口(20)、以及以与分选腔共轴线方式设置在分选腔内并竖直向下延伸至出料口处的至少一个聚磁介质盒(21),在所述聚磁介质盒(21)两侧各设置有一对可作同轴线相对水平位移运动的永磁磁钢(10)。1. a kind of permanent magnetic vibration modular magnetic separator, it is characterized in that: described magnetic separator comprises frame (2), is installed in the sorting device above frame (2) by vibrating mechanism, described sorting device It includes a sorting chamber (13), a feed port (11) at the top of the sorting chamber, a discharge port (20) at the top and bottom of the sorting chamber, and a coaxial arrangement with the sorting chamber in the sorting chamber And extend vertically downwards to at least one magnetism-gathering medium box (21) at the discharge port, a pair of permanent magnets that can be used for relative horizontal displacement of the coaxial line are respectively arranged on both sides of the magnetism-gathering medium box (21) Magnetic steel (10). 2.根据权利要求1所述的永磁振动模块式磁选机,其特征在于:所述振动机构包括安装在机架(2)中间支撑架体上方的由振动源驱动的弹性支撑件、以水平设置的方式与弹性支撑件相结合的中心为镂空结构的振动钢板(5),所述分选装置以与振动钢板平面相垂直方式穿装在振动钢板的中心镂空结构中,并通过连接件与振动钢板(5)相固接。2. The permanent magnet vibrating modular magnetic separator according to claim 1, characterized in that: the vibrating mechanism comprises an elastic support driven by a vibrating source installed above the frame (2) middle support body, with The center of the horizontal arrangement combined with the elastic support is a vibrating steel plate (5) with a hollow structure. It is firmly connected with the vibrating steel plate (5). 3.根据权利要求1所述的永磁振动模块式磁选机,其特征在于:所述两对可作相对水平位移运动的永磁磁钢(10)分别与安装在机架(2)边框上方相应侧的水平液压缸的活塞杆端相结合。3. The permanent magnetic vibration modular magnetic separator according to claim 1, characterized in that: said two pairs of permanent magnetic steels (10) that can perform relative horizontal displacement movements are respectively connected to the frame (2) frame The piston rod end of the horizontal hydraulic cylinder on the corresponding side above is combined. 4.根据权利要求1或3所述的永磁振动模块式磁选机,其特征在于:所述永磁磁钢(10)均为规格相同的矩形立方体结构,其材料采用高性能NdFeB的永久磁钢作为强磁力源,且每两对永磁磁钢均以相对于聚磁介质盒(21)的内侧面极性相对的布置方式设置在分选腔内,构成对极式磁选空间;且每块永磁磁钢的外侧面采用串联磁系设计,即每块永磁磁钢的内、外面同时可提供磁力源;同时,依此布置方式构建的多组分选空间,极性分布为N-S-N-S排列。4. The permanent magnetic vibration modular magnetic separator according to claim 1 or 3, characterized in that: the permanent magnetic steel (10) is a rectangular cube structure with the same specifications, and its material adopts the permanent magnet of high performance NdFeB. The magnetic steel is used as a strong magnetic force source, and every two pairs of permanent magnetic steel are arranged in the sorting chamber in an arrangement with opposite polarity relative to the inner surface of the magnetic accumulation medium box (21), forming a counter-pole magnetic separation space; And the outer surface of each permanent magnet is designed with a series magnetic system, that is, the inner and outer surfaces of each permanent magnet can provide a magnetic source at the same time; at the same time, the multi-group separation space constructed according to this arrangement, the polarity distribution Arranged as N-S-N-S. 5.根据权利要求4所述的永磁振动模块式磁选机,其特征在于:所述永磁磁钢(10)均是按照极性要求进行装配,即每块永磁磁钢一侧表面固定在高导磁聚磁板(9)上,高导磁聚磁板(9)的高度略小于永磁磁钢(10)的高度,使永磁磁钢(10)从上端至下端场强呈现梯次变化,并在永磁磁钢(10)沿径向充磁方向的内表面提供磁场源N极,该磁场源N极与相对设置的另一永磁磁钢内表面提供的磁场源S极形成闭合回路,提供分选空间。5. The permanent magnetic vibration modular magnetic separator according to claim 4, characterized in that: the permanent magnetic steel (10) is assembled according to the polarity requirements, that is, the surface on one side of each permanent magnetic steel is Be fixed on the high magnetic permeability gathering plate (9), the height of the high magnetic permeability gathering plate (9) is slightly less than the height of the permanent magnet steel (10), so that the permanent magnet steel (10) has a field strength from the upper end to the lower end It presents a step change, and provides a magnetic field source N pole on the inner surface of the permanent magnet steel (10) along the radial direction of magnetization, and the magnetic field source S provided by the inner surface of another permanent magnet steel oppositely arranged. The poles form a closed loop to provide sorting space. 6.根据权利要求1所述的永磁振动模块式磁选机,其特征在于:所述聚磁介质盒(21)采用无磁不锈钢材料制作而成,且聚磁介质盒在分选腔内的高度应和每块永磁磁钢提供的高场强表面高度相等,其宽度应小于两对永磁磁钢相对应表面之间的距离,且呈居中布置。6. The permanent magnet vibration modular magnetic separator according to claim 1, characterized in that: the magnetic gathering medium box (21) is made of nonmagnetic stainless steel material, and the magnetic gathering medium box is in the sorting chamber The height of each permanent magnet should be equal to the height of the high-field surface provided by each permanent magnet, and its width should be smaller than the distance between the corresponding surfaces of two pairs of permanent magnets, and it should be arranged in the center.
CN2010101471564A 2010-04-15 2010-04-15 Permanent magnet vibration module type magnetic separator Expired - Fee Related CN101823020B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105057093A (en) * 2015-08-21 2015-11-18 欧卉 High-magnetism electromagnetic center iron remover
CN106964484A (en) * 2017-05-18 2017-07-21 山东烨凯磁电科技有限公司 A kind of full automatic permanent high gradient slurry iron-removing equipment
CN107855213A (en) * 2017-11-22 2018-03-30 河北地质大学 Divide in a kind of continuity double to pole formula magnetic system permanent-magnet high gradient high intensity magnetic separation device

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CN2501581Y (en) * 2001-10-17 2002-07-24 鞍山钢铁学院 Magnetic separating circular column
CN2654220Y (en) * 2003-07-25 2004-11-10 鞍山科技大学 New magnetic separation ring column
CN101474593A (en) * 2009-02-02 2009-07-08 河南理工大学 Permanent magnet high-field intensity magnetic filter

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US4424124A (en) * 1970-03-13 1984-01-03 J. M. Huber Corporation Method and magnetic separator for removing weakly magnetic particles from slurries of minute mineral particles
CN2501581Y (en) * 2001-10-17 2002-07-24 鞍山钢铁学院 Magnetic separating circular column
CN2654220Y (en) * 2003-07-25 2004-11-10 鞍山科技大学 New magnetic separation ring column
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105057093A (en) * 2015-08-21 2015-11-18 欧卉 High-magnetism electromagnetic center iron remover
CN105057093B (en) * 2015-08-21 2017-03-22 欧卉 High-magnetism electromagnetic center iron remover
CN106964484A (en) * 2017-05-18 2017-07-21 山东烨凯磁电科技有限公司 A kind of full automatic permanent high gradient slurry iron-removing equipment
CN107855213A (en) * 2017-11-22 2018-03-30 河北地质大学 Divide in a kind of continuity double to pole formula magnetic system permanent-magnet high gradient high intensity magnetic separation device

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