CN107831750A - IMES Intelligent Manufacturing Execution Systems - Google Patents
IMES Intelligent Manufacturing Execution Systems Download PDFInfo
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- CN107831750A CN107831750A CN201711258673.7A CN201711258673A CN107831750A CN 107831750 A CN107831750 A CN 107831750A CN 201711258673 A CN201711258673 A CN 201711258673A CN 107831750 A CN107831750 A CN 107831750A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 140
- JCYWCSGERIELPG-UHFFFAOYSA-N imes Chemical compound CC1=CC(C)=CC(C)=C1N1C=CN(C=2C(=CC(C)=CC=2C)C)[C]1 JCYWCSGERIELPG-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 230000008901 benefit Effects 0.000 claims abstract description 17
- 230000007547 defect Effects 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 5
- 238000007726 management method Methods 0.000 claims description 93
- 238000007689 inspection Methods 0.000 claims description 42
- 239000000047 product Substances 0.000 claims description 38
- 238000012423 maintenance Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 27
- 238000013523 data management Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 22
- 238000003860 storage Methods 0.000 claims description 18
- 238000004458 analytical method Methods 0.000 claims description 7
- 238000013461 design Methods 0.000 claims description 7
- 238000012797 qualification Methods 0.000 claims description 7
- 238000003908 quality control method Methods 0.000 claims description 4
- 230000008520 organization Effects 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000002950 deficient Effects 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 230000004044 response Effects 0.000 claims description 2
- 238000000547 structure data Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000003786 synthesis reaction Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 17
- 238000010586 diagram Methods 0.000 description 15
- 241000196324 Embryophyta Species 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000013439 planning Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 238000003070 Statistical process control Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
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- 230000005055 memory storage Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000011002 quantification Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
A kind of IMES Intelligent Manufacturing Execution Systems, it is characterised in that it includes basic data module, production schedule module, production scheduling module, quality management module, manufacture resource management module, staff's benefits module, storehouse management module, group financial statements module, system management module and the mobile end system of outfit.It is an advantage of the invention that：Solve the problems, such as to form defect ring between information island existing for MES and MRP and two layers of DCS；New module is developed based on user's request, can be used simultaneously by multiple departments, the contradiction that different departments use different information systems is solved, improves operating efficiency；The data monitoring to factory flow is realized, management level can make a policy rapidly for problem.
Description
Technical field
It is the production of a set of Manufacture Enterprise workshop execution level the present invention relates to a kind of IMES Intelligent Manufacturing Execution Systems
KXG, by transmission information, the whole production activity completed from order placement to product is optimized, it with
Manufacture as core, for the purpose of improving the benefits of production and management of whole enterprise.
Background technology
Since latter half the 1970s, there is the MES system for the simple function for solving individual problem.When
When, ERP layer（Referred to as MRP）Work with DCS layers is carried out respectively, therefore generates two problems：One is horizontal system
Between information island（Island of Information）；Second, formed between two layers of MRP, MRP II and DCS defect ring or
Link（Missing Ring or Link）；The mid-80, in order to solve the two problems, generate MES prototypes, i.e., it is traditional
MES（Traditional MES, T-MES）；The nineties, MES occur as the integrated system at whole plant produced scene, claimed
For Integrated MES（I-MES）, the mid-90, have also been proposed MES standardization and functional unit, modular think of
Road, at this moment, many MES softwares realize modularization.
Developed country be in industry 3.0 march toward 4.0 stage, and the manufacturing industry in China rest on mostly 2.0 to 3.0 it
Between, go back existence foundation construction cost height, low production efficiency, automaticity is low, failure is more, the cost of overhaul with it is high the problems such as；With this
Chinese MES markets are also in the starting stage simultaneously, in industries such as metallurgy, petrochemical industry, automobile, tobaccos, although MES has been applied necessarily
Effect, but do not recognized sufficiently also in more industries, MES products, popular is mostly the item customized in the market
Mesh, lack reproducible, the prolongable product of versatility, in this context our MES requirements using external advanced product as
Pursue a goal, ensure the security of system and property easy to use.
The content of the invention
It is an object of the invention to provide a kind of IMES Intelligent Manufacturing Execution Systems, so that manufacturing enterprise is whole in manufacturing recourses
Conjunction, manufacturing schedule management, quality, equipment and personnel performance's management and control etc. turn into agent and the execution of production management thought
Person, solve the problems, such as to form defect ring problem between information island existing for existing MES and two layers of MRP and DCS.
The technical scheme is that：A kind of IMES Intelligent Manufacturing Execution Systems, it is characterised in that including basic data mould
Block, production schedule module, production scheduling module, quality management module, manufacture resource management module, staff's benefits module, warehouse
Management module, group financial statements module, system management module and the mobile end system of outfit, basic data module are MES systems
Basis, other all modules all rely on this module；Production schedule module carries out the meter of enterprise's production operation system general aspect
Draw be MES system entrance, and other systems can be docked, production scheduling module is communicated information to after making plan；Production is adjusted
Degree module is responsible for the establishment of Production Scheduling Problem, and this module starts to perform after production schedule module, while can pass information
It is delivered to mobile end system；Quality management module 4 carries out quality management and control to plant working, after mobile end equipment carries out quality inspection
This module can be passed data to；Manufacturing recourses module depends on basic data module, ensures the normal operation of equipment, to equipment
Carry out appropriate maintenance；The employee that the technical ability qualification of staff's benefits module record employee and inquiry are registered, data source is in shifting
Moved end system, basic data module, employee is selected available for production scheduling module；During storehouse management module writing task
The information such as operationies on incoming and outgoing inventory and stock, when mobile end equipment carries out out the operation such as storage, the module can real-time synchronization data；
Group financial statements module graphically shows the data of the production schedule, production scheduling, quality management, mobile end system；System
Under the overall leadership to manage module management user right and check system journal, all employees for logging in MES system will set authority herein；
Details are simultaneously delivered to PC ends system by the data such as mobile end system collection factory work progress, in/out storehouse information, quality inspection
System record analysis.
It is an advantage of the invention that：Solve and defect ring is formed between information island existing for MES and MRP and two layers of DCS
Problem；New module is developed based on user's request, can be used simultaneously by multiple departments, different departments is solved and uses difference
The contradiction of information system, improves operating efficiency；The data monitoring to factory flow is realized, it is rapid that management level can be directed to problem
Make a policy.
Brief description of the drawings
Fig. 1 is that present system is monolithically fabricated block diagram；
Fig. 2 is the composition block diagram of the production schedule module of the present invention；
Fig. 3 is the composition block diagram of the basic data module of the present invention；
Fig. 4 is the composition block diagram of the production scheduling module of the present invention；
Fig. 5 is the composition block diagram of the quality management module of the present invention；
Fig. 6 is the composition block diagram of the manufacture resource management module of the present invention；
Fig. 7 is the composition block diagram of the staff's benefits module of the present invention；
Fig. 8 is the composition block diagram of the storehouse management module of the present invention；
Fig. 9 is the composition block diagram of the group financial statements module of the present invention；
Figure 10 is the composition block diagram of the system management module of the present invention；
Figure 11 is the composition block diagram of the mobile end system of the present invention；
Figure 12 is the composition block diagram of squad leader's workbench of the present invention；
Figure 13 is the composition block diagram of administrator's workbench of the present invention；
Figure 14 is the composition block diagram of Quality Inspector's workbench of the present invention；
Figure 15 is the Whole Work Flow schematic diagram of the present invention.
Figure 16 is the General Implementing flow chart of the present invention.
Embodiment
Referring to Fig. 1-Figure 16, a kind of IMES Intelligent Manufacturing Execution Systems of the present invention, including basic data module 1, production meter
Draw module 2, production scheduling module 3, quality management module 4, manufacture resource management module 5, staff's benefits module 6, storehouse management
Module 7, group financial statements module 8, system management module 9, can dock ERP（Enterprise Resources Plan）With PMC（Production and material control
System）.It is another to be equipped with mobile end system 10.Each module in said system forms a complete computer program, includes at one
Run in the computer network system of multiple terminal and server compositions.The composition and flow of present system are specifically
It is bright as follows.
Basic data module 1：Common data management 11, manufacture resource management 12, material data management 13, product data pipe
Reason 14, Process data management 15.Wherein：
Common data management 11 is safeguarded comprising the exchange rate, measures maintenance, Conversion of measurement unit, festivals or holidays maintenance, the generation of work calendar, code
Classification, code definition, supplier information are safeguarded, coding rule is safeguarded, service parameter is safeguarded, business rule is safeguarded.
Common data management module 11 manage all code definitions for being used in employee's working vacation arrangement, maintenance system and
In classification information, centralized management system in all supplier information, maintenance system encode to be followed rule, to each business
The centralized management of function control parameter, maintenance service rule, service parameter in definition system perform assorted when meeting what condition
Operation.It is the basis of other all modules.
Manufacture resource management 12 includes organization management, personnel's maintenance, assets protection, depot maintenance, warehouse compartment maintenance.System
Make the management of resource management module 12 and manufacture operating various resources and its capacity data, including institutional framework, institutional framework letter
Breath, personal information, assets information, warehouse information, warehouse compartment information.Act on other all modules.
Material data management 13 includes material data maintenance, manages material data concentratedly, specification defines relevant with production
Raw material, auxiliary material, middle product, finished product, packaging material, realize buying, stock, sale, design, production business to material data
It is shared.The module needs to safeguard in advance, acts on basic data, the production schedule, production scheduling, quality management, storehouse management etc.
Module.
Product data are safeguarded（Management）14 safeguard comprising product type, product structure data maintenance.Product data management mould
The management product structure composition data of block 14, i.e. BOM (BOM), product structure composition description product final assemble part, subassembly, group
Part, part, part, until the structural relation and requirement of raw material.The module needs to safeguard in advance, acts on basic number
According to, the production schedule, production scheduling, quality management, the module such as storehouse management.
Process route is safeguarded（Management）15 safeguard comprising process data maintenance, process route（Such as Fig. 2）.
Process data management module 15 manages materiel machining, the process route of parts assembly manipulation order and technique road
The component units process data of line.Directly act on production schedule module.
Production schedule module 2：Produce order design 21, production order tracking 22.Wherein：Produce order design 21 include into
Product order is safeguarded, semi-finished product order is safeguarded, planned order is safeguarded；Produce order tracking 22 and include order inventory management, order thing
Expect inventory management（Such as Fig. 3）.Wherein：
The production order design module 21 production order newly-increased to assign or system is handled, according to product data, material
The requirement of data and process data, the requirement for producing order is converted into specifically manufacturing content, including process route, production
BOM etc..Material data management, product data management, Process data management are accepted, passes information to the tracking of production order, life
Produce scheduler module.
The whole process that since production order tracking module 22 completed to production order receiving to production is tracked, and is received
Collection produces the data, more new production order status such as the plan, assignment, execution of order, and give a warning information to order of failing to come out on time.Accept
Produce the information of order design module.
Production scheduling module 3 is used for Production Scheduling, includes production plan management 31 and production plan tracking 32（Such as figure
4）.Wherein：
Production plan management module 31 constrains according to production ability and batch, equipment, personnel etc., carries out plant working meter
The establishment drawn.Communicate information to production plan tracking, mobile end module.
Production plan tracking module 32 tracks the actual implementation status of operation.Accept the information of production plan management module.
Quality management module 4 includes：Basic data management module 41, supplied materials quality inspection management module 42, quality inspection management module
43rd, quality judging and disposal module 44.Wherein：Basic data management module 41 include examine template setting, quality inspection project maintenance,
Defect code is safeguarded, process and defect are safeguarded；Supplied materials quality inspection management module 42 includes supplied materials quality inspection to manifest, Incoming Quality Control plan
With actual achievement；Quality inspection management module 43 includes quality inspection plan and actual achievement；Quality judging includes quality judging and place with disposal module 44
Put（Such as Fig. 5）.Wherein：
Basic data management module 41 provides the basic data configuration feature related to quality inspection, it is main including inspection project,
Sampling plan, the method for inspection, criterion etc. are safeguarded.Information can be delivered to supplied materials quality inspection management, quality inspection management module, quality are sentenced
Fixed and disposal module.
Supplied materials quality inspection management module 42 safeguards the details of factory's supplied materials record and Incoming Quality Control.Information is accepted from shifting
Moved end module.
Quality inspection management module 43 arranges the quality inspection task in process of producing product, chooses pair of whole materials as quality inspection
As, or partial material is sampled inspection.Information is accepted from mobile end module.
Quality judging safeguards the quality judging result of online quality inspection with disposal module 44.Information is accepted from mobile end module,
Contrast quality inspection manages the module and is more easy to produced problem during alignment quality is examined.
Manufacture resource management module 5 is used for monitoring of tools, includes equipment log module 51, failure code maintenance module
52nd, equipment fault knowledge base maintenance module 53, equipment fault maintenance modules 54（Such as Fig. 6）.Wherein：Monitoring of tools module 51 is safeguarded
Maintenance, the information of maintenance facility.
Staff's benefits module 6 is used for staff's benefits, is registered comprising employee skill/qualification maintenance module 61 and employee and inquires about mould
Block 62（Such as Fig. 7）.Wherein staff's benefits module 61 records qualification/level of skill of employee and inquires about the record of registering of employee.
Storehouse management module 7 includes：Inquiring stock module 71, be put in storage enquiry module 72, outbound enquiry module 73, looked on the way
Ask module 74（Such as Fig. 8）.Wherein storehouse management module 71 manages stock, outbound, storage, record and details on way.Information is same
Moved further end module.
Group financial statements module 8 includes：Statement of equipment module 81, quality Reports module 82, yield Reports module 83, operation shape
Condition module 84.Wherein：Statement of equipment module 81 includes equipment fault statistics, equipment downtime situation；Quality Reports module 82 includes
Qualification rate is produced, and is graphically shown；Yield Reports module 83 records plant output situation（Yield form）；Run shape
Condition module 84 collects order progress, the rate of attendance, stock, defect, order detail, and graphically shows（Such as Fig. 9）.
System management module 9 includes：User authority setting module 91, system journal module 92.User authority setting module
91 carry out role's setting according to authority, and carry out role's distribution to employee.The login of MES system, mobile end equipment is all by this mould
Block limits.System journal module 92 records user and logs in daily record, User operation log, system version daily record and the life of hand-held Quick Response Code
Into., can be by checking daily record fast positioning mistake when system goes wrong（Such as Figure 10）.
Mobile end system 10 includes：Squad leader's workbench 101, administrator's workbench 102, Quality Inspector's workbench 103, order are looked into
Ask 104, my suggestion 105（Such as Figure 11）.
The management employee of squad leader's workbench 101 registers and employee mends label, progress job creation, operation is issued, operation is inquired about.
Information is accepted from the production schedule, production scheduling module, is delivered to the production schedule, production scheduling, Quality Inspector's workbench, keeping employee
Make platform module（Such as Figure 12）.
Administrator's workbench 102：（ERP）Material storage, normal storage, ruturning materials to storeroom, scrap storage, defective products storage,
Storage, the outbound of neck material are alloted, outbound, recoil storage is alloted, inquiring stock, straight hair, makes an inventory, move storehouse, unpack, about data transfer
To the storehouse management at PC ends（Such as Figure 13）.
Quality Inspector's workbench 103：Quality inspection and records tests result are carried out to material, semi-finished product, finished product etc..Data
The quality management at PC ends can be delivered to（Such as Figure 14）.
Order details are checked in the screening of order inquiries module 104.
My user of suggestion module 105 advises.
In order that the objects, technical solutions and advantages of the present invention are clearer, the present invention will be carried out below further detailed
Describe in detail bright：
Basic data module 1：The foundation of plant model, and the control in data rule and source are realized by the module, to enterprise
All information in production management activity are standardized and digitized processing, are the bases of whole MES system.
Production schedule module 2：Production task is realized to the layout in workshop and is assigned；Realize that workshop plan produces work to teams and groups
Single generation and assign；Realize the collection of teams and groups' work order different batches completion data；Live implementation status is carried out visually, especially
It is the quantity in product.Production schedule module 2 can dock ERP system, make live implementation status visual.
Production scheduling module 3：Realize that week plan to the decomposition scheduling of daily planning, and to daily planning, carries out production sequence, shape
State carries out management and control.Possess flexibility, can be configured for different factories.
Quality management module 4：The management of technical process quality standard is mainly reflected in set production in MES system administrations
The requirement and management of standby, environment, working condition etc., it is typically to be provided in a manner of technological parameter during concrete configuration, source is skill
Technological standards at art.Its desired value can be set in system, limits value of alarming up and down, control upper lower limit value, control targe value, scrap
Upper and lower limits value etc.；Realize that the existing production technology standard implementation status to each division department is effectively monitored, to the matter in product
Amount situation is monitored.Qualitative data is analyzed by data statistic analysis system, analysis result, quality trends are fed back
To technical matters administrative department, equipment management through quantification department.
More quality inspection patterns are may also provide, more demands of user can be met.
Manufacturing recourses module 5：Maintained equipment fault message, can comparatively fast solve problem when equipment fault.
Staff's benefits module 6：From production management point of view, there is provided the inquiry of personnel's essential information, job position information,
And on the basis of statistical trace, there is provided towards the statistical query of personnel, support performance appraisal.
Storehouse management module 7：During enterprise practical production operation, material variety, dispatching quantity, the remainder of storage
The business models such as amount, the return of goods, to the error protection in production process, prevent dull important in inhibiting.
In addition to basic function, it with the addition of and inquired about on way, quantity caused by can recording uncertain factor is lost.
Group financial statements module 8：Statistical Process Control is carried out to production equipment, material, production operation, real time data is carried out
Statistics and analysis.By the comprehensive analysis to mass data, effectively evaluating can be carried out to whole production operation situation, be excellent
Change organization of production, improve product quality, improve equipment guarantee ability, the strong means of production cost offer are provided.
System management module 9：User right is operated, checks system journal.
Mobile end system 10, realize the data acquisition of field management business.Wherein：
Squad leader's workbench operation 101：It is responsible for carrying out the employee that turns out for work roll-call daily to register, mends label and act；Squad leader is under
The production order reached, the production operation for proceeding to people or working cell create, assign and inquire about.
Administrator's workbench operation 102：Operationies on incoming and outgoing inventory are carried out to the product of operative employee；Warehouse keeper is directed to the stock of system
Information, the static state for carrying out warehouse are made an inventory, and during count point operation, freeze operation is carried out to warehouse, storehouse operation that Please Remain Seated During Performance；Guan Yuan is directed to
Interior, the moving operation in different warehouse compartments of product in this warehouse；For the operator of different processes, directly handed over outside storehouse
The process connect, using this function, the circulation of field procedure need not carry out operationies on incoming and outgoing inventory；Administrator utilizes this function, Ke Yishi
The inquiry of existing existing product position, quantity；Administrator is discontented with the product of packing specification for demand or is discontented with inventory procedure
In the case of packaging, split and union operation.
Quality Inspector's workbench operation 103：To firsthand raw material and the material of external processing, test；It is right
The final inspection of need storage product in certain time period in production process, or sampling observation；To different production processes, handed over
Connect preceding final inspection, first item inspection and sampling observation；Quality inspection personnel is to the product to come into the market, the inspection carried out before storage；Quality inspection
Personnel carry out sentencing quantity or storage useless, reprocess, give way receiving and evaluation request to underproof product（Pallet）Confirm
Operation.
The technological accumulation and inheritance of the present invention：The basic running environment of Jdk technology development projects, the data structure of Redis memory storages
Database, tomcat system operations container, FastDFS lightweight distributed field systems needed for server, Mysql system operations
System, zookeeper distributed application program coordination services.
The workflow of the present invention（Such as Figure 15 and Figure 16）：Being placed an order since client, life is assigned via ERP system, PMC
IMES systems of the present invention are arrived in production plan, IMES systems safeguarded in basic data module 1 required common data, manufacturing recourses,
Material data, product data, process data, then assigned plans in production schedule module 2 to production scheduling module 3, production
Scheduler module cooperates with squad leader's workbench in mobile end module 10 and task is issued to each division department, and division department is intended to decompose
To teams and groups, teams and groups start working, Quality Inspector can by quality inspection workbench the course of work or after the completion of carry out quality inspection, examine
As a result quality management module 4 can be delivered to and carry out analysis record；Administrator is by administrator's workbench in the course of work or completion
In/out storehouse operation is carried out afterwards, and passes data to storehouse management module 7；It is unexpected when occurring equipment fault etc. in the course of work
When, the processing such as shutdown maintenance is carried out according to manufacturing recourses module 5, and remembered in the statement of equipment in group financial statements module 8
Record；Group financial statements module 8 integrates the production schedule, production scheduling, the data of mobile terminal, and graphically shows, management level
Production status is monitored by group financial statements, the production schedule, production scheduling, storehouse management in real time, and made decisions in time.Employee manages
Manage module 6 and inquire about employee skill and situation of registering, system management module 9, which manages the logon rights of each employee and checked, is
System daily record, can be with fast positioning when system goes wrong.
Claims (10)
1. a kind of IMES Intelligent Manufacturing Execution Systems, it is characterised in that including basic data module 1, production schedule module 2, life
Produce scheduler module 3, quality management module 4, manufacture resource management module 5, staff's benefits module 6, storehouse management module 7, synthesis
Reports module 8, system management module 9 and the mobile end system 10 being equipped with, basic data module 1 is the basis of MES system, other
All modules all rely on basic data module 1；Production schedule module 2 carries out the plan of enterprise's production operation system general aspect
It is the entrance of MES system, and other systems can be docked, production scheduling module is communicated information to after making plan；Production scheduling
Module 3 is responsible for the establishment of Production Scheduling Problem, and this module starts to perform after production schedule module, while can pass the information on
To mobile end system；Quality management module 4 carries out quality management and control to plant working, the meeting after mobile end equipment carries out quality inspection
Pass data to this module；Manufacturing recourses module 5 depends on basic data module, ensures the normal operation of equipment, to equipment
Carry out appropriate maintenance；The employee that staff's benefits module 6 records the technical ability qualification of employee and inquiry is registered, data source is in shifting
Moved end system, basic data module, employee is selected available for production scheduling module；During the writing task of storehouse management module 7
Operationies on incoming and outgoing inventory and the information such as stock, when mobile end equipment carries out out the operation such as storage, the module can real-time synchronization number
According to；Group financial statements module 8 graphically opens up the data of the production schedule, production scheduling, quality management, mobile end system
Show；System management module 9 manages user right and checks system journal, and all employees for logging in MES system will set herein
Put authority；Mobile end system 10 gathers the data such as factory work progress, in/out storehouse information, quality inspection and passes details
It is delivered to PC end system record analyses.
2. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described basic data module 1
Including：Common data management module 11, manufacture resource management module 12, material data management module 13, product data management mould
Block 14, Process data management module 15.
3. IMES Intelligent Manufacturing Execution Systems according to claim 2, it is characterised in that described common data management mould
Block 11 include the exchange rate is safeguarded, metering maintenances, Conversion of measurement unit, festivals or holidays safeguard, the calendar generation of working, code classification, code definition,
Supplier information is safeguarded, coding rule is safeguarded, service parameter is safeguarded, business rule is safeguarded；
Manufacture resource management module 12 includes organization management, personnel's maintenance, assets protection, depot maintenance, warehouse compartment maintenance；
Material data manages 13 modules and includes material data maintenance；
Product data management module 14 includes product type maintenance, product structure data maintenance；
Process data management module 15 includes process data maintenance, process route is safeguarded.
4. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described production schedule module 2
Including：Order design module 21, production order tracking module 22 are produced, wherein：Order design 21 is produced to tie up comprising finished product order
Shield, semi-finished product order are safeguarded, planned order is safeguarded；Produce order tracking 22 and include order inventory management, order bill of material pipe
Reason；
Described production scheduling module 3 is used for Production Scheduling, is tracked comprising production plan management module 31 and production plan
Module 32.
5. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described quality management module 4
Including：Basic data management module 41, supplied materials quality inspection management module 42, quality inspection management module 43, quality judging and disposal module
44。
6. IMES Intelligent Manufacturing Execution Systems according to claim 5, it is characterised in that described basic data management mould
Block 41, which includes, examines template setting module, quality inspection project maintenance module, defect code maintenance module, process and defect to safeguard mould
Block；Supplied materials quality inspection management module 42 includes supplied materials quality inspection arrival single module, Incoming Quality Control plan and actual achievement module；Quality inspection manages mould
Block 43 includes quality inspection plan and actual achievement module；Quality judging includes quality judging and disposal module with disposal module 44.
7. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described manufacture resource management mould
Block 5 is used for monitoring of tools, includes equipment log module 51, failure code maintenance module 52, equipment fault knowledge base maintenance
Module 53, equipment fault maintenance modules 54.
8. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described staff's benefits module 6
For staff's benefits, registered enquiry module 62 comprising employee skill/qualification maintenance module 61 and employee.
9. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described storehouse management module 7
Including：Inquiring stock module 71, be put in storage enquiry module 72, outbound enquiry module 73, in way enquiry module 74.
10. IMES Intelligent Manufacturing Execution Systems according to claim 1, it is characterised in that described group financial statements module 8
Including：Statement of equipment module 81, quality Reports module 82, yield Reports module 83, operation conditions module 84；Wherein：Equipment report
Table module 81 includes equipment fault statistics, equipment downtime situation；Quality Reports module 82 includes production qualification rate；Yield form mould
Block 83 includes yield form；Operation conditions module 84 includes operation conditions；
Described system management module 9 includes：User authority setting module 91, system journal module 92；
User authority setting module 91 includes role's setting, user authentication is set；System journal module 92 includes user and logs in day
Will, User operation log, system version daily record, hand-held Quick Response Code generation；
Described mobile end system 10 includes：Squad leader's workbench 101, administrator's workbench 102, Quality Inspector's workbench 103, order
Enquiry module 104, my suggestion module 105；Wherein：
Described squad leader's workbench 101 includes：Employee register module, employee mend label module, operation enquiry module, job creation mould
Block, operation issue module；
Described administrator's workbench 102 includes：（ERP）Material storage module, normal storage module, ruturning materials to storeroom module, report
Give up and enter library module into library module, defective products, allot and expect library module into library module, neck, allot out library module, recoil storage mould
Block, inquiring stock module, straight hair module, module of making an inventory, move library module, module of unpacking；
Described Quality Inspector's workbench 103 includes：Incoming Quality Control module, procedure inspection module, product inspection module, consignment
Module.
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| CN114202200A (en) * | 2021-12-07 | 2022-03-18 | 苏州海特自动化设备有限公司 | An MES system |
| CN114693124A (en) * | 2022-03-31 | 2022-07-01 | 广州明珞装备股份有限公司 | Production task management system, electronic device, and computer medium |
| CN115309118A (en) * | 2022-08-09 | 2022-11-08 | 常州易管智能科技有限公司 | Training system and method for MES information system data model |
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