CN107825226A - A kind of multichannel individually controls carving machine - Google Patents
A kind of multichannel individually controls carving machine Download PDFInfo
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- CN107825226A CN107825226A CN201711281303.5A CN201711281303A CN107825226A CN 107825226 A CN107825226 A CN 107825226A CN 201711281303 A CN201711281303 A CN 201711281303A CN 107825226 A CN107825226 A CN 107825226A
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- 230000007246 mechanism Effects 0.000 claims abstract description 199
- 230000005611 electricity Effects 0.000 claims 4
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000003754 machining Methods 0.000 abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 238000003801 milling Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/04—Features relating to relative arrangements of machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/0009—Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts
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- Mechanical Engineering (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
本发明的一种多通道单独控制精雕机，包括机床、机箱、左推拉门、右推拉门、控制面板、CNC控制系统、龙门横梁、直线导轨、多个X轴滑板机构、多个Z轴滑板机构、多个Y轴机构、多个工作台和多个刀库刀盘。本发明的每个主轴和每个工作台分别能独立控制，其不但使所有主轴实现能同步或异步对产品进行加工，还使每个主轴实现能独立对产品多道的不同工序进行加工，通用性强，且每把刀柄刀具的加工误差可通过CNC控制系统实现独立调整，使其生产出来的产品尺寸达到统一的标准，产品的良品率高，而每个主轴在每个Y轴机构的调节下实现能自动更换不同规格的刀柄刀具，其降低了工人的劳务强度和劳务成本，并缩短了产品的生产周期，其生产效率高。
A multi-channel individually controlled engraving machine of the present invention includes a machine tool, a chassis, a left sliding door, a right sliding door, a control panel, a CNC control system, a gantry beam, a linear guide rail, multiple X-axis slide mechanisms, and multiple Z-axis Sliding plate mechanism, multiple Y-axis mechanisms, multiple worktables and multiple tool magazines and cutter heads. Each spindle and each workbench of the present invention can be independently controlled, which not only enables all spindles to process products synchronously or asynchronously, but also enables each spindle to independently process multiple different processes of products, which is universal Strong, and the machining error of each tool handle can be adjusted independently through the CNC control system, so that the size of the products produced can reach a uniform standard, and the product yield is high, and each spindle is controlled by each Y-axis mechanism. Under the adjustment, it can automatically replace the tool holders of different specifications, which reduces the labor intensity and labor cost of workers, shortens the production cycle of products, and has high production efficiency.
Description
技术领域technical field
本发明涉及一种多通道单独控制精雕机。The invention relates to a multi-channel individually controlled fine carving machine.
背景技术Background technique
目前应用在电子产品上的CNC数控精雕机或雕铣机，如申请人之前申请的专利号为“201721293580.3”，专利名称为“一种新型刀库结构”，其所有刀库主轴均由单个控制系统控制，且所有刀库主轴共用一个工作台，导致其具有如下的不足：1、一台机只能同时对同一款产品进行加工，由于X轴和Y轴是共用同一个工作平台的，导致每个刀库主轴只能对产品进行同一个程序的加工；2、由于X轴和Y轴是共用同一个工作平台的，且相邻二个刀库主轴之间存在刀具误差，当其需要同时加工时没有办法单独给某个主轴上的刀具刀柄进行刀补，使其加工精准度低，从而使其加工出来的产品的尺寸达不到统一的标准，对精确度要求高的产品的良品率低；3、为了保证对高精度、高要求的产品的加工尺寸达到统一的标准，企业通常的做法只启用一个主轴进行运作，余下的刀库主轴不运作，此种操作方式不但导致产品的生产效率低，还使其余下的主轴因闲置而造成浪费；4、由于为了能对加工精度高要求的产品进行加工，其每台机只能使用单一的主轴进行加工，那么对于大批量生产的企业就必须要购置多台机，从而导致企业的购机成本高和设备摆放所需面积大；5、为了解决一台机的多个主轴和多个工位能同时对产品进行加工，企业必须要在每台机配备一个以上的工人来在二道不同加工工序之间进行更换刀具，工人在更换刀具时需停机来操作，此方法不但使工人的劳动强度大和劳务成本高，还导致产品的生产周期长和生产效率低。The CNC engraving machine or engraving and milling machine currently used in electronic products, such as the patent number "201721293580.3" previously applied by the applicant, and the patent name is "a new type of tool magazine structure", all the tool magazine spindles are controlled by a single It is controlled by the control system, and all tool magazine spindles share one worktable, which leads to the following disadvantages: 1. One machine can only process the same product at the same time. Since the X-axis and Y-axis share the same worktable, As a result, each tool magazine spindle can only process the product with the same program; 2. Since the X-axis and Y-axis share the same work platform, and there is a tool error between two adjacent tool magazine spindles, when it needs to At the same time, there is no way to separately perform tool compensation for the tool holder on a certain spindle during processing, so that the processing accuracy is low, so that the size of the processed product cannot meet the uniform standard. The yield rate is low; 3. In order to ensure that the processing size of high-precision and high-demand products reaches a uniform standard, companies usually only use one spindle to operate, and the remaining spindles of the tool magazine do not operate. The production efficiency is low, and the remaining spindles are wasted due to idleness; 4. In order to process products with high processing precision requirements, each machine can only use a single spindle for processing, so for mass production Enterprises must purchase multiple machines, which leads to high purchase costs and large area required for equipment placement; 5. In order to solve the problem that multiple spindles and multiple stations of one machine can process products at the same time, The enterprise must equip each machine with more than one worker to change the tool between two different processing procedures. The worker needs to stop the machine to operate when changing the tool. This method not only makes the labor intensity and labor cost high for the worker, but also leads to The production cycle of the product is long and the production efficiency is low.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种一台机的每个主轴和每个工作台分别均能实现独立控制，其不但使所有主轴实现能同步或异步对产品进行加工，还使每个主轴实现能独立对产品多道的不同工序进行加工，从而实现降低了企业的购机成本和减小了设备的摆放面积，且安装在每个主轴上的刀柄刀具的加工误差可通过CNC控制系统实现独立调整，使其生产出来的产品的尺寸达到了统一的标准，确保了产品的良品率高，同时，还节约了调试技术人员的调试时间，而每个主轴在每个与之对应的Y轴机构的调节下实现能根据生产工艺的需要而自动更换不同类型或不同尺寸的刀柄刀具，使其免去了传统人工更换刀具的麻烦，其能大大降低了工人的劳务强度和劳务成本，并大大缩短了产品的生产周期，使用方便、快捷，生产效率高，加工精度高，使用成本低，环保的多通道单独控制精雕机。本发明是通过以下技术方案来实现的：The technical problem to be solved by the present invention is to provide a machine where each spindle and each workbench can realize independent control, which not only enables all spindles to process products synchronously or asynchronously, but also makes each spindle It realizes the independent processing of multiple different processes of the product, thereby reducing the purchase cost of the enterprise and reducing the placement area of the equipment, and the machining error of the tool holder installed on each spindle can be controlled by CNC The system realizes independent adjustment, so that the size of the products produced can reach a uniform standard, ensuring a high yield rate of products, and at the same time saving the debugging time of debugging technicians, and each spindle is in each corresponding Under the adjustment of the Y-axis mechanism, different types or sizes of handle tools can be automatically replaced according to the needs of the production process, which saves the trouble of traditional manual tool replacement, which can greatly reduce the labor intensity and cost of workers. , and greatly shorten the production cycle of the product, it is convenient and fast to use, high in production efficiency, high in processing precision, low in use cost, and environmentally friendly multi-channel individually controlled engraving machine. The present invention is achieved through the following technical solutions:
一种多通道单独控制精雕机，包括机床，所述机床的上面设置有机箱，所述机箱正面的左部设置有左推拉门，所述机箱正面的右部设置有右推拉门，所述右推拉门的右侧设置有控制面板，与控制面板连接设置有CNC控制系统；所述机箱内设置有龙门横梁，所述龙门横梁的前侧设置有直线导轨，于所述直线导轨的前侧滑动分别设置有第一X轴滑板机构、第二X轴滑板机构和第三X轴滑板机构，于第一X轴滑板机构的前侧滑动设置有第一Z轴滑板机构，于第二X轴滑板机构的前侧滑动设置有第二Z轴滑板机构，于第三X轴滑板机构的前侧滑动设置有第三Z轴滑板机构；所述机床的台面上以相等的距离均匀分布独立设置有第一Y轴机构、第二Y轴机构和第三Y轴机构，于所述第一Y轴机构上滑动设置有第一工作台，于所述第二Y轴机构上滑动设置有第二工作台，于所述第三Y轴机构上滑动设置有第三工作台，所述第一工作台后端的上面设置有第一刀库刀盘，所述第二工作台后端的上面设置有第二刀库刀盘，所述第三工作台后端的上面设置有第三刀库刀盘。A multi-channel individually controlled engraving machine, including a machine tool, a machine case is arranged above the machine tool, a left sliding door is provided on the left part of the front of the case, a right sliding door is provided on the right part of the front of the case, the The right side of the right sliding door is provided with a control panel, which is connected with a CNC control system; the cabinet is provided with a gantry beam, and the front side of the gantry beam is provided with a linear guide rail. The first X-axis slide mechanism, the second X-axis slide mechanism and the third X-axis slide mechanism are respectively provided for sliding, and the first Z-axis slide mechanism is provided for sliding on the front side of the first X-axis slide mechanism. A second Z-axis slide mechanism is slidably provided on the front side of the slide mechanism, and a third Z-axis slide mechanism is slidably provided on the front side of the third X-axis slide mechanism; The first Y-axis mechanism, the second Y-axis mechanism and the third Y-axis mechanism, the first workbench is slidably arranged on the first Y-axis mechanism, and the second working table is slidably arranged on the second Y-axis mechanism platform, a third workbench is slidably arranged on the third Y-axis mechanism, a first tool magazine cutter head is arranged on the rear end of the first workbench, and a second As for the cutter head of the tool magazine, the third tool magazine cutter head is arranged on the rear end of the third workbench.
作为优选，第一工作台、第二工作台和第三工作台分别通过第一Y轴机构、第二Y轴机构和第三Y轴机构能独立进行Y向移动，第一刀库刀盘、第二刀库刀盘和第三刀库刀盘能随第一工作台、第二工作台和第三工作台独立进行Y向移动。As preferably, the first workbench, the second workbench and the third workbench can independently move in the Y direction through the first Y-axis mechanism, the second Y-axis mechanism and the third Y-axis mechanism, and the first tool magazine cutter head, The cutter head of the second tool magazine and the cutter head of the third tool magazine can independently move in the Y direction along with the first workbench, the second workbench and the third workbench.
作为优选，所述第一X轴滑板机构、第二X轴滑板机构和第三X轴滑板机构分别均设置有X轴滑板，每个X轴滑板背面的上下两端分别均设置有X轴滑块连接件，每个X轴滑板通过X轴滑块连接件能于直线导轨前侧独立进行X向滑动，即使第一X轴滑板机构、第二X轴滑板机构和第三X轴滑板机构分别能在直线导轨前侧独立进行X向滑动。As a preference, the first X-axis slide mechanism, the second X-axis slide mechanism and the third X-axis slide mechanism are respectively provided with X-axis slides, and the upper and lower ends of the back of each X-axis slide are respectively provided with X-axis slides. Each X-axis slider can independently slide in the X direction on the front side of the linear guide rail through the X-axis slider connector, even if the first X-axis slider mechanism, the second X-axis slider mechanism and the third X-axis slider mechanism are respectively Can independently slide in the X direction on the front side of the linear guide.
作为优选，所述第一Z轴滑板机构、第二Z轴滑板机构和第三Z轴滑板机构分别均包括于每个X轴滑板左右两端前侧设置的Z向直线导轨，于Z向直线导轨的前侧滑动设置有Z轴滑板，驱动Z轴滑板进行Z向移动设置有Z向滚珠丝杆，Z向滚珠丝杆的上端连接设置有Z向伺服电机，Z轴滑板下端的前侧设置有主轴抱夹，垂直贯穿主轴抱夹的中心设置有主轴。As a preference, the first Z-axis slide mechanism, the second Z-axis slide mechanism and the third Z-axis slide mechanism respectively include Z-direction linear guide rails arranged on the front sides of the left and right ends of each X-axis slide, and the Z-direction straight line The front side of the guide rail is slidingly equipped with a Z-axis slide plate, and a Z-axis ball screw is installed to drive the Z-axis slide plate to move in the Z direction. The upper end of the Z-axis ball screw is connected with a Z-axis servo motor. The front side of the lower end of the Z-axis slide plate is set There is a main shaft holding clamp, and a main shaft is arranged vertically through the center of the main shaft holding clamp.
作为优选，所述第一刀库刀盘、第二刀库刀盘和第三刀库刀盘分别均设置有减速机，减速机的一侧设置有刀库伺服电机，减速机的上面设置有转轴，转轴的上面设置有转盘，垂直贯穿转盘圆周的边缘设置有用于待加工更换的刀柄刀具。所述刀柄刀具安装在主轴的下端。As preferably, the first tool magazine cutter head, the second tool magazine cutter head and the third tool magazine cutter head are respectively provided with a reducer, one side of the reducer is provided with a tool magazine servo motor, and the top of the reducer is provided with a The rotating shaft is provided with a turntable on the upper side of the rotating shaft, and the edge of the circumference of the turntable vertically runs through the edge of the turntable to be provided with a handle tool for processing and replacement. The tool handle tool is installed on the lower end of the main shaft.
作为优选，所述第一Y轴机构、第二Y轴机构和第三Y轴机构分别均设置有电机座，电机座左右两端的上面分别均设置有Y向直线导轨，于Y向直线导轨上滑动设置有Y轴滑板，Y轴滑板的中部下面设置有Y向滚珠丝杆，Y向滚珠丝杆的后端连接设置有Y向伺服电机，一个工作台设置在一块Y轴滑板的上面。As a preference, the first Y-axis mechanism, the second Y-axis mechanism and the third Y-axis mechanism are respectively provided with motor bases, and Y-direction linear guide rails are respectively provided on the left and right ends of the motor base, and on the Y-direction linear guide rails A Y-axis slide is provided for sliding, a Y-direction ball screw is arranged under the middle part of the Y-axis slide, and a Y-direction servo motor is connected to the rear end of the Y-direction ball screw, and a workbench is arranged on a Y-axis slide.
作为优选，所述第一X轴滑板机构中部的后侧连接设置有第一滚珠丝杆，与第一滚珠丝杆的一端连接设置有第一伺服电机。Preferably, a first ball screw is connected to the rear side of the middle part of the first X-axis slide mechanism, and a first servo motor is connected to one end of the first ball screw.
作为优选，所述第二X轴滑板机构中部的后侧连接设置有第二滚珠丝杆，与第二滚珠丝杆的一端连接设置有第二伺服电机。Preferably, a second ball screw is connected to the rear side of the middle part of the second X-axis slide mechanism, and a second servo motor is connected to one end of the second ball screw.
作为优选，所述第三X轴滑板机构中部的后侧连接设置有第三滚珠丝杆，与第三滚珠丝杆的一端连接设置有第三伺服电机。Preferably, a third ball screw is connected to the rear side of the middle part of the third X-axis slide mechanism, and a third servo motor is connected to one end of the third ball screw.
作为优选，所述第一X轴滑板机构、第二X轴滑板机构和第三X轴滑板机构分别均设置有至少一个，所述第一Z轴滑板机构、第二Z轴滑板机构和第三Z轴滑板机构分别均设置有至少一个。Preferably, at least one of the first X-axis slide mechanism, the second X-axis slide mechanism and the third X-axis slide mechanism is respectively provided, and the first Z-axis slide mechanism, the second Z-axis slide mechanism and the third At least one Z-axis slide mechanism is provided respectively.
作为优选，所述第一Y轴机构、第二Y轴机构和第三Y轴机构分别均设置有至少一个。Preferably, at least one of the first Y-axis mechanism, the second Y-axis mechanism and the third Y-axis mechanism is respectively provided.
作为优选，所述第一工作台、第二工作台和第三工作台分别均设置有至少一个，所述第一刀库刀盘、第二刀库刀盘和第三刀库刀盘分别均设置有至少一个。Preferably, the first workbench, the second workbench and the third workbench are provided with at least one respectively, and the first tool magazine cutter disc, the second tool magazine cutter disc and the third tool magazine cutter disc respectively have Set to have at least one.
作为优选，所述CNC控制系统还分别与第一X轴滑板、第二X轴滑板、第三X轴滑板、第一伺服电机、第二伺服电机、第三伺服电机、第一Z轴滑板机构、第二Z轴滑板机构、第三Z轴滑板机构、第一Y轴机构、第二Y轴机构和第三Y轴机构连接设置。Preferably, the CNC control system is further connected with the first X-axis slide, the second X-axis slide, the third X-axis slide, the first servo motor, the second servo motor, the third servo motor, and the first Z-axis slide mechanism , the second Z-axis slide mechanism, the third Z-axis slide mechanism, the first Y-axis mechanism, the second Y-axis mechanism and the third Y-axis mechanism are connected and arranged.
作为优选，所述第一Z轴滑板机构、第一X轴滑板机构、第一Y轴机构、第一工作台和第一刀库刀盘设置为精雕机的第一组加工通道。所述第二Z轴滑板机构、第二X轴滑板机构、第二Y轴机构、第二工作台和第二刀库刀盘设置为精雕机的第二组加工通道。所述第三Z轴滑板机构、第三X轴滑板机构、第三Y轴机构、第三工作台和第三刀库刀盘设置为精雕机的第三组加工通道。Preferably, the first Z-axis slide mechanism, the first X-axis slide mechanism, the first Y-axis mechanism, the first worktable and the first tool magazine cutter head are set as the first group of processing channels of the engraving machine. The second Z-axis slide mechanism, the second X-axis slide mechanism, the second Y-axis mechanism, the second workbench and the second tool magazine cutter are set as the second group of processing channels of the engraving machine. The third Z-axis slide mechanism, the third X-axis slide mechanism, the third Y-axis mechanism, the third workbench and the third tool magazine cutter are set as the third group of processing channels of the engraving machine.
本发明的一种多通道单独控制精雕机，包括机床、机箱、左推拉门、右推拉门、控制面板、CNC控制系统、龙门横梁、直线导轨、第一X轴滑板机构、第二X轴滑板机构、第三X轴滑板机构、第一Z轴滑板机构、第二Z轴滑板机构、第三Z轴滑板机构、第一Y轴机构、第二Y轴机构、第三Y轴机构、第一工作台、第二工作台、第三工作台、第一刀库刀盘、第二刀库刀盘和第三刀库刀盘。本发明的每个主轴和每个工作台分别均能实现独立控制，其不但使所有主轴实现能同步或异步对产品进行加工，还使每个主轴实现能独立对产品多道的不同程序进行加工，从而实现降低了企业的购机成本和减小了设备的摆放面积，且安装在每个主轴上的刀柄刀具的加工误差可通过CNC控制系统实现独立进行刀具补偿，使其生产出来的产品的尺寸达到了统一的高精标准，确保了产品的良品率高，同时，还节约了调试技术人员的调机时间，而每个主轴在与之对应的Y轴机构的调节下实现能根据生产工艺的需要自动更换不同类型或不同尺寸的刀柄刀具，使其免去了传统人工更换刀具的麻烦，大大降低了工人的劳务强度和劳务成本，并大大缩短了产品的生产周期，其使用方便、快捷，生产效率高，其工作效率是目前市面上的精雕机设备的生产效率的3倍以上，其加工精度高，使用成本低，设备环保，用户体验效果好。A multi-channel individually controlled engraving machine of the present invention includes a machine tool, a chassis, a left sliding door, a right sliding door, a control panel, a CNC control system, a gantry beam, a linear guide rail, a first X-axis slide mechanism, a second X-axis Sliding mechanism, third X-axis sliding mechanism, first Z-axis sliding mechanism, second Z-axis sliding mechanism, third Z-axis sliding mechanism, first Y-axis mechanism, second Y-axis mechanism, third Y-axis mechanism, third The first workbench, the second workbench, the third workbench, the first tool magazine cutter disc, the second tool magazine cutter disc and the third tool magazine cutter disc. Each spindle and each workbench of the present invention can realize independent control, which not only enables all spindles to process products synchronously or asynchronously, but also enables each spindle to independently process products with multiple different programs , so as to reduce the purchase cost of the enterprise and reduce the placement area of the equipment, and the machining error of the tool holder installed on each spindle can be independently compensated by the tool through the CNC control system, so that the produced The size of the product has reached a unified high-precision standard, ensuring a high yield rate of the product. At the same time, it also saves the adjustment time of the debugging technicians, and each spindle can be realized according to the adjustment of the corresponding Y-axis mechanism. The production process needs to automatically replace different types or sizes of tool handles, which saves the trouble of traditional manual tool replacement, greatly reduces the labor intensity and labor costs of workers, and greatly shortens the production cycle of products. Its use It is convenient, fast, and has high production efficiency. Its work efficiency is more than three times that of the current engraving machine equipment on the market. It has high processing precision, low cost of use, environmentally friendly equipment, and good user experience.
附图说明Description of drawings
为了易于说明，本发明由下述的较佳实施例及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1为本发明的一种多通道单独控制精雕机的外表立体图。Fig. 1 is an external perspective view of a multi-channel individually controlled engraving machine of the present invention.
图2为本发明的一种多通道单独控制精雕机的内部结构立体图。Fig. 2 is a three-dimensional view of the internal structure of a multi-channel individually controlled engraving machine of the present invention.
图3为本发明的一种多通道单独控制精雕机的第一X轴滑板机构与第一Z轴滑板机构、第二X轴滑板机构与第二Z轴滑板机构或第三X轴滑板机构与第三Z轴滑板机构的组装立体图。Figure 3 shows the first X-axis slide mechanism and the first Z-axis slide mechanism, the second X-axis slide mechanism and the second Z-axis slide mechanism or the third X-axis slide mechanism of a multi-channel individually controlled engraving machine of the present invention The perspective view of the assembly with the third Z-axis slide mechanism.
图4为本发明的一种多通道单独控制精雕机的第一刀库刀盘、第二刀库刀盘或第三刀库刀盘的立体图。Fig. 4 is a perspective view of the first, second or third tool magazine cutterheads of a multi-channel individually controlled precision engraving machine according to the present invention.
图5为本发明的一种多通道单独控制精雕机的不同方向的内部结构立体图。Fig. 5 is a three-dimensional view of the internal structure of a multi-channel individually controlled engraving machine in different directions according to the present invention.
图6为本发明的一种多通道单独控制精雕机的另一方向的内部结构立体图。Fig. 6 is a perspective view of the internal structure of a multi-channel individually controlled engraving machine in another direction according to the present invention.
具体实施方式Detailed ways
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的，不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention.
本实施例中，参照图1至图6所示，本发明的一种多通道单独控制精雕机，包括机床1，所述机床1的上面设置有机箱2，所述机箱2正面的左部设置有左推拉门31，所述机箱2正面的右部设置有右推拉门32，所述右推拉门32的右侧设置有控制面板4，与控制面板4连接设置有CNC控制系统(未图示)；所述机箱2内设置有龙门横梁5，所述龙门横梁5的前侧设置有直线导轨6，于所述直线导轨6的前侧滑动分别设置有第一X轴滑板机构7001、第二X轴滑板机构7002和第三X轴滑板机构7003，于第一X轴滑板机构7001的前侧滑动设置有第一Z轴滑板机构71，于第二X轴滑板机构7002的前侧滑动设置有第二Z轴滑板机构72，于第三X轴滑板机构7003的前侧滑动设置有第三Z轴滑板机构73；所述机床1的台面上以相等的距离均匀分布独立设置有第一Y轴机构81、第二Y轴机构82和第三Y轴机构83，于所述第一Y轴机构81上滑动设置有第一工作台91，于所述第二Y轴机构82上滑动设置有第二工作台92，于所述第三Y轴机构83上滑动设置有第三工作台93，所述第一工作台91后端的上面设置有第一刀库刀盘101，所述第二工作台92后端的上面设置有第二刀库刀盘102，所述第三工作台93后端的上面设置有第三刀库刀盘103。In this embodiment, as shown in Fig. 1 to Fig. 6, a multi-channel individually controlled engraving machine according to the present invention includes a machine tool 1, a machine box 2 is arranged on the machine tool 1, and the left part of the front of the box 2 is A left sliding door 31 is provided, a right sliding door 32 is provided on the right side of the front of the cabinet 2, a control panel 4 is provided on the right side of the right sliding door 32, and a CNC control system (not shown) is connected with the control panel 4 shown); the chassis 2 is provided with a gantry beam 5, and the front side of the gantry beam 5 is provided with a linear guide rail 6, and the first X-axis slide mechanism 7001, the first X-axis slide mechanism 7001, and the The second X-axis slide mechanism 7002 and the third X-axis slide mechanism 7003 are slidably arranged on the front side of the first X-axis slide mechanism 7001. The first Z-axis slide mechanism 71 is slidably arranged on the front side of the second X-axis slide mechanism 7002. There is a second Z-axis slide mechanism 72, and a third Z-axis slide mechanism 73 is slidably arranged on the front side of the third X-axis slide mechanism 7003; the table top of the machine tool 1 is evenly distributed and independently provided with first Y Axis mechanism 81, second Y-axis mechanism 82 and third Y-axis mechanism 83, a first workbench 91 is slidably arranged on said first Y-axis mechanism 81, and a first workbench 91 is slidably arranged on said second Y-axis mechanism 82. The second workbench 92 is slidably provided with a third workbench 93 on the third Y-axis mechanism 83, the first tool magazine cutter head 101 is arranged on the rear end of the first workbench 91, and the second workbench A second tool magazine cutter head 102 is arranged on the rear end of the table 92 , and a third tool magazine cutter head 103 is arranged on the rear end of the third workbench 93 .
在其中一实施例中，第一工作台91、第二工作台92和第三工作台93分别通过第一Y轴机构81、第二Y轴机构82和第三Y轴机构83能独立进行Y向移动，第一刀库刀盘101、第二刀库刀盘102和第三刀库刀盘103能分别随第一工作台91、第二工作台92和第三工作台93独立进行Y向移动。In one of the embodiments, the first workbench 91, the second workbench 92 and the third workbench 93 can perform Y independently through the first Y-axis mechanism 81, the second Y-axis mechanism 82 and the third Y-axis mechanism 83 respectively. To move, the first tool magazine cutter head 101, the second tool magazine cutter head 102 and the third tool magazine cutter head 103 can carry out the Y direction independently with the first workbench 91, the second workbench 92 and the third workbench 93 respectively. move.
在其中一实施例中，所述第一X轴滑板机构7001、第二X轴滑板机构7002和第三X轴滑板机构7003分别均设置有X轴滑板701，每个X轴滑板701背面的上下两端分别均设置有X轴滑块连接件7011，每个X轴滑板701通过X轴滑块连接件7011能于直线导轨6前侧独立进行X向滑动，即使第一X轴滑板机构7001、第二X轴滑板机构7002和第三X轴滑板机构7003分别能在直线导轨6前侧独立进行X向滑动。In one of the embodiments, the first X-axis slide mechanism 7001 , the second X-axis slide mechanism 7002 and the third X-axis slide mechanism 7003 are respectively equipped with X-axis slides 701 , and the upper and lower sides of the back of each X-axis slide 701 Both ends are provided with X-axis slider connectors 7011 respectively, and each X-axis slider 701 can independently slide in the X direction on the front side of the linear guide rail 6 through the X-axis slider connectors 7011, even if the first X-axis slider mechanism 7001, The second X-axis slide mechanism 7002 and the third X-axis slide mechanism 7003 can independently slide in the X direction on the front side of the linear guide rail 6 .
在其中一实施例中，所述第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73分别均包括于每个X轴滑板701左右两端前侧设置的Z向直线导轨6，于Z向直线导轨6的前侧滑动设置有Z轴滑板703，驱动Z轴滑板703进行Z向移动设置有Z向滚珠丝杆704，Z向滚珠丝杆704的上端连接设置有Z向伺服电机705，Z轴滑板703下端的前侧设置有主轴抱夹706，垂直贯穿主轴抱夹706的中心设置有主轴707。第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73分别通过第一X轴滑板机构7001、第二X轴滑板机构7002和第三X轴滑板机构7003能在直线导轨6前侧独立进行X向滑动。In one of the embodiments, the first Z-axis slide mechanism 71 , the second Z-axis slide mechanism 72 and the third Z-axis slide mechanism 73 respectively include Z slides arranged on the front sides of the left and right ends of each X-axis slide 701 . To the linear guide rail 6, a Z-axis slide plate 703 is installed slidingly on the front side of the Z-direction linear guide rail 6, and a Z-direction ball screw 704 is installed to drive the Z-axis slide plate 703 to move in the Z direction. The upper end of the Z-direction ball screw 704 is connected to the There is a Z-direction servo motor 705, a main shaft clamp 706 is arranged on the front side of the lower end of the Z-axis slide plate 703, and a main shaft 707 is arranged vertically through the center of the main shaft clamp 706. The first Z-axis slide mechanism 71, the second Z-axis slide mechanism 72, and the third Z-axis slide mechanism 73 can move through the first X-axis slide mechanism 7001, the second X-axis slide mechanism 7002, and the third X-axis slide mechanism 7003 respectively. The front side of the linear guide rail 6 independently slides in the X direction.
在其中一实施例中，所述第一刀库刀盘101、第二刀库刀盘102和第三刀库刀盘103分别均设置有减速机1011，减速机1011的一侧设置有刀库伺服电机1012，减速机1011的上面设置有转轴1013，转轴1013的上面设置有转盘1014，垂直贯穿转盘1014圆周的边缘设置有用于待加工更换的刀柄刀具1015。所述刀柄刀具1015安装在主轴707的下端。In one of the embodiments, the first tool magazine cutterhead 101, the second tool magazine cutterhead 102 and the third tool magazine cutterhead 103 are respectively provided with a reducer 1011, and one side of the reducer 1011 is provided with a tool magazine The servo motor 1012, the top of the reducer 1011 is provided with a rotating shaft 1013, the top of the rotating shaft 1013 is provided with a turntable 1014, and vertically runs through the edge of the turntable 1014 circumference to be provided with a handle tool 1015 for processing and replacement. The handle tool 1015 is mounted on the lower end of the main shaft 707 .
在其中一实施例中，所述第一Y轴机构81、第二Y轴机构82和第三Y轴机构83分别均设置有电机座810，电机座810左右两端的上面分别均设置有Y向直线导轨811，于Y向直线导轨811上滑动设置有Y轴滑板812，Y轴滑板812的中部下面设置有Y向滚珠丝杆813，Y向滚珠丝杆813的后端连接设置有Y向伺服电机814，一个工作台设置在一块Y轴滑板812的上面。In one of the embodiments, the first Y-axis mechanism 81 , the second Y-axis mechanism 82 and the third Y-axis mechanism 83 are respectively provided with motor mounts 810 , and the tops of the left and right ends of the motor mounts 810 are respectively provided with Y-axis The linear guide rail 811 is provided with a Y-axis slide plate 812 sliding on the Y-direction linear guide rail 811. A Y-direction ball screw 813 is provided under the middle part of the Y-axis slide plate 812. The rear end of the Y-direction ball screw 813 is connected with a Y-direction servo. Motor 814, a workbench is arranged on the top of a Y-axis slide plate 812.
在其中一实施例中，所述第一X轴滑板机构7001中部的后侧连接设置有第一滚珠丝杆710，与第一滚珠丝杆710的一端连接设置有第一伺服电机711。In one embodiment, a first ball screw 710 is connected to the rear side of the middle part of the first X-axis slide mechanism 7001 , and a first servo motor 711 is connected to one end of the first ball screw 710 .
在其中一实施例中，所述第二X轴滑板机构7002中部的后侧连接设置有第二滚珠丝杆721，与第二滚珠丝杆721的一端连接设置有第二伺服电机722。In one embodiment, a second ball screw 721 is connected to the rear side of the middle part of the second X-axis slide mechanism 7002 , and a second servo motor 722 is connected to one end of the second ball screw 721 .
在其中一实施例中，所述第三X轴滑板机构7003中部的后侧连接设置有第三滚珠丝杆731，与第三滚珠丝杆731的一端连接设置有第三伺服电机732。In one embodiment, a third ball screw 731 is connected to the rear side of the middle part of the third X-axis slide mechanism 7003 , and a third servo motor 732 is connected to one end of the third ball screw 731 .
在其中一实施例中，所述第一X轴滑板机构7001、第二X轴滑板机构7002和第三X轴滑板机构7003分别均设置有至少一个，所述第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73分别均设置有至少一个。In one of the embodiments, at least one of the first X-axis slide mechanism 7001, the second X-axis slide mechanism 7002, and the third X-axis slide mechanism 7003 is respectively provided. The first Z-axis slide mechanism 71, the second At least one of the second Z-axis slide mechanism 72 and the third Z-axis slide mechanism 73 is respectively provided.
在其中一实施例中，所述第一Y轴机构81、第二Y轴机构82和第三Y轴机构83分别均设置有至少一个。In one embodiment, at least one of the first Y-axis mechanism 81 , the second Y-axis mechanism 82 and the third Y-axis mechanism 83 is respectively provided.
在其中一实施例中，所述第一工作台91、第二工作台92和第三工作台93分别均设置有至少一个，所述第一刀库刀盘101、第二刀库刀盘102和第三刀库刀盘103分别均设置有至少一个。In one of the embodiments, the first workbench 91, the second workbench 92 and the third workbench 93 are respectively provided with at least one, and the first tool magazine cutter head 101, the second tool magazine cutter head 102 and the third tool magazine cutter head 103 are respectively provided with at least one.
在其中一实施例中，该多通道单独控制精雕机的操作流程为：首先，将所需要加工的产品放置在每个工作台上面，接着，操作人员根据生产的需要通过控制面板4往CNC控制系统(未图示)输入不同的程序来控制各个部件开始运行的各项工艺刀路，CNC控制系统(未图示)能独立控制第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73进行运作，第一Z轴滑板机构71通过第一X轴滑板机构7001并在第一伺服电机711的驱动下能单独在龙门横梁5的前侧独立进行X向移动，第二Z轴滑板机构72通过第二X轴滑板机构7002并在第二伺服电机722的驱动下能单独在龙门横梁5的前侧独立进行X向移动，第三Z轴滑板机构73通过第三X轴滑板机构7003并在第三伺服电机732的驱动下能单独在龙门横梁5的前侧独立进行X向移动，使第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73实现能同步对产品相同的一个工序进行加工或异步对产品多个不同的工序进行加工；而第一刀库刀盘101、第二刀库刀盘102和第三刀库刀盘103分别通过第一Y轴机构81、第二Y轴机构82和第三Y轴机构83能进行Y向移动调节，使第一刀库刀盘101、第二刀库刀盘102和第三刀库刀盘103分别在第一Y轴机构81、第二Y轴机构82和第三Y轴机构83的驱动下能自动向前移动到第一Z轴滑板机构71、第二Z轴滑板机构72和第三Z轴滑板机构73的正下方，此时，每个Z轴滑板机构中的主轴707在与之连接的Z向伺服电机705的驱动下自动向位于其正下方的刀库刀盘下压以进行更换刀柄刀具1015，每个刀库刀盘内的转盘1014在转轴1013的驱动下能进行360度旋转，每根主轴707能根据工作人员预设的参数自动更换适合生产工序所需规格和种类的刀柄刀具1015，当主轴707完成更换刀柄刀具1015后，每个刀库刀盘随与之连接的工作台向后移送作复位运动，而产品则随工作台向后移送至各个Z轴滑板机构的正下方，接着，CNC控制系统(未图示)根据操作人员预先设置的程序工艺的各项参数驱动各个刀柄刀具1015开始对产品进行加工操作；由于每个Z轴滑板机构能独立在直线导轨6上进行X向移动，而主轴707通过Z轴滑板703又能自动进行升降移动，使其适合对不同高度、不同长度和不同宽度的各类不同3D现状产品进行加工，其适用范围广，通用性强；又由于各个刀柄刀具1015之间的加工存在误差，CNC控制系统(未图示)能根据操作人员生产前预设的参数来对每把刀柄刀具1015进行单独补偿加工误差，以确保产品的加工精度高，其生产出来的产品的尺寸能达到统一的标准，其解决了目前的数控精雕机需要专业的技术调试人员现场对设备进行调试和需要操作人员人工更换刀具才能继续进行加工的问题；当产品加工完毕后，产品下料回收，各个部件又在CNC控制系统(未图示)的控制下开始对下一个产品进行加工，如此循环上述操作，其能大大提高产品的生产效率和缩短产品的生产周期，产能高，产品的加工质量好，良品率高，其工作效率是目前市面上的精雕机设备的生产效率的3倍以上。In one of the embodiments, the operation process of the multi-channel individually controlled engraving machine is as follows: firstly, place the product to be processed on each workbench, and then, the operator passes the control panel 4 to the CNC according to the needs of production. The control system (not shown) inputs different programs to control the various process tool paths for each component to start running. The CNC control system (not shown) can independently control the first Z-axis slide mechanism 71 and the second Z-axis slide mechanism 72 It operates with the third Z-axis slide mechanism 73, and the first Z-axis slide mechanism 71 can independently move in the X direction on the front side of the gantry beam 5 through the first X-axis slide mechanism 7001 and driven by the first servo motor 711 , the second Z-axis slide mechanism 72 can independently move in the X direction on the front side of the gantry beam 5 through the second X-axis slide mechanism 7002 and driven by the second servo motor 722, and the third Z-axis slide mechanism 73 passes through the first The three X-axis slide mechanism 7003 can independently move in the X direction on the front side of the gantry beam 5 under the drive of the third servo motor 732, so that the first Z-axis slide mechanism 71, the second Z-axis slide mechanism 72 and the third The Z-axis slide plate mechanism 73 realizes that the same process of the product can be processed synchronously or a plurality of different processes of the product can be processed asynchronously; The disc 103 can carry out Y-direction movement adjustment through the first Y-axis mechanism 81, the second Y-axis mechanism 82 and the third Y-axis mechanism 83, so that the first tool magazine cutter disc 101, the second tool magazine cutter disc 102 and the third tool magazine cutter disc The tool magazine cutter head 103 can automatically move forward to the first Z-axis slide mechanism 71 and the second Z-axis slide mechanism under the drive of the first Y-axis mechanism 81, the second Y-axis mechanism 82 and the third Y-axis mechanism 83 respectively. 72 and the third Z-axis slide mechanism 73, at this moment, the main shaft 707 in each Z-axis slide mechanism is driven by the Z-direction servo motor 705 connected thereto to the tool magazine cutterhead positioned directly below it automatically. Press down to replace the tool handle tool 1015. The turntable 1014 in each tool magazine tool disc can rotate 360 degrees under the drive of the rotating shaft 1013. Each spindle 707 can automatically replace the one suitable for the production process according to the parameters preset by the staff. Specifications and types of tool holder tools 1015 are required. After the spindle 707 completes the replacement of the tool holder tools 1015, each tool magazine cutter head is moved backward with the worktable connected to it for reset movement, and the product is moved backward with the worktable. To the right below each Z-axis slide plate mechanism, then, the CNC control system (not shown) drives each tool handle tool 1015 to start processing the product according to the parameters of the program process preset by the operator; because each Z-axis The slide plate mechanism can independently move in the X direction on the linear guide rail 6, and the main shaft 707 can automatically move up and down through the Z-axis slide plate 703, making it suitable for processing various 3D current products of different heights, lengths and widths , which has a wide range of applications and strong versatility; and because there are errors in the processing of each tool handle tool 1015, the CNC control system (not shown) According to the parameters preset by the operator before production, the processing error of each tool holder tool 1015 can be individually compensated to ensure high processing accuracy of the product, and the size of the produced product can reach a uniform standard. It solves the problem that the current CNC engraving machine requires professional technical debugging personnel to debug the equipment on site and the operator needs to manually change the tool to continue processing; The next product starts to be processed under the control of the control system (not shown in the figure), and the above operations are repeated in this way, which can greatly improve the production efficiency of the product and shorten the production cycle of the product, with high production capacity, good processing quality and high yield , and its working efficiency is more than three times that of the Jingdiao machine equipment currently on the market.
本发明的一种多通道单独控制精雕机，包括机床、机箱、左推拉门、右推拉门、控制面板、CNC控制系统、龙门横梁、直线导轨、第一X轴滑板机构、第二X轴滑板机构、第三X轴滑板机构、第一Z轴滑板机构、第二Z轴滑板机构、第三Z轴滑板机构、第一Y轴机构、第二Y轴机构、第三Y轴机构、第一工作台、第二工作台、第三工作台、第一刀库刀盘、第二刀库刀盘和第三刀库刀盘。本发明的每个主轴和每个工作台分别均能实现独立控制，其不但使所有主轴实现能同步或异步对产品进行加工，还使每个主轴实现能独立对产品多道的不同工序进行加工，从而实现降低了企业的购机成本和减小了设备的摆放面积，且安装在每个主轴下面的刀柄刀具的加工误差可通过CNC控制系统实现独立调整，使其生产出来的产品的尺寸达到了统一的标准，确保了产品的良品率高，同时，还节约了调试技术人员的调试时间，而主轴在每个与之对应的Y轴机构的调节下实现能根据生产工艺的需要自动更换不同类型和不同尺寸的刀柄刀具，使其免去了传统人工更换刀具的麻烦，其大大降低了工人的劳务强度和劳务成本，并大大缩短了产品的生产周期，使用方便、快捷，生产效率高，加工精度高，使用成本低，设备环保，解决了目前的CNC数控精雕机或雕铣机的X轴和Y轴是共用同一个工作平台的，其每台机在生产的时候只能走一个程序，且相邻的二个刀库主轴之间存在刀具误差，导致其同时加工时没有办法单独给某个主轴上的刀具刀柄进行刀补，使每台机上的一个主轴或多个主轴只能对同样的产品进行加工，导致其不能对产品的多道工序同步进行加工和使用其加工出来的产品的尺寸达不到统一的标准，其具有加工精准度低，生产效率差，工人的劳动强度大、劳务成本高和企业的购本成本高等不足的问题。A multi-channel individually controlled engraving machine of the present invention includes a machine tool, a chassis, a left sliding door, a right sliding door, a control panel, a CNC control system, a gantry beam, a linear guide rail, a first X-axis slide mechanism, a second X-axis Sliding mechanism, third X-axis sliding mechanism, first Z-axis sliding mechanism, second Z-axis sliding mechanism, third Z-axis sliding mechanism, first Y-axis mechanism, second Y-axis mechanism, third Y-axis mechanism, third The first workbench, the second workbench, the third workbench, the first tool magazine cutter disc, the second tool magazine cutter disc and the third tool magazine cutter disc. Each spindle and each workbench of the present invention can realize independent control, which not only enables all spindles to process products synchronously or asynchronously, but also enables each spindle to independently process multiple different processes of products , so as to reduce the purchase cost of the enterprise and reduce the placement area of the equipment, and the machining error of the tool holder installed under each spindle can be adjusted independently through the CNC control system, so that the products produced The size has reached a unified standard, which ensures a high yield rate of the product, and at the same time saves the debugging time of the debugging technicians, and the main shaft can be automatically adjusted according to the needs of the production process under the adjustment of each corresponding Y-axis mechanism. The replacement of different types and sizes of tool handles saves the trouble of traditional manual tool replacement, which greatly reduces the labor intensity and labor costs of workers, and greatly shortens the production cycle of products. It is convenient and fast to use, and the production High efficiency, high machining accuracy, low cost of use, and environmentally friendly equipment solve the problem that the X-axis and Y-axis of the current CNC engraving machine or engraving and milling machine share the same working platform, and each machine only needs to be used during production. A program can be run, and there is a tool error between the two adjacent tool magazine spindles, so that there is no way to individually compensate the tool holder on a certain spindle during simultaneous processing, so that one spindle or more on each machine One spindle can only process the same product, which leads to the inability to process multiple processes of the product synchronously and the size of the product processed by using it cannot reach a uniform standard, which has low processing accuracy and poor production efficiency. The labor intensity of workers is high, the cost of labor service is high, and the purchase cost of enterprises is high.
上述实施例，只是本发明的一个实例，并不是用来限制本发明的实施与权利范围，凡与本发明权利要求所述内容相同或等同的技术方案，均应包括在本发明保护范围内。The foregoing embodiment is only an example of the present invention, and is not intended to limit the implementation and scope of rights of the present invention. All technical solutions identical or equivalent to those described in the claims of the present invention shall be included in the protection scope of the present invention.
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