CN107790987A - Suitable for harbour petroleum pipeline loading arm and the automatic butt method and apparatus of ship flange - Google Patents
Suitable for harbour petroleum pipeline loading arm and the automatic butt method and apparatus of ship flange Download PDFInfo
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Abstract
本发明公开了适用于码头输油管装卸臂与船舶法兰的自动对接方法及设备,其特征在于,利用定位装置,包括激光定位装置和视觉定位装置,将输油管装卸臂与船舶目标法兰进行初定位和精定位,通过驱动控制系统控制输油管装卸臂上设置的水平驱动装置、外臂驱动装置、内臂驱动装装置,驱动外臂运动至液动快速连接器和船舶目标法兰的精准对接;本发明的视觉定位装置安装一组CCD相机实时监测出输油口的位置、视觉定位装置中的处理模块将坐标信号输出至驱动控制系统,从而驱动输油管臂液动快速连接器和目标法兰的精准对接,提高了对接精准度,保证了油液不会泄露,避免环境污染的问题,满足大吨位码头作业的需求,大大提高了经济效益。The invention discloses an automatic docking method and equipment applicable to the loading and unloading arm of the wharf oil pipeline and the flange of the ship, and is characterized in that a positioning device, including a laser positioning device and a visual positioning device, is used to initially position the loading and unloading arm of the oil pipeline and the target flange of the ship And precise positioning, through the drive control system to control the horizontal drive device, the outer arm drive device, and the inner arm drive device set on the loading and unloading arm of the oil pipeline, the outer arm is driven to move to the precise docking of the hydraulic quick connector and the target flange of the ship; The invented visual positioning device installs a group of CCD cameras to monitor the position of the oil delivery port in real time, and the processing module in the visual positioning device outputs the coordinate signal to the drive control system, thereby driving the precise positioning of the hydraulic quick connector of the oil delivery pipe arm and the target flange. The docking improves the docking accuracy, ensures that the oil will not leak, avoids the problem of environmental pollution, meets the needs of large-tonnage terminal operations, and greatly improves economic benefits.
Description
技术领域technical field
本发明涉及船用输油管对接装置,尤其是适用于码头输油管装卸臂与船舶法兰的自动对接方法及设备。The invention relates to a docking device for a marine oil pipeline, in particular to an automatic docking method and equipment for an oil pipeline loading and unloading arm of a wharf and a ship flange.
背景技术Background technique
随着港口的建设的快速发展和大吨位码头的不断增加,船用装卸臂的使用也随之普及。目前的装卸臂利用液压油缸的驱动,可实现装卸臂的左右旋转,内臂上仰下附,外臂伸展收缩等运动,装卸臂末端结构紧凑,空间位置比较狭小,当装卸臂末端的快速连接装置与船泊法兰对接时还需人工方式操作,不仅存在对接工作量大,工作效率低,如若输油管装卸臂和船舶集管法兰未实现无缝对接,在油液输送的过程中会产生渗漏,不仅造成资源浪费,并且污染码头及水资源环境,不利于经济发展。因此高效率的码头作业是保证港口经济稳步增长的筹码,为了实现码头经济的稳步增长与发展,机械化和智能化取而代之人工操作是非常有必要的。With the rapid development of port construction and the continuous increase of large-tonnage wharves, the use of marine loading and unloading arms has also become popular. The current loading and unloading arm is driven by a hydraulic cylinder, which can realize the left and right rotation of the loading and unloading arm, the movement of the inner arm up and down, and the extension and contraction of the outer arm. When the device is docked with the ship’s berthing flange, it needs to be manually operated. Not only is the docking workload heavy, but the work efficiency is low. Leakage not only causes waste of resources, but also pollutes the wharf and water resource environment, which is not conducive to economic development. Therefore, high-efficiency terminal operations are the bargaining chip to ensure the steady growth of the port economy. In order to achieve the steady growth and development of the terminal economy, it is very necessary to replace manual operations with mechanization and intelligence.
为了实现码头面上的输油管臂和轮船目标法兰的快速、精准、高效对接,满足大吨位码头对高效率港口作业的需求,本发明配合智能工业技术,利用激光定位装置和视觉定位装置对目标法兰进行双重定位,并通过驱动控制系统控制驱动装置,驱动外臂末端的液动快速连接器和船舶目标法兰精准对接,为了提高对接精准度和灵活度,本发明在装卸臂的三维接头增设两组接头驱动装置,接头驱动装置由摆动油缸和大小传动齿轮构成,该结构能够灵活控制末端的快速连接装置与船舶法兰的自动对接。输油管臂与输油口精准对接,保证了油液正常转运输送的操作,同时避免了油液泄露对港口及码头造成环境污染的问题,保护了环境,提高了码头作业效率和经济效益,值得推广。In order to realize the rapid, accurate and efficient docking of the oil pipeline arm on the wharf and the target flange of the ship, and meet the needs of large-tonnage wharfs for high-efficiency port operations, this invention cooperates with intelligent industrial technology to use laser positioning devices and visual positioning devices to target The flange is double-positioned, and the driving device is controlled by the drive control system to drive the hydraulic quick connector at the end of the outer arm to accurately dock with the target flange of the ship. Two sets of joint driving devices are added. The joint driving device is composed of a swing cylinder and a large and small transmission gear. This structure can flexibly control the automatic docking of the quick connection device at the end and the ship flange. The precise docking of the oil pipeline arm and the oil delivery port ensures the normal transfer and delivery of oil, and at the same time avoids the environmental pollution caused by oil leakage to the port and wharf, protects the environment, improves the efficiency and economic benefits of the wharf operation, and is worthy of promotion .
发明内容Contents of the invention
针对现有的码头作业规模化、机械化的需求,以及输油管装卸臂与轮船集管法兰对接的精准度的高要求,本发明提出适用于码头输油管装卸臂与船舶法兰的自动对接方法及设备,具体技术方案如下:In view of the large-scale and mechanized needs of existing wharf operations, and the high requirements for the accuracy of the docking of the loading and unloading arm of the oil pipeline and the flange of the ship header, the present invention proposes an automatic docking method and equipment suitable for the loading and unloading arm of the wharf oil pipeline and the flange of the ship , the specific technical scheme is as follows:
适用于码头输油管装卸臂与船舶法兰的自动对接方法,其特征在于,利用定位装置将输油管装卸臂与船舶目标法兰进行初定位和精定位,通过控制系统控制驱动装置进行液动快速连接器与目标法兰精准对接,其中具体方法包括如下步骤:It is suitable for the automatic docking method between the loading and unloading arm of the wharf oil pipeline and the flange of the ship. It is characterized in that the positioning device is used to perform initial positioning and fine positioning of the loading and unloading arm of the oil pipeline and the target flange of the ship, and the hydraulic quick connector is controlled by the control system to control the driving device. Accurately docking with the target flange, the specific method includes the following steps:
(1)使用激光测距仪,定位输油管装卸臂基座和船舶法兰之间的距离,并将获取的距离数据通过坐标系转换关系变成为输油管装卸臂基座坐标系下的坐标数据;(1) Use a laser rangefinder to locate the distance between the base of the oil pipeline loading and unloading arm and the flange of the ship, and convert the obtained distance data into coordinate data under the coordinate system of the base of the oil pipeline loading and unloading arm through the coordinate system conversion relationship;
(2)根据上述步骤中获取的坐标数据,通过输油管装卸臂运动学方程求出各关节角度,进而由控制系统控制驱动装置,驱动输油管装卸臂各关节运动,同时通过各关节处的编码器反馈当前位置,完成输油管装卸臂和船舶目标法兰的初步定位;(2) According to the coordinate data obtained in the above steps, the angles of each joint are obtained through the kinematic equation of the loading and unloading arm of the oil pipeline, and then the control system controls the driving device to drive the movement of each joint of the loading and unloading arm of the oil pipeline, and at the same time feedback through the encoder at each joint At the current position, complete the preliminary positioning of the loading and unloading arm of the oil pipeline and the target flange of the ship;
(3)装卸臂末端设有的双目视觉系统,在初定位完成后,实时采集船舶法兰的三维坐标信息,通过图像采集、图像预处理、特征提取分割进行获取三维信息,并反馈给驱动控制系统;(3) The binocular vision system installed at the end of the loading and unloading arm collects the 3D coordinate information of the ship flange in real time after the initial positioning is completed, obtains 3D information through image acquisition, image preprocessing, feature extraction and segmentation, and feeds back to the driver Control System;
(4)驱动控制系统将获取的船舶法兰三维坐标信息通过坐标变换及运动学方程求解获取装卸臂各个关节角度,并根据当前目标法兰的实时监测的信息不断调整,将运动关节角度传输给驱动装置各个执行元件;(4) The drive control system obtains the three-dimensional coordinate information of the ship flange through coordinate transformation and kinematic equation solution to obtain the joint angles of the loading and unloading arm, and continuously adjusts according to the real-time monitoring information of the current target flange, and transmits the kinematic joint angles to Each actuator of the drive device;
(5)输油管装卸臂末端执行命令,不断向目标法兰位置移动并调整,实现输油管装卸臂末端的液动快速连接器和目标法兰的精准对接。(5) The end of the loading and unloading arm of the oil pipeline executes commands, continuously moves and adjusts to the position of the target flange, and realizes the precise docking of the hydraulic quick connector at the end of the loading and unloading arm of the oil pipeline and the target flange.
为了实现上述码头输油管装卸臂与船舶法兰的自动对接方法,本发明所采用的技术方案如下:In order to realize the automatic docking method of the above-mentioned wharf oil pipeline loading and unloading arm and the ship flange, the technical scheme adopted in the present invention is as follows:
适用于码头输油管装卸臂与船舶法兰的自动对接设备,包括固定于码头面上的基座、立柱,所述基座处设有液压阀箱,所述立柱顶端设有转轴箱,所述转轴箱连接包括外臂和内臂的输油管装卸臂,所述输油管装卸臂外周设有支撑箱、维修平台、钢丝绳机构、驱动装置,所述外臂和内臂连接处、所述立柱和输油管装卸臂连接处均设有可拆卸弯头,所述内臂下部末端和所述转轴箱处设有机械锁紧装置,所述内臂设有用于平衡其重力矩的配重块,其特征在于,所述位于基座处的码头面上设有激光定位装置,所述激光定位装置由云台和激光测距仪组成;所述外臂末端设有三维接头,所述三维接头由接头驱动装置和弯管组成,所述位于三维接头末端连接液动快速连接器,所述位于三维接头的弯管上设有视觉定位装置,所述视觉定位装置包括硬件模块和处理模块,所述硬件模块由相机、采集卡、计算机组成,所述处理模块,由图像预处理模块、特征提取模块、目标识别模块、位置坐标计算模块组成,其中:所述处理模块适于向所述硬件模块的相机发送采集图像信号,并对采集的图像进行预处理、特征提取、目标识别,计算外臂末端位置坐标并输出参数,所述驱动装置根据输出外臂末端位置坐标,驱动外臂运动至液动快速连接器和船舶目标法兰的精准对接。It is suitable for the automatic docking equipment between the loading and unloading arm of the wharf oil pipeline and the flange of the ship. It includes a base and a column fixed on the wharf. The base is provided with a hydraulic valve box, and the top of the column is provided with a shaft box. The shaft The tank connection includes the oil pipeline loading and unloading arm of the outer arm and the inner arm. The outer circumference of the oil pipeline loading and unloading arm is provided with a support box, a maintenance platform, a wire rope mechanism, and a driving device. The connection between the outer arm and the inner arm, the column and the oil pipeline loading and unloading arm Detachable elbows are provided at the joints, a mechanical locking device is provided at the lower end of the inner arm and the shaft box, and a counterweight is provided at the inner arm to balance its moment of gravity. It is characterized in that the A laser positioning device is provided on the wharf surface at the base, and the laser positioning device is composed of a pan-tilt and a laser range finder; a three-dimensional joint is provided at the end of the outer arm, and the three-dimensional joint is composed of a joint driving device and a bending device. The end of the three-dimensional joint is connected with a hydraulic quick connector, and a visual positioning device is provided on the elbow of the three-dimensional joint. The visual positioning device includes a hardware module and a processing module. The hardware module consists of a camera, Composed of an acquisition card and a computer, the processing module is composed of an image preprocessing module, a feature extraction module, a target recognition module, and a position coordinate calculation module, wherein: the processing module is suitable for sending an acquisition image signal to the camera of the hardware module , and perform preprocessing, feature extraction, and target recognition on the collected images, calculate the position coordinates of the end of the outer arm and output parameters, and the drive device drives the outer arm to move to the hydraulic quick connector and the ship according to the output coordinates of the end of the outer arm Precise mating of target flanges.
进一步的,所述接头驱动装置由摆动油缸、大齿轮、小齿轮和编码器构成。Further, the joint driving device is composed of a swing cylinder, a large gear, a pinion and an encoder.
进一步的,所述相机为一组双目CCD相机。Further, the camera is a group of binocular CCD cameras.
进一步的,所述驱动装置包括水平驱动装置、外臂驱动装置、内臂驱动装装置,所述水平驱动装置、外臂驱动装置、内臂驱动装装置均设有液压油缸,所述液压油缸和所述液压阀箱连接并驱动。Further, the drive device includes a horizontal drive device, an outer arm drive device, and an inner arm drive device, and the horizontal drive device, the outer arm drive device, and the inner arm drive device are all equipped with hydraulic cylinders, and the hydraulic cylinders and The hydraulic valve box is connected and driven.
进一步的,所述接头驱动装置设置的摆动油缸和基座处设置的液压阀箱连接并驱动。Further, the swing cylinder provided on the joint driving device is connected and driven with the hydraulic valve box provided at the base.
进一步的,所述外臂驱动装置上设有外臂驱动编码器,所述内臂驱动装置上设有内臂驱动编码器。Further, the outer arm driving device is provided with an outer arm driving encoder, and the inner arm driving device is provided with an inner arm driving encoder.
进一步的,所述液动快速连接器设有可调节支腿。Further, the hydraulic quick connector is provided with adjustable legs.
本发明具有的有益效果如下:The beneficial effects that the present invention has are as follows:
本发明的视觉定位装置安装在输油管臂外臂末端,设有的一组CCD双目相机,当输油管臂向船舶目标法兰位置移动过程中,CCD相机会实时监测出输油口的位置,并将视觉系统坐标变换成相对于机械臂末端的坐标,同时视觉定位装置中的处理模块将坐标信号输出至驱动控制系统,从而驱动输油管臂的运动,实现外臂的液动快速连接器和轮船输油口的精准对接。输油管臂与输油口精准对接,保证了油液正常转运输送的操作,同时避免了油液泄露对港口及码头造成环境污染的问题,同时提高了工作效率,满足大吨位码头作业的需求,大大提高了经济效益。The visual positioning device of the present invention is installed at the end of the outer arm of the oil delivery pipe arm, and is equipped with a group of CCD binocular cameras. When the oil delivery pipe arm moves to the target flange position of the ship, the CCD camera will monitor the position of the oil delivery port in real time, and Transform the coordinates of the vision system into coordinates relative to the end of the mechanical arm, and at the same time, the processing module in the vision positioning device outputs the coordinate signal to the drive control system, thereby driving the movement of the oil pipeline arm, and realizing the hydraulic quick connector of the outer arm and the transportation of the ship. Precise docking of oil ports. The precise docking of the oil delivery pipe arm and the oil delivery port ensures the normal transfer and delivery of oil, avoids the environmental pollution caused by oil leakage to the port and wharf, improves work efficiency, and meets the needs of large-tonnage wharf operations. Improved economic efficiency.
附图说明Description of drawings
图1为左至右依次为三维接头和接头驱动装置的结构示意图。Fig. 1 is a structural schematic diagram of a three-dimensional joint and a joint driving device from left to right.
图2为码头输油管装卸臂对接使用状态示意图。Fig. 2 is a schematic diagram of the docking use state of the loading and unloading arm of the oil pipeline at the wharf.
图3为码头输油管装卸臂主视结构示意图。Fig. 3 is a schematic structural diagram of the front view of the loading and unloading arm of the oil pipeline at the wharf.
图4为码头输油管装卸臂侧视结构示意图和相机结构示意图。Fig. 4 is a schematic diagram of the side view structure of the loading and unloading arm of the oil pipeline at the wharf and a schematic diagram of the camera structure.
其中,1-基座,2-立柱,3-内臂,4-外臂,5-转轴箱,6-支撑箱,7-三维接头,71-摆动油缸,72-大齿轮,73-小齿轮,74-编码器,8-液动快速连接器,81-可调节支腿,9-可拆卸弯头,10-维修平台,11-钢丝绳机构,12-水平驱动装置,13-外臂驱动装置,14-内臂驱动装置,15-配重块,16-液压油缸,17-激光定位装置,18-相机,19-械锁紧装置,20-液压阀箱。Among them, 1-base, 2-column, 3-inner arm, 4-outer arm, 5-spindle box, 6-support box, 7-three-dimensional joint, 71-swing cylinder, 72-big gear, 73-pinion , 74-encoder, 8-hydraulic quick connector, 81-adjustable outrigger, 9-removable elbow, 10-maintenance platform, 11-wire rope mechanism, 12-horizontal driving device, 13-outer arm driving device , 14-inner arm driving device, 15-counterweight, 16-hydraulic cylinder, 17-laser positioning device, 18-camera, 19-mechanical locking device, 20-hydraulic valve box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明的保护范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为了达到本发明的目的,如图1-图4所示,适用于码头输油管装卸臂与船舶法兰的自动对接方法,利用定位装置将输油管装卸臂与船舶目标法兰进行初定位和精定位,通过驱动控制系统控制驱动装置进行液动快速连接器与目标法兰精准对接,其中具体方法包括如下步骤: (1)使用激光测距仪,定位输油管装卸臂基座和船舶法兰之间的距离,并将获取的距离数据通过坐标系转换关系变成为输油管装卸臂基座坐标系下的坐标数据;In order to achieve the purpose of the present invention, as shown in Figures 1-4, it is suitable for the automatic docking method of the loading and unloading arm of the wharf oil pipeline and the flange of the ship, and the positioning device is used to perform initial positioning and fine positioning of the loading and unloading arm of the oil pipeline and the target flange of the ship. The driving device is controlled by the drive control system to accurately dock the hydraulic quick connector with the target flange. The specific method includes the following steps: (1) Use a laser rangefinder to locate the distance between the base of the oil pipeline loading and unloading arm and the flange of the ship , and transform the obtained distance data into coordinate data in the base coordinate system of the oil pipeline loading and unloading arm through the coordinate system conversion relationship;
(2)根据上述步骤中获取的坐标数据,进行输油管装卸臂运动学方程求出各关节角度,驱动控制系统控制驱动装置,驱动输油管装卸臂各关节运动,同时通过各关节处的编码器反馈当前位置,完成输油管装卸臂和船舶目标法兰的初步定位;(2) According to the coordinate data obtained in the above steps, carry out the kinematic equation of the loading and unloading arm of the oil pipeline to obtain the angles of each joint, and the drive control system controls the driving device to drive the movement of each joint of the loading and unloading arm of the oil pipeline, and at the same time, the encoder at each joint feeds back the current position, complete the preliminary positioning of the oil pipeline loading and unloading arm and the target flange of the ship;
(3)装卸臂末端设有的双目视觉系统,在初定位完成后,实时采集船舶法兰的三维坐标信息,通过图像采集、图像预处理、特征提取分割进行获取三维信息,并反馈给驱动控制系统;(3) The binocular vision system installed at the end of the loading and unloading arm collects the 3D coordinate information of the ship flange in real time after the initial positioning is completed, obtains 3D information through image acquisition, image preprocessing, feature extraction and segmentation, and feeds back to the driver Control System;
(4)驱动控制系统将获取的船舶法兰三维坐标信息通过坐标变换及运动学方程求解获取装卸臂各个关节角度,并根据当前目标法兰的实时监测的信息不断调整,将运动关节角度传输给驱动装置各个执行元件;(4) The drive control system obtains the three-dimensional coordinate information of the ship flange through coordinate transformation and kinematic equation solution to obtain the joint angles of the loading and unloading arm, and continuously adjusts according to the real-time monitoring information of the current target flange, and transmits the kinematic joint angles to Each actuator of the drive device;
(5)输油管装卸臂末端执行命令,不断向目标法兰位置移动并调整,实现输油管装卸臂末端的液动快速连接器和目标法兰的精准对接。(5) The end of the loading and unloading arm of the oil pipeline executes commands, continuously moves and adjusts to the position of the target flange, and realizes the precise docking of the hydraulic quick connector at the end of the loading and unloading arm of the oil pipeline and the target flange.
为了实现上述码头输油管装卸臂与船舶法兰的自动对接方法,本发明所采用的技术方案如下:In order to realize the automatic docking method of the above-mentioned wharf oil pipeline loading and unloading arm and the ship flange, the technical scheme adopted in the present invention is as follows:
适用于码头输油管装卸臂与船舶法兰的自动对接设备,包括固定于码头面上的基座1、立柱2,所述基座1处设有液压阀箱20,所述立柱2顶端设有转轴箱5,所述转轴箱5连接包括外臂4和内臂3的输油管装卸臂,所述输油管装卸臂外周设有支撑箱6、维修平台10、钢丝绳机构11、驱动装置,所述外臂4和内臂3连接处、所述立柱2和输油管装卸臂连接处均设有可拆卸弯头9,所述内臂3下部末端和所述转轴箱5处设有机械锁紧装置19,所述内臂3设有用于平衡其重力矩的配重块15,所述位于基座1处的码头面上设有激光定位装置17,所述激光定位装置17由云台和激光测距仪组成;所述外臂4末端设有三维接头7,所述三维接头7由接头驱动装置和弯管组成,所述位于三维接头末端连接液动快速连接器8,所述位于三维接头7的弯管上设有视觉定位装置,所述视觉定位装置包括硬件模块和处理模块,所述硬件模块由相机18、云台、采集卡、计算机组成,所述处理模块,由图像预处理模块、特征提取模块、目标识别模块、位置坐标计算模块组成,其中:所述处理模块适于向所述硬件模块的相机发送采集图像信号,并对采集的图像进行预处理、特征提取、目标识别,计算外臂末端位置坐标并输出参数,所述驱动装置根据输出外臂末端位置坐标,驱动外臂运动至液动快速连接器和船舶目标法兰的精准对接。It is suitable for the automatic docking equipment between the loading and unloading arm of the wharf oil pipeline and the flange of the ship, including a base 1 and a column 2 fixed on the wharf surface, the base 1 is provided with a hydraulic valve box 20, and the top of the column 2 is provided with a rotating shaft Box 5, the shaft box 5 is connected to the loading and unloading arm of the oil pipeline comprising the outer arm 4 and the inner arm 3, the outer periphery of the loading and unloading arm of the oil pipeline is provided with a support box 6, a maintenance platform 10, a wire rope mechanism 11, a driving device, and the outer arm 4 A detachable elbow 9 is provided at the junction with the inner arm 3, the junction of the column 2 and the loading and unloading arm of the oil delivery pipe, and a mechanical locking device 19 is provided at the lower end of the inner arm 3 and the shaft box 5. The inner arm 3 is provided with a counterweight 15 for balancing its moment of gravity, and the dock surface at the base 1 is provided with a laser positioning device 17, and the laser positioning device 17 is composed of a cloud platform and a laser rangefinder; The end of the outer arm 4 is provided with a three-dimensional joint 7, the three-dimensional joint 7 is composed of a joint driving device and an elbow, the end of the three-dimensional joint is connected to a hydraulic quick connector 8, and the end of the three-dimensional joint 7 is connected to the elbow A visual positioning device is provided, and the visual positioning device includes a hardware module and a processing module. The hardware module is made up of a camera 18, a cloud platform, a capture card, and a computer. The processing module is composed of an image preprocessing module, a feature extraction module, Composed of a target recognition module and a position coordinate calculation module, wherein: the processing module is suitable for sending collected image signals to the camera of the hardware module, and performing preprocessing, feature extraction, and target recognition on the collected images to calculate the position of the end of the outer arm Coordinates and output parameters, the driving device drives the outer arm to move to the precise docking of the hydraulic quick connector and the target flange of the ship according to the output coordinates of the end position of the outer arm.
优选地,所述接头驱动装置由摆动油缸71、大齿轮72、小齿轮73和编码器74构成。Preferably, the joint driving device is composed of a swing cylinder 71 , a large gear 72 , a pinion 73 and an encoder 74 .
优选地,所述相机18为一组双目CCD相机。Preferably, the camera 18 is a group of binocular CCD cameras.
优选地,所述驱动装置包括水平驱动装置12、外臂驱动装置13、内臂驱动装装置14,所述水平驱动装置12、外臂驱动装置13、内臂驱动装装置14均设有液压油缸16,所述液压油缸16和所述液压阀箱20连接并驱动。Preferably, the driving device includes a horizontal driving device 12, an outer arm driving device 13, and an inner arm driving device 14, and the horizontal driving device 12, the outer arm driving device 13, and the inner arm driving device 14 are all provided with hydraulic cylinders 16. The hydraulic cylinder 16 is connected and driven with the hydraulic valve box 20.
优选地,所述接头驱动装置设置的摆动油缸71和基座处设置的液压阀箱20连接并驱动。Preferably, the swing cylinder 71 provided in the joint driving device is connected and driven with the hydraulic valve box 20 provided at the base.
优选地,所述外臂驱动装置13上设有外臂驱动编码器41,所述内臂驱动装置14上设有内臂驱动编码器31。Preferably, the outer arm driving device 13 is provided with an outer arm driving encoder 41 , and the inner arm driving device 14 is provided with an inner arm driving encoder 31 .
优选地,所述液动快速连接器8设有可调节支腿81。Preferably, the hydraulic quick connector 8 is provided with adjustable legs 81 .
实施例1:Example 1:
本发明输油管装卸臂由定位装置进行双重定位、由驱动控制系统控制驱动装置,驱动外臂和内臂运动,实现输油管臂外臂末端的液动快速连接器和轮船集管法兰的精准对接,如图 1所示,适用于码头输油管装卸臂与船舶法兰的自动对接设备,包括:输油管装卸臂,基座1,立柱2,内臂3,外臂4,转轴箱5,支撑箱6,三维接头7,摆动油缸71、大齿轮72、小齿轮73,编码器74,液动快速连接器8,可调节支腿81,可拆卸弯头9,维修平台10,钢丝绳机构11,水平驱动装置12、外臂驱动装置13、内臂驱动装置14,配重块15,液压油缸16,激光定位装置17,相机18,机械锁紧装置19,液压阀箱20;The loading and unloading arm of the oil pipeline of the present invention is double-positioned by the positioning device, and the driving device is controlled by the drive control system to drive the movement of the outer arm and the inner arm, so as to realize the precise docking of the hydraulic quick connector at the end of the outer arm of the oil pipeline arm and the flange of the ship header. As shown in Figure 1, it is suitable for the automatic docking equipment between the loading and unloading arm of the wharf oil pipeline and the flange of the ship, including: the loading and unloading arm of the oil pipeline, the base 1, the column 2, the inner arm 3, the outer arm 4, the shaft box 5, the support box 6, Three-dimensional joint 7, swing cylinder 71, large gear 72, pinion 73, encoder 74, hydraulic quick connector 8, adjustable outrigger 81, detachable elbow 9, maintenance platform 10, wire rope mechanism 11, horizontal driving device 12. Outer arm driving device 13, inner arm driving device 14, counterweight 15, hydraulic cylinder 16, laser positioning device 17, camera 18, mechanical locking device 19, hydraulic valve box 20;
所述基座1用于将输油管装卸臂固定于码头面上,所述输油管装卸臂包括内臂3和外臂 4;所述立柱2为装卸臂的垂直支撑部件,安装在码头上用来支撑装卸臂并提供和现场管线的连接点;所述转轴箱5用来连接立柱2和支撑箱6,回转支承装在立柱2和支撑箱6之间,用来使装卸臂旋转自如;所述支撑箱6强度高而且受风载较小,用来承受内外臂管线重量及其它载荷;所述外臂4末端连接三维接头7,所述三维接头7包括弯头、接头驱动装置结构,所述接头驱动装置由摆动油缸71、大齿轮72、小齿轮73和编码器74组成,可以满足船舶的摇摆、冲击和旋转的要求;所述三维接头7末端连接液动快速连接器8,用于装卸臂与槽船集管法兰非螺栓连接的液压快速联接,所述液动快速连接器8上设有可调节支腿81,所述可调节支腿81是一个永久的、可调节的承载机构,安装在三维接头7上用来将外臂4等重量传递到甲板上,并减少作用在船舶法兰上的来自介质的冲击力;所述内臂3和所述外臂4连接处、所述转轴箱5处均设有可拆卸弯头9,所述可拆卸弯头9以便在不拆卸装卸臂主体的情况下更换密封圈,不用起吊设备,不用延长停工时间并且不用很多的维修费用就可完成维修工作;所述装卸臂上设有维修平台10、钢丝绳机构11、水平驱动装置12、外臂驱动装置 13、内臂驱动装装置14、配重块15,所述维修平台10是为操作者更换上绳轮处的旋转接头密封圈而设立的,设计为两个操作人员可以同时站立来对旋转接头进行维修或对回转支承进行润滑,所述钢丝绳机构11包括上绳轮、下绳轮和钢丝绳,用来把平衡力矩从副配重传递给外臂4,所述水平驱动装置12、外臂驱动装置13、内臂驱动装装置14均设有液压油缸16,用来驱动外臂4、内臂3和转轴箱5,所述配重块15,用来平衡外臂4的重力矩,通过调节螺栓可调整平衡力臂的长度,所述内臂3下部末端和所述转轴箱5处设有机械锁紧装置19,所述机械锁紧装置19通过两个简单的机械插销将整个装卸臂锁紧在垂直状态,插销把装卸臂的内臂和转轴箱安全地锁在立柱2上。The base 1 is used to fix the loading and unloading arm of the oil pipeline on the dock surface, and the loading and unloading arm of the oil pipeline includes an inner arm 3 and an outer arm 4; The loading and unloading arm also provides a connection point with the on-site pipeline; the shaft box 5 is used to connect the column 2 and the support box 6, and the slewing bearing is installed between the column 2 and the support box 6 to make the loading and unloading arm rotate freely; the support The box 6 has high strength and less wind load, and is used to bear the weight of the inner and outer arm pipelines and other loads; the end of the outer arm 4 is connected to a three-dimensional joint 7, and the three-dimensional joint 7 includes an elbow and a joint driving device structure. The drive device consists of a swing cylinder 71, a large gear 72, a pinion 73 and an encoder 74, which can meet the requirements of the ship's swing, impact and rotation; the end of the three-dimensional joint 7 is connected to a hydraulic quick connector 8 for loading and unloading arms It is a hydraulic quick coupling with non-bolt connection to the header flange of the tanker. The hydraulic quick connector 8 is provided with an adjustable outrigger 81, and the adjustable outrigger 81 is a permanent and adjustable bearing mechanism. Installed on the three-dimensional joint 7 to transfer the weight of the outer arm 4 to the deck, and reduce the impact force from the medium acting on the flange of the ship; the joint between the inner arm 3 and the outer arm 4, the There are detachable elbows 9 at the 5 places of the rotating shaft box. The detachable elbows 9 can be used to replace the sealing ring without disassembling the main body of the loading and unloading arm. Complete the maintenance work; the loading and unloading arm is provided with a maintenance platform 10, a wire rope mechanism 11, a horizontal driving device 12, an outer arm driving device 13, an inner arm driving device 14, and a counterweight 15, and the maintenance platform 10 is for operation It is designed to replace the sealing ring of the rotary joint at the upper sheave. It is designed so that two operators can stand at the same time to repair the rotary joint or lubricate the slewing bearing. The wire rope mechanism 11 includes an upper sheave and a lower sheave. and steel wire ropes are used to transfer the balance moment from the auxiliary counterweight to the outer arm 4. The horizontal drive device 12, the outer arm drive device 13 and the inner arm drive device 14 are all equipped with hydraulic cylinders 16 for driving the outer arm 4 , the inner arm 3 and the pivot box 5, the counterweight 15 is used to balance the moment of gravity of the outer arm 4, the length of the balance arm can be adjusted by adjusting the bolt, the lower end of the inner arm 3 and the pivot box 5 There is a mechanical locking device 19, which locks the entire loading and unloading arm in a vertical state through two simple mechanical latches, and the latches securely lock the inner arm and the shaft box of the loading and unloading arm on the column 2 .
所述位于基座1处的码头面上设有激光定位装置17,所述激光定位装置由二维一体化高速云台和激光测距仪组成,初定位时:Described be positioned at the pier face of base 1 and be provided with laser positioning device 17, described laser positioning device is made up of two-dimensional integrated high-speed pan-tilt and laser rangefinder, during initial positioning:
操作二维一体化高速云台带动激光测距仪,将激光定位光斑对准即将接合的目标法兰,将获取的距离数据通过坐标系转换关系变换为装卸臂基坐标系下坐标数据,根据装卸臂运动学方程求出各关节角度,进而驱动关节运动,同时通过各关节处的绝对值编码器反馈当前位置,如关节到位则结束运动,装卸臂完成目标法兰初步定位;Operate the two-dimensional integrated high-speed pan/tilt to drive the laser rangefinder, aim the laser positioning spot at the target flange to be joined, and transform the obtained distance data into coordinate data in the base coordinate system of the loading arm through the coordinate system conversion relationship. The arm kinematics equation calculates the angle of each joint, and then drives the joint movement, and at the same time feeds back the current position through the absolute value encoder at each joint. If the joint is in place, the movement ends, and the loading and unloading arm completes the preliminary positioning of the target flange;
所述液动快速连接器8上设有视觉定位装置,由于对接过程中,泊船会随水面波动而浮动,目标法兰位置也会随之变动,因此安装在装卸臂末端的双目视觉定位装置采集目标法兰的三维坐标信息,通过坐标变换及运动学方程求解获得装卸臂各关节角度值,驱动装卸臂末端向目标位置运动;由于双目CCD相机18的视觉定位装置能够实时进行位置信息采集,因此控制系统能够根据当前目标信息不断调整装卸臂末端的执行位置,从而实现装卸臂与目标法兰的精准对接,具体的,在外信号触发的条件下,相机18进行图像采集,输送至预处理模块进行;预处理模块对相机进行标定后,对采集到的包含目标的物体进行预处理,采用直方图均匀化和锐化相结合的预处理办法,使光照变化对图片的影响降到最小,突出目标物体的特征;特征提取模块和目标识别模块对矫正之后的图片进行提取和分割,使用阈值求取边缘,求取轮廓和图像矩以及中心矩运算,简化图像,区分目标和其他的干扰因素,得到所需要的目标管口;位置坐标计算模块在分理处目标管口之后,使用三角测距原理进行对管口位置坐标算得到目标中心三维坐标,将得到的三维坐标输送给控制系统,控制系统通过实时轮船输油口坐标,进行计算得到输油管臂各关节的关节角,获得液压元件执行的目标码值,给各关节绝对值编码器进行判断,如果各关节到位则结束运行,并反馈执行结束的信号给控制系统,完成自动对接作业。The hydraulic quick connector 8 is equipped with a visual positioning device. During the docking process, the mooring boat will float with the fluctuation of the water surface, and the position of the target flange will also change accordingly. Therefore, the binocular vision positioning device installed at the end of the loading and unloading arm The device collects the three-dimensional coordinate information of the target flange, obtains the angle value of each joint of the loading and unloading arm through coordinate transformation and kinematic equation solution, and drives the end of the loading and unloading arm to move to the target position; because the visual positioning device of the binocular CCD camera 18 can real-time position information Therefore, the control system can continuously adjust the execution position of the end of the loading and unloading arm according to the current target information, so as to realize the precise docking of the loading and unloading arm and the target flange. The processing module carries out; after the preprocessing module calibrates the camera, it preprocesses the collected objects containing the target, and adopts a preprocessing method combining histogram homogenization and sharpening to minimize the impact of illumination changes on the picture , to highlight the characteristics of the target object; the feature extraction module and the target recognition module extract and segment the corrected picture, use the threshold to find the edge, find the contour and image moment and the central moment operation, simplify the image, and distinguish the target from other disturbances factor to obtain the required target nozzle; the position coordinate calculation module uses the triangular distance measurement principle to calculate the nozzle position coordinates to obtain the three-dimensional coordinates of the target center after the target nozzle is divided into branches, and the obtained three-dimensional coordinates are sent to the control system , the control system calculates the joint angles of each joint of the oil delivery pipe arm through the real-time coordinates of the oil delivery port of the ship, obtains the target code value executed by the hydraulic components, and judges the absolute value encoder of each joint. If the joints are in place, the operation ends and Feedback the signal of the end of execution to the control system to complete the automatic docking operation.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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