CN107790718A - A kind of control system of 3D printing equipment - Google Patents
A kind of control system of 3D printing equipment Download PDFInfo
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/50—Means for feeding of material, e.g. heads
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
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- B22F10/322—Process control of the atmosphere, e.g. composition or pressure in a building chamber of the gas flow, e.g. rate or direction
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/36—Process control of energy beam parameters
- B22F10/368—Temperature or temperature gradient, e.g. temperature of the melt pool
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
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- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/90—Means for process control, e.g. cameras or sensors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
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- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/10—Auxiliary heating means
- B22F12/13—Auxiliary heating means to preheat the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/60—Planarisation devices; Compression devices
- B22F12/63—Rollers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本申请提供了一种3D打印装备的控制系统,涉及3D打印技术领域,控制系统包括:3D打印装备和主控装置;3D打印装备包括:光源室、位于光源室中的光源移动装置和光源机构;光源移动装置包括:固定部、活动部和移动机构;主控装置,用于根据待打印物体的当前加工层的图形形状,向移动机构和/或活动部发布移动控制指令,并基于移动控制指令控制移动机构和/或活动部带动光源机构按照设定好的加工次序在固定部上移动;由于光源机构沿着固定部移动能够增加光源机构的活动范围,避免了光源机构移动而导致的3D打印机加工构型件的尺寸规模小、精度差的问题,进而增加了成型构件的尺寸规模,提高了加工精度。
This application provides a control system for 3D printing equipment, which relates to the technical field of 3D printing. The control system includes: 3D printing equipment and a main control device; the 3D printing equipment includes: a light source room, a light source moving device located in the light source room, and a light source mechanism ; The light source moving device includes: a fixed part, a movable part and a moving mechanism; the main control device is used to issue movement control instructions to the moving mechanism and/or the movable part according to the graphic shape of the current processing layer of the object to be printed, and based on the movement control Instructions control the moving mechanism and/or the movable part to drive the light source mechanism to move on the fixed part according to the set processing sequence; since the light source mechanism moves along the fixed part, the range of motion of the light source mechanism can be increased, and 3D damage caused by the movement of the light source mechanism can be avoided. The problem of small size and poor precision of the printer's processed configuration parts further increases the size of the formed components and improves the processing accuracy.
Description
技术领域technical field
本申请涉及打印控制技术领域,具体而言,涉及一种3D打印装备的控制系统。The present application relates to the technical field of printing control, in particular, to a control system of 3D printing equipment.
背景技术Background technique
增材制造3D打印技术,是一种以数字模型文件为基础,运用粉末状金属或塑料等可粘合材料,通过逐层打印的方式来构造物体的技术。Additive manufacturing 3D printing technology is a technology based on digital model files and using bondable materials such as powdered metal or plastic to construct objects by layer-by-layer printing.
现有技术3D打印装备的粉末供应系统和构建室及作业室均为一体化箱式机体设计。构建室内设置有活塞和活塞板,活塞板上活动放置作业基板,当活塞板推动作业基板升起至与作业室底部差一个金属粉末层作业面厚度时,由供粉装置铺平一个作业面厚度的金属粉末层,即形成作业面,然后由安装在3D打印机顶部的激光系统,通过激光振镜反射激光光束到当前作业面上的金属粉末层,并通过控制系统对激光振镜偏转角度的调节,按当前层切片图形的形态选择性熔化当前金属粉末层,从而完成对构成件当前层的加工作业。当完成当前切片图形金属粉末层作业后,工作台下降一个预设层的高度,粉末供应系统再向工作台铺设一个预设层厚度的金属粉末,然后再由激光系统按当前层切片图形形态进行选择性熔化,按此方法反复加工,层层叠加作业,最终得到完整的成型构件。The powder supply system, construction room and work room of the prior art 3D printing equipment are all designed in an integrated box-type body. The construction room is equipped with a piston and a piston plate, and the working substrate is placed on the piston plate. When the piston plate pushes the working substrate up to the thickness of the working surface of the metal powder layer from the bottom of the working chamber, the powder supply device paves a working surface thickness The metal powder layer, that is, the working surface is formed, and then the laser system installed on the top of the 3D printer reflects the laser beam to the metal powder layer on the current working surface through the laser galvanometer, and adjusts the deflection angle of the laser galvanometer through the control system , selectively melt the current metal powder layer according to the shape of the current layer slice pattern, so as to complete the processing of the current layer of the component. After the metal powder layer operation of the current slicing pattern is completed, the worktable is lowered by a preset layer height, and the powder supply system lays a metal powder with a preset layer thickness on the workbench, and then the laser system proceeds according to the current layer slicing pattern. Selective melting, repeated processing according to this method, layer by layer superposition operation, and finally a complete molded component is obtained.
但是,现有技术中的3D打印装备的光源机构均为固定式定点安装在打印机上,无法在作业室内移动,极大的限制了3D打印机加工构型件的尺寸规模,无法满足大尺寸构件的加工作业需求。However, the light source mechanisms of the 3D printing equipment in the prior art are all fixed fixed-point installations on the printer and cannot be moved in the working room, which greatly limits the size and scale of the 3D printer processing configurations and cannot meet the needs of large-scale components. processing job requirements.
发明内容Contents of the invention
有鉴于此,本申请实施例的目的在于提供一种3D打印装备的控制系统,通过光源移动装置带动光源机构智能化移动,增加光源机构了的活动范围,从而能够增加成型构件的尺寸,并提高加工精度。In view of this, the purpose of the embodiment of the present application is to provide a control system for 3D printing equipment, which drives the intelligent movement of the light source mechanism through the light source moving device, increases the range of motion of the light source mechanism, thereby increasing the size of the molding component and improving Precision.
第一方面,本申请实施例提供了一种3D打印装备的控制系统,包括:3D打印装备和主控装置;所述3D打印装备包括:光源室、位于所述光源室中的至少一个光源移动装置和光源机构;所述光源移动装置包括:固定部、活动部和移动机构;所述固定部固定设置在所述光源室中;所述活动部与所述固定部活动连接;所述移动机构与所述活动部活动连接,用于驱动所述活动部在所述固定部上移动;所述光源机构安装在所述活动部上;In the first aspect, an embodiment of the present application provides a control system for 3D printing equipment, including: 3D printing equipment and a main control device; the 3D printing equipment includes: a light source room, and at least one light source located in the light source room moves device and light source mechanism; the light source moving device includes: a fixed part, a movable part and a moving mechanism; the fixed part is fixedly arranged in the light source chamber; the movable part is movably connected with the fixed part; the moving mechanism It is movably connected with the movable part, and is used to drive the movable part to move on the fixed part; the light source mechanism is installed on the movable part;
所述主控装置与所述移动机构和/或所述活动部电连接,用于根据待打印物体的当前加工层的图形形状,向所述移动机构和/或所述活动部发布移动控制指令,并基于所述移动控制指令控制所述移动机构和/或所述活动部在所述固定部上移动,以使所述活动部带动所述光源机构移动;所述移动控制指令至少包括:启动时间、加工顺序和加工路径。The main control device is electrically connected to the moving mechanism and/or the movable part, and is used to issue movement control instructions to the moving mechanism and/or the movable part according to the graphic shape of the current processing layer of the object to be printed , and control the moving mechanism and/or the movable part to move on the fixed part based on the movement control instruction, so that the movable part drives the light source mechanism to move; the movement control instruction at least includes: starting Time, processing sequence and processing path.
结合第一方面,本申请实施例提供了第一方面的第一种可能的实施方式,其中,所述光源机构包括与所述主控装置电连接的激光器;With reference to the first aspect, the embodiment of the present application provides a first possible implementation manner of the first aspect, wherein the light source mechanism includes a laser electrically connected to the main control device;
所述主控装置还用于,根据所述待打印物体的加工材料,生成携带有所述激光器的激光输出参数的激光控制指令;所述激光输出参数包括:扫描路劲、加工顺序、加工方向、光斑直径、光斑波长、加工时间和加工功率;The main control device is also used to generate a laser control instruction carrying the laser output parameters of the laser according to the processing material of the object to be printed; the laser output parameters include: scanning path strength, processing sequence, and processing direction , spot diameter, spot wavelength, processing time and processing power;
所述激光器,用于根据所述激光控制指令,通过振镜和扫描场镜向待打印物体的加工材料发射激光,以完成对打印物体的加工作业。The laser is used to emit laser light to the processing material of the object to be printed through the vibrating mirror and the scanning field mirror according to the laser control instruction, so as to complete the processing operation on the printing object.
结合第一方面,本申请实施例提供了第一方面的第二种可能的实施方式,其中,所述的3D打印装备的控制系统,还包括第一温度感知装置;所述3D打印装备还包括:制冷装置和冷却液体箱;所述光源机构还包括:激光发射装置和光纤线缆;所述激光发射装置通过所述光纤线缆连接所述激光器;所述冷却液体箱与所述光源室相连通;所述制冷装置用于对所述冷却液体箱中冷却液体进行制冷;In combination with the first aspect, the embodiment of the present application provides a second possible implementation of the first aspect, wherein the control system of the 3D printing equipment further includes a first temperature sensing device; the 3D printing equipment further includes : a cooling device and a cooling liquid tank; the light source mechanism also includes: a laser emitting device and an optical fiber cable; the laser emitting device is connected to the laser through the optical fiber cable; the cooling liquid tank is connected to the light source chamber pass; the refrigeration device is used to refrigerate the cooling liquid in the cooling liquid tank;
所述第一温度感知装置,用于监测位于所述光源室中的所述激光发射装置和所述光纤线缆的温度数据,将监测的所述温度数据发送至所述主控装置;The first temperature sensing device is used to monitor the temperature data of the laser emitting device and the optical fiber cable located in the light source room, and send the monitored temperature data to the main control device;
所述主控装置还用于,在检测到所述温度数据高于第一设定温度阈值时,增加所述制冷装置的制冷温度和所述冷却液体箱中的冷却液体在所述光源室的供给与循环速度;以及,在检测到所述温度数据低于所述第一设定温度阈值时,降低所述制冷装置的制冷温度,和所述冷却液体箱的冷却液体在所述光源室的供给与循环速度。The main control device is further configured to, when it is detected that the temperature data is higher than the first preset temperature threshold, increase the cooling temperature of the cooling device and the cooling liquid in the cooling liquid tank in the light source chamber. supply and circulation speed; and, when it is detected that the temperature data is lower than the first set temperature threshold, reduce the refrigeration temperature of the refrigeration device, and the cooling liquid in the cooling liquid tank is in the light source chamber supply and circulation speed.
结合第一方面,本申请实施例提供了第一方面的第三种可能的实施方式,其中,所述3D打印装备还包括送粉装置;所述3D打印装备还包括送粉装置;所述送粉装置中设置有第一加热装置和第二温度感知装置;In combination with the first aspect, this embodiment of the present application provides a third possible implementation of the first aspect, wherein the 3D printing equipment further includes a powder feeding device; the 3D printing equipment further includes a powder feeding device; the feeding The powder device is provided with a first heating device and a second temperature sensing device;
所述主控装置还用于,根据待打印物体的当前加工层的厚度,生成携带有所述送粉装置在每个加工层的送粉参数的送粉指令;以及,根据用户的触发操作,生成用于控制所述送粉装置下降的下降指令;所述送粉参数包括:上升时间和上升高度;The main control device is also used to generate a powder feeding instruction carrying the powder feeding parameters of the powder feeding device in each processing layer according to the thickness of the current processing layer of the object to be printed; and, according to the trigger operation of the user, Generate a descending instruction for controlling the descending of the powder feeding device; the powder feeding parameters include: rising time and rising height;
所述送粉装置,用于根据所述送粉指令,带动所述送粉活塞板上升;以及,根据所述下降指令,带动所述送粉装置下降;The powder feeding device is used to drive the powder feeding piston plate to rise according to the powder feeding instruction; and, to drive the powder feeding device to descend according to the descending instruction;
所述第二温度感知装置,用于监测所述送粉装置的温度数据,将监测的所述温度数据发送至所述主控装置;The second temperature sensing device is used to monitor the temperature data of the powder feeding device, and send the monitored temperature data to the main control device;
所述主控装置还用于,在监测到所述送粉装置中的温度数据低于第二设定温度阈值时,控制所述送粉装置中的第一加热装置为所述送粉装置加热,用以预热所述送粉装置内的金属粉末。The main control device is also used to control the first heating device in the powder feeding device to heat the powder feeding device when it detects that the temperature data in the powder feeding device is lower than the second set temperature threshold , used to preheat the metal powder in the powder feeding device.
结合第一方面的第三种可能的实施方式,本申请实施例提供了第一方面的第四种可能的实施方式,其中,所述3D打印装备还包括:铺粉装置和平粉装置;In combination with the third possible implementation of the first aspect, this embodiment of the present application provides a fourth possible implementation of the first aspect, wherein the 3D printing equipment further includes: a powder spreading device and a flat powder device;
所述主控装置还用于,在检测到所述送粉装置达到设定的铺粉高度时,生成待打印物体的当前层的铺粉指令;The main control device is also used to generate a powder spreading instruction for the current layer of the object to be printed when it is detected that the powder feeding device reaches the set powder spreading height;
所述铺粉装置,用于根据所述铺粉指令,将放置于所述送粉装置上的金属粉末铺设在作业台上;The powder spreading device is used to lay the metal powder placed on the powder feeding device on the workbench according to the powder spreading instruction;
所述主控装置还用于,在检测到所述铺粉装置铺粉完成后,生成用于控制所述平粉装置的平粉指令;The main control device is also used to generate a powder leveling instruction for controlling the powder leveling device after detecting that the powder leveling device has finished spreading the powder;
所述平粉装置,用于根据所述平粉指令,将所述作业台上的金属粉末抹平。The powder leveling device is used to level the metal powder on the workbench according to the powder leveling instruction.
结合第一方面的第三种可能的实施方式,本申请实施例提供了第一方面的第五种可能的实施方式,其中,所述3D打印装备还包括:构建室和构建室升降装置;所述构建室内设置有作业台;所述构建室内分别设置有第三温度感知装置和第二加热装置;In combination with the third possible implementation of the first aspect, this embodiment of the present application provides a fifth possible implementation of the first aspect, wherein the 3D printing equipment further includes: a construction chamber and a construction chamber lifting device; A workbench is set in the building room; a third temperature sensing device and a second heating device are respectively set in the building room;
所述主控装置还用于,根据待打印物体的当前加工层的厚度,生成携带有所述构建室升降装置下降高度的作业控制指令;The main control device is also used to generate a job control command carrying the descending height of the construction chamber lifting device according to the thickness of the current processing layer of the object to be printed;
所述构建室升降装置用于,根据所述作业控制指令控制所述构建室下降当前层厚度的高度;The construction chamber lifting device is used to control the construction chamber to descend to the height of the current layer thickness according to the operation control instruction;
所述第三温度感知装置,用于监测所述构建室内的温度数据,并将监测的所述温度数据发送至所述主控装置;The third temperature sensing device is configured to monitor temperature data in the construction chamber, and send the monitored temperature data to the main control device;
所述主控装置还用于,在监测到所述构建室内的温度数据低于第三设定温度阈值时,控制所述构建室内的所述第二加热装置进行加热,直至监测到所述构建室内的温度数据达到所述第三设定温度阈值时,控制所述第二加热装置停止加热。The main control device is also used to control the second heating device in the construction chamber to heat when it is detected that the temperature data in the construction chamber is lower than the third set temperature threshold until the construction chamber is detected. When the indoor temperature data reaches the third preset temperature threshold, the second heating device is controlled to stop heating.
结合第一方面的第五种可能的实施方式,本申请实施例提供了第一方面的第六种可能的实施方式,其中,所述构建室升降装置包括构建室活塞板,所述作业台由作业基板构成,在作业时活动放置在所述构建室活塞板上,所述基板内设置第四温度感知装置,所述构建室活塞板中设置有第三加热装置;In combination with the fifth possible implementation of the first aspect, the embodiment of the present application provides a sixth possible implementation of the first aspect, wherein the construction chamber lifting device includes a construction chamber piston plate, and the working table is composed of The operation base plate is formed, which is placed on the piston plate of the construction chamber during operation, the fourth temperature sensing device is arranged in the base board, and the third heating device is arranged in the piston plate of the construction chamber;
所述第四温度感知装置设置在作业基板且位于所述作业台内,用于监测所述作业台的温度数据,并将监测的所述温度数据发送至所述主控装置;The fourth temperature sensing device is arranged on the work substrate and located in the workbench, and is used to monitor the temperature data of the workbench, and send the monitored temperature data to the main control device;
所述主控装置还用于,在监测到所述作业台的温度数据低于第四设定温度阈值时,控制所述构建室活塞板内的所述第三加热装置进行加热,直至监测到所述基板内的温度数据达到所述第四设定温度阈值时,控制所述第三加热装置停止加热。The main control device is also used to control the third heating device in the piston plate of the construction chamber to heat up when the monitored temperature data of the workbench is lower than the fourth set temperature threshold, until the detected When the temperature data in the substrate reaches the fourth preset temperature threshold, the third heating device is controlled to stop heating.
结合第一方面的第五种可能的实施方式,本申请实施例提供了第一方面的第七种可能的实施方式,其中,所述的3D打印装备的控制系统,还包括氧含量检测设备;所述3D打印装备还包括保护性气体供应机构;所述作业台位于作业室中,所述保护性气体供应机构与所述光源室、所述作业室和所述构建室相连通;In combination with the fifth possible implementation of the first aspect, this embodiment of the present application provides a seventh possible implementation of the first aspect, wherein the control system of the 3D printing equipment further includes an oxygen content detection device; The 3D printing equipment also includes a protective gas supply mechanism; the operating platform is located in the working room, and the protective gas supply mechanism is connected to the light source room, the working room and the construction room;
所述氧含量检测设备,用于检测所述光源室、所述作业室和所述构建室的氧含量,并将监测得到的氧含量发送至所述主控装置;The oxygen content detection device is used to detect the oxygen content of the light source room, the working room and the construction room, and send the monitored oxygen content to the main control device;
所述主控装置,还用于在监测到所述氧含量大于设定氧含量阈值时,控制增加所述保护性气体供应机构向所述光源室、所述作业室和所述构建室注入的保护性气体的注入量;以及,在监测到所述氧含量小于设定氧含量阈值时,控制减少所述保护性气体供应机构向所述构建室注入的保护性气体的注入量。The main control device is also used to control to increase the amount of gas injected by the protective gas supply mechanism into the light source chamber, the working chamber and the construction chamber when the oxygen content is detected to be greater than the set oxygen content threshold. The injection amount of the protective gas; and, when it is detected that the oxygen content is lower than the set oxygen content threshold, control to reduce the injection amount of the protective gas injected into the construction chamber by the protective gas supply mechanism.
结合第一方面的第六种可能的实施方式,本申请实施例提供了第一方面的第八种可能的实施方式,其中,还包括颗粒物监测设备;所述3D打印装备还包括作业室保护气体循环过滤设备:In combination with the sixth possible implementation of the first aspect, this embodiment of the present application provides an eighth possible implementation of the first aspect, which further includes particle monitoring equipment; the 3D printing equipment also includes a working room shielding gas Circulation filter equipment:
所述颗粒物监测设备,用于监测所述作业室中的颗粒物含量,并将监测到的所述颗粒物含量发送给所述主控装置;The particulate matter monitoring device is used to monitor the particulate matter content in the working room, and send the monitored particulate matter content to the main control device;
所述主控装置还用于,根据所述颗粒物含量,控制所述作业室保护气体循环过滤设备的循环过滤的强度以及切换作业室保护气体循环过滤设备的工作模式。The main control device is also used for controlling the strength of circulation filtration of the protection gas circulation filter equipment in the working room and switching the working mode of the protection gas circulation filter equipment in the work room according to the particle content.
结合第一方面,本申请实施例提供了第一方面的第九种可能的实施方式,其中,所述的3D打印装备的控制系统,还包括与所述主控装置电连接的至少一个机械臂控制器:所述3D打印装备还包括至少一个机械臂和锻铸锤,所述锻铸锤安装在所述机械臂上;所述机械臂控制器与所述机械臂的数量相同,一个所述机械臂控制器对应控制一个机械臂;In combination with the first aspect, the embodiment of the present application provides a ninth possible implementation manner of the first aspect, wherein the control system of the 3D printing equipment further includes at least one mechanical arm electrically connected to the main control device Controller: the 3D printing equipment also includes at least one mechanical arm and a forging hammer, the forging hammer is installed on the mechanical arm; the number of the mechanical arm controller is the same as that of the mechanical arm, one of the The robotic arm controller controls a robotic arm correspondingly;
所述主控装置还用于,根据待打印物体的当前加工层的图形形状和加工材料,确定待启动的机械臂的数量以及各个所述机械臂的第二加工参数,并根据所述第二加工参数,生成对应于每个所述机械臂控制器的第二路径控制指令;所述第二加工参数包括:锻铸顺序、锻铸路径、锻铸力度、锻铸方位和锻铸面积;The main control device is also used to determine the number of mechanical arms to be activated and the second processing parameters of each of the mechanical arms according to the graphic shape and processing material of the current processing layer of the object to be printed, and according to the second Processing parameters, generating a second path control command corresponding to each of the robotic arm controllers; the second processing parameters include: forging sequence, forging path, forging force, forging orientation and forging area;
所述机械臂子控制器,用于接收所述第二路径控制指令,按照所第二述路径控制指令中的第二加工参数控制对应所述机械臂移动,以便所述机械臂带动所述锻铸锤工作。The robotic arm sub-controller is configured to receive the second path control instruction, and control the movement of the corresponding robotic arm according to the second processing parameter in the second path control instruction, so that the robotic arm drives the forging Hammer work.
本申请实施例提供的一种3D打印装备的控制系统,包括:3D打印装备和主控装置;3D打印装备包括:光源室、位于光源室中的至少一个光源移动装置和光源机构;光源移动装置包括:固定部、活动部和移动机构;固定部固定设置在光源室中;活动部与固定部活动连接;移动机构与活动部活动连接,用于驱动活动部在固定部上移动;光源机构安装在活动部上;主控装置与移动机构和/或活动部电连接,用于根据待打印物体的当前加工层的图形形状,向移动机构和/或活动部发布移动控制指令,并基于移动控制指令控制移动机构和/或活动部在固定部上移动,以使活动部带动光源机构移动;这样通过光源移动装置带动光源机构智能化移动,增加光源机构了的活动范围,从而能够增加成型构件的尺寸,同时能够提高加工精度。A control system for 3D printing equipment provided in an embodiment of the present application includes: 3D printing equipment and a main control device; 3D printing equipment includes: a light source room, at least one light source moving device and a light source mechanism located in the light source room; the light source moving device Including: a fixed part, a movable part and a moving mechanism; the fixed part is fixedly arranged in the light source room; the movable part is movably connected with the fixed part; the moving mechanism is movably connected with the movable part to drive the movable part to move on the fixed part; the light source mechanism is installed On the movable part; the main control device is electrically connected with the moving mechanism and/or the movable part, and is used to issue movement control instructions to the moving mechanism and/or the movable part according to the graphic shape of the current processing layer of the object to be printed, and based on the movement control Instructions control the moving mechanism and/or the movable part to move on the fixed part, so that the movable part drives the light source mechanism to move; in this way, the light source moving device drives the light source mechanism to move intelligently, increasing the range of motion of the light source mechanism, thereby increasing the molding component. size, while improving machining accuracy.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1示出了本申请实施例所提供的一种3D打印装备的控制系统的结构示意图。Fig. 1 shows a schematic structural diagram of a control system of a 3D printing equipment provided by an embodiment of the present application.
图2示出了本申请实施例所提供的光源移动装置的整体结构示意图。Fig. 2 shows a schematic diagram of the overall structure of the light source moving device provided by the embodiment of the present application.
图3示出了本申请实施例中母车上的滑块位置示意图。Fig. 3 shows a schematic diagram of the position of the slider on the mother car in the embodiment of the present application.
图4为本申请实施例冷却装置的整体结构示意图;Figure 4 is a schematic diagram of the overall structure of the cooling device of the embodiment of the present application;
图5示出了本申请实施例所提供的冷却装置的套筒的内部结构示意图。Fig. 5 shows a schematic diagram of the internal structure of the sleeve of the cooling device provided by the embodiment of the present application.
图6示出了本申请实施例所提供的一种3D打印装备的结构示意图。Fig. 6 shows a schematic structural diagram of a 3D printing equipment provided by an embodiment of the present application.
图7为本申请实施例提供的3D打印装备中铺粉装置和送粉装置的结构示意图。Fig. 7 is a schematic structural diagram of a powder spreading device and a powder feeding device in the 3D printing equipment provided by the embodiment of the present application.
图8示出了本申请实施例所提供的3D打印装备中构建室的结构示意图。Fig. 8 shows a schematic structural diagram of the building chamber in the 3D printing equipment provided by the embodiment of the present application.
图9示出了本申请实施例所提供的部署有第二加热装置的方型构建室和部署有第一加热装置的方型送粉装置剖面图。Fig. 9 shows a cross-sectional view of a square building chamber provided with a second heating device and a square powder feeding device provided with a first heating device according to an embodiment of the present application.
图10示出了本申请实施例所提供的一种部署有第二加热装置的圆型构建室和部署有第一加热装置的圆型送粉装置的俯视图。Fig. 10 shows a top view of a circular building chamber provided with a second heating device and a circular powder feeding device provided with a first heating device according to an embodiment of the present application.
图11示出了本申请实施例所提供的另一种部署有第二加热装置的圆型构建室和部署有第一加热装置的圆型送粉装置的剖面图。Fig. 11 shows a cross-sectional view of another circular building chamber equipped with a second heating device and a circular powder feeding device equipped with a first heating device provided by an embodiment of the present application.
图标:10-主控装置;30-3D打印装置;301-固定部;302-第一固定臂;303-第二固定臂;304-第三固定臂;305-第四固定臂;306-母车;307-第一母车臂;308-第二母车臂;309-第三母车臂;310-第四母车臂;311-子车;312-激光发射装置;313-第一驱动装置;314-第一主动部;315-第一从动部;316-第一驱动部;318-滑块;100-冷却装置;110-套筒;111-隔板;112-进液通道;113-回流通道;117-光纤线缆覆盖段;118-激光发射装置覆盖段;120-进液管;130-回流管;140-制冷装置;150-冷却液体箱;160-液体驱动装置;1-构建成型装置;2-粉末供应系统;3-主体平台;4-作业室;5-粉末加注口;6-剩余粉末吸出口;11-作业台;12-构建室;13-构建室升降装置;21-送粉装置;22-铺粉装置;23-平粉装置;114-基板;115-构建室活塞板;211-送粉缸;212-送粉活塞板;213-送粉活塞;221-铺粉辊;231-平粉件;232-平粉件驱动机构;233-集粉缸;401、受热层;402、加热层;403、保温层;404、冷却层;405、安装层架。Icons: 10-main control device; 30-3D printing device; 301-fixed part; 302-first fixed arm; 303-second fixed arm; 304-third fixed arm; 305-fourth fixed arm; 306-female Car; 307-first mother car arm; 308-second mother car arm; 309-third mother car arm; 310-fourth mother car arm; 311-child car; 312-laser emitting device; 313-first drive Device; 314-first driving part; 315-first driven part; 316-first driving part; 318-slider; 100-cooling device; 110-sleeve; 113-reflux channel; 117-optical fiber cable covering section; 118-laser emitting device covering section; 120-inlet pipe; 130-reflux pipe; 140-refrigerating device; 150-cooling liquid tank; -construction molding device; 2-powder supply system; 3-main platform; 4-working room; 5-powder filling port; 6-remaining powder suction port; Device; 21-powder feeding device; 22-powder spreading device; 23-powder leveling device; 114-substrate; 115-build chamber piston plate; 211-powder feeding cylinder; 212-powder feeding piston plate; 221-powder spreading roller; 231-powder flat piece; 232-powder level drive mechanism; 233-powder collection cylinder; 401, heating layer; 402, heating layer; 403, heat preservation layer; 404, cooling layer; 405, installation layer shelf.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only It is a part of the embodiments of this application, not all of them. The components of the embodiments of the application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.
本申请实施例中,负责协调各系统的分工配合的数据交互处理。主系统根据CAD图形分析系统在作业面上标定扫描图形形状,确定加工路劲、加工距离、送粉活塞213的每层升起高度、构建室升降装置13的每层下降高度、锻铸锤工作层数与锻打力度,并把分析结果传给主系统,主系统根据扫描各项数据,对各个子系统发出工作指令,并协调、管理和监控各个子系统的工作状态。In the embodiment of the present application, it is responsible for coordinating the data interaction processing of the division of labor among various systems. The main system calibrates the shape of the scanning graphics on the working surface according to the CAD graphics analysis system, and determines the processing road force, processing distance, the lifting height of each layer of the powder feeding piston 213, the lowering height of each layer of the lifting device 13 in the building room, and the work of the forging hammer. The number of layers and forging strength, and the analysis results are transmitted to the main system. The main system sends work instructions to each subsystem according to the scanned data, and coordinates, manages and monitors the working status of each subsystem.
本申请实施例提供了一种3D打印装备30的控制系统,如图1所示,包括:3D打印装备30和主控装置10;3D打印装备30包括:光源室、位于光源室中的光源移动装置和光源机构;光源移动装置包括:固定部、活动部和移动机构;固定部固定设置在光源室中;活动部与固定部活动连接;移动机构与活动部活动连接,用于驱动活动部在固定部上移动;光源机构安装在活动部上;The embodiment of the present application provides a control system for 3D printing equipment 30, as shown in Figure 1, including: 3D printing equipment 30 and a main control device 10; 3D printing equipment 30 includes: a light source room, a light source moving in the light source room The device and the light source mechanism; the light source moving device includes: a fixed part, a movable part and a moving mechanism; the fixed part is fixedly arranged in the light source room; the movable part is movably connected with the fixed part; Move on the fixed part; the light source mechanism is installed on the movable part;
主控装置10,用于根据待打印物体的当前加工层的图形形状,向所述移动机构和/或所述活动部发布移动控制指令,并基于所述移动控制指令控制所述移动机构和/或所述活动部在所述固定部上移动,以使所述活动部带动所述光源机构移动;所述移动控制指令至少包括:启动时间、加工顺序和加工路径。The main control device 10 is configured to issue a movement control instruction to the movement mechanism and/or the movable part according to the graphic shape of the current processing layer of the object to be printed, and control the movement mechanism and/or the movable part based on the movement control instruction Or the movable part moves on the fixed part, so that the movable part drives the light source mechanism to move; the movement control instruction at least includes: start time, processing sequence and processing path.
本申请中,光源移动装置可以包括两种结构:In this application, the light source moving device may include two structures:
第一种智能单移动车结构:该光源移动装置包括:固定部、活动部以及移动机构;活动部与固定部滑动连接;移动机构与活动部连接;移动机构用于与3D打印机的控制系统电连接,用于驱动活动部相对固定部沿圆周方向移动或者驱动活动部相对固定部直线滑动或者沿圆周方向移动;活动部用于安装3D打印机的光源机构;固定部固定设置在光源室中。作为一种可选实施方式,本申请实施例的光源机构为激光机构(即下述的激光发射装置312)。The first intelligent single mobile car structure: the light source moving device includes: a fixed part, a movable part and a moving mechanism; the movable part is slidingly connected to the fixed part; the moving mechanism is connected to the movable part; The connection is used to drive the movable part to move in the circumferential direction relative to the fixed part or drive the movable part to slide linearly or move in the circumferential direction relative to the fixed part; the movable part is used to install the light source mechanism of the 3D printer; the fixed part is fixedly arranged in the light source chamber. As an optional implementation manner, the light source mechanism in the embodiment of the present application is a laser mechanism (that is, the laser emitting device 312 described below).
本申请实施例提供的光源移动装置,包括固定部、活动部以及移动机构。在使用时,活动部上安装3D打印机的激光机构,固定部固定设置在光源室中,移动机构与主控装置电连接。The light source moving device provided by the embodiment of the present application includes a fixed part, a movable part and a moving mechanism. When in use, the laser mechanism of the 3D printer is installed on the movable part, the fixed part is fixedly arranged in the light source room, and the moving mechanism is electrically connected with the main control device.
当主控装置控制移动机构驱动活动部相对固定部沿圆周方向移动时,激光机构在移动的过程中将光束照射到工作面上的金属粉末层进行选择性熔化,最终完成构件的成型制造,从而制造出圆筒形的构件When the main control device controls the moving mechanism to drive the movable part to move in the circumferential direction relative to the fixed part, the laser mechanism irradiates the beam to the metal powder layer on the working surface for selective melting during the moving process, and finally completes the forming and manufacturing of the component. manufacture cylindrical components
当主控装置控制移动机构驱动活动部相对固定部直线滑动时,移动机构驱动活动部相对固定部直线滑动,同时带动活动部2上的激光机构沿直线移动,激光机构在移动的过程中将光束照射到工作面上的金属粉末层进行选择性熔化,最终完成构件的成型制造。When the main control device controls the moving mechanism to drive the movable part to slide linearly relative to the fixed part, the moving mechanism drives the movable part to slide linearly relative to the fixed part, and at the same time drives the laser mechanism on the movable part 2 to move along a straight line. The metal powder layer irradiated on the working surface is selectively melted, and finally the forming and manufacturing of the component is completed.
第二种双移动车结构:移动机构为母车306,活动部为子车311,图2为本申请实施例中光源移动装置的整体结构示意图。请参照图2,本实施例提供一种光源移动装置,包括固定部301、母车306、子车311以及设置于子车311的激光发射装置312。母车306滑动连接于固定部301,并能够被固定部301上的第二驱动装置驱动,而相对于固定部301在第一预测方向上运动。子车311滑动连接于母车306,并能够被母车306上的第二驱动装置驱动,而相对于母车306在第二预测方向上运动。因此激光发射装置312能够在第一预测方向和第二预测方向所限定的运动平面上移动,具有较大的移动范围。The second type of double moving car structure: the moving mechanism is the mother car 306, and the moving part is the sub-car 311. Figure 2 is a schematic diagram of the overall structure of the light source moving device in the embodiment of the present application. Please refer to FIG. 2 , this embodiment provides a light source moving device, which includes a fixing part 301 , a mother car 306 , a sub-car 311 and a laser emitting device 312 disposed on the sub-car 311 . The mother car 306 is slidably connected to the fixing part 301 and can be driven by the second driving device on the fixing part 301 to move in a first predicted direction relative to the fixing part 301 . The sub-car 311 is slidably connected to the parent car 306 and can be driven by a second driving device on the parent car 306 to move in a second predicted direction relative to the parent car 306 . Therefore, the laser emitting device 312 can move on the motion plane defined by the first predicted direction and the second predicted direction, and has a larger moving range.
在本实施例中,固定部301整体呈矩形框结构,其包括构成矩形框的第一固定臂302、第二固定臂303、第三固定臂304以及第四固定臂305。其中第一固定臂302与第二固定臂303平行相对,第三固定臂304与第四固定臂305平行相对。第一固定臂302与第二固定臂303沿第一预测方向延伸,第三固定臂304、第四固定臂305沿第二预测方向延伸,因此可以理解,第一预测方向与第二预测方向垂直。In this embodiment, the fixing part 301 has a rectangular frame structure as a whole, which includes a first fixing arm 302 , a second fixing arm 303 , a third fixing arm 304 and a fourth fixing arm 305 forming a rectangular frame. The first fixed arm 302 is parallel to the second fixed arm 303 , and the third fixed arm 304 is parallel to the fourth fixed arm 305 . The first fixed arm 302 and the second fixed arm 303 extend along the first predicted direction, and the third fixed arm 304 and the fourth fixed arm 305 extend along the second predicted direction, so it can be understood that the first predicted direction is perpendicular to the second predicted direction .
图2为本申请实施例中母车306上的滑块318位置示意图;图3为本申请实施例中滑块318与滑槽配合示意图。请结合图1至图3,在本实施例中,母车306整体呈矩形框结构,母车306包括相对的第一母车臂307、第二母车臂308以及相对的第三母车臂309、第四母车臂310;第一母车臂307、第二母车臂308的外侧分别与第一固定臂302、第二固定臂303的内侧滑动连接。详细地,第一母车臂307和第二母车臂308的外侧分别设置有滑块318,而第一固定臂302和第二固定臂303的内侧分别设置有沿所在固定臂长度方向延伸的滑槽(图2中未示出),该滑槽与第一母车臂307和第二母车臂308外侧的滑块318相配合。为了增加母车306的稳定性,滑块318设置为燕尾形,滑槽设置为燕尾槽。应理解,滑块318、滑槽的截面不限制于燕尾形,而是可以根据需要进行形状改变,比如滑槽设计为矩形槽、圆形槽并配以相应形状的滑块318;在其他实施例中,母车306与固定部301之间的滑动连接也可以通过在母车306上设置滑槽、在固定部301上设置滑块来实现。FIG. 2 is a schematic diagram of the position of the slider 318 on the mother car 306 in the embodiment of the present application; FIG. 3 is a schematic diagram of the cooperation between the slider 318 and the chute in the embodiment of the present application. Please refer to FIG. 1 to FIG. 3. In this embodiment, the mother car 306 has a rectangular frame structure as a whole, and the mother car 306 includes a first mother car arm 307, a second mother car arm 308 and a third mother car arm. 309 , the fourth female arm 310 ; the outer sides of the first female arm 307 and the second female arm 308 are slidably connected to the inner sides of the first fixed arm 302 and the second fixed arm 303 respectively. In detail, sliders 318 are respectively provided on the outer sides of the first female arm 307 and the second female arm 308, while the inner sides of the first fixed arm 302 and the second fixed arm 303 are respectively provided with sliding blocks extending along the length direction of the fixed arms. A chute (not shown in FIG. 2 ), which cooperates with the slider 318 on the outside of the first female arm 307 and the second female arm 308 . In order to increase the stability of the mother car 306, the slider 318 is configured as a dovetail shape, and the chute is configured as a dovetail groove. It should be understood that the cross section of the slider 318 and the chute is not limited to the dovetail shape, but can be changed in shape as required, for example, the chute is designed as a rectangular groove or a circular groove and is equipped with a correspondingly shaped slider 318; In an example, the sliding connection between the mother car 306 and the fixed part 301 can also be realized by providing a chute on the mother car 306 and a slider on the fixed part 301 .
在本实施例中,为了减小母车306相对于固定部301的滑动摩擦力,使母车306的移动更加灵敏,第一母车臂307、第二母车臂308上各设置两个滑块318,两个滑块318分别设置于所在的母车臂的两端,这样相比于沿第一母车臂307(或第二母车臂308)的长度方向设置长条状的滑块,该滑块318与滑槽的接触面积较小。应当理解,在其他实施例中,第一母车臂307和第二母车臂308上的滑块318数量可以进行增减,滑块318也可以沿第一母车臂307(或第二母车臂308)的长度方向设置成长条状;甚至可以在第一固定臂302和第二固定臂303上设置轨道,第一母车臂307和第二母车臂308上设置滑轮,以实现滑动连接。In this embodiment, in order to reduce the sliding friction force of the mother car 306 relative to the fixed part 301 and make the movement of the mother car 306 more sensitive, two sliders are respectively arranged on the first mother car arm 307 and the second mother car arm 308. Block 318, two slide blocks 318 are respectively arranged at the two ends of the mother car arm of place, like this compared with the longitudinal direction along the first mother car arm 307 (or the second mother car arm 308) arranging strip-shaped slide block , the contact area between the slider 318 and the chute is relatively small. It should be understood that, in other embodiments, the number of slide blocks 318 on the first mother car arm 307 and the second mother car arm 308 can be increased or decreased, and the slider 318 can also be moved along the first mother car arm 307 (or the second mother car arm The lengthwise direction of vehicle arm 308) is set to elongated shape; Even track can be set on the first fixed arm 302 and the second fixed arm 303, pulley is set on the first female vehicle arm 307 and the second female vehicle arm 308, to realize sliding connect.
在本实施例中,固定部301上设置有两个第一驱动装置313,两个第一驱动装置313分别设置于固定部301上第一固定臂302和第二固定臂303所在的两侧,并同时与第一母车臂307和第二母车臂308传动连接,以驱动母车306相对固定部301在第一预测方向上运动。应理解,在其他实施例中,固定部301上可以设置一个第一驱动装置313,也可以设置两个以上的第一驱动装置313。In this embodiment, the fixing part 301 is provided with two first driving devices 313, and the two first driving devices 313 are respectively arranged on both sides of the fixing part 301 where the first fixing arm 302 and the second fixing arm 303 are located. And at the same time, it is in drive connection with the first mother car arm 307 and the second mother car arm 308 to drive the mother car 306 to move relative to the fixed part 301 in the first predicted direction. It should be understood that, in other embodiments, one first driving device 313 may be provided on the fixing part 301 , or more than two first driving devices 313 may be provided.
本申请实施例提供的一种3D打印装备30的控制系统,通过主控装置10根据待打印物体的当前加工层的图形形状,确定待启动的移动机构和/或活动部的数量以及移动机构和/或活动部的移动载距,并根据该移动载距,控制所述移动机构和/或活动部按照该移动载距移动,从而使活动部带动光源机构移动,由于光源机构沿着固定部移动能够增加激光机构的活动范围,避免了激光机构的活动受限而导致的限制了3D打印机加工构型件的尺寸规模的问题,进而增加了成型构件的尺寸。In the control system of 3D printing equipment 30 provided in the embodiment of the present application, the main control device 10 determines the number of moving mechanisms and/or movable parts to be activated and the number of moving mechanisms and /or the moving load distance of the movable part, and according to the moving load distance, control the moving mechanism and/or the movable part to move according to the moving load distance, so that the movable part drives the light source mechanism to move, because the light source mechanism moves along the fixed part The range of motion of the laser mechanism can be increased, avoiding the problem of limiting the size of the 3D printer processing configuration parts caused by the limited movement of the laser mechanism, thereby increasing the size of the molding components.
进一步的,本申请实施例提供的3D打印装备30的控制系统中,光源机构包括与主控装置10电连接的激光器;Further, in the control system of the 3D printing equipment 30 provided in the embodiment of the present application, the light source mechanism includes a laser electrically connected to the main control device 10;
主控装置10还用于,根据所述待打印物体的加工材料,生成携带有所述激光器的激光输出参数的激光控制指令;所述激光输出参数包括:扫描路劲、加工顺序、加工方向、光斑直径、光斑波长、加工时间、加工距离和加工功率;The main control device 10 is also used to generate a laser control command carrying the laser output parameters of the laser according to the processing material of the object to be printed; the laser output parameters include: scanning path force, processing sequence, processing direction, Spot diameter, spot wavelength, processing time, processing distance and processing power;
激光器,用于根据所述激光控制指令,向待打印物体的加工材料发射激光。The laser is used to emit laser light to the processing material of the object to be printed according to the laser control instruction.
这里,主控装置10中预先设置嵌入激光扫描加工控制算法,由该软件根据待打印物体的加工材料,确定扫描路劲、加工顺序、加工方向、光斑直径、光斑波长、加工时间、加工距离和加工功率等激光输出参数,并根据上述激光输出参数,生成用于控制激光器的激光控制指令。激光器本身还用于向主控装置10上报运行日志,主控装置10根据运行日志协调该激光器与其它控制部分的配合工作。Here, the main control device 10 is preset with an embedded laser scanning processing control algorithm, and the software determines the scanning path, processing sequence, processing direction, spot diameter, spot wavelength, processing time, processing distance and Laser output parameters such as processing power, and generate laser control instructions for controlling the laser according to the above laser output parameters. The laser itself is also used to report the operation log to the main control device 10, and the main control device 10 coordinates the cooperation between the laser and other control parts according to the operation log.
进一步的,本申请实施例提供的3D打印装备30的控制系统,还包括第一温度感知装置;3D打印装备30还包括:制冷装置140和冷却液体箱150;光源机构还包括:激光发射装置和光纤线缆;激光发射装置通过光纤线缆连接激光器;冷却液体箱150与光源室相连通;制冷装置140用于对冷却液体箱150中冷却液体进行制冷;Further, the control system of the 3D printing equipment 30 provided in the embodiment of the present application also includes a first temperature sensing device; the 3D printing equipment 30 also includes: a cooling device 140 and a cooling liquid tank 150; the light source mechanism also includes: a laser emitting device and Optical fiber cable; the laser emitting device is connected to the laser through the optical fiber cable; the cooling liquid tank 150 is connected to the light source chamber; the cooling device 140 is used to cool the cooling liquid in the cooling liquid tank 150;
温度感知部件,用于监测位于光源室中的激光发射装置和光纤线缆的温度数据,将监测的温度数据发送至主控装置10;The temperature sensing component is used to monitor the temperature data of the laser emitting device and the optical fiber cable located in the light source room, and send the monitored temperature data to the main control device 10;
主控装置10还用于,在检测到温度数据高于第一设定温度阈值时,增加制冷装置140的制冷温度和冷却液体箱150中的冷却液体在光源室的供给与循环速度;以及,在检测到温度数据低于第一设定温度阈值时,降低制冷装置140的制冷温度,和冷却液体箱150的冷却液体在光源室的供给与循环速度。The main control device 10 is also used to increase the cooling temperature of the cooling device 140 and the supply and circulation speed of the cooling liquid in the cooling liquid tank 150 in the light source chamber when the temperature data is detected to be higher than the first preset temperature threshold; and, When it is detected that the temperature data is lower than the first set temperature threshold, the refrigeration temperature of the refrigeration device 140 and the supply and circulation speed of the cooling liquid in the cooling liquid tank 150 in the light source chamber are reduced.
图4为本申请实施例1中提供的冷却装置100的整体结构示意图,图2为本申请实施例1中提供的冷却装置100的套筒110的内部结构示意图。请参照图4并结合图5,本实施例中提供一种冷却装置100,其包括套筒110,套筒110限定容纳空间;套筒110内设置有多个沿其轴线方向从一端延伸至另一端的通道;多个通道围绕套筒110的轴线布置;通道的一端为开放端,另一端为封闭端;通道内设置有从开放端向封闭端延伸的隔板111;隔板111将通道分隔为并列的进液通道112和回流通道113;隔板111与封闭端间隔设置,形成连通进液通道112和回流通道113的连通通道。FIG. 4 is a schematic diagram of the overall structure of the cooling device 100 provided in Embodiment 1 of the present application, and FIG. 2 is a schematic diagram of the internal structure of the sleeve 110 of the cooling device 100 provided in Embodiment 1 of the present application. Please refer to FIG. 4 and in conjunction with FIG. 5, a cooling device 100 is provided in this embodiment, which includes a sleeve 110, which defines an accommodation space; A passage at one end; a plurality of passages are arranged around the axis of the sleeve 110; one end of the passage is an open end, and the other end is a closed end; a partition 111 extending from the open end to the closed end is provided in the passage; the partition 111 separates the passage It is a liquid inlet channel 112 and a return channel 113 in parallel; the partition plate 111 is spaced apart from the closed end to form a communication channel communicating with the liquid inlet channel 112 and the return channel 113 .
在本实施例中,沿套筒110的轴线方向,套筒110包括相互连接的光纤线缆覆盖段117和激光发射装置覆盖段118;光纤线缆覆盖段117由柔性材料构成,可弯曲摆动;开放端位于光纤线缆覆盖段117远离激光发射装置覆盖段118的一端;封闭端位于激光发射装置远离光纤线缆覆盖段117的一端。将套筒110设置为包括相互连接的光纤线缆覆盖段117和激光发射装置覆盖段118,便于实现对作业室4内部输送激光的光纤线缆及激光发射装置的冷却,以改善光纤线缆及激光发射装置散热困难,极易引起作业室4内部输送激光的光纤线缆及激光发射装置的烧损的现象。将光纤线缆覆盖段117设计为柔性材料,便于光纤线缆覆盖段117随光纤线缆移动,实现对光纤线缆的实时冷却,更可让激光发射装置通过光纤线缆的弯曲摆动,在更大范围内开展加工作业,提高3D打印装备30作业面积和构型件的体积数值。In this embodiment, along the axial direction of the sleeve 110, the sleeve 110 includes an optical fiber cable covering section 117 and a laser emitting device covering section 118 connected to each other; the optical fiber cable covering section 117 is made of a flexible material and can bend and swing; The open end is located at the end of the optical fiber cable covering section 117 away from the laser emitting device covering section 118 ; the closed end is located at the end of the laser emitting device away from the optical fiber cable covering section 117 . The sleeve 110 is set to include the interconnected optical fiber cable covering section 117 and the laser emitting device covering section 118, which facilitates the cooling of the optical fiber cable and the laser emitting device that transport the laser light inside the working room 4, so as to improve the optical fiber cable and the laser emitting device. It is difficult for the laser emitting device to dissipate heat, and it is very easy to cause the phenomenon of burning of the optical fiber cable and the laser emitting device for transporting the laser in the working room 4 . The optical fiber cable covering section 117 is designed as a flexible material, which facilitates the movement of the optical fiber cable covering section 117 with the optical fiber cable, realizes real-time cooling of the optical fiber cable, and allows the laser emitting device to move through the bending and swinging of the optical fiber cable in a further Carry out processing operations in a large range, increase the 30 operating area of 3D printing equipment and the volume value of configuration parts.
如图6所示,,需要说明的是,在本实施例中,设置进液管120便于向进液通道112内通入冷却介质,设置回流管130便于排出回流通道113中的冷却介质,进而更好地实现冷却介质在套筒110中流动。可以理解的,在其他具体实施例中,也可以根据用户的需求,不设置进液管120以及回流管130,采用现有技术中的进液装置以及回流排出装置。As shown in Figure 6, it should be noted that in this embodiment, the liquid inlet pipe 120 is provided to facilitate the passage of the cooling medium into the liquid inlet passage 112, and the return pipe 130 is provided to facilitate the discharge of the cooling medium in the return passage 113, and then The flow of the cooling medium in the sleeve 110 is better achieved. It can be understood that in other specific embodiments, according to the needs of users, the liquid inlet pipe 120 and the return pipe 130 may not be provided, and the liquid inlet device and the return discharge device in the prior art may be used.
在本实施例中,冷却装置100还包括制冷装置140和冷却液体箱150;制冷装置140与冷却液体箱150连接,用于将冷却液体箱150中的液体进行冷却;冷却液体箱150上设置有与回流管130连接的接口,以及与进液管120连接的液体驱动装置160。设置制冷装置140以及冷却液体箱150,在实施过程中,冷却液体箱150中的冷却介质经制冷装置140的制冷作用后,经进液管120导流进入进液通道112中,进一步流入回流通道113中,之后再经过回流管130流入冷却液体箱150中,如此循环,实现对光纤线缆及激光发射装置的冷却作用。在冷却液体箱150上设置有与回流管130连接的接口,以及与进液管120连接的液体驱动装置160,用于提高冷却介质的压力,便于实现冷却介质在进液通道112以及回流通道113中快速流动,更好地实现冷却作用。In this embodiment, the cooling device 100 also includes a refrigeration device 140 and a cooling liquid tank 150; the cooling device 140 is connected to the cooling liquid tank 150 for cooling the liquid in the cooling liquid tank 150; the cooling liquid tank 150 is provided with An interface connected to the return pipe 130 , and a liquid driving device 160 connected to the liquid inlet pipe 120 . A refrigeration device 140 and a cooling liquid tank 150 are provided. During the implementation process, the cooling medium in the cooling liquid tank 150 is refrigerated by the refrigeration device 140, then guided into the liquid inlet channel 112 through the liquid inlet pipe 120, and further flows into the return channel 113, and then flow into the cooling liquid tank 150 through the return pipe 130, and circulate in this way to realize the cooling effect on the optical fiber cable and the laser emitting device. An interface connected to the return pipe 130 and a liquid drive device 160 connected to the liquid inlet pipe 120 are provided on the cooling liquid tank 150 to increase the pressure of the cooling medium, so as to facilitate the cooling of the cooling medium in the liquid inlet channel 112 and the return channel 113. Medium and fast flow for better cooling.
进一步的,参考图6-图8,本申请实施例提供的3D打印装备30的控制系统中,3D打印装备30还包括送粉装置21;送粉装置21中设置有第一加热装置和第二温度感知装置;Further, referring to FIG. 6-FIG. 8, in the control system of the 3D printing equipment 30 provided by the embodiment of the present application, the 3D printing equipment 30 also includes a powder feeding device 21; the powder feeding device 21 is provided with a first heating device and a second heating device. temperature sensing device;
主控装置10还用于,根据待打印物体的当前加工层的厚度,生成携带有送粉装置21在每个加工层的送粉参数的送粉指令;以及,根据用户的触发操作,生成用于控制送粉装置21下降的下降指令;送粉参数包括:上升时间和上升高度;The main control device 10 is also used to generate a powder feeding instruction carrying the powder feeding parameters of the powder feeding device 21 in each processing layer according to the thickness of the current processing layer of the object to be printed; The descending command used to control the descending of the powder feeding device 21; the powder feeding parameters include: rising time and rising height;
送粉装置21,用于根据送粉指令,带动送粉活塞板上升;以及,根据下降指令,带动送粉装置下降;The powder feeding device 21 is used to drive the powder feeding piston plate to rise according to the powder feeding instruction; and to drive the powder feeding device to descend according to the descending instruction;
第二温度感知装置,用于监测送粉装置的温度数据,将监测的温度数据发送至主控装置10;The second temperature sensing device is used to monitor the temperature data of the powder feeding device, and send the monitored temperature data to the main control device 10;
主控装置10还用于,在监测到送粉装置21中的温度数据低于第二设定温度阈值时,控制送粉装置21中的第一加热装置为送粉装置加热。The main control device 10 is also used to control the first heating device in the powder feeding device 21 to heat the powder feeding device when it is detected that the temperature data in the powder feeding device 21 is lower than the second set temperature threshold.
这里,送粉装置21包括两个送粉组件;每个送粉组件均包括送粉缸211、送粉活塞213以及送粉活塞板212;送粉活塞板212上用于放置打印作业所需的金属粉末;Here, the powder feeding device 21 includes two powder feeding assemblies; each powder feeding assembly includes a powder feeding cylinder 211, a powder feeding piston 213, and a powder feeding piston plate 212; mineral powder;
本申请实施例中,在送粉缸211的内壁内和送粉活塞板212均设置有第二温度感知装置和第一加热装置,第二温度感知装置和第一加热装置均与主控装置10电连接,由第二温度感知装置监测送粉缸211和送粉活塞板212中的温度数据,并将监测的温度数据发送至主控装置10;主控装置10在检测到送粉缸211和送粉活塞板212中的温度数据低于第二设定温度阈值时,控制送粉装置21中的第一加热装置为送粉缸211和送粉活塞板212加热。In the embodiment of the present application, both the inner wall of the powder feeding cylinder 211 and the powder feeding piston plate 212 are provided with a second temperature sensing device and a first heating device, and both the second temperature sensing device and the first heating device are connected with the main control device 10 Electrically connected, the temperature data in the powder feeding cylinder 211 and the powder feeding piston plate 212 are monitored by the second temperature sensing device, and the monitored temperature data is sent to the main control device 10; the main control device 10 detects the powder feeding cylinder 211 and When the temperature data in the powder feeding piston plate 212 is lower than the second set temperature threshold, the first heating device in the powder feeding device 21 is controlled to heat the powder feeding cylinder 211 and the powder feeding piston plate 212 .
进一步的,本申请实施例提供的3D打印装备的控制系统,3D打印装备30还包括:铺粉装置22和平粉装置23;Further, in the control system of the 3D printing equipment provided in the embodiment of the present application, the 3D printing equipment 30 also includes: a powder spreading device 22 and a flat powder device 23;
主控装置10还用于,在检测到送粉装置21达到设定的铺粉高度时,生成待打印物体的当前层的铺粉指令;The main control device 10 is also used to generate a powder spreading instruction for the current layer of the object to be printed when it is detected that the powder feeding device 21 has reached the set powder spreading height;
铺粉装置22,用于根据所述铺粉指令,将所述放置于送粉装置21上的金属粉末铺设在作业台上;The powder spreading device 22 is used to lay the metal powder placed on the powder feeding device 21 on the workbench according to the powder spreading instruction;
主控装置10还用于,在检测到铺粉装置22铺粉完成后,生成用于控制平粉装置23的平粉指令;The main control device 10 is also used to generate a powder leveling instruction for controlling the powder leveling device 23 after detecting that the powder leveling device 22 has finished spreading the powder;
平粉装置23,用于根据所述平粉指令,将作业台上的金属粉末抹平。The powder leveling device 23 is used to level the metal powder on the workbench according to the powder leveling instruction.
下面结合图6-图8介绍一下本申请实施例中的3D打印装备30中送粉装置21、铺粉装置22和平粉装置23的整体结构:The overall structure of the powder feeding device 21, the powder spreading device 22 and the flat powder device 23 in the 3D printing equipment 30 in the embodiment of the present application will be introduced below in conjunction with Figs. 6-8:
3D打印装备30包括构件成型装置和粉末供应系统2,构件成型装置包括作业台11,粉末供应系统2包括铺粉装置22和送粉装置21,铺粉装置22包括铺粉辊驱动机构和两个铺粉辊221,两个铺粉辊221相对设置在作业台11的第一端和第二端。在工作时,铺粉辊驱动机构驱动两个铺粉辊221同时在作业台11的上方往复移动,以将送粉装置21内的金属粉末铺设在作业台11上。The 3D printing equipment 30 includes a component forming device and a powder supply system 2. The component forming device includes a working table 11. The powder supply system 2 includes a powder spreading device 22 and a powder feeding device 21. The powder spreading device 22 includes a powder spreading roller driving mechanism and two Powder spreading rollers 221 , the two powder spreading rollers 221 are oppositely arranged at the first end and the second end of the working platform 11 . When working, the powder spreading roller driving mechanism drives two powder spreading rollers 221 to reciprocate above the workbench 11 at the same time, so as to lay the metal powder in the powder feeding device 21 on the workbench 11 .
本申请实施例提供的3D打印装备30,在铺粉时,两个铺粉辊221同时工作,同时将送粉装置21内的金属粉末铺设在作业台11上,提高了铺粉效率。尤其是在大尺寸面积作业面作业时,提高了工作效率,可用于成型长、宽、高≥600mm的大尺寸构成件,解决了30几年来严重制约该工艺技术在世界范围内推广与应用的世界性难题。同时,铺粉辊221在将金属粉末铺设在作业台11上时,对金属粉末进行碾压,也即,铺粉辊221以碾压式的方式铺设金属粉末,可使作业台11上的金属粉末层更加密实,对成型构件的整体致密度和外表光洁度的提高具有重要作用。In the 3D printing equipment 30 provided in the embodiment of the present application, during the powder spreading, the two powder spreading rollers 221 work at the same time, and lay the metal powder in the powder feeding device 21 on the workbench 11 at the same time, which improves the powder spreading efficiency. Especially when working on a large-sized working surface, the work efficiency is improved, and it can be used to form large-sized components with a length, width, and height ≥ 600mm, which has solved the problem that has seriously restricted the promotion and application of this process technology worldwide for more than 30 years. worldwide problem. At the same time, when the powder spreading roller 221 lays the metal powder on the workbench 11, it rolls the metal powder. The powder layer is denser, which plays an important role in improving the overall density and surface finish of the formed component.
其中,铺粉辊驱动机构可以驱动两个铺粉辊221同时向同方向移动,也可以驱动两个铺粉辊221同时向相反方向移动。优选地,铺粉辊驱动机构用于驱动两个铺粉辊221同时向相反方向移动。也即,在作业前,两个铺粉辊221分别位于作业台11的两端,作业时,铺粉辊驱动机构驱动两个铺粉辊221同时向作业台11的中心移动。这样可大大提高铺粉效率。Wherein, the driving mechanism of the powder spreading roller can drive the two powder spreading rollers 221 to move in the same direction at the same time, and can also drive the two powder spreading rollers 221 to move in the opposite direction at the same time. Preferably, the powder spreading roller driving mechanism is used to drive the two powder spreading rollers 221 to move in opposite directions at the same time. That is, before the operation, the two powder spreading rollers 221 are located at the two ends of the workbench 11 respectively, and during operation, the powder spread roller driving mechanism drives the two powder spread rollers 221 to move to the center of the workbench 11 at the same time. This can greatly improve the powder spreading efficiency.
在上述实施例的基础上,进一步地,送粉装置21包括两个送粉组件;每个送粉组件均包括送粉缸211、送粉活塞213以及送粉活塞板212;两个送粉缸211分别设置在作业台11的第一端和第二端;送粉活塞板212设置在送粉缸211内,送粉活塞213与送粉活塞板212连接,用于驱动送粉活塞板212上下移动;送粉活塞板212上用于放置作业所需金属粉末。其中,图6中通过粉末加注口5进行加入粉末,通过剩余粉末吸出口6吸出剩余粉末。On the basis of the above embodiments, further, the powder feeding device 21 includes two powder feeding assemblies; each powder feeding assembly includes a powder feeding cylinder 211, a powder feeding piston 213 and a powder feeding piston plate 212; two powder feeding cylinders 211 are respectively arranged on the first end and the second end of the working table 11; the powder feeding piston plate 212 is arranged in the powder feeding cylinder 211, and the powder feeding piston 213 is connected with the powder feeding piston plate 212, which is used to drive the powder feeding piston plate 212 up and down Move; the powder feeding piston plate 212 is used to place the metal powder required for the operation. Wherein, powder is added through the powder filling port 5 in FIG. 6 , and the remaining powder is sucked out through the remaining powder suction port 6 .
本实施例中,两个送粉缸211分别设置在作业台11的第一端和第二端,铺粉辊221驱动机构驱动两个铺粉辊221移动,铺粉辊221向作业台11移动时,铺粉辊221将送粉缸211内的金属粉末推送至作业台11上,从而将金属粉末铺设在作业台11上。激光选区熔化机构对作业台11上的金属粉末层进行选择性熔化,然后,铺粉装置22内的作业台11向下移动预设高度,两个铺粉辊221返回原来位置,每个送粉缸211内的送粉活塞213带动送粉活塞板212向上移动,使得送粉活塞板212上的金属粉末移动上升至预设高度,两个铺粉辊221再次向作业台11移动,再次将送粉缸211内的金属粉末推送至作业台11上,激光选区熔化机构再次对作业台11上的金属粉末层进行选择性熔化。然后,作业台11再次下降,送粉活塞板212再次上升,以此循环,最终将作业台11上铺设的预设厚度的金属粉末。In this embodiment, the two powder feeding cylinders 211 are respectively arranged at the first end and the second end of the workbench 11, and the driving mechanism of the powder spreading roller 221 drives the two powder spreading rollers 221 to move, and the powder spreading roller 221 moves toward the workbench 11 At this time, the powder spreading roller 221 pushes the metal powder in the powder feeding cylinder 211 onto the workbench 11, thereby laying the metal powder on the workbench 11. The selective laser melting mechanism selectively melts the metal powder layer on the workbench 11. Then, the workbench 11 in the powder spreading device 22 moves down to a preset height, and the two powder spreading rollers 221 return to their original positions. The powder feeding piston 213 in the cylinder 211 drives the powder feeding piston plate 212 to move upwards, so that the metal powder on the powder feeding piston plate 212 moves up to a preset height, and the two powder spreading rollers 221 move to the workbench 11 again, and the feeding The metal powder in the powder cylinder 211 is pushed onto the workbench 11, and the laser selective melting mechanism selectively melts the metal powder layer on the workbench 11 again. Then, the workbench 11 descends again, and the powder feeding piston plate 212 rises again, in this cycle, finally laying the metal powder with a preset thickness on the workbench 11 .
本实施例中,将送粉装置21设置为两个送粉组件,两个送粉缸211分别设置在第一端和第二端,也即,一个铺粉辊221对应设置一个送粉缸211,这样可使送粉辊快速将送粉缸211内的金属粉末铺设在作业台11上,进一步提高工作效率。In this embodiment, the powder feeding device 21 is set as two powder feeding assemblies, and the two powder feeding cylinders 211 are respectively arranged at the first end and the second end, that is, one powder spreading roller 221 is correspondingly provided with one powder feeding cylinder 211 , so that the powder feeding roller can quickly lay the metal powder in the powder feeding cylinder 211 on the workbench 11, further improving work efficiency.
图9示出了部署有第二加热装置的方型构建室和部署有第一加热装置的方型送粉装置剖面图,送粉缸211为方型的示意图,两个送粉缸211之间为构建室12,其中,每个送粉缸211均包括多层结构,其中,送粉缸211的立壁由内到外分别为受热层401,加热层402,保温层403,冷却层404和安装层架405;其中,第一加热装置设置在加热层,该第一加热装置加热产生的热量通过受热层401传递给送粉缸211中的金属粉末,用以对金属粉进行预热。保温层403的作用是将加热装置加热产生的热量抵押到第一层中,以能够更好的对送粉缸211内的金属粉末进行预热。冷却层404的作用是对该层的温度进行降温,以便于工作人员可以靠近、接触送粉缸211并对送粉缸211进行操作;具体的,该冷却层中可以通过冷却装置和冷却液体实现冷却。Figure 9 shows a cross-sectional view of a square building chamber with a second heating device and a square powder feeding device with a first heating device. The powder feeding cylinder 211 is a square schematic diagram. Between the two powder feeding cylinders 211 To construct the chamber 12, wherein each powder feeding cylinder 211 includes a multi-layer structure, wherein the vertical wall of the powder feeding cylinder 211 is respectively a heating layer 401, a heating layer 402, an insulating layer 403, a cooling layer 404 and an installation layer from the inside to the outside. Shelf 405; wherein, the first heating device is arranged on the heating layer, and the heat generated by the first heating device is transferred to the metal powder in the powder feeding cylinder 211 through the heating layer 401 to preheat the metal powder. The function of the insulation layer 403 is to mortgage the heat generated by the heating device into the first layer, so as to better preheat the metal powder in the powder feeding cylinder 211 . The function of the cooling layer 404 is to lower the temperature of the layer so that the staff can approach and contact the powder feeding cylinder 211 and operate the powder feeding cylinder 211; specifically, the cooling layer can be realized by a cooling device and a cooling liquid. cool down.
同时,在送粉缸211内部设置有送粉活塞板212,送粉活塞板212也为多层结构,其由上到下依次为受热层401,加热层402,保温层403,冷却层404和安装层架405;同理,送粉活塞板212中也包括第一加热装置,该第一加热装置同样设置在送粉活塞板212的加热层,该第一加热装置加热产生的热量通过受热层401传递给送粉活塞板212中的金属粉末,用以对金属粉进行预热。保温层403的作用是将加热装置加热产生的热量抵押到第一层中,以能够更好的对送粉活塞板212上的金属粉末进行预热。冷却层404的作用是对该层的温度进行降温,以便于工作人员可以靠近、接触送粉缸211并对送粉缸211进行操作;具体的,该冷却层中可以通过冷却装置和冷却液体实现冷却。At the same time, a powder feeding piston plate 212 is arranged inside the powder feeding cylinder 211, and the powder feeding piston plate 212 is also a multi-layer structure, which consists of a heating layer 401, a heating layer 402, an insulating layer 403, a cooling layer 404 and a heating layer from top to bottom. The layer frame 405 is installed; in the same way, the powder feeding piston plate 212 also includes a first heating device, which is also arranged on the heating layer of the powder feeding piston plate 212, and the heat generated by the heating of the first heating device passes through the heating layer 401 is passed to the metal powder in the powder feeding piston plate 212 to preheat the metal powder. The function of the insulation layer 403 is to mortgage the heat generated by the heating device into the first layer, so as to better preheat the metal powder on the powder feeding piston plate 212 . The function of the cooling layer 404 is to lower the temperature of the layer so that the staff can approach and contact the powder feeding cylinder 211 and operate the powder feeding cylinder 211; specifically, the cooling layer can be realized by a cooling device and a cooling liquid. cool down.
图10示出了部署有第二加热装置的圆型构建室和部署有第一加热装置的圆型送粉装置的俯视图,两个送粉缸211之间为构建室12,在图10中,送粉缸内壁503为多层结构,其由圆心向外依次为受热层401,加热层402,保温层403,冷却层404和安装层架405;送粉缸外壁504为多层结构,其由圆心向外依次为受热层401,加热层402,保温层403,冷却层404和安装层架405。并且,在送粉缸内壁503和送粉缸外壁504之间设置有送粉活塞板212,该送粉活塞板212也为多层结构,其由上到下依次为受热层401,加热层402,保温层403,冷却层404和安装层架405。Figure 10 shows a top view of a circular building chamber with a second heating device and a circular powder feeding device with a first heating device, and the building chamber 12 is between the two powder feeding cylinders 211. In Figure 10, The inner wall 503 of the powder feeding cylinder is a multi-layer structure, which is sequentially composed of a heating layer 401, a heating layer 402, a thermal insulation layer 403, a cooling layer 404 and an installation shelf 405 from the center of the circle to the outside; the outer wall 504 of the powder feeding cylinder is a multi-layer structure, which consists of Outward from the center of the circle are the heating layer 401 , the heating layer 402 , the heat preservation layer 403 , the cooling layer 404 and the installation layer frame 405 . Moreover, a powder feeding piston plate 212 is arranged between the powder feeding cylinder inner wall 503 and the powder feeding cylinder outer wall 504. The powder feeding piston plate 212 is also a multi-layer structure, and it is a heating layer 401 and a heating layer 402 from top to bottom. , insulation layer 403, cooling layer 404 and installation shelf 405.
其中,送粉缸内壁503、送粉缸外壁504和送粉活塞板212的多层结构如图11所示。Wherein, the multilayer structure of the inner wall 503 of the powder feeding cylinder, the outer wall 504 of the powder feeding cylinder and the powder feeding piston plate 212 is shown in FIG. 11 .
在上述实施例的基础上,进一步地,粉末供应系统2还包括平粉装置23;平粉装置23包括平粉件231、平粉件驱动机构232以及两个集粉缸233;作业台11呈方形;两个集粉缸233分别设置在作业台11相对的第三端和第四端,用于收纳平粉件231抹平作业台11之后的多余粉末;平粉件驱动机构232与平粉件231连接,用于驱动平粉件231在两个集粉缸233之间往复移动,以将作业台11上的金属粉末抹平。On the basis of the above embodiments, further, the powder supply system 2 also includes a powder leveling device 23; the powder leveling device 23 includes a powder leveling part 231, a powder leveling part driving mechanism 232 and two powder collecting cylinders 233; Square shape; two powder collecting cylinders 233 are respectively arranged on the third end and the fourth end opposite to the workbench 11, and are used to store the excess powder after the flat powder part 231 is smoothed on the workbench 11; The component 231 is connected to drive the powder leveling component 231 to reciprocate between the two powder collecting cylinders 233 to smooth the metal powder on the workbench 11 .
平粉装置23的工作过程如下,当铺粉辊221将送粉缸211内的金属粉末铺设在作业台11预设高度后,平粉件驱动机构232驱动平粉件231在两个集粉缸233之间往复移动,平粉件231将作业台11上的金属粉末抹平,多余的金属粉末随平粉件231移动,最终落入集粉缸233内收集。也即,当平粉件231从第三端向第四端移动时,多余的金属粉末落入位于第四端处的集粉缸233内。当平粉件231从第四端向第三端移动时,多余的金属粉末落入位于第三端处的集粉缸233内。The working process of the powder leveling device 23 is as follows. After the powder spreading roller 221 lays the metal powder in the powder feeding cylinder 211 at the preset height of the workbench 11, the powder leveling drive mechanism 232 drives the powder leveling component 231 in the two powder collecting cylinders 233 Move back and forth between them, the flat powder part 231 smoothes the metal powder on the workbench 11, and the redundant metal powder moves with the flat powder part 231, and finally falls into the powder collection cylinder 233 for collection. That is, when the flat powder member 231 moves from the third end to the fourth end, excess metal powder falls into the powder collecting cylinder 233 at the fourth end. When the flat powder member 231 moves from the fourth end to the third end, excess metal powder falls into the powder collecting cylinder 233 at the third end.
本实施例中,平粉件231的设置可将作业台11上的金属粉末抹平,从而使得作业台11上的金属粉末层更加平整,进而使得激光选区熔化机构对金属粉末层选择性熔化后形成的构成件更加精细和标准。在作业台11的第三端和第四端分别设置一个集粉缸233,两个铺粉辊221分别设置在作业台11的第一端和第二端,这样的设置方式可使结构紧凑,减小占用空间。两个集粉缸233的设置位置可充分接收平粉件231工作时多余的金属粉末,避免金属粉末落入外部。In this embodiment, the setting of the flat powder part 231 can smooth the metal powder on the workbench 11, so that the metal powder layer on the workbench 11 is smoother, and then the laser selective melting mechanism can selectively melt the metal powder layer The formed components are more refined and standard. A powder collecting cylinder 233 is arranged respectively at the third end and the fourth end of the workbench 11, and two powder spreading rollers 221 are respectively arranged at the first end and the second end of the workbench 11, such arrangement can make the structure compact, Reduced footprint. The setting positions of the two powder collecting cylinders 233 can fully receive the redundant metal powder when the flat powder part 231 is working, so as to prevent the metal powder from falling outside.
其中,平粉件231可以为平粉板、平粉块,也可以为平粉刷。优选地,平粉件231为平粉刷,平粉刷均匀地作用于金属粉末层上,从而可将金属粉末层抹平的效果最好。Wherein, the flat powder part 231 can be a flat powder board, a flat powder block, or a flat powder brush. Preferably, the flat powder member 231 is a flat powder brush, which evenly acts on the metal powder layer, so that the effect of smoothing the metal powder layer is the best.
在上述实施例的基础上,进一步地,平粉件驱动机构232包括平粉电机、齿轮以及与齿轮相配合的齿条;齿轮设置在平粉电机的动力输出轴上;平粉件231固定在齿条上;平粉电机用于通过齿轮带动齿条往复移动。On the basis of the above-mentioned embodiments, further, the powder flattening part driving mechanism 232 includes a powder flattening motor, a gear and a rack matched with the gear; the gear is arranged on the power output shaft of the powder flattening motor; the powder flattening part 231 is fixed on On the rack; the flat powder motor is used to drive the rack to reciprocate through the gear.
本实施例中,将平粉件驱动机构232设置为平粉电机、齿轮和齿条。平粉驱动电机304带动齿轮正反和反转,齿轮带动齿条正向移动和反向移动,从而带动平粉件231往复移动。结构简单,方便操作。In this embodiment, the powder leveling drive mechanism 232 is set as a powder leveling motor, a gear and a rack. The powder-flat driving motor 304 drives the gear forward and backward, and the gear drives the rack to move forward and reversely, thereby driving the powder-flat component 231 to move back and forth. Simple structure and convenient operation.
进一步的,本申请实施例提供的3D打印装备30的控制系统中,3D打印装备30还包括:构建室12和构建室升降装置13;构建室升降装置13与作业台11连接;作业台11设置在构建室12内;作业台11上设置有作业基板114;构建室12内分别设置有第三温度感知装置和第二加热装置;Further, in the control system of the 3D printing equipment 30 provided in the embodiment of the present application, the 3D printing equipment 30 also includes: a building room 12 and a building room lifting device 13; the building room lifting device 13 is connected to the operation table 11; the operation table 11 is set In the construction chamber 12; the operating platform 11 is provided with a working substrate 114; the construction chamber 12 is respectively provided with a third temperature sensing device and a second heating device;
主控装置10还用于,根据待打印物体的当前加工层的厚度,生成携带有构建室升降装置13下降高度的作业控制指令;The main control device 10 is also used to generate a job control instruction carrying the descending height of the construction chamber lifting device 13 according to the thickness of the current processing layer of the object to be printed;
构建室升降装置13,用于根据作业控制指令控制构建室12下降当前层厚度的高度。The construction chamber lifting device 13 is used to control the construction chamber 12 to descend to the height of the current layer thickness according to the operation control instruction.
第三温度感知装置,用于监测构建室12内的温度数据,并将监测的温度数据发送至主控装置10;The third temperature sensing device is used to monitor the temperature data in the construction chamber 12, and send the monitored temperature data to the main control device 10;
主控装置10还用于,在监测到构建室12内的温度数据低于第三设定温度阈值时,控制构建室12内的所述第二加热装置进行加热,直至监测到构建室12内的温度数据达到所述第三设定温度阈值时,控制所述第二加热装置停止加热。The main control device 10 is also used to control the second heating device in the construction chamber 12 to heat when the monitored temperature data in the construction chamber 12 is lower than the third set temperature threshold, until the temperature in the construction chamber 12 is detected When the temperature data reaches the third preset temperature threshold, the second heating device is controlled to stop heating.
具体的,构建室12中的温度要保持在一定温度,目的是为了有效的控制成型构建的应力效应,这样,在构建室12中设置第三温度感知装置和第二加热装置,本申请实施例中,构建室12的内壁和外壁均设置有第三温度感知装置,主控装置10在构建室内壁中的温度数据小于第三设定温度阈值,启动第二加热装置对构建室内壁中温度进行加热;而主控装置10在构建室外壁中的温度数据大于第五设定温度阈值,启动冷却装置对构建室外壁中进行冷却,目的使工作人员可以靠近构建室12,并对构建室12进行监控以及从构建室12中取出成型构建。Specifically, the temperature in the construction chamber 12 should be kept at a certain temperature, the purpose is to effectively control the stress effect of the molding construction, so that the third temperature sensing device and the second heating device are set in the construction chamber 12, the embodiment of the present application In the construction chamber 12, the inner wall and the outer wall are provided with a third temperature sensing device, the temperature data of the main control device 10 in the construction chamber wall is less than the third set temperature threshold, and the second heating device is started to monitor the temperature in the construction chamber wall. Heating; and the temperature data of the main control device 10 in the wall of the building room is greater than the fifth set temperature threshold, start the cooling device to cool the wall of the building room, so that the staff can approach the building room 12, and the building room 12 The molded builds are monitored and removed from the build chamber 12 .
进一步的,本申请实施例提供的3D打印装备的控制系统中,构建室升降装置13包括构建室活塞板115,所述作业台由基板114(即作业基板)构成,在作业时活动放置在所述构建室活塞板115上,基板114内设置第四温度感知装置,构建室活塞板115中设置有第三加热装置;Further, in the control system of 3D printing equipment provided by the embodiment of the present application, the construction chamber lifting device 13 includes a construction chamber piston plate 115, and the operation table is composed of a base plate 114 (i.e., an operation base plate), which is placed on the base plate during operation. On the piston plate 115 of the construction chamber, a fourth temperature sensing device is arranged in the substrate 114, and a third heating device is arranged in the piston plate 115 of the construction chamber;
所述第四温度感知装置设置在作业基板上且位于作业台11内,用于监测所述作业台的温度数据,并将监测的所述温度数据发送至主控装置10;The fourth temperature sensing device is arranged on the work substrate and located in the workbench 11, and is used to monitor the temperature data of the workbench, and send the monitored temperature data to the main control device 10;
主控装置10还用于,在监测到作业台11的温度数据低于第四设定温度阈值时,控制构建室活塞板115内的第三加热装置进行加热,直至监测到基板114内的温度数据达到所述第四设定温度阈值时,控制所述第三加热装置停止加热。The main control device 10 is also used to control the third heating device in the piston plate 115 of the building chamber to heat until the temperature in the substrate 114 is monitored when the temperature data of the workbench 11 is detected to be lower than the fourth set temperature threshold. When the data reaches the fourth set temperature threshold, the third heating device is controlled to stop heating.
这里,成型构建是置于构建室12中的,通常刚刚完成的成型构件的外壁包围着粉末,每当一个加工层的构件成型后,成型构件均保持一定的温度,这时,若构建室升降装置13的温度较低,那么包围在成型构件外侧的粉末的温度较低,其会吸收成型构件的温度,从而增加了成型构件的应力反应。Here, the molding construction is placed in the construction chamber 12. Usually, the outer wall of the newly completed molding member is surrounded by powder. Whenever a member of a processing layer is molded, the molding member maintains a certain temperature. At this time, if the construction chamber lifts The lower the temperature of the device 13, the lower the temperature of the powder surrounding the molded component will absorb the temperature of the molded component, thereby increasing the stress response of the molded component.
因此,在基板114内设置第四温度感知装置中,并在构建室活塞板115中设置第三加热装置,通过第四温度感知装置感知基板114内部的温度数据,主控装置10在检测到基板114内部的温度数据低于第四设定阈值时,控制构建室活塞板115中第三加热装置进行加热,直至基板114内的温度数据达到所述第四设定温度阈值时,控制所述第四加热装置停止加热。这样能够更好的抱着成型构件的温度,有效的控制成型构件的应力效应。Therefore, a fourth temperature sensing device is provided in the substrate 114, and a third heating device is provided in the piston plate 115 of the construction chamber, and the temperature data inside the substrate 114 is sensed by the fourth temperature sensing device. When the temperature data inside 114 is lower than the fourth set threshold, control the third heating device in the piston plate 115 of the building chamber to heat until the temperature data in the substrate 114 reaches the fourth set temperature threshold, control the first Four heating devices stop heating. In this way, the temperature of the formed component can be better held, and the stress effect of the formed component can be effectively controlled.
其中,第一加热装置、第二加热装置、第三加热装置和第四加热装置(以下简称为加热装置)可以为电阻丝加热,也可以为红外线加热等等。当加热装置为电阻丝加热时,电阻丝可均匀覆盖在构建室12等的内壁上,电阻丝通电后对构建室12的内壁进行加热。Wherein, the first heating device, the second heating device, the third heating device and the fourth heating device (hereinafter referred to as the heating device) may be resistance wire heating, infrared heating or the like. When the heating device is heated by a resistance wire, the resistance wire can evenly cover the inner wall of the construction chamber 12 and the like, and the resistance wire heats the inner wall of the construction chamber 12 after being energized.
另外,上述第一温度阈值至第五设定阈值可以相同,也可以不同。在本申请实施例中,上述第一温度阈值至第五设定阈值均不同,第一温度阈值至第五设定阈值的具体温度值根据具体的打印物品进行设定。In addition, the above-mentioned first temperature threshold to the fifth set threshold may be the same or different. In the embodiment of the present application, the first temperature threshold to the fifth set threshold are all different, and the specific temperature values of the first temperature threshold to the fifth set threshold are set according to specific printed items.
如图7和图8所示,在上述实施例的基础上,进一步地,构建成型装置1包括构建室12以及构建室升降装置13;作业台11设置在构建室12内;构建室升降装置13与作业台11连接,用于驱动作业台11上下移动;构建室12的外壁上设置有取件口;取件口处设置有取件开关;取件开关用于打开或者关闭取件口。As shown in Figure 7 and Figure 8, on the basis of the above-mentioned embodiments, further, the construction molding device 1 includes a construction chamber 12 and a construction chamber lifting device 13; a working table 11 is arranged in the construction chamber 12; Connected with the workbench 11, it is used to drive the workbench 11 to move up and down; the outer wall of the construction chamber 12 is provided with a pick-up port; the pick-up port is provided with a pick-up switch; the pick-up switch is used to open or close the pick-up port.
本实施例中,当作业台11铺设一层金属粉末层后,激光选区熔化机构对作业台11上的金属粉末层进行选择性熔化,然后,构建室升降装置13驱动作业台11向下移动预设高度。铺粉辊221继续向作业台11铺设该高度后的金属粉末层,激光选区熔化机构对作业台11上的金属粉末层进行选择性熔化,以此循环,最终形成构成件。然后,使用者打开构建室12外壁上的取件开关,使得取件口打开。最后将构成件从取件口取出,完成工作。In this embodiment, after a metal powder layer is laid on the workbench 11, the laser selective melting mechanism selectively melts the metal powder layer on the workbench 11, and then, the construction room lifting device 13 drives the workbench 11 to move downward for a while. set height. The powder spreading roller 221 continues to lay the metal powder layer of this height on the workbench 11, and the laser selective melting mechanism selectively melts the metal powder layer on the workbench 11, and this cycle is used to finally form a component. Then, the user turns on the pick-up switch on the outer wall of the building chamber 12, so that the pick-up port is opened. Finally, the components are taken out from the pick-up port to complete the work.
图9示出了部署有第二加热装置的方型构建室和部署有第一加热装置的方型送粉装置剖面图,构建室12的两侧分别设置两个送粉缸211,其中,构建室12包括多层结构,其中,构建室12的立壁由内到外分别为受热层401,加热层402,保温层403,冷却层404和安装层架405;其中,第二加热装置设置在加热层,该加热装置加热产生的热量通过受热层401传递给构建室12中的金属粉末,用以对金属粉进行预热。保温层403的作用是将加热装置加热产生的热量抵押到第一层中,以能够更好的对构建室12内的金属粉末进行预热。冷却层404的作用是对该层的温度进行降温,以便于工作人员可以靠近、接触构建室12并对构建室12进行操作;具体的,该冷却层中可以通过冷却装置和冷却液体实现冷却。Figure 9 shows a cross-sectional view of a square building chamber with a second heating device and a square powder feeding device with a first heating device. Two powder feeding cylinders 211 are respectively arranged on both sides of the building chamber 12, wherein the construction The chamber 12 includes a multi-layer structure, wherein, the vertical wall of the construction chamber 12 is respectively a heating layer 401, a heating layer 402, an insulating layer 403, a cooling layer 404 and an installation shelf 405 from inside to outside; wherein, the second heating device is arranged on the heating layer The heat generated by the heating device is transferred to the metal powder in the build chamber 12 through the heat receiving layer 401 to preheat the metal powder. The function of the insulation layer 403 is to mortgage the heat generated by the heating device into the first layer, so as to better preheat the metal powder in the construction chamber 12 . The function of the cooling layer 404 is to lower the temperature of the layer, so that the staff can approach, contact and operate the construction chamber 12; specifically, the cooling layer can be cooled by a cooling device and a cooling liquid.
同时,在构建室12内部设置有构建室活塞板115,构建室活塞板115也为多层结构,其由上到下依次为受热层401,加热层402,保温层403,冷却层404和安装层架405;同理,构建室活塞板115中也包括第二加热装置,该第一加热装置同样设置在构建室活塞板115的加热层,该第二加热装置加热产生的热量通过受热层401传递给构建室活塞板115中的成型构建,用以对成型构建进行预热。保温层403的作用是将加热装置加热产生的热量抵押到第一层中,以能够更好的对构建室活塞板115上的金属粉末进行预热。冷却层404的作用是对该层的温度进行降温,以便于工作人员可以靠近、接触构建室12并对构建室12进行操作;具体的,该冷却层中可以通过冷却装置和冷却液体实现冷却。Simultaneously, a construction chamber piston plate 115 is provided inside the construction chamber 12, and the construction chamber piston plate 115 is also a multi-layer structure, which is successively a heating layer 401, a heating layer 402, an insulating layer 403, a cooling layer 404 and an installation layer from top to bottom. Shelf 405; Similarly, the construction chamber piston plate 115 also includes a second heating device, the first heating device is also arranged on the heating layer of the construction chamber piston plate 115, and the heat generated by the second heating device passes through the heat receiving layer 401 Transfer to the build build in the build chamber piston plate 115 to preheat the build build. The function of the insulation layer 403 is to mortgage the heat generated by the heating device into the first layer, so as to better preheat the metal powder on the piston plate 115 of the building chamber. The function of the cooling layer 404 is to lower the temperature of the layer, so that the staff can approach, contact and operate the construction chamber 12; specifically, the cooling layer can be cooled by a cooling device and a cooling liquid.
图10示出了部署有第二加热装置的圆型构建室和部署有第一加热装置的圆型送粉装置的俯视图,图11示出了本申请实施例所提供的另一种部署有第二加热装置的圆型构建室和部署有第一加热装置的圆型送粉装置的剖面图,其中,构建室内壁501为多层结构,其由圆心向外依次为受热层401,加热层402,保温层403,冷却层404和安装层架405;构建室外壁502为多层结构,其由圆心向外依次为受热层401,加热层402,保温层403,冷却层404和安装层架405。并且,在构建室内壁501和构建室外壁502之间设置有构建室活塞板115,该构建室活塞板115也为多层结构,其由上到下依次为受热层401,加热层402,保温层403,冷却层404和安装层架405。Figure 10 shows a top view of a circular building chamber with a second heating device and a circular powder feeding device with a first heating device, and Figure 11 shows another embodiment of the present application provided with a first heating device. The cross-sectional view of the circular building chamber of the second heating device and the circular powder feeding device deployed with the first heating device, wherein the wall 501 of the building chamber is a multi-layer structure, and it is the heating layer 401 and the heating layer 402 from the center of the circle to the outside. , thermal insulation layer 403, cooling layer 404 and installation layer frame 405; build outdoor wall 502 is a multi-layer structure, and it is heating layer 401, heating layer 402, insulation layer 403, cooling layer 404 and installation layer frame 405 successively from the center of circle outward . Moreover, a construction chamber piston plate 115 is arranged between the construction chamber wall 501 and the construction chamber exterior wall 502, and the construction chamber piston plate 115 is also a multi-layer structure, which consists of a heat receiving layer 401, a heating layer 402, and a heat preservation layer from top to bottom. Level 403, cooling level 404 and mounting level frame 405.
其中,构建室内壁501、构建室外壁502和构建室活塞板115的多层结构如图11所示。Wherein, the multilayer structure of the inner wall 501 of the building chamber, the outer wall 502 of the building chamber and the piston plate 115 of the building chamber is shown in FIG. 11 .
进一步的,本申请实施例提供的3D打印装备30的控制系统,还包括氧含量检测设备;3D打印装备30还包括保护性气体供应机构;作业台11位于作业室4中,保护性气体供应机构与光源室、作业室4和构建室12相连通;Further, the control system of the 3D printing equipment 30 provided in the embodiment of the present application also includes an oxygen content detection device; the 3D printing equipment 30 also includes a protective gas supply mechanism; the operation platform 11 is located in the operation room 4, and the protective gas supply mechanism It communicates with the light source room, the work room 4 and the construction room 12;
氧含量检测设备,用于检测光源室、作业室4和构建室12的氧含量,并将监测得到的氧含量发送至主控装置10;Oxygen content detection equipment, used to detect the oxygen content of the light source room, the working room 4 and the construction room 12, and send the monitored oxygen content to the main control device 10;
主控装置10,还用于在监测到氧含量大于设定氧含量阈值时,控制增加保护性气体供应机构向光源室、作业室4和构建室12注入的保护性气体的注入量;以及,在监测到氧含量小于设定氧含量阈值时,控制减少保护性气体供应机构向构建室12注入的保护性气体的注入量。The main control device 10 is also used to control and increase the injection amount of the protective gas injected into the light source chamber, the working chamber 4 and the construction chamber 12 by the protective gas supply mechanism when the monitored oxygen content is greater than the set oxygen content threshold; and, When it is detected that the oxygen content is lower than the set oxygen content threshold, the injection amount of the protective gas injected into the build chamber 12 by the protective gas supply mechanism is controlled to be reduced.
进一步的,本申请实施例提供的3D打印装备30的控制系统,还包括颗粒物监测设备;3D打印装备30还包括作业室4保护气体循环过滤设备:Further, the control system of the 3D printing equipment 30 provided in the embodiment of the present application also includes particle monitoring equipment; the 3D printing equipment 30 also includes the working room 4 protection gas circulation filter equipment:
颗粒物监测设备,用于监测作业室4中的颗粒物含量,并将监测到的颗粒物含量发送给主控装置10;Particle monitoring equipment, used to monitor the particle content in the working room 4, and send the monitored particle content to the main control device 10;
主控装置10还用于,根据颗粒物含量,控制作业室4保护气体循环过滤设备的循环过滤的强度以及切换作业室4保护气体循环过滤设备的工作模式。The main control device 10 is also used to control the intensity of circulation filtration of the protection gas circulation filter equipment in the working room 4 and switch the working mode of the protection gas circulation filter equipment in the work room 4 according to the particle content.
进一步的,本申请实施例提供的3D打印装备30的控制系统,还包括与主控装置10电连接的至少一个机械臂控制器:3D打印装备30还包括至少一个机械臂和锻铸锤,所述锻铸锤安装在所述机械臂上;所述机械臂控制器与所述机械臂的数量相同,一个所述机械臂控制器对应控制一个机械臂;Further, the control system of the 3D printing equipment 30 provided in the embodiment of the present application also includes at least one mechanical arm controller electrically connected to the main control device 10: the 3D printing equipment 30 also includes at least one mechanical arm and a forging hammer, so The forging hammer is installed on the mechanical arm; the number of the mechanical arm controller is the same as that of the mechanical arm, and one mechanical arm controller controls one mechanical arm correspondingly;
主控装置10还用于,用于根据待打印物体的当前加工层的图形形状和加工材料,确定待启动的机械臂301的数量以及各个机械臂301的第二加工参数,并根据第二加工参数,生成对应于每个机械臂控制器20的第二路径控制指令;第二加工参数包括:锻铸顺序、锻铸路径、锻铸力度、锻铸方位和锻铸面积;The main control device 10 is also used to determine the number of robotic arms 301 to be activated and the second processing parameters of each robotic arm 301 according to the graphic shape and processing material of the current processing layer of the object to be printed, and according to the second processing parameters to generate a second path control command corresponding to each robotic arm controller 20; the second processing parameters include: forging sequence, forging path, forging strength, forging orientation and forging area;
机械臂控制器20,用于接收第二路径控制指令,按照所第二述路径控制指令中的第二加工参数控制对应机械臂301移动,以便机械臂301带动锻铸锤工作。The robotic arm controller 20 is configured to receive the second path control instruction, and control the movement of the corresponding robotic arm 301 according to the second processing parameters in the second path control instruction, so that the robotic arm 301 drives the forging hammer to work.
具体的,锻铸锤与机械臂301可拆卸地连接;驱动装置与第一转动装置均与3D打印机的控制系统电连接。Specifically, the forging hammer is detachably connected to the mechanical arm 301; the driving device and the first rotating device are both electrically connected to the control system of the 3D printer.
在本实施例中,锻铸锤与机械臂301可拆卸地连接,便于根据用户不同的需求,安装不同类型的锻铸锤,同时,便于用户在使用过程中,更换或维修锻铸锤。In this embodiment, the forging hammer is detachably connected to the mechanical arm 301 , which is convenient for installing different types of forging hammers according to different needs of users, and at the same time, it is convenient for users to replace or repair the forging hammers during use.
在实施例中,对锻铸锤的类型并不限制,可以根据用户的需求,在不同的使用环境中,采用不同形状的锻铸锤,进而提高锻铸锤的使用范围。In the embodiment, the type of the forging hammer is not limited, and forging hammers of different shapes can be used in different use environments according to the needs of users, thereby increasing the range of use of the forging hammer.
第一转动装置带动机械臂301相对固定座302垂直转动,使得机械臂301带动锻铸锤伸离或缩向固定座302。从而能够实现机械臂301带动锻铸锤实现对3D打印机制造的产品进行锻铸,使产品内部结构更加密实,进而大大降低由于热胀冷缩带来的体积变化。进一步的,通过锻铸锤对产品进行锻铸,能够大幅度消除产品内部应力,进而使产品不容易因内部应力产生翘楚形变,大大提高了产品质量。The first rotating device drives the mechanical arm 301 to rotate vertically relative to the fixed seat 302 , so that the mechanical arm 301 drives the forging hammer to extend or retract toward the fixed seat 302 . In this way, the mechanical arm 301 can drive the forging hammer to forge and cast the products manufactured by the 3D printer, making the internal structure of the product more dense, and greatly reducing the volume change caused by thermal expansion and contraction. Furthermore, forging and casting the product with a forging hammer can greatly eliminate the internal stress of the product, so that the product is not easily deformed due to internal stress, and the product quality is greatly improved.
本实施例中,锻铸锤设置在第二子臂上,这样可使得锻铸锤垂直转动。通过第一子臂和第二子臂的同时配合使用,可使机械臂垂直转动的范围更大,使得锻铸锤移动的位置范围更广,加大锤击的力度。In this embodiment, the forging hammer is arranged on the second sub-arm, so that the forging hammer can rotate vertically. Through the simultaneous use of the first sub-arm and the second sub-arm, the range of vertical rotation of the mechanical arm can be larger, the range of moving positions of the forging and casting hammer can be wider, and the hammering force can be increased.
在本申请所提供的实施例中,应该理解到,所揭露装置和方法,可以通过其它的方式实现。以上所描述的装置实施例仅仅是示意性的,例如,所述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,又例如,多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些通信接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。In the embodiments provided in this application, it should be understood that the disclosed devices and methods may be implemented in other ways. The device embodiments described above are only illustrative. For example, the division of the units is only a logical function division. In actual implementation, there may be other division methods. For example, multiple units or components can be combined or May be integrated into another system, or some features may be ignored, or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some communication interfaces, and the indirect coupling or communication connection of devices or units may be in electrical, mechanical or other forms.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请提供的实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In addition, each functional unit in the embodiments provided by the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit.
所述功能如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本申请各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。If the functions described above are realized in the form of software function units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application is essentially or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, a server, or a network device, etc.) execute all or part of the steps of the methods described in the various embodiments of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program codes. .
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释,此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters denote similar items in the following drawings, therefore, once an item is defined in one drawing, it does not require further definition and explanation in subsequent drawings, In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
最后应说明的是:以上所述实施例,仅为本申请的具体实施方式,用以说明本申请的技术方案,而非对其限制,本申请的保护范围并不局限于此,尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,其依然可以对前述实施例所记载的技术方案进行修改或可轻易想到变化,或者对其中部分技术特征进行等同替换;而这些修改、变化或者替换,并不使相应技术方案的本质脱离本申请实施例技术方案的精神和范围。都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。Finally, it should be noted that: the above-described embodiments are only specific implementations of the application, used to illustrate the technical solutions of the application, rather than limiting it, and the scope of protection of the application is not limited thereto, although referring to the aforementioned The embodiment has described this application in detail, and those of ordinary skill in the art should understand that any person familiar with this technical field can still modify the technical solutions described in the foregoing embodiments within the technical scope disclosed in this application Changes can be easily imagined, or equivalent replacements can be made to some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application. All should be covered within the scope of protection of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.
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CN1163807A (en) * | 1996-04-26 | 1997-11-05 | 清华大学 | Versatile equipment capable of performing multiple rapid prototyping processes |
JP2016078392A (en) * | 2014-10-21 | 2016-05-16 | 株式会社ソディック | Additive manufacturing equipment |
CN105033255A (en) * | 2015-07-31 | 2015-11-11 | 南京航空航天大学 | Method for directly obtaining martensite die steel through laser 3D printing technology |
CN106825573A (en) * | 2017-04-12 | 2017-06-13 | 窦鹤鸿 | Melt component and 3D printer in selective laser |
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CN109130192B (en) * | 2018-09-10 | 2021-02-12 | 湖南华曙高科技有限责任公司 | 3D printing powder supply amount determining method and device, computer equipment and storage medium |
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