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CN107768366A - A kind of COB encapsulation for filling Thermal protection IC and its method for packing - Google Patents

A kind of COB encapsulation for filling Thermal protection IC and its method for packing Download PDF

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Publication number
CN107768366A
CN107768366A CN201711178602.6A CN201711178602A CN107768366A CN 107768366 A CN107768366 A CN 107768366A CN 201711178602 A CN201711178602 A CN 201711178602A CN 107768366 A CN107768366 A CN 107768366A
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thermal protection
conductive
hole
ceramic chips
temperature sensor
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CN107768366B (en
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李立勉
李立群
李妙姿
陈育
卢伟斌
文尚胜
陈桦
文作义
周华辉
黄培雄
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Guangdong Jin Yuan Lighting Polytron Technologies Inc
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Guangdong Jin Yuan Lighting Polytron Technologies Inc
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Priority to PCT/CN2017/114920 priority patent/WO2019100446A1/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10W90/00

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Abstract

本发明涉及LED封装的改进,尤其涉及一种填埋热保护IC的COB封装及其封装方法,本发明采用如下技术方案:一种填埋热保护IC的COB封装,LTCC基板、热保护IC、温度传感器、LED芯片,LTCC基板由两层以上生瓷片叠压接而成,热保护IC、温度传感器设置在LTCC基板中,LED芯片固定于LTCC基板上,温度传感器与LED芯片之间只隔一层生瓷片,热保护IC、温度传感器电连接,温度传感器与LED芯片之间只隔一层生瓷片,当基板温度超过限定温度时,由温度传感器将信息反馈给热保护IC,热保护IC对输出电流进行分级下降调控,既保证及时降低LED光源的温度,又避免过快降低输出电流导致人眼可察觉的亮度变化,在不知不觉中达到过热保护的目的,从根本上解决芯片温度过高的问题。

The present invention relates to the improvement of LED packaging, in particular to a COB package for embedding a thermal protection IC and a packaging method thereof. The present invention adopts the following technical solutions: a COB package for embedding a thermal protection IC, LTCC substrate, thermal protection IC, The temperature sensor, LED chip, and LTCC substrate are made of more than two layers of green ceramic sheets, and the thermal protection IC and temperature sensor are set in the LTCC substrate, and the LED chip is fixed on the LTCC substrate. The temperature sensor and the LED chip are only separated A layer of green ceramic sheet, thermal protection IC, and temperature sensor are electrically connected. There is only a layer of green ceramic sheet between the temperature sensor and the LED chip. When the temperature of the substrate exceeds the limit temperature, the temperature sensor will feed back information to the thermal protection IC. The protection IC performs step-by-step regulation on the output current, which not only ensures timely reduction of the temperature of the LED light source, but also avoids the brightness change that can be detected by the human eye due to too fast reduction of the output current, and achieves the purpose of overheating protection unconsciously, fundamentally solving the problem. The chip temperature is too high.

Description

一种填埋热保护IC的COB封装及其封装方法COB package for embedding thermal protection IC and package method thereof

技术领域technical field

本发明涉及LED封装领域,尤其涉及一种填埋热保护IC的COB封装及其封装方法。The invention relates to the field of LED packaging, in particular to a COB package for embedding a thermal protection IC and a packaging method thereof.

背景技术Background technique

发光二极管(Light emitting diode)作为一种电致发光器件,可直接将电能转化为光能,具有绿色环保、响应时间短、成本低、发光亮度高、使用寿命长等一系列优点,被誉为21世纪的绿色照明能源。Light emitting diode (Light emitting diode), as an electroluminescent device, can directly convert electrical energy into light energy. It has a series of advantages such as green environmental protection, short response time, low cost, high luminous brightness, and long service life. It is known as Green lighting energy in the 21st century.

随着小间距LED的快速发展,COB(Chip On Board)封装受到LED行业越来越多的青睐。相比于传统的SMD封装,COB封装的LED光源是一种集成式封装的面光源。COB封装将LED芯片用导电或非导电银胶粘附于PCB基板上,然后进行引线键合实现电气连接,省去了支架和打线等工艺,无需面对回流焊的技术难题,不仅降低了成本,也提高了可靠性。现有的COB封装能够把一两个大的芯片分成十几个小芯片,充分提高光分布的均匀性,但与此同时对散热的要求也更高。With the rapid development of small-pitch LEDs, COB (Chip On Board) packages are increasingly favored by the LED industry. Compared with the traditional SMD package, the COB packaged LED light source is an integrated packaged surface light source. The COB package adheres the LED chip to the PCB substrate with conductive or non-conductive silver glue, and then conducts wire bonding to realize electrical connection, eliminating the need for brackets and wire bonding processes, and does not need to face the technical difficulties of reflow soldering, which not only reduces cost, but also improves reliability. The existing COB packaging can divide one or two large chips into more than a dozen small chips, which can fully improve the uniformity of light distribution, but at the same time, the requirements for heat dissipation are also higher.

LED芯片用于发光的功率只有输入功率的一小部分,剩下大部分电功率会转化为热能。仅通过外部散热并不能从根本上解决LED芯片温度过高的问题。目前带过热保护功能的LED封装通常在金属基板上贴装PCB铜箔电路层,中央为LED阵列,外围安装贴片温度传感器,温度传感器感应基板温度,当温度超过限定温度时,将信号传递给热保护IC,从而对LED芯片实现断电保护,降低结温。The power used by LED chips to emit light is only a small part of the input power, and most of the remaining electrical power is converted into heat energy. Only external heat dissipation cannot fundamentally solve the problem of excessive temperature of the LED chip. At present, the LED package with overheating protection function usually mounts PCB copper foil circuit layer on the metal substrate, the center is the LED array, and the periphery is equipped with a patch temperature sensor. The temperature sensor senses the temperature of the substrate. When the temperature exceeds the limited temperature, the signal is transmitted to the Thermal protection IC, so as to realize power-off protection for LED chips and reduce junction temperature.

以上现有技术采用的封装方法,虽能一定程度上达到控温目的,但由于温度传感器与LED芯片之间存在一定距离,且二者之间存在热导率低的保护胶,不利于传感器感应温度的变化。且当基板温度过高时,采取断电保护不利于LED光源在日常生活中的应用。Although the packaging method adopted in the above prior art can achieve the purpose of temperature control to a certain extent, because there is a certain distance between the temperature sensor and the LED chip, and there is a protective glue with low thermal conductivity between the two, it is not conducive to sensor induction. change in temperature. Moreover, when the temperature of the substrate is too high, taking power-off protection is not conducive to the application of LED light sources in daily life.

发明内容Contents of the invention

本发明的目的在于提供一种填埋热保护IC的COB封装及其封装方法,通过在基板中填埋热保护IC和温度传感器,温度传感器与LED芯片之间只隔一层厚度约为50um生瓷片,能够灵敏且迅速地感应LED芯片的温度变化,当温度超过限定温度时,温度传感器将信号传递给热保护IC,由热保护IC对输出电流进行分级下降调控,既保证及时降低LED光源的温度,又避免过快降低输出电流导致人眼可察觉的亮度变化,产生闪烁感,在不知不觉中达到过热保护的目的,进一步延长LED的寿命,减少光衰,提高光源的可靠性。The object of the present invention is to provide a COB package for embedding a thermal protection IC and its packaging method. By embedding the thermal protection IC and the temperature sensor in the substrate, there is only a layer of thickness about 50um between the temperature sensor and the LED chip. The ceramic chip can sensitively and quickly sense the temperature change of the LED chip. When the temperature exceeds the limited temperature, the temperature sensor will transmit the signal to the thermal protection IC, and the thermal protection IC will reduce the output current in stages to ensure that the LED light source is reduced in time. temperature, and avoid excessively fast reduction of the output current, resulting in changes in brightness that can be detected by the human eye, resulting in a flickering sensation, achieving the purpose of overheating protection unconsciously, further prolonging the life of the LED, reducing light decay, and improving the reliability of the light source.

为达到上述目的,本发明采用如下技术方案:包括LTCC基板、热保护IC、温度传感器、LED芯片,所述LTCC基板由两层以上生瓷片叠压接而成,所述热保护IC、温度传感器设置在所述LTCC基板中,所述LED芯片固定于LTCC基板上,所述温度传感器与LED芯片之间只隔一层生瓷片,所述热保护IC分别与LED芯片和温度传感器电连接。In order to achieve the above object, the present invention adopts the following technical scheme: including LTCC substrate, thermal protection IC, temperature sensor, LED chip, the LTCC substrate is formed by lamination and bonding of more than two layers of green ceramic sheets, the thermal protection IC, temperature The sensor is arranged in the LTCC substrate, the LED chip is fixed on the LTCC substrate, there is only one green ceramic sheet between the temperature sensor and the LED chip, and the thermal protection IC is electrically connected to the LED chip and the temperature sensor respectively .

进一步的,所述LTCC基板印刷有由导电浆料制成的电气互联导线,所述LED芯片通过金线与LTCC基板表面的电气互联导线电连接。Further, the LTCC substrate is printed with electrical interconnection wires made of conductive paste, and the LED chips are electrically connected to the electrical interconnection wires on the surface of the LTCC substrate through gold wires.

进一步的,所述LTCC基板设置有元件放置通孔、导电通孔,导电通孔中注入导电材料。Further, the LTCC substrate is provided with component placement through holes and conductive through holes, and conductive materials are injected into the conductive through holes.

优选的,所述顶层生瓷片厚度为40-60um。Preferably, the thickness of the top green ceramic sheet is 40-60um.

进一步的,所述LED芯片表面覆盖保护胶、荧光粉胶。Further, the surface of the LED chip is covered with protective glue and fluorescent powder glue.

进一步的,所述LTCC基板包括自上至下依次设置的顶层生瓷片、第一功能生瓷片、第二功能生瓷片,顶层生瓷片设置至少一个第一导电通孔,放置瓷片设置至少一个第二导电通孔和所述元件放置通孔、第二功能生瓷片设置至少一个第三导电通孔,所述元件放置通孔可容置所述热保护IC和温度传感器。Further, the LTCC substrate includes a top-layer green ceramic sheet, a first functional green ceramic sheet, and a second functional green ceramic sheet arranged in sequence from top to bottom, the top-layer green ceramic sheet is provided with at least one first conductive through hole, and the ceramic sheet is placed At least one second conductive through hole and the component placement through hole are provided, and at least one third conductive through hole is provided on the second functional green ceramic sheet, and the component placement through hole can accommodate the thermal protection IC and the temperature sensor.

进一步的,所述第一功能生瓷片和第二功能生瓷片之间还包括第三功能生瓷片,所述第三功能生瓷片设置至少四个第四导电通孔,两个第四导电通孔与热保护IC正负极电连接并且与第三导电通孔位置匹配,另外两个第四导电通孔热保护IC电流输出端、输入端电连接并且与第二导电通孔位置匹配。Further, a third functional green ceramic sheet is further included between the first functional green ceramic sheet and the second functional green ceramic sheet, and the third functional green ceramic sheet is provided with at least four fourth conductive vias, two second functional green ceramic sheets The four conductive vias are electrically connected to the positive and negative poles of the thermal protection IC and matched with the position of the third conductive via, and the other two fourth conductive vias are electrically connected to the current output and input ends of the thermal protection IC and are connected to the second conductive via position match.

进一步的,所述顶层生瓷片的上、下面表面印刷有由导电浆料制成的电气互联导线,热保护IC 、温度传感器放置在顶层生瓷片下表面,利用固晶胶固定,电气互联导线依次连通所述热保护IC的电源输入端和电源输出端、第一导电通孔连接、第二导电通孔,所述第二导电通孔和第三导电通孔个数相同且位置匹配。Further, the upper and lower surfaces of the top green ceramic sheet are printed with electrical interconnection wires made of conductive paste, and the thermal protection IC and temperature sensor are placed on the lower surface of the top green ceramic sheet, fixed with crystal glue, and electrically interconnected. The wires are sequentially connected to the power input terminal and power output terminal of the thermal protection IC, the first conductive via connection, and the second conductive via, and the second conductive vias and the third conductive vias are in the same number and matched in position.

本发明提出了一种封装方法,包括 :The present invention proposes a packaging method, including:

采用激光技术或机械冲孔技术对生瓷片进行打孔所得到元件放置通孔和导电通孔的步骤;Steps of placing through holes and conducting through holes for components obtained by punching green ceramic sheets by using laser technology or mechanical punching technology;

将上下相邻两层生瓷片的导电通孔对齐的步骤;A step of aligning the conductive through holes of the upper and lower adjacent green ceramic sheets;

采用机械轴压或液体等静压使生瓷片粘贴牢固得到预制基板的步骤;The step of using mechanical axial pressure or liquid isostatic pressure to firmly paste the green ceramic sheet to obtain a prefabricated substrate;

热保护IC电流输出端、输入端通过导电通路与电气互联导线电连接的步骤;A step of electrically connecting the current output terminal and input terminal of the thermal protection IC to the electrical interconnection wire through a conductive path;

热保护IC正负极通过导电通路与外部电源电连接的步骤;The step of electrically connecting the positive and negative poles of the thermal protection IC to an external power supply through a conductive path;

采用丝网印刷或掩膜印刷法,将导电浆料印刷在顶层生瓷片上和/或下表面,用以制作电气互联导线的步骤;The step of printing conductive paste on the top green ceramic sheet and/or the lower surface by screen printing or mask printing to make electrical interconnection wires;

将绝缘导热填充到预制基板的元件放置通孔并进行固化的步骤;A step of placing and curing the component placement through-holes filled with insulation and heat conduction into the prefabricated substrate;

采用机械轴压或液体等静压使预制基板和顶层生瓷片粘贴牢固得到LTCC基板的步骤;Using mechanical axial pressure or liquid isostatic pressure to firmly paste the prefabricated substrate and the top layer of green ceramic sheet to obtain the LTCC substrate;

LED芯片正负极通过金线与电气互联导线互连的步骤;The step of interconnecting the positive and negative poles of the LED chip with the electrical interconnection wires through gold wires;

采用旋涂、喷涂或印刷等方法在LED芯片表面依次涂覆保护胶、荧光粉胶的步骤;A step of sequentially coating protective glue and phosphor glue on the surface of the LED chip by spin coating, spray coating or printing;

LTCC基板安装外围光学元件得到填埋热保护IC的COB封装的步骤。The LTCC substrate mounts the peripheral optical components to get the step of COB package where the thermal protection IC is buried.

进一步的,采用机械轴压或液体等静压使功能生瓷片粘贴牢固得到预制基板的步骤包括:Further, the step of using mechanical axial pressure or liquid isostatic pressure to firmly paste the functional green ceramic sheet to obtain the prefabricated substrate includes:

将热保护IC和温度传感器放置在顶层生瓷片下表面,利用固晶胶固定,将热保护IC与温度传感器电连接的步骤;The step of placing the thermal protection IC and the temperature sensor on the lower surface of the top green ceramic sheet, fixing it with a die-bonding glue, and electrically connecting the thermal protection IC and the temperature sensor;

导电通孔填充导电材料形成导电通路的步骤;The step of filling the conductive via hole with a conductive material to form a conductive path;

采用机械轴压或液体等静压使第一功能生瓷片、第二功能生瓷片粘贴牢固得到预制基板的步骤。Using mechanical axial pressure or liquid isostatic pressure to firmly paste the first functional green ceramic sheet and the second functional green ceramic sheet to obtain a prefabricated substrate.

作为一另实施例,采用机械轴压或液体等静压使功能生瓷片粘贴牢固得到预制基板的步骤包括:As another embodiment, the step of using mechanical axial pressure or liquid isostatic pressure to firmly paste the functional green ceramic sheet to obtain the prefabricated substrate includes:

将第一功能生瓷片、第三功能生瓷片、第二功能生瓷片的导电通孔两端对齐,填充导电材料形成导电通路的步骤;a step of aligning the two ends of the conductive through holes of the first functional green ceramic sheet, the third functional green ceramic sheet, and the second functional green ceramic sheet, and filling the conductive material to form a conductive path;

采用机械轴压或液体等静压使第一功能生瓷片、第三功能生瓷片、第二功能生瓷片粘贴牢固的步骤;A step of firmly adhering the first functional green ceramic sheet, the third functional green ceramic sheet, and the second functional green ceramic sheet by mechanical axial pressure or liquid isostatic pressure;

将热保护IC和温度传感器放置在元件放置通孔中,热保护IC与温度传感器电连接,其中温度传感器位于热保护IC四周位置的步骤。The thermal protection IC and the temperature sensor are placed in the component placement through hole, the thermal protection IC is electrically connected to the temperature sensor, and the temperature sensor is located around the thermal protection IC.

本发明的优点在于:1.采用填埋法的封装方式,使得温度传感器与LED芯片之间仅隔着一层生瓷片(厚度约50 um),能够灵敏感应芯片温度的变化,芯片的温度传导至基板中,温度传感器能够灵敏感应基板温度,当基板温度超过限定温度时,由温度传感器将信息反馈给热保护IC,热保护IC对输出电流进行分级下降调控,既保证及时降低LED光源的温度,又避免过快降低输出电流导致人眼可察觉的亮度变化,在不知不觉中达到过热保护的目的,从根本上解决芯片温度过高的问题;The advantages of the present invention are as follows: 1. The encapsulation method of the embedding method is adopted, so that there is only a layer of green ceramic sheet (about 50 um in thickness) between the temperature sensor and the LED chip, which can sensitively sense the change of the chip temperature, and the temperature of the chip Conducted into the substrate, the temperature sensor can sensitively sense the temperature of the substrate. When the temperature of the substrate exceeds the limit temperature, the temperature sensor will feed back the information to the thermal protection IC, and the thermal protection IC will reduce the output current in stages to ensure timely reduction of the LED light source. Temperature, and avoid the brightness change that human eyes can detect due to excessively low output current reduction, achieve the purpose of overheating protection unconsciously, and fundamentally solve the problem of excessive chip temperature;

2.LTCC基板制备工艺成熟,在其制作过程中同步安装热保护IC、温度传感器以及填充金属导线,能够降低工艺难度和生产成本。2. The LTCC substrate preparation process is mature, and the simultaneous installation of thermal protection ICs, temperature sensors and filled metal wires during the production process can reduce process difficulty and production costs.

附图说明Description of drawings

附图1为实施例1结构剖面图;Accompanying drawing 1 is embodiment 1 structure sectional view;

附图2为实施例1LTCC基板分解图;Accompanying drawing 2 is the exploded view of embodiment 1 LTCC substrate;

附图3a、b为实施例1预制基板剖面图、俯视图;Accompanying drawing 3 a, b are the sectional view of the prefabricated substrate of embodiment 1, plan view;

附图4为实施例1元件安装示意图;Accompanying drawing 4 is the component installation schematic diagram of embodiment 1;

附图5为实施例1电气连接示意图;Accompanying drawing 5 is the electrical connection schematic diagram of embodiment 1;

附图6a、b、c为实施例1LTCC基板剖面图、基板上表面、基板下表面;Accompanying drawing 6 a, b, c are embodiment 1 LTCC substrate sectional view, substrate upper surface, substrate lower surface;

附图7为实施例1LTCC基板上表面印刷电路及LED芯片排布示意图;Accompanying drawing 7 is embodiment 1 LTCC substrate upper surface printed circuit and LED chip layout schematic diagram;

附图8为实施例1LED光源COB封装整体剖面图;Accompanying drawing 8 is the overall sectional view of LED light source COB package of embodiment 1;

附图9为实施例2的LTCC基板分解图;Accompanying drawing 9 is the exploded view of the LTCC substrate of embodiment 2;

附图10a、b为实施例2顶层生瓷片的上表面、下表面;Accompanying drawing 10a, b are the upper surface, lower surface of embodiment 2 top layer green ceramic sheet;

附图11为实施例2顶层生瓷片下表面元件安装示意图;Accompanying drawing 11 is the schematic diagram of the installation of components on the lower surface of the top green ceramic sheet in Embodiment 2;

附图12为实施例2的结构剖面图。Accompanying drawing 12 is the structural sectional view of embodiment 2.

1.LTCC基板,2. 热保护IC,3. 温度传感器,4. LED芯片,5. 电气互联导线,6. 保护胶,7. 荧光粉胶,8. 导电材料,9. 光学元件,10.金线,11. 顶层生瓷片,12. 第一功能生瓷片,13. 第二功能生瓷片,14. 第三功能生瓷片,91. 第一导电通孔,92. 第二导电通孔,93. 第三导电通孔,94. 元件放置通孔,95. 第四导电通孔,121. 绝缘导热树脂。1. LTCC substrate, 2. Thermal protection IC, 3. Temperature sensor, 4. LED chip, 5. Electrical interconnection wire, 6. Protective glue, 7. Phosphor powder glue, 8. Conductive material, 9. Optical components, 10. Gold wire, 11. top green chip, 12. first function green chip, 13. second function green chip, 14. third function green chip, 91. first conductive via, 92. second conductive Through hole, 93. third conductive through hole, 94. component placement through hole, 95. fourth conductive through hole, 121. insulating thermal conductive resin.

具体实施方式Detailed ways

实施例1:Example 1:

本发明实施例1如图1-8所示的一种填埋热保护IC2的COB封装,包括LTCC基板1、热保护IC2、温度传感器3、LED芯片4,所述LTCC基板1包括自上至下依次设置的顶层生瓷片11、第一功能生瓷片12、第三功能生瓷片14、第二功能生瓷片13,所述顶层生瓷片11的上、下面表面印刷有由导电浆料制成的电气互联导线5,热保护IC2 、温度传感器3放置在顶层生瓷片11下表面,利用固晶胶固定,电气互联导线5依次连通所述热保护IC2的电源输入端和电源输出端、第一导电通孔91连接,第二导电通孔92,所述第二导电通孔92和第三导电通孔93个数相同且位置匹配所述热保护IC2、温度传感器3设置在所述LTCC基板1中,所述LED芯片4固定于LTCC基板1上,通过金线10与LTCC基板1表面线路连接,LED芯片4表面覆盖保护胶6、荧光粉胶7,所述温度传感器3与LED芯片4之间只隔一层生瓷片,所述热保护IC2分别与LED芯片4和温度传感器3电连接。Embodiment 1 of the present invention, as shown in Figures 1-8, is a COB package that embeds thermal protection IC2, including LTCC substrate 1, thermal protection IC2, temperature sensor 3, and LED chip 4. The LTCC substrate 1 includes from top to bottom The top green ceramic sheet 11, the first functional green ceramic sheet 12, the third functional green ceramic sheet 14, and the second functional green ceramic sheet 13 are arranged in sequence, and the upper and lower surfaces of the top layer green ceramic sheet 11 are printed with conductive The electrical interconnection wire 5 made of slurry, the thermal protection IC2 and the temperature sensor 3 are placed on the lower surface of the green ceramic sheet 11 on the top layer, fixed with crystal glue, and the electrical interconnection wire 5 is connected to the power input terminal of the thermal protection IC2 and the power supply in turn. The output terminal is connected to the first conductive via 91, the second conductive via 92, the number of the second conductive via 92 and the third conductive via 93 are the same and the positions match the thermal protection IC2 and the temperature sensor 3. In the LTCC substrate 1, the LED chip 4 is fixed on the LTCC substrate 1, and is connected to the surface circuit of the LTCC substrate 1 through a gold wire 10. The surface of the LED chip 4 is covered with protective glue 6 and fluorescent powder glue 7. The temperature sensor 3 There is only one green ceramic sheet between the LED chip 4 and the thermal protection IC2 is electrically connected to the LED chip 4 and the temperature sensor 3 respectively.

第三功能生瓷片14设置四个第四导电通孔95,两个第四导电通孔95与热保护IC2正负极电连接并且与第三导电通孔93对齐,另外两个第四导电通孔95与热保护IC2电流输出端、输入端电连接并且与第二导电通孔92对齐。The third functional green ceramic sheet 14 is provided with four fourth conductive through holes 95, two fourth conductive through holes 95 are electrically connected to the positive and negative electrodes of the thermal protection IC2 and aligned with the third conductive through holes 93, and the other two fourth conductive through holes 95 The through hole 95 is electrically connected with the current output end and the input end of the thermal protection IC 2 and is aligned with the second conductive through hole 92 .

所述元件放置通孔94以及导电通孔可由机械冲孔技术或激光打孔技术在生瓷片上进行打孔得到,通孔的形状可为圆形、矩形、圆环形等中的一种或多种,通过激光技术打孔可以确保生瓷片的通孔精度,防止通孔孔壁挂浆不均、背面残留浆料以及堵孔等现象。The component placement through hole 94 and the conductive through hole can be punched on the green ceramic sheet by mechanical punching technology or laser drilling technology, and the shape of the through hole can be one of circular, rectangular, circular, etc. or There are many kinds of holes, and the laser technology can ensure the through-hole accuracy of the green ceramic sheet, and prevent the phenomenon of uneven slurry hanging on the wall of the through hole, residual slurry on the back, and hole plugging.

温度传感器3感知LTCC基板1温度,当LTCC基板1温度超过限定温度时候,便将信号传递给热保护IC2,所述温度传感器3可为贴片式温度传感器、磁性温度传感器或螺纹固定温度传感器等中的一种或多种The temperature sensor 3 senses the temperature of the LTCC substrate 1. When the temperature of the LTCC substrate 1 exceeds the limit temperature, it transmits the signal to the thermal protection IC2. The temperature sensor 3 can be a patch temperature sensor, a magnetic temperature sensor or a threaded temperature sensor, etc. one or more of

进一步的,所述LTCC基板1印刷有由导电浆料制成的电气互联导线5,电气互联导线5的排布方式具体根据LED芯片4的排列方式进行调整,所述LED芯片4正负极通过金线10与LTCC基板1表面的电气互联导线5电连接;所述LTCC基板1设置有元件放置通孔94、导电通孔,导电通孔中注入导电材料8;通过在导电通孔中注入导电材料8,作为各生瓷片之间的垂直通路,所述导电材料8为铜、铝、金或合金金属液。Further, the LTCC substrate 1 is printed with electrical interconnection wires 5 made of conductive paste, and the arrangement of the electrical interconnection wires 5 is specifically adjusted according to the arrangement of the LED chips 4. The gold wire 10 is electrically connected to the electrical interconnection wire 5 on the surface of the LTCC substrate 1; the LTCC substrate 1 is provided with a component placement through hole 94 and a conductive through hole, and a conductive material 8 is injected into the conductive through hole; The material 8 is used as a vertical path between the green ceramic sheets, and the conductive material 8 is copper, aluminum, gold or alloy metal liquid.

进一步的,述热保护IC2可对输出电流进行分级下降调控,在保证及时降低LED芯片4温度的同时,又避免过快降低输出电流导致人眼可察觉的亮度变化,在不知不觉中达到过热保护的目的。Furthermore, the above-mentioned thermal protection IC2 can carry out step-by-step reduction regulation on the output current, while ensuring timely reduction of the temperature of the LED chip 4, it also avoids excessively fast reduction of the output current to cause changes in brightness that can be detected by the human eye, and overheating is achieved unconsciously. purpose of protection.

所述保护胶6为环氧树脂或硅胶,所述荧光粉胶7为硅胶和荧光粉按一定比例混合得到的复合材料,二者通过喷涂、旋涂或沉积等方式依次涂覆在芯片上,得到远离涂覆的荧光粉层。采用环氧树脂或硅胶作为保护胶6具有高折射率和高透光率,可以增加LED的光通量,粘度小,易脱泡,适合灌封及模压成型,使LED有较好的耐久性和可靠性,利用该方法可以通过喷涂、旋涂或沉积等简单的方式就能实现同其他复杂远离涂覆技术相同的荧光粉远离涂覆的效果,同时使LED达到照度均匀性、高出光效率、色温控制和颜色均匀性控制等光学要求。The protective glue 6 is epoxy resin or silica gel, and the phosphor powder glue 7 is a composite material obtained by mixing silica gel and phosphor in a certain proportion, and the two are coated on the chip sequentially by spraying, spin coating or deposition, etc. A layer of phosphor away from the coating is obtained. Using epoxy resin or silica gel as the protective glue 6 has high refractive index and high light transmittance, which can increase the luminous flux of LED, low viscosity, easy to defoam, suitable for potting and molding, so that LED has better durability and reliability With this method, the same effect of phosphor powder remote coating as other complex remote coating technologies can be achieved by simple methods such as spraying, spin coating or deposition, and at the same time, the LED can achieve uniformity of illumination, high light extraction efficiency, and color temperature. Optical requirements such as control and color uniformity control.

优选的,所述顶层生瓷片11厚度为40-60um,优选50um,采用填埋法的封装方式,使得温度传感器3与LED芯片4之间仅隔着一层50um生瓷片,能够灵敏感应LED芯片4温度的变化,当温度超过限定温度时,温度传感器3将信号传递给热保护IC2,由热保护IC2对输出电流进行分级下降调控,既保证及时降低LED光源的温度,又避免过快降低输出电流导致人眼可察觉的亮度变化,在不知不觉中达到过热保护的目的,进一步延长LED的寿命,减少光衰,提高光源的可靠性。Preferably, the top layer of green ceramic sheet 11 has a thickness of 40-60um, preferably 50um, and is packaged by the embedding method, so that there is only a layer of 50um green ceramic sheet between the temperature sensor 3 and the LED chip 4, which can sensitively respond When the temperature of the LED chip 4 changes, when the temperature exceeds the limit temperature, the temperature sensor 3 transmits the signal to the thermal protection IC2, and the thermal protection IC2 performs step-by-step regulation on the output current, which not only ensures that the temperature of the LED light source is lowered in time, but also avoids too fast Reducing the output current leads to changes in brightness that can be detected by the human eye, and achieves the purpose of overheating protection unconsciously, further prolonging the life of the LED, reducing light decay, and improving the reliability of the light source.

本发明还公开一种填埋热保护IC2的COB封装的封装方法,包括如下步骤:The present invention also discloses a COB package encapsulation method for embedding thermal protection IC2, comprising the following steps:

采用激光技术或机械冲孔技术对生瓷片进行打孔所得到元件放置通孔94和导电通孔;将上下相邻两层生瓷片的导电通孔对齐,导电通孔填充导电材料8,如铜、铝、金或合金等金属液,待其冷却后形成垂直的导电通路,元件放置通孔94用于放置热保护IC2以及温度传感器3,因此不对该通孔进行导电材料8填充。Using laser technology or mechanical punching technology to punch green ceramic sheets to obtain component placement through holes 94 and conductive through holes; align the conductive through holes of the upper and lower adjacent layers of green ceramic sheets, and fill the conductive through holes with conductive material 8, Metal liquids such as copper, aluminum, gold or alloys form a vertical conductive path after cooling, and the component placement through hole 94 is used to place the thermal protection IC 2 and the temperature sensor 3 , so the through hole is not filled with conductive material 8 .

采用机械轴压或液体等静压使第一功能生瓷片12、第三功能生瓷片14、第二功能生瓷片13粘贴牢固得到预制基板,将热保护IC2、温度传感器3放置在预制基板的元件放置通孔94中,其中热保护IC2位于元件放置通孔94中央,温度传感器3位于四周,保护IC以及温度传感器3的位置可根据需求做相应调动,温度传感器3的个数可为1个或多个,热保护IC2正负极通过导电通路与外部电源电连接,将绝缘导热树脂121填充到预制基板的元件放置通孔94并进行固化,采用机械轴压或液体等静压使顶层生瓷片11与预制基板粘贴牢固得到LTCC基板1。The first functional green ceramic sheet 12, the third functional green ceramic sheet 14, and the second functional green ceramic sheet 13 are firmly pasted by mechanical axial pressure or liquid isostatic pressure to obtain a prefabricated substrate, and the thermal protection IC2 and the temperature sensor 3 are placed on the prefabricated substrate. The components of the substrate are placed in the through hole 94, wherein the thermal protection IC2 is located in the center of the component placement through hole 94, and the temperature sensor 3 is located around it. The positions of the protection IC and the temperature sensor 3 can be adjusted accordingly according to the requirements. One or more, the positive and negative poles of the thermal protection IC2 are electrically connected to the external power supply through a conductive path, and the insulating and thermally conductive resin 121 is filled into the component placement through hole 94 of the prefabricated substrate and cured, using mechanical axial pressure or liquid isostatic pressure. The top-layer green ceramic sheet 11 is firmly pasted with the prefabricated substrate to obtain the LTCC substrate 1 .

采用丝网印刷或掩膜印刷法,将导电浆料印刷在LTCC基板1上表面,用以制作电气互联导线5,其中,电气互联导线5的排布方式具体根据LED芯片4的排列方式进行调整,最后将LED芯片4正负极通过金线10与电气互联导线5电连接。Using screen printing or mask printing, the conductive paste is printed on the upper surface of the LTCC substrate 1 to make electrical interconnection wires 5, wherein the arrangement of the electrical interconnection wires 5 is specifically adjusted according to the arrangement of the LED chips 4 , and finally the positive and negative poles of the LED chip 4 are electrically connected to the electrical interconnection wire 5 through the gold wire 10 .

采用旋涂、喷涂或印刷等方法在LED芯片4表面依次涂覆保护胶6、荧光粉胶7,最后安装外围光学元件9,完成一种填埋热保护IC2的COB封装。The surface of the LED chip 4 is coated with protective glue 6 and fluorescent powder glue 7 sequentially by spin coating, spray coating or printing, and finally the peripheral optical element 9 is installed to complete a COB package in which the thermal protection IC2 is buried.

实施例2:Example 2:

本实施例与实施例1基本相同,区别之处在于:如图9-12所示,所述LTCC基板1包括自上至下依次设置的顶层生瓷片11、第一功能生瓷片12、第二功能生瓷片13,顶层生瓷片11设置至少一个第一导电通孔91,放置瓷片设置至少一个第二导电通孔92和所述元件放置通孔94、第二功能生瓷片13设置至少一个第三导电通孔93,将热保护IC2和温度传感器3放置在顶层生瓷片11下表面,所述元件放置通孔94可容置所述热保护IC2和温度传感器3。This embodiment is basically the same as Embodiment 1, except that: as shown in Figures 9-12, the LTCC substrate 1 includes a top-layer green ceramic sheet 11, a first functional green ceramic sheet 12, The second functional green ceramic sheet 13, the top green ceramic sheet 11 is provided with at least one first conductive through hole 91, the placed ceramic sheet is provided with at least one second conductive through hole 92 and the element placement through hole 94, the second functional green ceramic sheet 13. At least one third conductive through hole 93 is provided, and the thermal protection IC2 and the temperature sensor 3 are placed on the lower surface of the top green ceramic sheet 11. The component placement through hole 94 can accommodate the thermal protection IC2 and the temperature sensor 3.

本实施例通过在顶层生瓷片11上、下表面印刷有由导电浆料制成的电气互联导线5,其中,顶层生瓷片11上表面电气互联导线5的排布方式具体根据LED芯片4的排列方式进行调整,最后将LED芯片4正负极通过金线10与电气互联导线5互连;顶层生瓷片11下表面电气互联导线5的排布方式具体根据热保护IC2的位置进行调整,热保护IC2 、温度传感器3放置在顶层生瓷片11下表面,利用固晶胶固定,通过金线10将热保护IC2与温度传感器3互连。In this embodiment, electrical interconnection wires 5 made of conductive paste are printed on the upper and lower surfaces of the top layer of green ceramic sheet 11, wherein the arrangement of the electrical interconnection wires 5 on the upper surface of the top layer of green ceramic sheet 11 is specifically based on the LED chip 4 Finally, the positive and negative poles of the LED chip 4 are interconnected with the electrical interconnection wire 5 through the gold wire 10; the arrangement of the electrical interconnection wire 5 on the lower surface of the top green ceramic sheet 11 is adjusted according to the position of the thermal protection IC2 , the thermal protection IC2 and the temperature sensor 3 are placed on the lower surface of the green ceramic sheet 11 on the top layer, fixed with a die-bonding glue, and the thermal protection IC2 and the temperature sensor 3 are interconnected through gold wires 10 .

由于热保护IC2与温度传感器3放置在顶层生瓷片11下表面,不需要增设第三功能生瓷片14,节省了生产成本和制作工序;同时LED芯片4发出的热量沿垂直于壁面的方向传递,安装在顶层生瓷片11下表面的温度传感器3直接通过热传导方式可以更灵敏感应到LED芯片4温度的变化,当温度超过限定温度时,温度传感器3将信号传递给热保护IC2,由热保护IC2对输出电流进行分级下降调控,既保证及时降低LED光源的温度,又避免过快降低输出电流导致人眼可察觉的亮度变化,在不知不觉中达到过热保护的目的,进一步延长LED的寿命,减少光衰,提高光源的可靠性。Since the thermal protection IC2 and the temperature sensor 3 are placed on the lower surface of the top green ceramic sheet 11, there is no need to add a third functional green ceramic sheet 14, which saves production costs and manufacturing processes; at the same time, the heat emitted by the LED chip 4 is along the direction perpendicular to the wall surface. Transfer, the temperature sensor 3 installed on the lower surface of the top layer of green ceramic sheet 11 can directly sense the temperature change of the LED chip 4 more sensitively through heat conduction. When the temperature exceeds the limited temperature, the temperature sensor 3 transmits the signal to the thermal protection IC2. The thermal protection IC2 adjusts the output current in stages, which not only ensures timely reduction of the temperature of the LED light source, but also avoids the brightness change that can be detected by the human eye due to the excessive reduction of the output current, and achieves the purpose of overheating protection unconsciously, further prolonging the life of the LED light source. Long life, reduce light decay, improve the reliability of the light source.

本实施例的封装方式与实施例1基本相同,区别之处在于:The packaging method of this embodiment is basically the same as that of Embodiment 1, the difference is that:

采用机械轴压或液体等静压使功能生瓷片粘贴牢固得到预制基板的步骤包括:The steps of using mechanical axial pressure or liquid isostatic pressure to firmly paste the functional green ceramic sheets to obtain the prefabricated substrate include:

采用丝网印刷或掩膜印刷法将导电浆料印刷在顶层生瓷片11的上、下面表面,用以制作电气互联导线5;将热保护IC2和温度传感器3放置在顶层生瓷片11下表面,利用固晶胶固定,将热保护IC2与温度传感器3电连接;导电通孔填充导电材料8形成导电通路;采用机械轴压或液体等静压使第一功能生瓷片12、第二功能生瓷片13粘贴牢固得到预制基板。Use screen printing or mask printing to print conductive paste on the upper and lower surfaces of the top green ceramic sheet 11 to make electrical interconnection wires 5; place the thermal protection IC2 and temperature sensor 3 under the top green ceramic sheet 11 The surface is fixed with crystal glue, and the thermal protection IC2 is electrically connected to the temperature sensor 3; the conductive through hole is filled with a conductive material 8 to form a conductive path; mechanical axial pressure or liquid isostatic pressure is used to make the first functional green ceramic sheet 12, the second The functional green ceramic sheet 13 is pasted firmly to obtain a prefabricated substrate.

当然,以上仅为本发明较佳实施方式,并非以此限定本发明的使用范围,故,凡是在本发明原理上做等效改变均应包含在本发明的保护范围内。Of course, the above are only preferred implementation modes of the present invention, and are not intended to limit the scope of application of the present invention. Therefore, all equivalent changes based on the principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1. a kind of COB encapsulation for filling Thermal protection IC, including ltcc substrate(1), Thermal protection IC(2), temperature sensor(3)、LED Chip(4), it is characterised in that:The ltcc substrate(1)Laminate to connect by more than two layers ceramic chips and form, the Thermal protection IC(2)、 Temperature sensor(3)It is arranged on the ltcc substrate(1)In, the LED chip(4)It is fixed on ltcc substrate(1)On, the temperature Spend sensor(3)With LED chip(4)Between an alternating floor ceramic chips, the Thermal protection IC(2)Respectively with LED chip(4)And temperature Spend sensor(3)Electrical connection.
A kind of 2. COB encapsulation for filling Thermal protection IC according to claim 1, it is characterised in that:The ltcc substrate(1) It is printed with the electrical interconnection wire made of electrocondution slurry(5), the LED chip(4)With ltcc substrate(1)Surface it is electric mutually Join wire(5)Electrical connection.
A kind of 3. COB encapsulation for filling Thermal protection IC according to claim 2, it is characterised in that:The ltcc substrate(1) It is provided with element and places through hole (94), conductive through hole, injects conductive material in conductive through hole(8).
4. encapsulated according to a kind of any described landfill Thermal protection IC of claim 1-3 COB, it is characterised in that:The LTCC Substrate(1)Including the top layer ceramic chips set gradually from top to bottom(11), the first function ceramic chips(12), the second function ceramic chips (13), top layer ceramic chips(11)At least one first conductive through hole (91) is set, places ceramics and at least one second conduction is set Through hole (92) and the element place through hole (94), the second function ceramic chips (13) set at least one 3rd conductive through hole (93), the element, which places through hole (94), can house the Thermal protection IC(2)And temperature sensor(3).
5. encapsulated according to a kind of any described landfill Thermal protection IC of claim 4 COB, it is characterised in that:First work( Can ceramic chips(12)And second also include the 3rd function ceramic chips (14), the 3rd function green between function ceramic chips (13) Piece (14) sets at least four the 4th conductive through holes(95), two the 4th conductive through holes(95)With Thermal protection IC(2)Both positive and negative polarity electricity Connect and with the 3rd conductive through hole(93)Location matches, two other the 4th conductive through hole(95)Thermal protection IC(2)Electric current is defeated Go out end, input electrical connection and with the second conductive through hole(92)Location matches.
A kind of 6. COB encapsulation for filling Thermal protection IC according to claim 4, it is characterised in that:The top layer ceramic chips (11)Above and below surface printing have the electrical interconnection wire made of electrocondution slurry(5), Thermal protection IC(2), TEMP Device(3)It is placed on top layer ceramic chips(11)Lower surface, fixed using crystal-bonding adhesive, electrical interconnection wire(5)It is sequentially communicated the heat Protect IC(2)Power input and power output end, the first conductive through hole (91) connection, the second conductive through hole (92), it is described Second conductive through hole (92) is identical with the 3rd conductive through hole (93) number and location matches.
A kind of 7. COB encapsulation for filling Thermal protection IC according to claim 4, it is characterised in that:The LED chip(4) Surface covering protection glue(6), phosphor gel(7).
A kind of 8. method for packing for the COB encapsulation for filling Thermal protection IC, it is characterised in that:Comprise the following steps:
1. element places through hole (94) and conduction obtained by being punched using laser technology or mechanical punching techniques to ceramic chips The step of through hole;
2. the step of conductive through hole of neighbouring two layers of ceramic chips is alignd;
3. the step of making function ceramic chips firm pasting obtain Prefabricated substrate using mechanical axis pressure or liquid isostatic pressed, includes:
Thermal protection IC(2)Current output terminal, input pass through conductive path and electrical interconnection wire(5)The step of electrical connection;
Thermal protection IC(2)The step of both positive and negative polarity is electrically connected by conductive path with external power source;
The step of insulating heat-conductive is filled into the element placement through hole (94) of Prefabricated substrate and solidified;
Using silk-screen printing or mask print process, electrocondution slurry is printed on top layer ceramic chips(11)Above and/or under surface, to Make electrical interconnection wire(5)The step of;
Prefabricated substrate and top layer ceramic chips are made using mechanical axis pressure or liquid isostatic pressed(11)Firm pasting obtains ltcc substrate(1) The step of;
4. LED chip(4)Both positive and negative polarity passes through gold thread(10)With electrical interconnection wire(5)The step of interconnection;
5. the methods of using spin coating, spraying or printing is in LED chip(4)Surface coats Protection glue successively(6), phosphor gel(7) The step of;
6. ltcc substrate(1)Peripheral optical element is installed(9)Obtain filling Thermal protection IC(2)COB encapsulation the step of.
A kind of 9. method for packing of COB encapsulation for filling Thermal protection IC according to claim 8, it is characterised in that:Using The step of mechanical axis is pressed or liquid isostatic pressed makes function ceramic chips firm pasting obtain Prefabricated substrate includes:
By Thermal protection IC(2)And temperature sensor(3)It is placed on top layer ceramic chips(11)Lower surface, fixed using crystal-bonding adhesive, will Thermal protection IC(2)With temperature sensor(3)The step of electrical connection;
Conductive through hole fills conductive material(8)The step of forming conductive path;
First function ceramic chips are made using mechanical axis pressure or liquid isostatic pressed(12), second function ceramic chips (13) firm pasting Step.
A kind of 10. method for packing of COB encapsulation for filling Thermal protection IC according to claim 8, it is characterised in that:Using The step of mechanical axis is pressed or liquid isostatic pressed makes function ceramic chips firm pasting obtain Prefabricated substrate includes:
By the first function ceramic chips(12), the 3rd function ceramic chips (14), the conductive through hole both ends of the second function ceramic chips (13) Alignment, fill conductive material(8)The step of forming conductive path;
By Thermal protection IC(2)And temperature sensor(3)It is placed on element to place in through hole (94), Thermal protection IC(2)Passed with temperature Sensor(3)Electrical connection, wherein temperature sensor(3)Positioned at Thermal protection IC(2)The step of surrounding position;
First function ceramic chips are made using mechanical axis pressure or liquid isostatic pressed(12), the 3rd function ceramic chips (14), the second function The step of ceramic chips (13) firm pasting.
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