CN107727246A - High-vacuum infrared sensor and packaging method thereof - Google Patents
High-vacuum infrared sensor and packaging method thereof Download PDFInfo
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- CN107727246A CN107727246A CN201610650449.1A CN201610650449A CN107727246A CN 107727246 A CN107727246 A CN 107727246A CN 201610650449 A CN201610650449 A CN 201610650449A CN 107727246 A CN107727246 A CN 107727246A
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 23
- 230000003287 optical effect Effects 0.000 claims abstract description 89
- 229910000679 solder Inorganic materials 0.000 claims abstract description 45
- 238000005516 engineering process Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000003466 welding Methods 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000000084 colloidal system Substances 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims description 17
- 239000003292 glue Substances 0.000 claims description 12
- 229910010293 ceramic material Inorganic materials 0.000 claims description 10
- 238000012360 testing method Methods 0.000 claims description 8
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 6
- 230000009977 dual effect Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 238000003384 imaging method Methods 0.000 claims description 3
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims description 2
- 230000003213 activating effect Effects 0.000 claims 1
- 239000013078 crystal Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 230000004913 activation Effects 0.000 description 4
- 238000009461 vacuum packaging Methods 0.000 description 4
- 238000007639 printing Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/10—Radiation pyrometry, e.g. infrared or optical thermometry using electric radiation detectors
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/011—Manufacture or treatment of image sensors covered by group H10F39/12
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/80—Constructional details of image sensors
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- Photometry And Measurement Of Optical Pulse Characteristics (AREA)
Abstract
Description
技术领域technical field
本发明有关一种红外线传感器,尤指一种无热电致冷器(ThermoelectricCooling,TEC)的二件式高真空封装的红外线传感器。The present invention relates to an infrared sensor, especially a two-piece high vacuum packaged infrared sensor without a thermoelectric cooler (Thermoelectric Cooling, TEC).
背景技术Background technique
已知,目前用以感测热源辐射的红外线传感器的结构具有一金属基座,该金属基座具有一腔体,该腔体中固设有一热电致冷器(TEC),于该热电致冷器的表面上固接有一红外线感测芯片,且于该腔体内固设有一吸气剂,在于该金属基座上方设有焊料片,以该焊料片将一玻璃层固接于金属基座上。红外线传感器在运用时,外部的热源辐射(红外线)通过玻璃层进入于腔体中,该热源辐射将被红外线感测芯片感测以输出清晰的图像。以吸气剂使该腔体保一真空度状态,并以该热电致冷器吸取红外线感测芯片工作时所产生的热源,使该红外线感测芯片能正常工作。It is known that the structure of the infrared sensor currently used for sensing heat source radiation has a metal base, and the metal base has a cavity, and a thermoelectric cooler (TEC) is fixed in the cavity. An infrared sensor chip is fixed on the surface of the device, and a getter is fixed in the cavity, and a solder sheet is arranged above the metal base, and a glass layer is fixed on the metal base with the solder sheet . When the infrared sensor is in use, external heat source radiation (infrared rays) enters the cavity through the glass layer, and the heat source radiation will be sensed by the infrared sensing chip to output a clear image. A getter is used to keep the cavity in a vacuum state, and the thermoelectric cooler is used to absorb the heat source generated when the infrared sensing chip is working, so that the infrared sensing chip can work normally.
由于上述的红外线传感器的吸气剂与红外感测芯片在金属基座同一侧,吸气剂激活需要在高温环境下(>300度以上),这导致红外感测芯片无法承受这样的高温,而失去感测温度的功效。吸气剂与红外线感测芯片位于同侧、金属基座需制作焊垫与吸气剂接着,致使金属基座制作成本较高。吸气剂与红外线感测芯片同侧设计、其激活方式需采电激方式,无法使用加热式激活,因电激方式所使用的机台构造费用造价较高。且在金属基座内固设有热电致冷器,使封装后模块体积无法以较微小化设计呈现使用体积较大。Since the above-mentioned getter of the infrared sensor is on the same side of the metal base as the infrared sensing chip, the activation of the getter needs to be in a high temperature environment (>300 degrees or more), which makes the infrared sensing chip unable to withstand such a high temperature, and loses the ability to sense temperature. The getter and the infrared sensing chip are located on the same side, and the metal base needs to be fabricated with welding pads and bonded to the getter, resulting in higher manufacturing costs for the metal base. The getter is designed on the same side as the infrared sensor chip, and its activation method needs to be activated by electric stimulation, which cannot be activated by heating, because the construction cost of the machine used by the electric stimulation method is relatively high. Moreover, a thermoelectric cooler is fixed in the metal base, so that the volume of the packaged module cannot be used with a smaller design to present a larger volume.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供一种高真空的红外线传感器封装方法,包括:a)、备有一基座,该基座具有一腔体及多个导电部,该多个导电部一端延伸于该腔体内形成裸露状态的焊点;b)、于该基座的腔体涂布胶体,将一红外线感测芯片黏着于该腔体内部,该红外线感测芯片具有一红外线的晶圆,该晶圆电性黏贴到电路板上,该电路板上具有多个导电接点;c)、以电浆清洗基座的该多个焊点及该红外线感测芯片的该多个导电接点;d)、将多条的金属导线电性链接于该基座的该多个焊点及该红外线感测芯片的该多个导电接点之间;e)、将焊料片置于该基的腔体中,检测焊料片的焊接稳固性;f)、以输入信号给红外线感测芯片,以测试该红外线感测芯片的晶圆是否有损坏;g)、备有一光学透视窗,以电浆清洗该光学透视窗;h)、以黏着技术或涂布技术将该吸气剂固接于该光学透视窗上;i)、将具有吸气剂的光学透视窗及固晶有红外线感测芯片的基座一起送入于回焊炉中;j)、以加热方式对光学透视窗上的吸气剂进行加热,激活该吸气剂达到工作状态;k)、以该回焊炉将该基座的焊料片熔解将该光学透视窗焊接于该基座上,使该腔体形成高真空状态。In order to solve the above-mentioned technical problems, the present invention provides a high-vacuum infrared sensor packaging method, including: a) a base is provided, the base has a cavity and a plurality of conductive parts, and one end of the plurality of conductive parts extends on An exposed solder joint is formed in the cavity; b) Colloid is applied to the cavity of the base, and an infrared sensing chip is adhered inside the cavity, the infrared sensing chip has an infrared wafer, the The wafer is electrically adhered to the circuit board, and the circuit board has a plurality of conductive contacts; c), cleaning the plurality of solder joints of the base and the plurality of conductive contacts of the infrared sensing chip with plasma; d ), electrically connecting a plurality of metal wires between the plurality of solder joints of the base and the plurality of conductive contacts of the infrared sensing chip; e), placing the solder sheet in the cavity of the base , to detect the welding stability of the solder sheet; f), to input signals to the infrared sensing chip to test whether the wafer of the infrared sensing chip is damaged; g), to have an optical perspective window, to clean the optical The see-through window; h), the getter is fixed on the optical see-through window by adhesive technology or coating technology; i), the optical see-through window with the getter and the base with the infrared sensing chip are fixed together into the reflow furnace; j), heat the getter on the optical perspective window by heating, activate the getter to reach the working state; k), use the reflow furnace to put the solder on the base The optical see-through window is welded to the base by melting the sheet, so that the cavity is in a high vacuum state.
在本发明的一实施例中,在a)步骤中该基座的腔体具有一凸垣部,使该焊料片设于该凸垣部上。In an embodiment of the present invention, in step a), the cavity of the base has a raised wall, and the solder sheet is disposed on the raised wall.
在本发明的一实施例中,在a)步骤的该基座为塑料或陶瓷材料,该基座的该多个导电部为有引脚的接脚,该导电部设于该基座二侧形成相对应状态的双列式封装结构,或多个该接脚可设于该基座的四边。In an embodiment of the present invention, the base in step a) is made of plastic or ceramic material, the plurality of conductive parts of the base are pins with pins, and the conductive parts are arranged on both sides of the base A dual-in-line packaging structure corresponding to the state is formed, or a plurality of the pins can be arranged on four sides of the base.
在本发明的一实施例中,在a)步骤的该基座为塑料或陶瓷材料,该基座为无引脚的基座,该多个导电部设于该基座的四边。In an embodiment of the present invention, the base in step a) is made of plastic or ceramic material, the base is a pinless base, and the plurality of conductive parts are arranged on four sides of the base.
在本发明的一实施例中,其特征在于,在a)步骤与b)步骤之间还包含有清洗该基座及将基座烘干等制程。In an embodiment of the present invention, it is characterized in that processes such as cleaning the base and drying the base are also included between step a) and step b).
在本发明的一实施例中,在b)步骤的该胶体为绝缘胶或导电胶。In an embodiment of the present invention, the glue in step b) is insulating glue or conductive glue.
在本发明的一实施例中,在b)步骤与c)步骤之间还包含:在该基座与该红外线感测芯片固晶后,送入于烤箱烘烤,使该胶体干涸。In an embodiment of the present invention, between the step b) and the step c), it further includes: after the base and the infrared sensing chip are solidified, they are baked in an oven to dry the colloid.
在本发明的一实施例中,在g)步骤的该光学透视窗其上具有一第一表面及一第二表面,于该第二表面上设有一光罩层。In an embodiment of the present invention, the optical see-through window in step g) has a first surface and a second surface thereon, and a mask layer is provided on the second surface.
在本发明的一实施例中,该光学透视窗为锗晶圆,使8μm-14μm的远红外线波长穿过。In an embodiment of the present invention, the optical see-through window is a germanium wafer, allowing far-infrared wavelengths of 8 μm-14 μm to pass through.
在本发明的一实施例中,在h)步骤的该吸气剂固接于该光学透视窗的第二表面上。In an embodiment of the present invention, the getter in step h) is fixed on the second surface of the optical see-through window.
在本发明的一实施例中,该吸气剂为柱状或片状。In an embodiment of the present invention, the getter is in the shape of a column or a sheet.
在本发明的一实施例中,在k)步骤后还包含有l)步骤,该l)步骤在该基座与该光学透视窗熔封后,将测试该基座与该光学透视窗的焊接处是否完全接合,使该腔体不会产生漏气现象。In one embodiment of the present invention, step k) further includes a step l), the step l) will test the welding of the base and the optical see-through window after the base and the optical see-through window are welded Whether it is fully connected, so that the cavity will not leak.
在本发明的一实施例中,在l)步骤后还包含有m)步骤在该基座与该光学透视窗熔封形成模块后,以输入信号检测该红线外感测芯片的成像信号是否正常。In one embodiment of the present invention, step l) further includes step m) after the base and the optical see-through window are fused to form a module, and the input signal is used to detect whether the imaging signal of the infrared sensing chip is normal.
本发明还提供一种高真空的红外线传感器,包含有:一基座、一红外线感测芯片、一光学透视窗、一吸气剂及多条金属导线。该基座上具有一腔体及多个导电部,该多个导电部一端延伸于该腔体内形成焊点。该红外线感测芯片以固接于该腔体内,其上具有一红外线的晶圆,该晶圆电性链接到一电路板上,该电路板上具有多个导电接点。多条金属线以电性连结于该多个焊点及该多个导电接点上。该光学透视窗以封接于该基座的腔体上,其上具有一第一表面及一第二表面。该吸气剂设于该光学透视窗的第二表面上。其中,该基座与该光学透视窗封接后,使该吸气剂封接于该基体与该光学透视窗所形成的腔体中。The present invention also provides a high-vacuum infrared sensor, which includes: a base, an infrared sensing chip, an optical see-through window, a getter and a plurality of metal wires. The base has a cavity and a plurality of conductive parts, and one end of the plurality of conductive parts extends in the cavity to form solder joints. The infrared sensing chip is fixedly connected in the cavity, on which there is an infrared wafer, and the wafer is electrically connected to a circuit board, and the circuit board has a plurality of conductive contacts. A plurality of metal wires are electrically connected to the plurality of welding points and the plurality of conductive contacts. The optical see-through window is sealed on the cavity of the base, and has a first surface and a second surface on it. The getter is disposed on the second surface of the optical see-through window. Wherein, after the base and the optical see-through window are sealed, the getter is sealed in the cavity formed by the substrate and the optical see-through window.
在本发明的一实施例中,该基座的腔体内具有一凸垣部。In an embodiment of the invention, the cavity of the base has a convex wall.
在本发明的一实施例中,更包含有一焊料片,该焊料片设于该凸垣部上,以焊接该光学透视窗。In an embodiment of the present invention, a solder piece is further included, and the solder piece is disposed on the convex wall to weld the optical see-through window.
在本发明的一实施例中,该第二表面上设有一光罩层。In an embodiment of the invention, a photomask layer is disposed on the second surface.
在本发明的一实施例中,该光学透视窗为锗晶圆,使8μm-14μm的远红外线波长穿过。In an embodiment of the present invention, the optical see-through window is a germanium wafer, allowing far-infrared wavelengths of 8 μm-14 μm to pass through.
在本发明的一实施例中,该基座为塑料或陶瓷材料,该基座的该多个导电部为有引脚的接脚,该多个导电部设于该基座二侧形成相对应状态的双列式封装结构,或多个该接脚可设于该基座的四边。In one embodiment of the present invention, the base is made of plastic or ceramic material, the plurality of conductive parts of the base are pins with pins, and the plurality of conductive parts are arranged on two sides of the base to form corresponding In a dual-in-line package structure, or a plurality of pins can be arranged on four sides of the base.
在本发明的一实施例中,该基座为塑料或陶瓷材料,该基座为无引脚的基座,该多个导电部设于该基座的四边。In an embodiment of the present invention, the base is made of plastic or ceramic material, the base is a pinless base, and the plurality of conductive parts are disposed on four sides of the base.
本发明能够达到如下效果:The present invention can achieve following effect:
本发明提供了一种无热电致冷器的红外线传感器,使红外线传感器体积缩小可朝微型化设计,使封装制程工艺减少,以降减少零件的产生及基座的污染,进而提高封装的泄漏率与使用年限,以及降低制作成本。The invention provides an infrared sensor without a thermoelectric cooler, which reduces the volume of the infrared sensor and can be designed towards miniaturization, reduces the packaging process, thereby reducing the generation of parts and the pollution of the base, thereby improving the leakage rate of the package and service life, and reduce production costs.
本发明将吸气剂设计在远离红外感测芯片的另一侧,与红外线感测芯片隔离设计,封装过程利用机台的分层加热方式有效阻隔红外线感测芯片因受温度影响,并让吸气剂得以接受到激活温度,同时确保红外线感侧芯片功能完整同时又可达到一个真空度较高的完美封装。In the present invention, the getter is designed on the other side away from the infrared sensing chip, and it is designed to be isolated from the infrared sensing chip. The air agent can receive the activation temperature, while ensuring the complete function of the infrared sensing side chip and achieving a perfect package with a high degree of vacuum.
附图说明Description of drawings
图1是本发明的第一实施例的红外线传感器封装方法流程示意图;Fig. 1 is a schematic flow chart of an infrared sensor packaging method according to a first embodiment of the present invention;
图2是本发明的第一实施例的红外线传感器的外观立体示意图;Fig. 2 is a schematic perspective view of the appearance of the infrared sensor according to the first embodiment of the present invention;
图3为图1的外观立体分解示意图;Fig. 3 is a three-dimensional exploded schematic diagram of the appearance of Fig. 1;
图4为图1的光学透视窗的第二表面示意图;4 is a schematic diagram of the second surface of the optical see-through window of FIG. 1;
图5为图1的光学透视窗的第二表面另一实施例示意图;5 is a schematic diagram of another embodiment of the second surface of the optical see-through window in FIG. 1;
图6为图1的光学透视窗的第二表面再一实施例示意图;Fig. 6 is a schematic diagram of another embodiment of the second surface of the optical see-through window in Fig. 1;
图7为图1的侧剖视示意图;Fig. 7 is a schematic side sectional view of Fig. 1;
图8本发明的第二实施例的红外线传感器的外观立体分解示意图。FIG. 8 is a three-dimensional exploded schematic diagram of the appearance of the infrared sensor according to the second embodiment of the present invention.
【符号说明】【Symbol Description】
步骤S100~步骤S134;Step S100 ~ step S134;
红外线传感器100、200;Infrared sensors 100, 200;
基座110、210;Base 110, 210;
腔体112、212;cavity 112, 212;
导电部114、214;Conductive parts 114, 214;
凸垣部116;Convex part 116;
焊点118、218;Solder spots 118, 218;
红外线感测芯片120、220;Infrared sensing chips 120, 220;
晶圆122;Wafer 122;
电路板124;circuit board 124;
导电接点126;Conductive contacts 126;
焊料片130、230;Solder pieces 130, 230;
光学透视窗140、240;Optical see-through windows 140, 240;
第一表面142;first surface 142;
第二表面144;second surface 144;
光罩层146;mask layer 146;
吸气剂150、150a、150b、250;Getters 150, 150a, 150b, 250;
金属导线160。Metal wire 160.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好的理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
请参阅图1,是本发明 第一实施例的红外线传感器封装方法流程示意图;且第一实施例的图2-7与与第二实施例图8的封装技术相同,所特举第一实施例的图2-7与图1作说明,如图所示:首先,如步骤S100,备有一基座110,该基座110具有一腔体112及多个导电部114,该多个导电部114一端延伸于该腔体112内形成裸露状态的焊点118。于该基座110的腔体112具有一凸垣部116,该凸垣部116用以固接该光学透视窗140。在本图式中,该基座110为塑料或陶瓷材料,且该基座110的些导电部114为有引脚的接脚,该导电部114设于该基座110二侧形成相对应状态的双列式封装(Dual In-Line Package ,DIP)结构,或多个该接脚设于该基座110的四边以形成四列式封装结构,或者无引脚基座(leadless chip carrier)结构。Please refer to Figure 1, which is a schematic flow chart of the infrared sensor packaging method of the first embodiment of the present invention; and Figures 2-7 of the first embodiment are the same as the packaging technology of Figure 8 of the second embodiment, and the first embodiment is specifically cited 2-7 and FIG. 1 for illustration, as shown in the figure: first, as in step S100, a base 110 is provided, the base 110 has a cavity 112 and a plurality of conductive parts 114, and the plurality of conductive parts 114 One end extends into the cavity 112 to form an exposed solder joint 118 . The cavity 112 of the base 110 has a protrusion 116 for fixing the optical see-through window 140 . In this drawing, the base 110 is made of plastic or ceramic material, and some conductive parts 114 of the base 110 are pins with pins, and the conductive parts 114 are arranged on two sides of the base 110 to form corresponding states. A dual in-line package (Dual In-Line Package, DIP) structure, or a plurality of the pins are provided on the four sides of the base 110 to form a four-line package structure, or a leadless base (leadless chip carrier) structure .
步骤S102,清洗处理,将基座110送入于机台中通过清水或化学药剂清洗,将基座110上所残留的不洁物清洗处理。Step S102 , cleaning process, sending the base 110 into the machine for cleaning with clean water or chemicals to clean the remaining impurities on the base 110 .
步骤S104,烘烤处理,将清洗过后的基座110送入烤箱中,以利用一适当温度进行烘烤,将基座110上所残留的水或化学药剂烘干。Step S104 , baking process, sending the cleaned base 110 into an oven for baking at an appropriate temperature to dry the remaining water or chemicals on the base 110 .
步骤S106,固晶处理,将基座110内部的腔体112涂胶体,使该红外线感测芯片120黏着于该腔体112内部。该红外线感测芯片120是以红外线的晶圆122电性黏贴到电路板124上,该电路板124上具有多个导电接点126。在本图式中,该胶体为绝缘胶或导电胶。Step S106 , die bonding process, coating the cavity 112 inside the base 110 with glue, so that the infrared sensing chip 120 is adhered inside the cavity 112 . The infrared sensing chip 120 is electrically bonded to a circuit board 124 by means of an infrared wafer 122 , and the circuit board 124 has a plurality of conductive contacts 126 . In this drawing, the glue is insulating glue or conductive glue.
步骤S108,烘烤处理,在该基座110与该红外线感测芯片120固晶后,送入于烤箱烘烤,使该胶体干涸。Step S108 , baking process, after the base 110 and the infrared sensing chip 120 are solidified, they are sent to an oven for baking to make the glue dry.
步骤S110,电浆处理,在基座110与红外线感测芯片120进行打线前,利用电浆清洗基座110的该多个焊点118及该红外线感测芯片120的该多个导电接点126清洗,以避免该多个焊点118及该多个导电接点126的氧化发生。Step S110, plasma treatment, before the base 110 and the infrared sensing chip 120 are bonded, use plasma to clean the plurality of solder joints 118 of the base 110 and the plurality of conductive contacts 126 of the infrared sensing chip 120 cleaning to avoid oxidation of the plurality of solder joints 118 and the plurality of conductive contacts 126 .
步骤S112,打线处理,利用机台将金属导线电性链接于该基座110的该多个焊点118及该红外线感测芯片120的该多个导电接点126之间。Step S112 , wire bonding process, using a machine to electrically connect metal wires between the solder joints 118 of the base 110 and the conductive contacts 126 of the infrared sensing chip 120 .
步骤S114,预焊处理,将预焊的焊料片130置于该基座110的凸垣部116上,以备在进回焊炉时,可以与光学透视窗140进行焊接。Step S114 , pre-soldering process, placing the pre-soldered solder sheet 130 on the convex wall portion 116 of the base 110 for soldering with the optical see-through window 140 when entering the reflow oven.
步骤S116,检查处理,以人员检测步骤S114的焊料片130焊接稳固。Step S116 , checking process, the solder sheet 130 in step S114 is checked by personnel to be soldered firmly.
步骤S118,测试处理,在前述的焊料片130的步骤处理完成后,以输入信号给红外线感测芯片120,以测试该红外线感测芯片120的晶圆122是否有损坏。Step S118 , the testing process, after the above-mentioned steps of soldering 130 are processed, an input signal is sent to the infrared sensing chip 120 to test whether the wafer 122 of the infrared sensing chip 120 is damaged.
步骤S120,备有一光学透视窗140,其上具有一第一表面142及一第二表面144,于该第二表面144上设有一光罩层146,该光罩层146以遮蔽该光学透视窗140不必要的区域。在本图式中,该光学透视窗140为锗晶圆,可以让8μm-14μm的远红外线波长穿过。Step S120, prepare an optical see-through window 140, which has a first surface 142 and a second surface 144, and a mask layer 146 is arranged on the second surface 144, and the mask layer 146 is used to cover the optical see-through window 140 unnecessary areas. In this figure, the optical see-through window 140 is a germanium wafer, which allows the far-infrared wavelengths of 8 μm-14 μm to pass through.
步骤S122,电浆处理,在基座110与光学透视窗140进行焊接前,利用电浆清洗基座110将光学透视窗140上的焊接部(图中未示)清洗,避免焊接部氧化。Step S122 , plasma treatment. Before welding the base 110 and the optical see-through window 140 , the base 110 is used to clean the welded part (not shown) on the optical see-through window 140 to avoid oxidation of the welded part.
步骤S124,吸气剂处理,通过黏着技术或涂布技术如印刷或溅镀的将吸气剂150设于该光学透视窗140的第二表面144上。在本图式中,该吸气剂为柱状或片状。Step S124 , getter treatment, disposing the getter 150 on the second surface 144 of the optical see-through window 140 by adhesive technology or coating technology such as printing or sputtering. In this drawing, the getter is in the shape of a column or a sheet.
步骤S126,进回焊炉,将具有吸气剂150的光学透视窗140及固晶有红外线感测芯片120的基座110一起送入于该回焊炉中。Step S126 , enter the reflow furnace, and send the optical see-through window 140 with the getter 150 and the base 110 on which the infrared sensing chip 120 is bonded into the reflow furnace together.
步骤S128,激活处理,利用机台加热方式对光学透视窗140上的吸气剂150进行加热,使该吸气剂150达到工作状态。Step S128, activation processing, heating the getter 150 on the optical perspective window 140 by means of machine heating, so that the getter 150 reaches a working state.
步骤S130,熔封作业,在吸气剂150激活后,利用该回焊炉将该基座110的焊料片130熔解焊接该光学透视窗140,使该腔体112形成高真空状态的红外线传感器100模块。Step S130, fusing and sealing operation, after the getter 150 is activated, use the reflow furnace to melt and weld the solder sheet 130 of the base 110 to weld the optical see-through window 140, so that the cavity 112 forms the infrared sensor 100 in a high vacuum state module.
步骤S132,测漏处理,在基座110与光学透视窗140熔封后,将测试基座110与光学透视窗140的焊接处是否完全接合,使腔体112不会产生漏气现象。Step S132 , leak testing process, after the base 110 and the optical see-through window 140 are welded, test whether the welding joint between the base 110 and the optical see-through window 140 is completely bonded, so that the cavity 112 will not produce air leakage.
步骤S134,模块电测,在基座110与光学透视窗140熔封形成模块后,以输入信号检测该红线外感测芯片120的成像信号是否正常。Step S134 , module electrical testing, after the base 110 and the optical see-through window 140 are fused to form a module, the input signal is used to detect whether the imaging signal of the infrared sensing chip 120 is normal.
借由,上述的封装方法,使该吸气剂150与该红外线感测芯片120分层的加热处理,来完成一个无热电致冷器的二件式高真空封装的红外线传感器。By means of the above-mentioned packaging method, the heat treatment of delaminating the getter 150 and the infrared sensing chip 120 is completed to complete a two-piece high vacuum packaged infrared sensor without a thermoelectric cooler.
请参阅图2、3及4,是本发明 红外线传感器的第一实施例外观立体及图2的外观立体分解及光学透视窗的第二表面示意图。如图所示:本发明依上述封装流程所完成的高真空的红外线传感器100,包含有:一基座110、一红外线感测芯片120、一焊料片130、一光学透视窗140及一吸气剂150。其中,以该光学透视窗140封接于该基座110上方,使该基座110内部形成高真空的腔体112来封装该红外线感测芯片120及该吸气剂150,使该红外线感测芯片120可以进行红外线影像读取。Please refer to Figures 2, 3 and 4, which are the three-dimensional appearance of the first embodiment of the infrared sensor of the present invention and the three-dimensional decomposition of the appearance of Figure 2 and the second surface schematic diagram of the optical see-through window. As shown in the figure: the high-vacuum infrared sensor 100 completed according to the above packaging process of the present invention includes: a base 110, an infrared sensing chip 120, a solder sheet 130, an optical see-through window 140 and a suction 150 doses. Wherein, the optical see-through window 140 is sealed above the base 110 to form a high-vacuum cavity 112 inside the base 110 to package the infrared sensing chip 120 and the getter 150, so that the infrared sensing The chip 120 can read infrared images.
该基座110上具有一腔体112及多个导电部114,该多个导电部114一端延伸于该腔体112内形成裸露状态的焊点118。于该基座110的腔体112具有一凸垣部116,该凸垣部116用以固接该光学透视窗140。在本图式中,该基座110为塑料或陶瓷材料,且该基座110的该多个导电部114为有引脚的接脚,该导电部114设于该基座110二侧形成相对应状态的双列式封装(Dual In-Line Package ,DIP)结构,或该多个接脚可设于该基座110的四边。The base 110 has a cavity 112 and a plurality of conductive parts 114 , and one end of the plurality of conductive parts 114 extends in the cavity 112 to form an exposed solder joint 118 . The cavity 112 of the base 110 has a protrusion 116 for fixing the optical see-through window 140 . In this figure, the base 110 is made of plastic or ceramic material, and the plurality of conductive parts 114 of the base 110 are pins with pins, and the conductive parts 114 are arranged on two sides of the base 110 to form phase A corresponding dual in-line package (Dual In-Line Package, DIP) structure, or the plurality of pins can be disposed on four sides of the base 110 .
该红外线感测芯片120,以红外线的晶圆(die)122电性黏贴到电路板(PCB)124上,该电路板124上具有多个导电接点(PAD)126,在该红外线感测芯片120固接于该基座110的腔体112后,将进行电浆(Plasma)处理,使该多个焊点118及该多个导电接点126不会氧化,在电浆处理后,将进行打线(Wire Bond)处理,以多条的金属导线160电性链接于该多个焊点118及该多个导电接点126上,使该红外线感测芯片120与该基座110的该多个导电部114电性连结。The infrared sensing chip 120 is electrically bonded to a circuit board (PCB) 124 with an infrared wafer (die) 122, and the circuit board 124 has a plurality of conductive contacts (PAD) 126 on the infrared sensing chip. After 120 is fixed in the cavity 112 of the base 110, plasma (Plasma) treatment will be carried out so that the plurality of solder joints 118 and the plurality of conductive contacts 126 will not be oxidized. Wire Bond processing, with a plurality of metal wires 160 electrically connected to the plurality of solder joints 118 and the plurality of conductive contacts 126, so that the infrared sensing chip 120 and the plurality of conductive contacts of the base 110 The portion 114 is electrically connected.
该焊料片130,设于该凸垣部116,在该基座110与该光学透视窗140进入于回焊炉进行熔封作业时,即可通过该焊料片130将该光学透视窗140封装于该基座110上,使该腔体112形成一高真空状态。The solder sheet 130 is arranged on the convex wall portion 116, and when the base 110 and the optical see-through window 140 enter the reflow furnace for fusing and sealing operation, the optical see-through window 140 can be packaged in the solder sheet 130. On the base 110 , the cavity 112 is formed into a high vacuum state.
该光学透视窗140,以封接于该基座110的腔体112上,其上具有一第一表面142及一第二表面144,于该第二表面144上设有一光罩层146,该光罩层146以遮蔽该光学透视窗140不必要的区域。在本图式中,该光学透视窗140为锗晶圆,可以让8μm-14μm的远红外线波长穿过。The optical see-through window 140 is sealed to the cavity 112 of the base 110, and has a first surface 142 and a second surface 144 on it, and a mask layer 146 is arranged on the second surface 144. The mask layer 146 is used to shield unnecessary areas of the optical see-through window 140 . In this figure, the optical see-through window 140 is a germanium wafer, which allows the far-infrared wavelengths of 8 μm-14 μm to pass through.
该吸气剂(Getter)150,以黏着、焊接或涂布的方式如印刷或溅镀的设于该光学透视窗140的第二表面144上。在该吸气剂150无法发挥吸气功能时,将导致基座110内部腔体112的真空度不足,无法让红外影像呈现清晰的图像,且使用寿命也会相对减少。因此,在该基座110与该光学透视窗140封接前,先将吸气剂150激活,再将该基座110与该光学透视窗140封装,使该腔体112内部具有极高的真空度,使接收的红外影像能够呈现更清晰的图像,以增加红外线传感器100的使用寿命。在本图式中,该吸气剂150为柱状;利用加热方式将吸气剂150激活后,再将该基座110与该光学透视窗140封装,使得该吸气剂150与该红外线感测芯片120分层处理制作,来完成一个较佳的真空封装技术。The getter 150 is disposed on the second surface 144 of the optical see-through window 140 by means of adhesion, welding or coating such as printing or sputtering. When the getter 150 cannot perform the function of getting air, the vacuum degree of the inner cavity 112 of the base 110 will be insufficient, so that the infrared image cannot show a clear image, and the service life will be relatively reduced. Therefore, before the base 110 and the optical see-through window 140 are sealed, the getter 150 is activated first, and then the base 110 and the optical see-through window 140 are sealed, so that the inside of the cavity 112 has a very high vacuum The degree is higher, so that the received infrared image can present a clearer image, so as to increase the service life of the infrared sensor 100 . In this drawing, the getter 150 is columnar; after the getter 150 is activated by heating, the base 110 and the optical see-through window 140 are packaged, so that the getter 150 and the infrared sensor The chip 120 is manufactured in layers to achieve a better vacuum packaging technology.
请参阅图5,为图2的光学透视窗的第二表面的另一实施例示意图。如图所示:本实施例与图4大致相同,所不同处在于该吸气剂150a为片状,以黏着的设于该光学透视窗140的第二表面144上,在该基座110与该光学透视窗140封装前,同样地利用加热方式将吸气剂150a激活后,再将该基座110与该光学透视窗140封装,使得该吸气剂150a与该红外线感测芯片120分层的加热处理制作,来完成一个较佳的高真空封装技术。Please refer to FIG. 5 , which is a schematic diagram of another embodiment of the second surface of the optical see-through window in FIG. 2 . As shown in the figure: this embodiment is substantially the same as that in FIG. 4, the difference is that the getter 150a is in the form of a sheet, and is arranged on the second surface 144 of the optical see-through window 140 with adhesion, between the base 110 and Before the optical see-through window 140 is packaged, the getter 150a is similarly activated by heating, and then the base 110 and the optical see-through window 140 are packaged, so that the getter 150a and the infrared sensing chip 120 are layered. Heat treatment to complete a better high-vacuum packaging technology.
请参阅图6,为图2的光学透视窗的第二表面的再一实施例示意图。如图所示:本实施例与图4、5大致相同,所不同处在于该吸气剂150b以涂布的方式如印刷或溅镀的设于该光学透视窗140的第二表面144上成形一特定的图案,此特定的图案不会影响到外部的红外线光进入于该基座110的腔体112内部。在该吸气剂150b涂布完成后,在该基座110与该光学透视窗140封装前,同样地利用加热方式将吸气剂150b激活后,再将该基座110与该光学透视窗140封装,使得该吸气剂150b与该红外线感测芯片120分层处理制作,来完成一个较佳的真空封装技术。Please refer to FIG. 6 , which is a schematic view of another embodiment of the second surface of the optical see-through window in FIG. 2 . As shown in the figure: this embodiment is roughly the same as that of FIGS. 4 and 5, except that the getter 150b is formed on the second surface 144 of the optical see-through window 140 by coating such as printing or sputtering. A specific pattern, the specific pattern will not affect the external infrared light entering the cavity 112 of the base 110 . After the getter 150b is coated, before the base 110 and the optical see-through window 140 are packaged, the getter 150b is activated by heating in the same way, and then the base 110 and the optical see-through window 140 Packaging, so that the getter 150b and the infrared sensing chip 120 are processed in layers to complete a better vacuum packaging technology.
请参阅图7,为图1的侧剖视示意图。如图所示:在本发明的红外线传感器100的基座110与该光学透视窗140封装前,以固晶技术将该红外线感测芯片120固接于该基座110的腔体112中,通过打线技术将金属导线160电性链接于该多个焊点118及该多个导电接点126上,再将该吸气剂150固接于该光学透视窗140上,同时将基座110与该光学透视窗140送入于回焊炉中,先行激活该吸气剂150达工作状态,再利用回焊炉使该焊料片130熔解将光学透视窗140固接于该基座110上,在熔封作业后,使该红外线感测芯片120及该吸气剂150被封装在该基座110的腔体112中。Please refer to FIG. 7 , which is a schematic side sectional view of FIG. 1 . As shown in the figure: before the base 110 of the infrared sensor 100 of the present invention is packaged with the optical see-through window 140, the infrared sensing chip 120 is fixed in the cavity 112 of the base 110 by die-bonding technology. The wire bonding technology electrically connects the metal wires 160 to the plurality of solder joints 118 and the plurality of conductive contacts 126, and then fixes the getter 150 on the optical see-through window 140, and at the same time connects the base 110 to the plurality of conductive contacts 126. The optical see-through window 140 is sent into the reflow furnace, the getter 150 is first activated to reach the working state, and then the solder sheet 130 is melted by the reflow furnace, and the optical see-through window 140 is fixed on the base 110. After the sealing operation, the infrared sensing chip 120 and the getter 150 are packaged in the cavity 112 of the base 110 .
由于在基座110与该光学透视窗140封装前,先将吸气剂150激活后,再进行基座110与光学透视窗140的封装,使得该吸气剂150与该红外线感测芯片120分层处理制作,来完成一个较佳的真空封装技术。Since the getter 150 is activated before the base 110 and the optical see-through window 140 are packaged, and then the base 110 and the optical see-through window 140 are packaged, the getter 150 is separated from the infrared sensing chip 120. layer processing to complete a better vacuum packaging technology.
在被激活后的吸气剂150可以将腔体112内部残留的气体吸收,使该腔体112形成高真空状态,在高真空佳的状态下让红外线感测芯片120接收的红外影像能呈现更清晰的图像,也可以增加红外线传感器100的使用寿命。The activated getter 150 can absorb the residual gas inside the cavity 112, so that the cavity 112 forms a high vacuum state, and the infrared image received by the infrared sensing chip 120 can present a better appearance under the best high vacuum state. A clear image can also increase the service life of the infrared sensor 100 .
请参阅图8,是本发明的第二实施例的红外线传感器的外观立体分解示意图。如图所示:在本实施例中所揭露的红外线传感器200的红外线感测芯片220、一焊料片230、一光学透视窗240及一吸气剂250结构与前述的图2至图7大致相同,所不同处在于本图式的基座210为无引脚的基座(leadless chip carrier),该多个导电部214设于该基座210的四边,该多个导电部214一端延伸于该腔体212内形成裸露状态的焊点218。在红外线感测芯片220固接于该基座210的腔体212后,通过该打线(Wire Bond)处理,使该红外线感测芯片220与该基座210的该多个导电部214电性连结。Please refer to FIG. 8 , which is an exploded perspective view of the appearance of the infrared sensor according to the second embodiment of the present invention. As shown in the figure: the structure of the infrared sensing chip 220, a solder sheet 230, an optical see-through window 240 and a getter 250 of the infrared sensor 200 disclosed in this embodiment is roughly the same as that of the aforementioned Fig. 2 to Fig. 7 , the difference is that the base 210 of this drawing is a leadless base (leadless chip carrier), the plurality of conductive parts 214 are arranged on the four sides of the base 210, and one end of the plurality of conductive parts 214 extends on the An exposed solder joint 218 is formed in the cavity 212 . After the infrared sensing chip 220 is fixed to the cavity 212 of the base 210, the infrared sensing chip 220 is electrically connected to the plurality of conductive parts 214 of the base 210 through the wire bonding process. link.
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention shall be determined by the claims.
Claims (20)
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