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CN107698738B - Preparation method of oxidation modified CB/CFDSF/AG-80 epoxy resin composite material - Google Patents

Preparation method of oxidation modified CB/CFDSF/AG-80 epoxy resin composite material Download PDF

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CN107698738B
CN107698738B CN201710869876.3A CN201710869876A CN107698738B CN 107698738 B CN107698738 B CN 107698738B CN 201710869876 A CN201710869876 A CN 201710869876A CN 107698738 B CN107698738 B CN 107698738B
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李亚鹏
邵媛媛
张鹏飞
付骋宇
蓝海啸
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Shaanxi University of Technology
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Abstract

The invention relates to a method for preparing oxidation modified CB/CFDSF/AG-80 epoxy resin composite material, which mainly comprises a first step of modifying Carbon Black (CB) by concentrated nitric acid, a second step of carrying out surface cleaning and surface modification treatment on carbon fiber double-layer spacer fabric (CFDSF) and a third step of pouring and thermosetting CFDSF by prepared modified CB/AG-80 epoxy resin system solution, wherein the preparation steps and specific process parameters thereof are adopted to prepare the concentrated nitric acid modified CB/CFDSF/AG-80 epoxy resin composite material which has good conductivity and thermodynamic property and small conductive material consumption, and the modified carbon black of the composite material is uniformly distributed in a matrix, has good conductivity stability, and can be widely applied to electronics, electrostatic protection and electrostatic protection, Electromagnetic shielding, microwave absorption, etc.

Description

氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法Preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composites

技术领域technical field

本发明涉及复合材料领域,具体涉及一种氧化改性CB/CFDSF(碳纤维双层间隔织物)/AG-80环氧树脂复合材料及其制备方法。The invention relates to the field of composite materials, in particular to an oxidatively modified CB/CFDSF (carbon fiber double-layer spacer fabric)/AG-80 epoxy resin composite material and a preparation method thereof.

背景技术Background technique

随着电子科技产业的日新月异,对具有良好导电性能的功能性复合材料的需求也越来越大。由于导电复合材料具有质量轻、无锈蚀、尺寸稳定性好、电导率在较大范围内可调的特点,同时还易于加工成各种复杂的形状且易于大批量工业化生产,因而其在静电防护、电磁屏蔽、微波吸收等领域应用广泛。目前常见的导电复合材料通常以高分子为其基体,同时加入碳系材料、金属填料等导电物质,经过物理或化学的方法进行复合,得到既具有一定导电性能又具有良好力学性能的多相复合材料。With the rapid development of the electronic technology industry, the demand for functional composite materials with good electrical conductivity is also increasing. Since the conductive composite material has the characteristics of light weight, no rust, good dimensional stability, and adjustable electrical conductivity in a wide range, it is also easy to be processed into various complex shapes and easy to be industrialized in large quantities. , electromagnetic shielding, microwave absorption and other fields are widely used. At present, the common conductive composite materials usually use polymers as the matrix, and add conductive materials such as carbon materials and metal fillers at the same time, and composite them by physical or chemical methods to obtain a multiphase composite with both certain electrical conductivity and good mechanical properties. Material.

碳系材料主要包括有炭黑(carbon black简称CB)、石墨、碳纤维(carbon fiber简称CF)、碳纳米管(carbon nanotubes简称CNTs)等,它们是导电复合材料中导电填料的重要组成部分。由于碳系材料填充的聚合物复合材料易成型、不受成型尺寸限制且耐腐蚀,可以在某些特定环境下使用,因而在越来越多领域受到重视。Carbon-based materials mainly include carbon black (CB for short), graphite, carbon fiber (CF for short), carbon nanotubes (CNTs for short), etc., which are important components of conductive fillers in conductive composite materials. Because carbon-based material-filled polymer composites are easy to mold, not limited by molding size, and resistant to corrosion, they can be used in some specific environments, so they have been paid more and more attention in more and more fields.

CB是目前来说应用最广、用量最大的导电填料。它不仅价格低,而且导电性能好,密度小。因此,以CB粒子作为导电填料的导电复合材料具有优良导电性能,在各个领域使用普遍。同时因为CB粒子的高表面能和其表面遍布的活性基团,因而CB间有较大的聚合力,因此粒子相互间易于聚合,难以成分散状。所以在一般情况下,通常需要将CB以微细状态均匀分散填充于基质里。否则,将会降低材料性能,因而,保证CB在基体中均匀的分散是导电复合材料具有优良特性的关键。CB is currently the most widely used and the largest amount of conductive fillers. It is not only low in price, but also has good electrical conductivity and low density. Therefore, conductive composite materials with CB particles as conductive fillers have excellent electrical conductivity and are widely used in various fields. At the same time, because of the high surface energy of CB particles and the active groups scattered on their surfaces, there is a large cohesive force between CBs, so the particles are easy to polymerize with each other, and it is difficult to disperse. Therefore, in general, it is usually necessary to uniformly disperse CB into the matrix in a fine state. Otherwise, the material properties will be degraded. Therefore, ensuring the uniform dispersion of CB in the matrix is the key to the excellent properties of conductive composites.

CB的改性一般采用分散剂改性、氧化剂改性及接枝改性法。分散剂改性,学者们利用表面活性剂的方法来提高CB的均匀性,认为分散剂的使用有助于CB均匀地分散于苯环己烷、正庚烷等溶液里,从而能够有效提高体系的均匀性。采用唬拍酸二异辛酷磺酸盐能将CB稳定分散于苯溶剂中,而采用离子型表面活性剂也能让CB在一定体系中均匀分散,不过如果以上体系加入一些高分子溶液后,CB的均匀性会极大的被破坏,从而产生沉降现象,因此这些分散剂在涂料和油墨工业的应用前景并不大;CB的氧化改性方法有很多,主要的分为气相法、液相法和等离子法等改性方法,气相法主要是利用一些气体如氧气等对CB进行表面改性,继而来提高其粒子表面的活性基团,液相法则利用各种不同的氧化剂分别与CB充分反应,在粒子表面引入羟基和羧基等活性基团,从而达到改性的目的。等离子属物理氧化法;接枝改性主要将CB粒子的表面上稳定的接枝上一些聚合物链,并利用这些聚合物链在水中产生斥力,从而保证粒子间相互的间距,来保证CB粒子的均匀性。在CB粒子的表面上接枝上一些稳定的聚合物链,其是将CB粒子上带有的羟基、羧基和氢键等化为各种活性官能团,这些官能团易于与同样有活性端基的基质反应,从而将CB粒子牢固的与基质结合。The modification of CB generally adopts dispersant modification, oxidant modification and graft modification. Dispersant modification, scholars use surfactants to improve the uniformity of CB. It is believed that the use of dispersants helps CB to be uniformly dispersed in solutions such as benzene cyclohexane and n-heptane, which can effectively improve the system. uniformity. CB can be stably dispersed in benzene solvent by using diisooctane sulfonate, and CB can also be uniformly dispersed in a certain system by using ionic surfactant. However, if some polymer solutions are added to the above system, The uniformity of CB will be greatly destroyed, resulting in sedimentation. Therefore, the application prospects of these dispersants in the coatings and ink industries are not large. There are many methods for oxidative modification of CB, which are mainly divided into gas phase method and liquid phase method. Modification methods such as method and plasma method, the gas phase method mainly uses some gases such as oxygen to modify the surface of CB, and then improves the active groups on the surface of its particles. In the reaction, reactive groups such as hydroxyl and carboxyl groups are introduced on the surface of the particles, so as to achieve the purpose of modification. Plasma is a physical oxidation method; graft modification mainly grafts some polymer chains stably on the surface of CB particles, and uses these polymer chains to generate repulsion in water, thereby ensuring the mutual distance between particles to ensure CB particles. uniformity. Some stable polymer chains are grafted on the surface of the CB particles, which is to convert the hydroxyl groups, carboxyl groups and hydrogen bonds on the CB particles into various active functional groups. These functional groups are easily compatible with the same active end group. reaction, thereby firmly binding the CB particles to the matrix.

目前,炭黑/环氧树脂复合材料的国内外研究现状如下:At present, the research status of carbon black/epoxy resin composites at home and abroad is as follows:

以CB作为导电填料的导电复合材料,其物理性能与很多因素有关。CB种类的差异、含量的差异以及基体的差异都会在很大程度上影响CB的分布状态以及基体的结构状态,继而影响复合材料的导电性能、力学性能、热学性能等。The physical properties of conductive composites with CB as conductive fillers are related to many factors. The difference of CB type, content and matrix will greatly affect the distribution state of CB and the structural state of the matrix, and then affect the electrical conductivity, mechanical properties, thermal properties and so on of the composite material.

陈苏等人在“PS/炭黑复合材料导电性能的研究.塑料工业”一文中研究了聚苯乙烯/CB复合材料的导电性能。实验分析表明,当CB含量的逐渐增加时,聚苯乙烯/CB体系的体积电阻率会呈现出非线性下降的现象,且当CB含量在20%到30%间时其复合材料体系的体积电阻率会下降明显。Chen Su et al. studied the electrical conductivity of polystyrene/CB composites in the article "Research on the Electrical Conductivity of PS/Carbon Black Composites. Plastic Industry". The experimental analysis shows that the volume resistivity of the polystyrene/CB system will show a nonlinear decrease when the CB content gradually increases, and the volume resistivity of the composite system when the CB content is between 20% and 30%. rate will drop significantly.

Mohan raj G.T.等在“AC Impedance Analysis and EMI ShieldingEffectiveness of Conductive SBR Composites.Polymer Engineering and Science”中研究了以丁苯橡胶为基体、CB为导电填料的复合材料,发现复合材料的电磁屏蔽效果随CB填充含量以及试样厚度的增加而增加。当频率范围在7.8GHz–12.4GHz之间时,若此时CB的填充量达到60%,则该复合材料的屏蔽性能最高能达到67dB。In "AC Impedance Analysis and EMI ShieldingEffectiveness of Conductive SBR Composites.Polymer Engineering and Science", Mohan raj G.T. et al. studied the composite materials with styrene-butadiene rubber as the matrix and CB as the conductive filler, and found that the electromagnetic shielding effect of the composite material increased with the CB filling. content and the thickness of the sample increased. When the frequency range is between 7.8GHz and 12.4GHz, if the filling amount of CB reaches 60% at this time, the shielding performance of the composite material can reach up to 67dB.

Das N.C.等在“Electromagnetic Interference Shielding Effectiveness ofEthylene Vinyl Acetate Based Conductive Composites Containing CarbonFillers.Journal of Applied Polymer Science”研究中制备了兼顾成本、力学性能和屏蔽性能的CB/CF/乙烯-醋酸乙烯共聚物复合材料,当CB和CF含量分别为30%和20%时,其屏蔽效能最高可达40dB。Das N.C. et al. prepared CB/CF/ethylene-vinyl acetate copolymer composites that take into account cost, mechanical properties and shielding properties in the study of "Electromagnetic Interference Shielding Effectiveness of Ethylene Vinyl Acetate Based Conductive Composites Containing Carbon Fillers. Journal of Applied Polymer Science". When the CB and CF contents are 30% and 20%, respectively, the shielding effectiveness can reach up to 40dB.

廖海生等人在“CB含量与混炼时间对CB/PP复合材料性能的影响.塑料工业”中研究了CB/聚丙烯复合材料体系的力学性能。研究结果表明,随着CB含量的逐渐增加,CB/聚丙烯体系的拉伸强度曲线会先升高后降低,且体系的最大拉伸强度为23.71MPa。同时,CB/PP体系的断裂伸长率则会随CB含量的逐渐增加而呈现出一直下降的趋势。Liao Haisheng et al. studied the mechanical properties of the CB/PP composite system in "The Effect of CB Content and Mixing Time on the Properties of CB/PP Composites. Plastics Industry". The results show that with the gradual increase of CB content, the tensile strength curve of CB/PP system will increase first and then decrease, and the maximum tensile strength of the system is 23.71MPa. At the same time, the elongation at break of the CB/PP system showed a decreasing trend with the gradual increase of the CB content.

景涛研在“聚合物/炭黑复合材料导电和增韧研究”论文中究了CB含量的变化对高密度聚乙烯/CB复合材料体系力学性能的影响。其研究分析表明随着CB含量的增加,复合材料的抗冲击强力曲线会呈现一直下降的趋势,当CB含量为18%时其抗冲击强力仅为8.5KJ/m2In the paper "Research on Conductivity and Toughening of Polymer/Carbon Black Composites", Jing Taoyan studied the effect of changes in CB content on the mechanical properties of HDPE/CB composite systems. Its research and analysis show that with the increase of CB content, the impact strength curve of the composite material will show a downward trend. When the CB content is 18%, its impact strength is only 8.5KJ/m 2 .

张秋菊在“纤维增强改性环氧体系的电学与力学性能研究”论文中研究了纤维增强改性环氧体系的电学与力学性能,其中涉及了一种碳纤维/环氧树脂复合材料的制备,其是将碳纤维织成间隔织物处理后作为增强体加入到AG-80环氧树脂基体中形成复合材料,虽然该复合材料提高了其热力学性能,但导电性及其稳定性仍得不到满足。Zhang Qiuju studied the electrical and mechanical properties of fiber reinforced modified epoxy system in the paper "Research on the Electrical and Mechanical Properties of Fiber Reinforced Modified Epoxy System", which involved the preparation of a carbon fiber/epoxy resin composite material. The carbon fiber is woven into a spacer fabric and then added to the AG-80 epoxy resin matrix as a reinforcement to form a composite material. Although the composite material improves its thermodynamic properties, its electrical conductivity and stability are still unsatisfactory.

中国专利申请(201310413596.3)公开了一种改性的碳纤维/环氧树脂复合材料及其制备方法,该制备方法包括步骤先将石墨烯与液态环氧树脂混合,得到第一混合物,在第一混合物中加入能使液态环氧树脂交联固化的固化剂,得到第二混合物,采用复合材料成型工艺以碳纤维与第二混合物为原料使液态环氧树脂交联固化后形成与碳纤维成一体的改性的碳纤维/环氧树脂复合材料,该复合材料工艺简单,生产效率高,但其强度等力学性能不足。Chinese patent application (201310413596.3) discloses a modified carbon fiber/epoxy resin composite material and a preparation method thereof. The preparation method includes the steps of first mixing graphene and liquid epoxy resin to obtain a first mixture, and in the first mixture A curing agent capable of cross-linking and curing the liquid epoxy resin is added to obtain a second mixture, and the carbon fiber and the second mixture are used as raw materials to make the liquid epoxy resin cross-linking and curing to form a modification integrated with the carbon fiber by a composite material molding process. The carbon fiber/epoxy resin composite material has simple process and high production efficiency, but its mechanical properties such as strength are insufficient.

由上述文献易知,CB种类、含量等的差异,会在很大程度上影响复合材料基体的性能,继而对复合材料体系的物理性能产生很大影响。为了使复合材料体系有良好的导电性能,CB的填充量一般较大,而大量填充CB后会在很大程度上影响体系的力学性能等。因此要想在保持较低填充量的条件下又能够充分保证复合材料良好的导电性能、热力学性能等,需要对导电填料进行改性处理或者需要探究多组分导电填料对复合材料的协同作用,已解决复合导电材料目前发展中的上述瓶颈问题。It is easy to know from the above literature that the difference in the type and content of CB will greatly affect the properties of the composite matrix, and then have a great impact on the physical properties of the composite system. In order to make the composite material system have good electrical conductivity, the filling amount of CB is generally large, and a large amount of filling of CB will greatly affect the mechanical properties of the system. Therefore, in order to fully ensure the good electrical conductivity and thermodynamic properties of the composite material under the condition of maintaining a low filling amount, the conductive filler needs to be modified or the synergistic effect of multi-component conductive fillers on the composite material needs to be explored. The above-mentioned bottleneck problem in the current development of composite conductive materials has been solved.

发明内容SUMMARY OF THE INVENTION

本发明正是为了克服上述技术问题,通过对导电填料的改性处理以及对多组分填料的混合来提高复合材料体系电学性能、力学性能、热学性能等的方法进行研究进而提供一种具有良好导电性能、热力学性能且对导电材料用量少的氧化改性CB/CFDSF/AG-80环氧树脂复合材料及其制备方法。为此本发明所提供如下技术方案:In order to overcome the above technical problems, the present invention studies the method of improving the electrical properties, mechanical properties, thermal properties, etc. of the composite material system by modifying the conductive fillers and mixing the multi-component fillers, thereby providing a good The invention discloses an oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material with electrical conductivity, thermodynamic properties and a small amount of conductive material and a preparation method thereof. For this reason, the present invention provides the following technical solutions:

一种氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,该制备方法具体包括以下步骤:A preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material, characterized in that the preparation method specifically comprises the following steps:

(1)对炭黑(CB)采用浓硝酸进行改性处理,取4~12g炭黑和50~100ml浓度为65~70wt%的浓硝酸分别倒入烧杯中,加热到100~110℃后充分搅拌2~3h,后用蒸馏水稀释并抽滤,将抽滤后的CB小心刮下,放入烧杯后倒入大量的蒸馏水继续稀释,静置适当时间后,取上层清液倒掉,继续抽滤,重复以上操作数次,直至上层清液PH值为7左右,然后将过滤后的CB放置烘箱中干燥,干燥后研磨0.5~1h,得到氧化改性炭黑O-CB;(1) The carbon black (CB) is modified with concentrated nitric acid, and 4-12 g of carbon black and 50-100 ml of concentrated nitric acid with a concentration of 65-70 wt% are poured into a beaker respectively, heated to 100-110 ° C and fully Stir for 2 to 3 hours, then dilute with distilled water and filter with suction. Carefully scrape the CB after suction filtration, put it into a beaker and pour a large amount of distilled water to continue diluting. After standing for an appropriate time, take the supernatant and pour it out and continue pumping. Filter, repeat the above operation several times, until the pH value of the supernatant is about 7, then place the filtered CB in an oven to dry, and grind it for 0.5 to 1 h after drying to obtain oxidatively modified carbon black O-CB;

(2)对碳纤维双层间隔织物(CFDSF)进行处理,将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,具体工艺为:在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1~2h后洗涤30~50min,然后取出在95~110℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为1.5~3wt%的硅烷偶联剂KH550溶液,室温下放置24h~36h,以便乙醇挥发完全,封存待用;(2) The carbon fiber double-layer spacer fabric (CFDSF) is treated, and the pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment. The specific process is: at room temperature, the cut carbon fiber double-layer spacer The layer spacer fabric is soaked in ultrasonic cleaning solution for 1-2h, washed for 30-50min, then taken out and dried at 95-110℃. The silane coupling agent KH550 solution whose mass percentage of ethanol is 1.5 to 3 wt % is placed at room temperature for 24 h to 36 h, so that the ethanol is completely volatilized, and is sealed for use;

(3)配制改性CB/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化,将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于38~45℃的烘箱中预热1~2小时,称取1.8~9.0g占环氧树脂3~15wt%并研磨充分的经所述步骤(1)处理后的改性炭黑,将其放在适量丙酮溶液中超声波处理0.5~1h后,按配比倒入环氧树脂中,在35~45℃搅拌3~5h,搅拌均匀,按顺序倒入所述固化剂、促进剂、稀释剂,再次充分搅拌均匀,再超声波处理1~2h,抽真空1.5~2.5h,从而得到改性CB/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤(2)处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CB/AG-80环氧树脂体系溶液后将整个模具抽真空1~2h,静置36~48h,然后在一定温度时间条件下进行热固化,最后,再在180~190℃条件下处理1.5~3h后冷却得到氧化改性CB/CFDSF/AG-80环氧树脂复合材料。(3) Prepare the modified CB/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF, mix AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diamino The methyl phenol accelerator, acetone and anhydrous ethanol diluent are respectively placed in an oven at 38 to 45 ° C and preheated for 1 to 2 hours. Weigh 1.8 to 9.0 g of epoxy resin that accounts for 3 to 15 wt% of the epoxy resin and grind it to a sufficient extent. The modified carbon black treated in the step (1) is placed in an appropriate amount of acetone solution for ultrasonic treatment for 0.5 to 1 h, poured into epoxy resin according to the proportion, and stirred at 35 to 45 ° C for 3 to 5 hours, and stirred evenly , pour the curing agent, accelerator, and diluent in sequence, fully stir again, ultrasonically treat for 1-2 hours, and vacuumize for 1.5-2.5 hours, thereby obtaining the modified CB/AG-80 epoxy resin system solution; Subsequently, the carbon fiber double-layer spacer fabric treated in the step (2) is placed in the mold, an appropriate amount of methyl silicone oil is applied, and the above modified CB/AG-80 epoxy resin system solution is poured, and the entire mold is evacuated for 1 to 2 hours. , stand for 36-48h, then heat-cured under certain temperature and time conditions, and finally, treated at 180-190℃ for 1.5-3h and then cooled to obtain oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material .

优选地,所述步骤(1)中所述浓硝酸的浓度为68wt%,所述的加热和搅拌是加热到100℃后充分搅拌2.5h。Preferably, the concentration of the concentrated nitric acid in the step (1) is 68 wt %, and the heating and stirring are heated to 100° C. and fully stirred for 2.5 hours.

优选地,所述步骤(2)中所述超声波清洗液为10~30wt%无水乙醇溶液和20~40wt%丙酮溶液按体积1:1~1:1.5的混合液。Preferably, the ultrasonic cleaning solution in the step (2) is a mixed solution of 10-30wt% absolute ethanol solution and 20-40wt% acetone solution by volume 1:1-1:1.5.

优选地,所述步骤(3)中,所述AG-80环氧树脂、固化剂、稀释剂的比例为45~50wt%:40~45wt%:5~15wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1~1:1.5。Preferably, in the step (3), the ratio of the AG-80 epoxy resin, the curing agent and the diluent is 45-50wt%:40-45wt%:5-15wt%, and the diluent contains no water. The volume ratio of ethanol and acetone is 1:1 to 1:1.5.

优选地,其特征在于,所述步骤(3)中的热固化是按照纯CB/CFDSF/AG-80环氧树脂复合材料的固化工艺80℃/1h→120℃/4h→160℃/4h进行热固化。Preferably, it is characterized in that the thermal curing in the step (3) is performed according to the curing process of pure CB/CFDSF/AG-80 epoxy resin composite material at 80°C/1h→120°C/4h→160°C/4h Heat cured.

优选地,所述步骤(2)中是所述碳纤维双层间隔织物为上下面层均为平纹组织织物。Preferably, in the step (2), the upper and lower layers of the carbon fiber double-layer spacer fabric are plain weave fabrics.

优选地,所述步骤(3)中的所述改性炭黑占环氧树脂的12~15wt%。Preferably, the modified carbon black in the step (3) accounts for 12-15 wt % of the epoxy resin.

本发明所获得的有益技术效果:Beneficial technical effect obtained by the present invention:

1.本发明采用浓硝酸对炭黑进行改性,通过其具体的改性工艺及参数设计并选择采用碳纤维双层间隔织物作为基体,使改性炭黑先与AG-80环氧树脂在一定的工艺及参数条件下混合形成改性CB/AG-80环氧树脂体系溶液,最后将该氧化改性CB/AG-80环氧树脂体系溶液浇筑至预先放置好碳纤维双层间隔织物的模具中通过热固化工艺制备得到了兼具有良好导电性能、热力学性能且对导电材料用量少的氧化剂改性CB/CFDSF/AG-80环氧树脂复合材料,采用本发明的改性CB工艺且以碳纤维双层间隔织物作为基体,其炭黑能在基体中均匀分布,从而保证了其导电性的稳定性;1. The present invention uses concentrated nitric acid to modify carbon black, and selects and adopts carbon fiber double-layer spacer fabric as a matrix through its specific modification process and parameter design, so that modified carbon black and AG-80 epoxy resin are first in a certain state. The modified CB/AG-80 epoxy resin system solution is formed by mixing under the same process and parameter conditions, and finally the oxidized modified CB/AG-80 epoxy resin system solution is poured into the mold in which the carbon fiber double-layer spacer fabric is placed in advance. The oxidant-modified CB/CFDSF/AG-80 epoxy resin composite material, which has both good electrical conductivity and thermodynamic properties and less consumption of conductive materials, is prepared by a thermal curing process. The modified CB process of the present invention is adopted and the The carbon fiber double-layer spacer fabric is used as the matrix, and its carbon black can be evenly distributed in the matrix, thus ensuring the stability of its electrical conductivity;

2.本发明在对碳纤维双层间隔织物进行清洗时采用超声波清洗工艺且将清洗液采用10~30wt%无水乙醇溶液和20~40wt%丙酮溶液按体积1:1~1:1.5的混合液,可以快速的除去碳纤维表面在织造或者触摸过程中粘着的油污、杂质等,以更有利于其表面改性处理;2. The present invention adopts an ultrasonic cleaning process when cleaning the carbon fiber double-layer spacer fabric, and the cleaning solution adopts a mixed solution of 10-30wt% absolute ethanol solution and 20-40wt% acetone solution by volume 1:1-1:1.5 , which can quickly remove the oil stains, impurities, etc. adhered to the carbon fiber surface during the weaving or touching process, so as to be more conducive to its surface modification treatment;

3.本发明在确定热固化的工艺过程中通过对纯CB/CFDSF/AG-80体系的起始温度、峰顶温度和峰谷温度作线性回归分析,根据不同温度的线性回归分析得到:最终确定该体系的固化工艺为:80℃/1h→120℃/4h→160℃/4h,且最后在180~190℃条件下处理1.5~3h,在提高热固化效率的同时而不会影响复合材料的特性。3. the present invention is by performing linear regression analysis to the initial temperature, peak top temperature and peak valley temperature of pure CB/CFDSF/AG-80 system in the process of determining thermal curing, and obtains according to the linear regression analysis of different temperatures: The curing process of the system is determined as: 80℃/1h→120℃/4h→160℃/4h, and finally treated at 180~190℃ for 1.5~3h, which can improve the thermal curing efficiency without affecting the composite material characteristics.

附图说明Description of drawings

图1为本发明O-CB/CFDSF/AG-80复合材料制备示意图;Fig. 1 is the preparation schematic diagram of O-CB/CFDSF/AG-80 composite material of the present invention;

图2a为本发明O-CB/CFDSF/AG-80复合材料冲击断面河流区的扫描电镜图;Fig. 2a is the scanning electron microscope image of the river area of the impact section of the O-CB/CFDSF/AG-80 composite material of the present invention;

图2b为本发明O-CB/CFDSF/AG-80复合材料冲击断面韧窝区的扫描电镜图;Fig. 2b is a scanning electron microscope image of the dimple area of the impact section of the O-CB/CFDSF/AG-80 composite material of the present invention;

图3a为本发明O-CB/CFDSF/AG-80复合材料储能模量E′的动态分析图;Figure 3a is a dynamic analysis diagram of the storage modulus E' of the O-CB/CFDSF/AG-80 composite material of the present invention;

图3b为本发明O-CB/CFDSF/AG-80复合材料损耗模量E"的动态分析图;Figure 3b is a dynamic analysis diagram of the loss modulus E" of the O-CB/CFDSF/AG-80 composite material of the present invention;

图4a为本发明O-CB/CFDSF/AG-80复合材料的热失重TG曲线图;Fig. 4a is the thermogravimetric TG curve diagram of O-CB/CFDSF/AG-80 composite material of the present invention;

图4b为本发明O-CB/CFDSF/AG-80复合材料的DTG曲线图;Figure 4b is a DTG curve diagram of the O-CB/CFDSF/AG-80 composite material of the present invention;

图5示出本发明改性CB含量对改性CB/CFDSF/AG-80复合材料电学性能的影响。Figure 5 shows the effect of the modified CB content of the present invention on the electrical properties of the modified CB/CFDSF/AG-80 composite.

具体实施方式Detailed ways

下面通过具体实施方式对本发明的技术方案进行详细描述,其仅为本发明的具体地实施方式或较佳的实施方式,并非因此限制本发明的保护范围。The technical solutions of the present invention are described in detail below through specific embodiments, which are only specific embodiments or preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.

实施例1Example 1

对炭黑(CB)的改性处理,本申请的发明人研究了采用硅烷偶联剂进行改性处理和采用氧化剂进行改性处理,本发明保护采用氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法;For the modification treatment of carbon black (CB), the inventors of the present application have studied the modification treatment with a silane coupling agent and the modification treatment with an oxidizing agent. Preparation method of oxygen resin composite material;

一种制备氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对炭黑(CB)采用浓硝酸进行改性处理1. The carbon black (CB) is modified with concentrated nitric acid

对炭黑(CB)采用浓硝酸进行改性处理,首先取4g炭黑和50ml浓度为65wt%的浓硝酸分别倒入烧杯中,加热到100℃后充分搅拌2h,后用蒸馏水稀释并抽滤,将抽滤后的CB小心刮下,放入烧杯后倒入大量的蒸馏水继续稀释,静置适当时间后,取上层清液倒掉,继续抽滤,重复以上操作数次,直至上层清液PH值为7左右,然后将过滤后的CB放置烘箱中干燥,干燥后研磨0.5h,得到氧化改性炭黑O-CB;The carbon black (CB) was modified with concentrated nitric acid. First, 4 g of carbon black and 50 ml of concentrated nitric acid with a concentration of 65 wt% were poured into a beaker, heated to 100 °C, fully stirred for 2 hours, and then diluted with distilled water and filtered with suction. , carefully scrape the CB after suction filtration, put it into a beaker and pour a large amount of distilled water to continue to dilute it. After standing for an appropriate time, take the supernatant and pour it out, continue to suction filtration, and repeat the above operations several times until the supernatant is The pH value is about 7, and then the filtered CB is placed in an oven to dry, and after drying, it is ground for 0.5h to obtain oxidatively modified carbon black O-CB;

2.对碳纤维双层间隔织物(CFDSF)进行处理2. Treatment of carbon fiber double spacer fabric (CFDSF)

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CB/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具4的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that a certain distance can be formed between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric. As shown in Figure 1, the upper layer 1 and the lower layer 2 of the fabric are connected by binding yarns. 3 is connected, and the modified CB/AG-80 epoxy resin system solution is cast and cured into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the specification of the mold 4 is 14cm×14.5cm, all CFDSF is required to be The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1h后洗涤30min,然后取出在95℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为1.5wt%的硅烷偶联剂KH550溶液,室温下放置24h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is placed in an ultrasonic cleaning solution, soaked for 1 hour, washed for 30 minutes, and then taken out Dry at 95°C. After drying, coat a certain amount of water-soluble silane coupling agent KH550 solution containing 1.5wt% of absolute ethanol on the double-layer spacer fabric, and leave it at room temperature for 24h to evaporate the ethanol. Complete, sealed for use;

3.配制改性CB/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare modified CB/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于38℃的烘箱中预热1小时,称取1.8g占环氧树脂3wt%并研磨充分的经所述步骤1处理后的改性炭黑,将其放在适量丙酮溶液中超声波处理0.5h后,按配比倒入环氧树脂中,在35℃搅拌5h,搅拌均匀,按顺序倒入所述固化剂、促进剂、稀释剂,再次充分搅拌均匀,再超声波处理1h,抽真空1.5h,从而得到改性CB/AG-80环氧树脂体系溶液;随后在模具4中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CB/AG-80环氧树脂体系溶液后将整个模具4抽真空1h,静置36h,然后在一定温度时间条件下进行热固化,最后,再在180℃条件下处理1.5后冷却得到氧化改性CB/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent, respectively, in a 38°C oven For 1 hour, weigh 1.8 g of modified carbon black that accounts for 3wt% of epoxy resin and fully grind the modified carbon black treated in step 1, put it in an appropriate amount of acetone solution and ultrasonically treat it for 0.5 hours, and pour it into epoxy resin according to the proportion. In the resin, stir at 35°C for 5 hours, stir evenly, pour the curing agent, accelerator and diluent in order, stir well again, ultrasonically treat for 1 hour, and vacuumize for 1.5 hours, thereby obtaining the modified CB/AG- 80 epoxy resin system solution; then place the carbon fiber double-layer spacer fabric treated in step 2 in the mold 4, apply an appropriate amount of methyl silicone oil, and pour the above modified CB/AG-80 epoxy resin system solution. The mold 4 was evacuated for 1 hour, left standing for 36 hours, and then thermally cured under a certain temperature and time condition. Finally, it was treated at 180 °C for 1.5 hours and then cooled to obtain an oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material.

实施例2Example 2

对炭黑(CB)的改性处理本申请的发明人研究了采用硅烷偶联剂进行改性处理和采用氧化剂进行改性处理,本发明保护采用氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法;Modification treatment of carbon black (CB) The inventors of the present application have studied the modification treatment with a silane coupling agent and the modification treatment with an oxidant, and the present invention protects the use of oxidatively modified CB/CFDSF/AG-80 epoxy resin Preparation method of resin composite material;

一种制备氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对炭黑(CB)采用浓硝酸进行改性处理1. The carbon black (CB) is modified with concentrated nitric acid

对炭黑(CB)采用浓硝酸进行改性处理,取8g炭黑和75ml浓度为68wt%的浓硝酸分别倒入烧杯中,加热到100℃后充分搅拌2.5h,后用蒸馏水稀释并抽滤,将抽滤后的CB小心刮下,放入烧杯后倒入大量的蒸馏水继续稀释,静置适当时间后,取上层清液倒掉,继续抽滤,重复以上操作数次,直至上层清液PH值为7左右,然后将过滤后的CB放置烘箱中干燥,干燥后研磨1h,得到氧化改性炭黑O-CB;The carbon black (CB) was modified with concentrated nitric acid, 8g of carbon black and 75ml of concentrated nitric acid with a concentration of 68wt% were poured into a beaker, heated to 100°C, fully stirred for 2.5h, then diluted with distilled water and filtered with suction , carefully scrape the CB after suction filtration, put it into a beaker and pour a large amount of distilled water to continue to dilute it. After standing for an appropriate time, take the supernatant and pour it out, continue to suction filtration, and repeat the above operations several times until the supernatant is The pH value is about 7, and then the filtered CB is placed in an oven for drying, and after drying, it is ground for 1 h to obtain oxidatively modified carbon black O-CB;

2.对碳纤维双层间隔织物(CFDSF)进行处理;2. Treat carbon fiber double-layer spacer fabric (CFDSF);

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CB/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具4的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that a certain distance can be formed between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric. As shown in Figure 1, the upper layer 1 and the lower layer 2 of the fabric are connected by binding yarns. 3 is connected, and the modified CB/AG-80 epoxy resin system solution is cast and cured into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the specification of the mold 4 is 14cm×14.5cm, all CFDSF is required to be The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1.5h后洗涤40min,其中超声波清洗液为10wt%无水乙醇溶液和20wt%丙酮溶液按体积1:1的混合液,然后取出在105℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为2wt%的硅烷偶联剂KH550溶液,室温下放置30h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is placed in an ultrasonic cleaning solution, soaked for 1.5h, and washed for 40min. The ultrasonic cleaning solution is a mixture of 10wt% absolute ethanol solution and 20wt% acetone solution by volume 1:1, then taken out and dried at 105°C. After drying, a certain amount of water-soluble containing The silane coupling agent KH550 solution whose mass percentage of absolute ethanol is 2wt% is placed at room temperature for 30h, so that the ethanol is completely volatilized, and it is sealed for use;

3.配制改性CB/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare modified CB/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于42℃的烘箱中预热1.5小时,称取5.4g占环氧树脂9wt%并研磨充分的经所述步骤1处理后的改性炭黑,将其放在适量丙酮溶液中超声波处理1h后,按配比倒入环氧树脂中,在40℃搅拌4h,搅拌均匀,按顺序倒入所述固化剂、促进剂、稀释剂,所述AG-80环氧树脂、固化剂、稀释剂的比例为45wt%:40wt%:15wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1,再次充分搅拌均匀,再超声波处理1.5h,抽真空2h,从而得到改性CB/AG-80环氧树脂体系溶液;随后在模具4中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CB/AG-80环氧树脂体系溶液后将整个模具4抽真空1.5h,静置42h,然后按照纯CB/CFDSF/AG-80环氧树脂复合材料的固化工艺80℃/1h→120℃/4h→160℃/4h进行热固化,最后,再在185℃条件下处理2h后冷却得到氧化改性CB/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent, respectively, in an oven at 42°C After 1.5 hours, weigh 5.4 g of modified carbon black that accounts for 9wt% of epoxy resin and fully grind it after the treatment in step 1, put it in an appropriate amount of acetone solution and ultrasonically treat it for 1 hour, and pour it into epoxy resin according to the proportion. , stir at 40°C for 4h, stir evenly, pour the curing agent, accelerator and diluent in sequence, the ratio of the AG-80 epoxy resin, curing agent and diluent is 45wt%:40wt%:15wt %, the volume ratio of absolute ethanol and acetone in the diluent is 1:1, fully stirred again, ultrasonically treated for 1.5h, and vacuumed for 2h, thereby obtaining the modified CB/AG-80 epoxy resin system solution; Subsequently, the carbon fiber double-layer spacer fabric treated in the step 2 was placed in the mold 4, an appropriate amount of methyl silicone oil was applied, and the above-mentioned modified CB/AG-80 epoxy resin system solution was poured, and the entire mold 4 was evacuated for 1.5 hours. Let stand for 42h, then heat curing according to the curing process of pure CB/CFDSF/AG-80 epoxy resin composite material at 80℃/1h→120℃/4h→160℃/4h, and finally, treat at 185℃ for 2h After cooling, the oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material was obtained.

实施例3Example 3

对炭黑(CB)的改性处理本申请的发明人研究了采用硅烷偶联剂进行改性处理和采用氧化剂进行改性处理,本发明保护采用氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法;Modification treatment of carbon black (CB) The inventors of the present application have studied the modification treatment with a silane coupling agent and the modification treatment with an oxidant, and the present invention protects the use of oxidatively modified CB/CFDSF/AG-80 epoxy resin Preparation method of resin composite material;

一种制备氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对炭黑(CB)采用浓硝酸进行改性处理1. The carbon black (CB) is modified with concentrated nitric acid

对炭黑(CB)采用浓硝酸进行改性处理,取12g炭黑和100ml浓度为70wt%的浓硝酸分别倒入烧杯中,加热到110℃后充分搅拌3h,后用蒸馏水稀释并抽滤,将抽滤后的CB小心刮下,放入烧杯后倒入大量的蒸馏水继续稀释,静置适当时间后,取上层清液倒掉,继续抽滤,重复以上操作数次,直至上层清液PH值为7左右,然后将过滤后的CB放置烘箱中干燥,干燥后研磨1h,得到氧化改性炭黑O-CB;The carbon black (CB) was modified with concentrated nitric acid. 12 g of carbon black and 100 ml of concentrated nitric acid with a concentration of 70 wt% were poured into a beaker, heated to 110 ° C and fully stirred for 3 hours, and then diluted with distilled water and suction filtered. Carefully scrape off the CB after suction filtration, put it into a beaker and pour a large amount of distilled water to continue to dilute it. After standing for an appropriate time, take the supernatant and pour it out. Continue suction filtration and repeat the above operation several times until the supernatant is PH. The value is about 7, and then the filtered CB is placed in an oven to dry, and after drying, it is ground for 1 h to obtain oxidatively modified carbon black O-CB;

2.对碳纤维双层间隔织物(CFDSF)进行处理;2. Treat carbon fiber double-layer spacer fabric (CFDSF);

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CB/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具4的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that a certain distance can be formed between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric. As shown in Figure 1, the upper layer 1 and the lower layer 2 of the fabric are connected by binding yarns. 3 is connected, and the modified CB/AG-80 epoxy resin system solution is cast and cured into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the specification of the mold 4 is 14cm×14.5cm, all CFDSF is required to be The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡2h后洗涤50min,其中超声波清洗液为30wt%无水乙醇溶液和40wt%丙酮溶液按体积1:1.5的混合液,然后取出在110℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为3wt%的硅烷偶联剂KH550溶液,室温下放置36h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is placed in an ultrasonic cleaning solution, soaked for 2 hours, and washed for 50 minutes. The cleaning solution is a mixture of 30wt% anhydrous ethanol solution and 40wt% acetone solution by volume 1:1.5, then take it out and dry it at 110°C. After drying, coat a certain amount of water-soluble containing no The silane coupling agent KH550 solution whose mass percentage of water ethanol is 3wt% is placed at room temperature for 36h, so that the ethanol is completely volatilized, and it is sealed for use;

3.配制改性CB/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare modified CB/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于45℃的烘箱中预热2小时,称取9g占环氧树脂15wt%并研磨充分的经所述步骤1处理后的改性炭黑,将其放在适量丙酮溶液中超声波处理1h后,按配比倒入环氧树脂中,在45℃搅拌3h,搅拌均匀,按顺序倒入所述固化剂、促进剂、稀释剂,所述AG-80环氧树脂、固化剂、稀释剂的比例为50wt%:45wt%:5wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1.5,再次充分搅拌均匀,再超声波处理2h,抽真空2.5h,从而得到改性CB/AG-80环氧树脂体系溶液;随后在模具4中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CB/AG-80环氧树脂体系溶液后将整个模具4抽真空2h,静置48h,然后按照纯CB/CFDSF/AG-80环氧树脂复合材料的固化工艺80℃/1h→120℃/4h→160℃/4h进行热固化,最后,再在190℃条件下处理3h后冷却得到氧化改性CB/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent, respectively, in an oven at 45°C For 2 hours, weigh 9g of modified carbon black that accounts for 15wt% of the epoxy resin and fully grind the modified carbon black treated in the step 1, put it in an appropriate amount of acetone solution and ultrasonically treat it for 1h, and pour it into the epoxy resin according to the proportion. , stir at 45 ℃ for 3h, stir evenly, pour the curing agent, accelerator and diluent in order, the ratio of the AG-80 epoxy resin, curing agent and diluent is 50wt%:45wt%:5wt% , the volume ratio of absolute ethanol and acetone in the diluent is 1:1.5, fully stirred again, ultrasonically treated for 2h, and vacuumed for 2.5h, thereby obtaining the modified CB/AG-80 epoxy resin system solution; Place the carbon fiber double-layer spacer fabric treated in step 2 in the mold 4, apply an appropriate amount of methyl silicone oil, pour the above modified CB/AG-80 epoxy resin system solution, and vacuum the entire mold 4 for 2 hours, and let it stand. 48h, then heat-cured according to the curing process of pure CB/CFDSF/AG-80 epoxy resin composite material at 80℃/1h→120℃/4h→160℃/4h, and finally, treated at 190℃ for 3h and then cooled Oxidatively modified CB/CFDSF/AG-80 epoxy resin composites were obtained.

以上实施例1-3中步骤2中所采用的碳纤维双层间隔织物为上下面层均为平纹组织织物,当然对于该碳纤维双层间隔织物的织物组织也可以采用斜纹、缎纹或其他织物组织结构的双层织物。The carbon fiber double-layer spacer fabric used in step 2 in the above embodiment 1-3 is that the upper and lower layers are both plain weave fabrics. Of course, the fabric structure of the carbon fiber double-layer spacer fabric can also be twill, satin or other fabrics. Structured double-layer fabric.

下面对本发明制备的氧化改性CB/CFDSF/AG-80环氧树脂复合材料热力学性能及导电性能进行测试研究。The thermodynamic properties and electrical conductivity properties of the oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material prepared by the present invention are tested and studied below.

1.氧化改性CB/CFDSF/AG-80复合材料冲击断面的研究1. Research on impact section of oxidatively modified CB/CFDSF/AG-80 composites

如图2a、2b分别是O-CB含量为15%时O-CB/CFDSF/AG-80体系冲击断面河流区与韧窝区的扫描电镜图;从图2a中可以看到,O-CB/CFDSF/AG-80体系的河流区也有很多能够阻止裂纹进一步扩展的白色拔出物。从图2b可以看出该体系冲击断面呈鱼鳞片凹凸状,且存在很多韧窝,显示出很好的增韧特征。Figures 2a and 2b are the SEM images of the river area and the dimple area on the impact section of the O-CB/CFDSF/AG-80 system when the O-CB content is 15%; The river region of the CFDSF/AG-80 system also has many white pullouts that prevent further crack propagation. It can be seen from Figure 2b that the impact section of the system is in the shape of fish scales, and there are many dimples, showing good toughening characteristics.

2.氧化改性CB/CFDSF/AG-80改性CB/CFDSF/AG-80复合材料的动态力学性能研究2. Dynamic mechanical properties of oxidatively modified CB/CFDSF/AG-80 modified CB/CFDSF/AG-80 composites

动态力学分析是一种测试高分子聚合物机械性能的测试手段。通过动态力学分析可得出复合材料的动态储能模量E′和损耗模量E"。E′和E"分别可以用来表征材料的刚度以及材料的粘性成分,材料的力学内耗一般用tanδ来表示,即为E"与E′的比值。Dynamic mechanical analysis is a test method for testing the mechanical properties of polymers. The dynamic storage modulus E' and loss modulus E" of the composite material can be obtained through dynamic mechanical analysis. E' and E" can be used to characterize the stiffness of the material and the viscous component of the material, respectively. The mechanical internal friction of the material is generally tanδ It is expressed as the ratio of E" to E'.

如图3a、3b分别是O-CB/CFDSF/AG-80复合材料的E′动态分析图和E"的动态分析图。从图中可以看出,随着温度的提升,E′和E"都会先升后降。且从室温提升到100℃期间O-CB/CFDSF/AG-80体系的E′变化不大,通过两幅图对比可知,当O-CB含量为3%时O-CB/CFDSF/AG-80体系的储能模量E′较小,其损耗模量E"较大,说明此时体系韧性较好。当O-CB含量为15%时,其损耗模量E"最大,说明其韧性最好,O-CB的增韧效果明显。Figures 3a and 3b are the E' dynamic analysis diagram and the E" dynamic analysis diagram of the O-CB/CFDSF/AG-80 composite, respectively. It can be seen from the figure that with the increase of temperature, E' and E" will rise first and then fall. And the E' of the O-CB/CFDSF/AG-80 system did not change much from room temperature to 100 °C. By comparing the two figures, it can be seen that when the O-CB content is 3%, the O-CB/CFDSF/AG-80 The storage modulus E' of the system is smaller, and its loss modulus E" is larger, indicating that the system has better toughness at this time. When the O-CB content is 15%, its loss modulus E" is the largest, indicating that its toughness is the most Well, the toughening effect of O-CB is obvious.

3.氧化改性CB/CFDSF/AG-80复合材料的热力学测试分析3. Thermodynamic test and analysis of oxidatively modified CB/CFDSF/AG-80 composites

复合材料的热学性能主要指使用过程中,对环境温度做出相应响应,从而表现出不同的热学性能,是复合材料重要的性能之一,通过分析体系的最初和最大热分解温度从而得到复合材料热学性能的稳定性。如图4a、4b所示,其分别表示不同含量O-CB时O-CB/CFDSF/AG-80复合材料体系的热失重TG曲线和DTG曲线。综合来看,当O-CB的含量逐渐升高时,O-CB/CFDSF/AG-80体系的最初热分解温度会逐渐提升,其最大热分解温度会有一个小幅波动,当O-CB的含量为15%时其体系的最初和最大热分解温度分别为258.75℃和389.79℃,此时耐热性能最好,且复合材料整体的耐热性能良好。因为无机物都比较耐热,所以加入O-CB后,O-CB体系的热学性能会有所提高。The thermal properties of composite materials mainly refer to the corresponding response to ambient temperature during use, thereby showing different thermal properties, which is one of the important properties of composite materials. By analyzing the initial and maximum thermal decomposition temperature of the system, the composite material can be obtained. Stability of thermal properties. As shown in Figures 4a and 4b, which represent the thermal weight loss TG curve and DTG curve of the O-CB/CFDSF/AG-80 composite system with different contents of O-CB, respectively. On the whole, when the content of O-CB gradually increases, the initial thermal decomposition temperature of the O-CB/CFDSF/AG-80 system will gradually increase, and its maximum thermal decomposition temperature will fluctuate slightly. When the content is 15%, the initial and maximum thermal decomposition temperatures of the system are 258.75°C and 389.79°C, respectively. At this time, the heat resistance is the best, and the overall heat resistance of the composite material is good. Because inorganic substances are relatively heat-resistant, the thermal properties of the O-CB system will be improved after adding O-CB.

4.氧化改性CB/CFDSF/AG-80复合材料的电学性能测试分析4. Test and analysis of electrical properties of oxidatively modified CB/CFDSF/AG-80 composites

如图5是氧化改性CB复合材料体系O-CB/CFDSF/AG-80的体积电阻率。从图中可知,充满CB的环氧树脂基复合材料的体积电阻率一直在呈下降趋势。在改性CB的含量较小时,其体积电阻率变化不太显著,随着CB含量的增加,达到某一个含量区间时,其体积电阻率会出现一个相对较大幅度的下降,形成一段陡峭的曲线,当改性CB的含量超过该区间后,体系的体积电阻率曲线又逐渐平缓。同时发现,当CB含量较小时其体积电阻率最大,约为39.7Ω·cm,这是由于当导电电极在侧面时,会直接接触到碳纤维布,这时主要的导电网络由CF组成,而CB所形成的导电网络也会起到协同作用,所以CB含量的变化也会影响着复合材料的体积电阻率,研究表明,随着导电填料的含量增加到某一临界含量时,体系的电导率会迅速变化,此时这一临界含量称之为渗滤阈值,当CB含量达到了渗滤阈值后,绝大多数CB间的间距已经足够小,电子可以在相邻CB间跃迁从而形成相互连接的导电网络,从而使得体积电阻率发生相对较大幅度突变。Figure 5 shows the volume resistivity of the oxidized modified CB composite system O-CB/CFDSF/AG-80. It can be seen from the figure that the volume resistivity of epoxy resin matrix composites filled with CB has been decreasing. When the content of modified CB is small, its volume resistivity does not change significantly. With the increase of CB content, when it reaches a certain content range, its volume resistivity will decrease by a relatively large margin, forming a steep When the content of modified CB exceeds this range, the volume resistivity curve of the system gradually becomes flat. At the same time, it is found that when the CB content is small, its volume resistivity is the largest, which is about 39.7Ω·cm. This is because when the conductive electrode is on the side, it will directly contact the carbon fiber cloth. At this time, the main conductive network is composed of CF, while CB The formed conductive network will also play a synergistic role, so the change of CB content will also affect the volume resistivity of the composite material. Studies have shown that as the content of conductive filler increases to a certain critical content, the conductivity of the system will increase. At this time, this critical content is called the percolation threshold. When the CB content reaches the percolation threshold, the distance between most CBs is small enough, and electrons can transition between adjacent CBs to form interconnected CBs. Conductive network, resulting in a relatively large change in volume resistivity.

以上为本发明技术方案的实施例及试验所测试结果,对于本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行变化、修改、替换、整合和工艺参数变更均落入本发明的保护范围内。The above are the embodiments of the technical solutions of the present invention and the test results of the experiments. For those skilled in the art, changes, modifications, substitutions, integrations and processes can be made to these embodiments without departing from the principle and spirit of the present invention. The parameter changes all fall within the protection scope of the present invention.

Claims (7)

1.一种氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,该制备方法具体包括以下步骤:1. a preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material, is characterized in that, this preparation method specifically comprises the following steps: (1)对炭黑(CB)采用浓硝酸进行改性处理,取4~12g炭黑和50~100ml浓度为65~70wt%的浓硝酸分别倒入烧杯中,加热到100~110℃后充分搅拌2~3h,后用蒸馏水稀释并抽滤,将抽滤后的CB小心刮下,放入烧杯后倒入大量的蒸馏水继续稀释,静置适当时间后,取上层清液倒掉,继续抽滤,重复以上操作数次,直至上层清液PH值为7左右,然后将过滤后的CB放置烘箱中干燥,干燥后研磨0.5~1h,得到氧化改性炭黑O-CB;(1) The carbon black (CB) is modified with concentrated nitric acid, and 4-12 g of carbon black and 50-100 ml of concentrated nitric acid with a concentration of 65-70 wt% are poured into a beaker respectively, heated to 100-110 ° C and fully Stir for 2 to 3 hours, then dilute with distilled water and filter with suction. Carefully scrape the CB after suction filtration, put it into a beaker and pour a large amount of distilled water to continue diluting. After standing for an appropriate time, take the supernatant and pour it out and continue pumping. Filter, repeat the above operation several times, until the pH value of the supernatant is about 7, then place the filtered CB in an oven to dry, and grind it for 0.5 to 1 h after drying to obtain oxidatively modified carbon black O-CB; (2)对碳纤维双层间隔织物(CFDSF)进行处理,将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,具体工艺为:在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1~2h后洗涤30~50min,然后取出在95~110℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为1.5~3wt%的硅烷偶联剂KH550溶液,室温下放置24h~36h,以便乙醇挥发完全,封存待用;所述超声波清洗液为10~30wt%无水乙醇溶液和20~40wt%丙酮溶液按体积1:1~1:1.5的混合液;(2) The carbon fiber double-layer spacer fabric (CFDSF) is treated, and the pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment. The specific process is: at room temperature, the cut carbon fiber double-layer spacer The layer spacer fabric is soaked in ultrasonic cleaning solution for 1-2h, washed for 30-50min, then taken out and dried at 95-110℃. The mass percentage of ethanol is 1.5-3wt% of silane coupling agent KH550 solution, placed at room temperature for 24h-36h, so that the ethanol is completely volatilized and sealed for use; the ultrasonic cleaning solution is 10-30wt% anhydrous ethanol solution and 20- 40wt% acetone solution by volume 1:1~1:1.5 mixed solution; (3)配制改性CB/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化,将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于38~45℃的烘箱中预热1~2小时,称取5.4~9.0g占环氧树脂9~15wt%并研磨充分的经所述步骤(1)处理后的改性炭黑,将其放在适量丙酮溶液中超声波处理0.5~1h后,按配比倒入环氧树脂中,在35~45℃搅拌3~5h,搅拌均匀,按顺序倒入所述固化剂、促进剂、稀释剂,再次充分搅拌均匀,再超声波处理1~2h,抽真空1.5~2.5h,从而得到改性CB/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤(2)处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CB/AG-80环氧树脂体系溶液后将整个模具抽真空1~2h,静置36~48h,然后在一定温度时间条件下进行热固化,最后,再在180~190℃条件下处理1.5~3h后冷却得到氧化改性CB/CFDSF/AG-80环氧树脂复合材料;所述氧化改性CB/CFDSF/AG-80环氧树脂复合材料的冲击断面河流区具有能够阻止裂纹扩展的白色拔出物,且扫描电镜下冲击断面呈鱼鳞片凹凸状。(3) Prepare the modified CB/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF, mix AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diamino The methyl phenol accelerator, acetone and anhydrous ethanol diluent are respectively placed in an oven at 38 to 45 ° C and preheated for 1 to 2 hours. The modified carbon black treated in the step (1) is placed in an appropriate amount of acetone solution for ultrasonic treatment for 0.5 to 1 h, poured into epoxy resin according to the proportion, and stirred at 35 to 45 ° C for 3 to 5 hours, and stirred evenly , pour the curing agent, accelerator, and diluent in sequence, fully stir again, ultrasonically treat for 1-2 hours, and vacuumize for 1.5-2.5 hours, thereby obtaining the modified CB/AG-80 epoxy resin system solution; Subsequently, the carbon fiber double-layer spacer fabric treated in the step (2) is placed in the mold, an appropriate amount of methyl silicone oil is applied, and the above modified CB/AG-80 epoxy resin system solution is poured, and the entire mold is evacuated for 1 to 2 hours. , stand for 36-48h, then heat-cured under certain temperature and time conditions, and finally, treated at 180-190℃ for 1.5-3h and then cooled to obtain oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material ; The impact section of the oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material has a white pullout in the river area that can prevent crack propagation, and the impact section under the scanning electron microscope is in the shape of fish scales. 2.根据权利要求1所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(1)中所述浓硝酸的浓度为68wt%,所述的加热和搅拌是加热到100℃后充分搅拌2.5h。2. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1, is characterized in that, the concentration of described concentrated nitric acid in described step (1) is 68wt%, so The heating and stirring described above are heated to 100°C and fully stirred for 2.5h. 3.根据权利要求1或2所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(3)中,所述AG-80环氧树脂、固化剂、稀释剂的比例为45~50wt%:40~45wt%:5~15wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1~1:1.5。3. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1 and 2, is characterized in that, in described step (3), described AG-80 epoxy resin The ratio of curing agent and diluent is 45-50wt%:40-45wt%:5-15wt%, and the volume ratio of absolute ethanol and acetone in the diluent is 1:1-1:1.5. 4.根据权利要求1或2所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(3)中的热固化是按照纯CB/CFDSF/AG-80环氧树脂复合材料的固化工艺80℃/1h→120℃/4h→160℃/4h进行热固化。4. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1 and 2, is characterized in that, the thermal curing in described step (3) is according to pure CB/CFDSF The curing process of /AG-80 epoxy resin composite material is thermally cured at 80℃/1h→120℃/4h→160℃/4h. 5.根据权利要求1或2所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(2)中是所述碳纤维双层间隔织物为上下面层均为平纹组织织物。5. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1 and 2, is characterized in that, in described step (2), described carbon fiber double-layer spacer fabric is The upper and lower layers are plain weave fabrics. 6.根据权利要求1或2所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(3)中的所述改性炭黑占环氧树脂的12~15wt%。6. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1 and 2, is characterized in that, described modified carbon black in described step (3) occupies ring 12 to 15 wt% of the oxygen resin. 7.根据权利要求1或2所述的氧化改性CB/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,所述步骤(2)中是所述碳纤维双层间隔织物采用斜纹、缎纹织物组织结构。7. the preparation method of oxidatively modified CB/CFDSF/AG-80 epoxy resin composite material according to claim 1 and 2, is characterized in that, in described step (2), described carbon fiber double-layer spacer fabric adopts Twill, satin weave structure.
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