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CN107698739A - The preparation method of the silane coupler modified epoxy resin composite materials of CNTs/CFDSF/AG 80 - Google Patents

The preparation method of the silane coupler modified epoxy resin composite materials of CNTs/CFDSF/AG 80 Download PDF

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CN107698739A
CN107698739A CN201710869881.4A CN201710869881A CN107698739A CN 107698739 A CN107698739 A CN 107698739A CN 201710869881 A CN201710869881 A CN 201710869881A CN 107698739 A CN107698739 A CN 107698739A
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李亚鹏
付骋宇
蓝海啸
张鹏飞
邵媛媛
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Shaanxi University of Technology
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Abstract

本发明涉及一种硅烷偶联剂改性CNTs/CFDSF/AG‑80环氧树脂复合材料的制备方法,该方法主要包括对碳纳米管(CNTs)采用浓硝酸和浓硫酸的混酸溶液进行酸化的第一步骤,将酸化处理后的得到的O‑CNTs通过硅烷偶联剂改性的第二步骤,对碳纤维双层间隔织物(CFDSF)进行表面清洗及表面改性处理的第三步骤以及将配制改性CNTs/AG‑80环氧树脂体系溶液对CFDSF进行浇筑及热固化的第四步骤,通过本发明上述制备步骤及其具体的工艺参数制备得到了兼具有良好导电性能、热力学性能且对导电材料用量少的硅烷偶联剂改性CNTs/CFDSF/AG‑80环氧树脂复合材料,其改性碳纳米管在基体中均匀分布,该复合材料具有良好的导电稳定性,能够广泛适用于电子、静电防护、电磁屏蔽、微波吸收等领域。

The present invention relates to a kind of preparation method of silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material, and this method mainly comprises adopting the mixed acid solution of concentrated nitric acid and concentrated sulfuric acid to carry out acidification to carbon nanotube (CNTs) The first step, the second step of modifying the O-CNTs obtained after the acidification treatment by a silane coupling agent, the third step of surface cleaning and surface modification of the carbon fiber double-layer spacer fabric (CFDSF) and the preparation of Modified CNTs/AG-80 epoxy resin system solution is the fourth step of pouring and thermosetting CFDSF. Through the above-mentioned preparation steps of the present invention and its specific process parameters, it has both good electrical conductivity and thermodynamic properties. A silane coupling agent modified CNTs/CFDSF/AG‑80 epoxy resin composite material with a small amount of conductive material. The modified carbon nanotubes are evenly distributed in the matrix. The composite material has good conductive stability and can be widely used In electronics, electrostatic protection, electromagnetic shielding, microwave absorption and other fields.

Description

硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备 方法Preparation of CNTs/CFDSF/AG-80 Epoxy Resin Composite Modified by Silane Coupling Agent method

技术领域technical field

本发明涉及复合材料领域,具体涉及一种硅烷偶联剂改性CNTs/CFDSF(碳纤维双层间隔织物)/AG-80环氧树脂复合材料及其制备方法。The invention relates to the field of composite materials, in particular to a silane coupling agent modified CNTs/CFDSF (carbon fiber double-layer spacer fabric)/AG-80 epoxy resin composite material and a preparation method thereof.

背景技术Background technique

随着电子科技产业的日新月异,对具有良好导电性能的功能性复合材料的需求也越来越大。由于导电复合材料具有质量轻、无锈蚀、尺寸稳定性好、电导率在较大范围内可调的特点,同时还易于加工成各种复杂的形状且易于大批量工业化生产,因而其在静电防护、电磁屏蔽、微波吸收等领域应用广泛。目前常见的导电复合材料通常以高分子为其基体,同时加入碳系材料、金属填料等导电物质,经过物理或化学的方法进行复合,得到既具有一定导电性能又具有良好力学性能的多相复合材料。With the rapid development of the electronic technology industry, the demand for functional composite materials with good electrical conductivity is also increasing. Since the conductive composite material has the characteristics of light weight, no rust, good dimensional stability, and adjustable conductivity in a wide range, it is also easy to process into various complex shapes and easy to mass industrial production, so it is used in electrostatic protection. , electromagnetic shielding, microwave absorption and other fields are widely used. At present, the common conductive composite materials usually use polymer as the matrix, and at the same time add conductive substances such as carbon-based materials and metal fillers, and compound them by physical or chemical methods to obtain a multi-phase composite with certain electrical conductivity and good mechanical properties. Material.

碳系材料主要包括有炭黑(carbon black简称CB)、石墨、碳纤维(carbon fiber简称CF)、碳纳米管(carbon nanotubes简称CNTs)等,它们是导电复合材料中导电填料的重要组成部分。由于碳系材料填充的聚合物复合材料易成型、不受成型尺寸限制且耐腐蚀,可以在某些特定环境下使用,因而在越来越多领域受到重视。Carbon-based materials mainly include carbon black (carbon black for short CB), graphite, carbon fiber (carbon fiber for short CF), carbon nanotubes (carbon nanotubes for short CNTs), etc., which are important components of conductive fillers in conductive composite materials. Because polymer composites filled with carbon-based materials are easy to shape, not limited by the size of the shape, and resistant to corrosion, they can be used in certain specific environments, so they are being valued in more and more fields.

碳纳米管作为一维纳米材料,重量轻,六边形结构连接完美,被称为“终极”纤维,具有许多异常的力学、电学和化学性能,CNTs按每个层面的结构进行划分可分为非螺旋型和螺旋型两类,按照石墨片相互组成的不同层数差异,CNTs又被划分为单壁碳纳米管与多壁碳纳米管两类。CNTs的力学性能优异,其强度约为钢的百倍,而其密度仅相当于钢的六分之一,CNTs各层之间剪切强度约为500MPa,远远高于大多数CF增强复合材料;关于导电性能,CNTs不仅可以拥有金属材料优异的导电性能,还可以充分表现出半导体的电学特征,并且在较低温度下展现出超导的性能,并且CNTs的临界超导电流比较大;关于热学性能,CNTs的热学性能不仅与组成它的石墨片有关,还与其独特的结构与尺寸有关,CNTs和石墨等组成成分相同,都是极优的热传导体,当CNTs作导热材料时,其传热速度可达到1000m/s。As a one-dimensional nanomaterial, carbon nanotubes are light in weight and perfectly connected in a hexagonal structure. They are called "ultimate" fibers and have many abnormal mechanical, electrical and chemical properties. CNTs can be divided into There are two types of non-helical type and helical type. According to the difference in the number of layers composed of graphite sheets, CNTs are divided into two types: single-walled carbon nanotubes and multi-walled carbon nanotubes. The mechanical properties of CNTs are excellent, its strength is about a hundred times that of steel, and its density is only one-sixth that of steel, and the shear strength between CNTs layers is about 500MPa, which is much higher than most CF reinforced composite materials; Regarding electrical conductivity, CNTs can not only have the excellent electrical conductivity of metal materials, but also fully demonstrate the electrical characteristics of semiconductors, and exhibit superconducting properties at lower temperatures, and the critical superconducting current of CNTs is relatively large; about thermal Performance, the thermal performance of CNTs is not only related to the graphite sheets that make it up, but also related to its unique structure and size. CNTs and graphite have the same composition, and they are excellent heat conductors. The speed can reach 1000m/s.

虽然CNTs具有特异的力学、电学和化学性能,有着极大的应用价值,但要真正实现CNTs的最大价值,还有很多关键的技术需要克服,首当其冲的是CNTs的分散特性,这是实现CNTs价值的关键,为此需要对CNTs进行改性,目前对CNTs的改性方法主要有物理修饰法和化学修饰法。物理修饰法主要是通过吸附、涂敷和包覆等物理作用来改变CNTs的表面活性基团,从而提高其与基质的结合性,其中比较典型的是聚合物包裹法以及表面活性剂改性的方法,CNTs的C原子因SP2杂化从而形成了高度离域化的π电子,它们可以与同样含有π电子的不同聚合物通过π-π非共价键进行结合,从而获得具有一些特定功能的CNTs;化学修饰法主要利用接枝、氧化等手段直接在CNTs的侧壁上引入小分子化合物或活性官能基团(如-COOH、OH和-NH2)等,提高其活性,从而增加其在溶液和聚合物中的分散性和相容性。Although CNTs have specific mechanical, electrical and chemical properties, and have great application value, there are still many key technologies to be overcome in order to truly realize the maximum value of CNTs. The first thing to bear the brunt is the dispersion characteristics of CNTs. Therefore, it is necessary to modify CNTs. At present, the modification methods of CNTs mainly include physical modification and chemical modification. The physical modification method is mainly to change the surface active groups of CNTs through physical effects such as adsorption, coating and coating, so as to improve their binding with the matrix. The typical ones are polymer encapsulation and surfactant modification. method, the C atoms of CNTs are hybridized by SP 2 to form highly delocalized π electrons, which can be combined with different polymers that also contain π electrons through π-π non-covalent bonds to obtain some specific functions CNTs; the chemical modification method mainly uses grafting, oxidation and other means to directly introduce small molecular compounds or active functional groups (such as -COOH, OH and -NH 2 ) on the side wall of CNTs to improve its activity, thereby increasing its Dispersibility and compatibility in solutions and polymers.

目前,碳纳米管/环氧树脂复合材料的国内外研究现状如下:At present, the research status of carbon nanotube/epoxy resin composite materials at home and abroad is as follows:

Florian等在“Influence of different carbon nanotubes on the mechanicalproperties of epoxy matrix composites-A comparative study.Composites Scienceand Technology”中探究了CNTs的含量对环氧基复合材料导电性能以及传热性的影响。实验分析表明,当体系都达到渗滤阀值时,CNTs所需含量远远少于CB,且复合材料的电导率会随着CNTs含量的增加而增加。In "Influence of different carbon nanotubes on the mechanical properties of epoxy matrix composites-A comparative study. Composites Science and Technology", Florian et al. explored the effect of the content of CNTs on the electrical conductivity and heat transfer properties of epoxy-based composites. Experimental analysis shows that when the system reaches the percolation threshold, the required content of CNTs is far less than that of CB, and the electrical conductivity of the composite will increase with the increase of CNTs content.

Via Michael D.等人在“Electrical conductivity modeling of carbonblack/polycarbonate,carbon nanotube/polycarbonate,and exfoliated Graphitenanoplatelet/polycarbonate composites.Journal ofApplied Polymer Science”中研究了聚碳酸酯基体中分别加入了CNTs、CB和GNP三类不同的导电填料,并对相应复合材料的导电性能进行了深入探究。研究发现CNTs的阈值为1.2vol%且研究结果表明在PC中加入CNTs其复合材料的导电性能最好。Via Michael D. et al. studied the addition of CNTs, CB and GNP to the polycarbonate matrix in "Electrical conductivity modeling of carbonblack/polycarbonate, carbon nanotube/polycarbonate, and exfoliated Graphitenanoplatelet/polycarbonate composites. Journal of Applied Polymer Science". Different types of conductive fillers were studied, and the conductive properties of the corresponding composite materials were deeply explored. The research found that the threshold value of CNTs is 1.2vol%, and the research results show that the conductivity of the composite material is the best when adding CNTs to PC.

魏小昕在“表面改性碳纳米管/环氧树脂复合材料力学性能的研究”论文中研究了改性CNTs的含量对环氧基复合材料力学性能的影响。结果表明,经过改性后的CNTs其分散性要好于未改性的CNTs,同时,随着CNTs含量的逐渐增加,CNTs/环氧树脂复合材料的力学性能先增后减,且最大拉伸强度为67.3MPa,充分说明改性后的CNTs对基体材料的性能有较好的提升。Wei Xiaoxin studied the effect of the content of modified CNTs on the mechanical properties of epoxy-based composites in the paper "Study on the Mechanical Properties of Surface-Modified Carbon Nanotubes/Epoxy Resin Composite Materials". The results show that the dispersibility of modified CNTs is better than that of unmodified CNTs. At the same time, with the gradual increase of CNTs content, the mechanical properties of CNTs/epoxy resin composites increase first and then decrease, and the maximum tensile strength It is 67.3MPa, which fully shows that the modified CNTs can improve the performance of the matrix material.

曾勤在“碳纳米管/环氧树脂复合材料的制备和性能研究”论文中探究了CNTs的含量对环氧树脂热学性能的影响。研究结果表明,随着CNTs含量的增加可以有效促进复合材料的固化反应,且还可以有效提高其热学性能,表明CNTs有良好的耐热性能。Zeng Qin explored the effect of the content of CNTs on the thermal properties of epoxy resin in the paper "Preparation and Properties of Carbon Nanotube/Epoxy Resin Composite Materials". The research results show that with the increase of CNTs content, the curing reaction of the composite material can be effectively promoted, and its thermal properties can also be effectively improved, indicating that CNTs have good heat resistance.

张秋菊在“纤维增强改性环氧体系的电学与力学性能研究”论文中研究了纤维增强改性环氧体系的电学与力学性能,其中涉及了一种碳纤维/环氧树脂复合材料的制备,其是将碳纤维织成间隔织物处理后作为增强体加入到AG-80环氧树脂基体中形成复合材料,虽然该复合材料提高了其热力学性能,但导电性及其稳定性仍得不到满足。Zhang Qiuju studied the electrical and mechanical properties of fiber-reinforced modified epoxy systems in the paper "Research on Electrical and Mechanical Properties of Fiber-Reinforced Modified Epoxy Systems", which involved the preparation of a carbon fiber/epoxy resin composite material. The carbon fiber is woven into a spacer fabric and added as a reinforcement to the AG-80 epoxy resin matrix to form a composite material. Although the composite material has improved its thermodynamic properties, its electrical conductivity and stability are still not satisfied.

中国专利申请(201010221872.2)公开了一种多壁碳纳米管(MWNTs)杂化CF/EP层合板复合材料的制备方法,该复合材料的制备方法包括将MWNTs的分散剂超声处理获得均匀分散的MWNTs分散液,再利用喷雾器将MWNTs分散液均匀喷涂在碳纤维织物上,经干燥处理后再与环氧树脂热压成型,该申请在CF/EP复合材料中进入MWNTs,改善了碳纤维织物的表面性能,提高了复合材料的力学性能,但该材料的导电性能不足。Chinese patent application (201010221872.2) discloses a preparation method of multi-walled carbon nanotubes (MWNTs) hybrid CF/EP laminate composite material, the preparation method of the composite material includes ultrasonic treatment of MWNTs dispersant to obtain uniformly dispersed MWNTs Dispersion liquid, and then spray the MWNTs dispersion liquid evenly on the carbon fiber fabric with a sprayer, and then heat-press it with epoxy resin after drying. This application enters MWNTs in the CF/EP composite material to improve the surface properties of the carbon fiber fabric The mechanical properties of the composite material are improved, but the electrical conductivity of the material is insufficient.

由以上研究可知CNTs的含量以及改性方式的不同,对复合材料体系性能的影响也会有很大区别。CNTs的加入虽然会有效提高复合材料体系的导电性能,但随着CNTs含量增加到某一区间后,其力学性能会反而呈现下降的趋势,且整体力学性能并不优异,因此需要对导电填料进行改性处理或者需要探究多组分导电填料对复合材料的协同作用,已解决复合导电材料目前发展中的上述瓶颈问题。From the above studies, it can be seen that the content of CNTs and the modification method are different, and the influence on the performance of the composite material system will also be very different. Although the addition of CNTs can effectively improve the electrical conductivity of the composite material system, as the content of CNTs increases to a certain range, its mechanical properties will show a downward trend instead, and the overall mechanical properties are not excellent, so it is necessary to conduct conductive fillers. Modification treatment may need to explore the synergistic effect of multi-component conductive fillers on composite materials, which has solved the above-mentioned bottleneck problem in the current development of composite conductive materials.

发明内容Contents of the invention

本发明正是为了克服上述技术问题,通过对导电填料的改性处理以及对多组分填料的混合来提高复合材料体系电学性能、力学性能、热学性能等的方法进行研究进而提供一种具有良好导电性能、热力学性能且对导电材料用量少的硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料及其制备方法。为此本发明所提供如下技术方案:In order to overcome the above technical problems, the present invention studies the method of improving the electrical properties, mechanical properties, thermal properties, etc. A silane coupling agent-modified CNTs/CFDSF/AG-80 epoxy resin composite material with conductive properties and thermodynamic properties and a small amount of conductive material is used, and a preparation method thereof. For this reason the present invention provides following technical scheme:

一种硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法,其特征在于,该制备方法具体包括以下步骤:A kind of preparation method of silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material, it is characterized in that, this preparation method specifically comprises the following steps:

(1)对CNTs采用浓硝酸和浓硫酸的混酸溶液进行酸化,将2~5g CNTs置于250~500ml的浓硝酸和浓硫酸的混酸溶液中,其中浓硝酸与浓硫酸的体积比为3:1~4:1,室温超声处理3~4h后在混合溶液中加入蒸馏水进行稀释,用滤膜抽滤,过滤后继续加入适量蒸馏水稀释,静置,取上层清液倒掉,抽滤,重复以上操作数次,直至上层清液PH值为7左右,将滤膜过滤出CNTs,放置烘箱干燥后研磨0.5~1h,得到酸化的碳纳米管O-CNTs;(1) Acidify CNTs with a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, place 2 to 5 g of CNTs in a mixed acid solution of 250 to 500 ml of concentrated nitric acid and concentrated sulfuric acid, wherein the volume ratio of concentrated nitric acid to concentrated sulfuric acid is 3: 1~4:1, after ultrasonic treatment at room temperature for 3~4 hours, add distilled water to the mixed solution for dilution, filter with filter membrane, continue to add appropriate amount of distilled water to dilute after filtration, let it stand, take the supernatant and pour it out, filter with suction, repeat The above operations were performed several times until the pH value of the supernatant was about 7, and the filter membrane was filtered to remove CNTs, placed in an oven to dry, and then ground for 0.5 to 1 hour to obtain acidified carbon nanotube O-CNTs;

(2)硅烷偶联剂改性CNTs的制备,称取一定量的步骤(1)得到的研磨充分的O-CNTs,加入适量KH550和DCC,超声处理2~3小时使其混合均匀,搅拌4~6h使其充分反应,将反应得到的混合溶液用适量无水乙醇清洗,以便除去未反应的KH550和DCC,过滤、干燥,研磨0.5~1h,从而得到硅烷偶联剂改性的碳纳米管Si-CNTs;(2) Preparation of silane coupling agent-modified CNTs, weigh a certain amount of fully ground O-CNTs obtained in step (1), add appropriate amount of KH550 and DCC, ultrasonically treat for 2 to 3 hours to mix evenly, and stir for 4 ~6h to make it fully react, wash the mixed solution obtained by the reaction with an appropriate amount of absolute ethanol to remove unreacted KH550 and DCC, filter, dry, and grind for 0.5~1h to obtain silane coupling agent-modified carbon nanotubes Si-CNTs;

(3)对碳纤维双层间隔织物(CFDSF)进行处理,将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,具体工艺为:在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1~2h后洗涤30~50min,然后取出在95~110℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为1.5~3wt%的硅烷偶联剂KH550溶液,室温下放置24h~36h,以便乙醇挥发完全,封存待用;(3) Treat the carbon fiber double-layer spacer fabric (CFDSF), and perform surface cleaning and surface modification treatment on the pre-woven and cut carbon fiber double-layer spacer fabric. The specific process is: at room temperature, the cut carbon fiber double-layer The interlayer spacer fabric is soaked in ultrasonic cleaning solution for 1 to 2 hours, washed for 30 to 50 minutes, then taken out and dried at 95 to 110°C. After drying, a certain amount of water-soluble water-containing anhydrous The mass percentage of ethanol is 1.5-3wt% silane coupling agent KH550 solution, placed at room temperature for 24h-36h, so that the ethanol is completely volatilized, and sealed for use;

(4)配制改性CNTs/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化,将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于38~45℃的烘箱中预热1~2小时,称取0.3~2.7g占环氧树脂0.5~4.5wt%并研磨充分的经所述步骤(2)处理后的改性碳纳米管Si-CNTs,将其放在适量丙酮溶液中超声波处理0.5~1h后,按配比倒入环氧树脂中,在35~45℃搅拌4~6h后,超声处理2~3h后在80~90℃抽真空2~3h,接着依次倒入所述固化剂、促进剂、稀释剂后,将混合溶液在40~50℃充分搅拌0.5~1h,65~75℃抽真空0.5~1h,得到改性CNTs/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤(3)处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CNTs/AG-80环氧树脂体系溶液后将整个模具抽真空1~2h,静置36~48h,然后在一定温度时间条件下进行热固化,经冷却得到硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料。(4) Prepare the modified CNTs/AG-80 epoxy resin system solution to pour and heat-cure CFDSF. AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diamino The methyl phenol accelerator, acetone and absolute ethanol diluent are respectively placed in an oven at 38-45°C for 1-2 hours, and 0.3-2.7g of epoxy resin 0.5-4.5wt% is weighed and fully ground After the modified carbon nanotube Si-CNTs processed by the step (2), place it in an appropriate amount of acetone solution and ultrasonically treat it for 0.5 to 1 hour, then pour it into the epoxy resin according to the proportion, and stir it at 35 to 45 ° C for 4 ~6h later, after ultrasonic treatment for 2~3h, vacuumize at 80~90°C for 2~3h, then pour in the curing agent, accelerator and diluent in sequence, and fully stir the mixed solution at 40~50°C for 0.5~1h , evacuated at 65-75°C for 0.5-1h to obtain a modified CNTs/AG-80 epoxy resin system solution; then place the carbon fiber double-layer spacer fabric treated in step (3) in the mold, and coat an appropriate amount of methyl Silicone oil, after pouring the above-mentioned modified CNTs/AG-80 epoxy resin system solution, vacuumize the whole mold for 1-2 hours, let it stand for 36-48 hours, then heat-cure at a certain temperature and time, and obtain a silane coupling agent after cooling Modified CNTs/CFDSF/AG-80 epoxy resin composites.

优选地,所述步骤(2)中称取1~3g经所述步骤(1)得到的研磨充分的O-CNTs,加入适量500~1000ml质量分数为3wt%~5wt%的KH550和0.2~0.3g的DCC,超声处理2~3小时使其混合均匀,搅拌4~6h使其充分反应。Preferably, in the step (2), weigh 1 to 3 g of the fully ground O-CNTs obtained in the step (1), and add an appropriate amount of 500 to 1000 ml of KH550 with a mass fraction of 3wt% to 5wt% and 0.2 to 0.3 g of DCC, ultrasonically treated for 2 to 3 hours to make it evenly mixed, and stirred for 4 to 6 hours to make it fully react.

优选地,所述步骤(3)中所述超声波清洗液为10~30wt%无水乙醇溶液和20~40wt%丙酮溶液按体积1:1~1:1.5的混合液。Preferably, the ultrasonic cleaning solution in the step (3) is a mixed solution of 10-30 wt% absolute ethanol solution and 20-40 wt% acetone solution in a volume ratio of 1:1-1:1.5.

优选地,所述步骤(4)中,所述AG-80环氧树脂、固化剂、稀释剂的比例为45~50wt%:40~45wt%:5~15wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1~1:1.5。Preferably, in the step (4), the ratio of the AG-80 epoxy resin, curing agent, and diluent is 45-50wt%: 40-45wt%: 5-15wt%, and there is no water in the diluent The volume ratio of ethanol and acetone is 1:1~1:1.5.

优选地,所述步骤(4)中的热固化是按照纯CNTs/CFDSF/AG-80复合材料的固化工艺80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h进行热固化。Preferably, the thermal curing in step (4) is carried out according to the curing process of pure CNTs/CFDSF/AG-80 composite material 80°C/0.5h→110°C/0.5h→120°C/4h→150°C/4h heat cure.

优选地,所述步骤(3)中是所述碳纤维双层间隔织物为上下面层均为平纹组织织物。Preferably, in the step (3), the carbon fiber double-layer spacer fabric is a plain weave fabric for the upper and lower layers.

优选地,所述步骤(4)中的所述改性碳纳米管占环氧树脂2.5~4.5wt%。Preferably, the modified carbon nanotubes in the step (4) account for 2.5-4.5 wt% of the epoxy resin.

本发明所获得的有益技术效果:Beneficial technical effect that the present invention obtains:

1.本发明采用硅烷偶联剂对碳纳米管进行改性,通过其具体的改性工艺及参数设计并选择采用碳纤维双层间隔织物作为基体,使改性碳纳米管先与AG-80环氧树脂在一定的工艺及参数条件下混合形成改性CNTs/AG-80环氧树脂体系溶液,最后将该改性CNTs/AG-80环氧树脂体系溶液浇筑至预先放置好碳纤维双层间隔织物的模具中通过热固化工艺制备得到了兼具有良好导电性能、热力学性能且对导电材料用量少的硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料,采用本发明的改性CNTs工艺且以碳纤维双层间隔织物作为基体,其碳纳米管能在基体中均匀分布,从而保证了其导电性的稳定性;1. The present invention adopts silane coupling agent to modify carbon nanotubes. Through its specific modification process and parameter design and selection of carbon fiber double-layer spacer fabric as the matrix, the modified carbon nanotubes are first combined with the AG-80 ring Oxygen resin is mixed under certain process and parameter conditions to form a modified CNTs/AG-80 epoxy resin system solution, and finally the modified CNTs/AG-80 epoxy resin system solution is poured into a pre-placed carbon fiber double-layer spacer fabric The silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material with good electrical conductivity and thermodynamic properties and less consumption of conductive materials has been prepared by thermal curing process in the mold of the present invention. Modified CNTs technology and carbon fiber double-layer spacer fabric as the matrix, the carbon nanotubes can be evenly distributed in the matrix, thus ensuring the stability of its conductivity;

2.本发明在对碳纤维双层间隔织物进行清洗时采用超声波清洗工艺且将清洗液采用10~30wt%无水乙醇溶液和20~40wt%丙酮溶液按体积1:1~1:1.5的混合液,可以快速的除去碳纤维表面在织造或者触摸过程中粘着的油污、杂质等,以更有利于其表面改性处理;2. The present invention adopts an ultrasonic cleaning process when cleaning the carbon fiber double-layer spacer fabric, and the cleaning solution is a mixed solution of 10 to 30 wt% absolute ethanol solution and 20 to 40 wt% acetone solution by volume 1:1 to 1:1.5 , can quickly remove the oil, impurities, etc. adhered to the carbon fiber surface during weaving or touching, so as to be more conducive to its surface modification treatment;

3.本发明在确定热固化的工艺过程中通过对纯CNTs/CFDSF/AG-80体系的起始温度、峰顶温度和峰谷温度作线性回归分析,根据不同温度的线性回归分析得到:最终确定该体系的固化工艺为:80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h进行热固化,在提高热固化效率的同时而不会影响复合材料的特性。3. The present invention is by doing linear regression analysis to the initial temperature, peak top temperature and peak valley temperature of pure CNTs/CFDSF/AG-80 system in the process of determining thermal curing, and obtains according to the linear regression analysis of different temperatures: final The curing process of this system is determined as: 80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h for thermal curing, which will not affect the properties of the composite material while improving the thermal curing efficiency.

附图说明Description of drawings

图1为本发明Si-CNTs/CFDSF/AG-80复合材料制备示意图;Fig. 1 is the schematic diagram of preparation of Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图2a为本发明Si-CNTs/CFDSF/AG-80复合材料冲击断面韧窝区的扫描电镜图;Figure 2a is a scanning electron micrograph of the dimple area of the impact section of the Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图2b为本发明Si-CNTs/CFDSF/AG-80复合材料冲击断面河流区的扫描电镜图;Figure 2b is a scanning electron microscope image of the river area of the impact section of the Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图3a为本发明Si-CNTs/CFDSF/AG-80复合材料储能模量E′的动态分析图;Fig. 3 a is the dynamic analysis diagram of storage modulus E ' of Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图3b为本发明Si-CNTs/CFDSF/AG-80复合材料损耗模量E"的动态分析图;Fig. 3 b is the dynamic analysis figure of Si-CNTs/CFDSF/AG-80 composite loss modulus E of the present invention ";

图4a为本发明Si-CNTs/CFDSF/AG-80复合材料的热失重TG曲线图;Fig. 4a is the thermogravimetric TG curve diagram of Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图4b为本发明Si-CNTs/CFDSF/AG-80复合材料的DTG曲线图;Fig. 4b is the DTG curve diagram of Si-CNTs/CFDSF/AG-80 composite material of the present invention;

图5示出本发明改性CNTs含量对改性CNTs/CFDSF/AG-80复合材料电学性能的影响。Fig. 5 shows the influence of the modified CNTs content of the present invention on the electrical properties of the modified CNTs/CFDSF/AG-80 composite material.

具体实施方式detailed description

下面通过具体实施方式对本发明的技术方案进行详细描述,其仅为本发明的具体地实施方式或较佳的实施方式,并非因此限制本发明的保护范围。The technical solutions of the present invention will be described in detail below through specific implementations, which are only specific implementations or preferred implementations of the present invention, and are not intended to limit the scope of protection of the present invention.

实施例1Example 1

对碳纳米管(CNTs)的改性处理,本申请的发明人研究了采用硅烷偶联剂进行改性处理和仅采用酸化进行改性处理,本发明保护采用硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法;For the modification of carbon nanotubes (CNTs), the inventors of the present application have studied the use of silane coupling agents for modification and only acidification for modification. The present invention protects the use of silane coupling agents to modify CNTs/CFDSF /AG-80 preparation method of epoxy resin composite material;

一种制备硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理1. Modification of carbon nanotubes (CNTs) with silane coupling agent

1.1)对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理,首先对其进行酸化处理:1.1) The carbon nanotubes (CNTs) are modified with a silane coupling agent, and first acidified:

对CNTs采用浓硝酸和浓硫酸的混酸溶液进行酸化,将2g CNTs置于250ml的浓硝酸和浓硫酸的混酸溶液中,其中浓硝酸与浓硫酸的体积比为3:1,室温超声处理3h后在混合溶液中加入蒸馏水进行稀释,用滤膜抽滤,过滤后继续加入适量蒸馏水稀释,静置,取上层清液倒掉,抽滤,重复以上操作数次,直至上层清液PH值为7左右,将滤膜过滤出CNTs,放置烘箱干燥后研磨0.5h,得到酸化的碳纳米管O-CNTs;The CNTs were acidified with a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, and 2g of CNTs was placed in 250ml of a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, wherein the volume ratio of concentrated nitric acid to concentrated sulfuric acid was 3:1. After ultrasonic treatment at room temperature for 3 hours Add distilled water to the mixed solution to dilute, filter with filter membrane, continue to add appropriate amount of distilled water to dilute after filtering, let it stand, take the supernatant, pour it out, filter with suction, repeat the above operation several times, until the pH value of the supernatant is 7 Left and right, filter the CNTs out of the filter membrane, place them in an oven to dry, and then grind them for 0.5 hours to obtain acidified carbon nanotube O-CNTs;

1.2)硅烷偶联剂改性CNTs的制备1.2) Preparation of silane coupling agent modified CNTs

称取一定量的步骤1.1)中得到的研磨充分的O-CNTs,加入适量KH550和DCC,超声处理2小时使其混合均匀,搅拌4h使其充分反应,将反应得到的混合溶液用适量无水乙醇清洗,以便除去未反应的KH550和DCC,过滤、干燥,研磨0.5h,从而得到硅烷偶联剂改性的碳纳米管Si-CNTs;Weigh a certain amount of fully ground O-CNTs obtained in step 1.1), add an appropriate amount of KH550 and DCC, ultrasonically treat for 2 hours to mix evenly, stir for 4 hours to fully react, and mix the resulting mixed solution with an appropriate amount of anhydrous Washing with ethanol to remove unreacted KH550 and DCC, filter, dry, and grind for 0.5h to obtain carbon nanotube Si-CNTs modified by silane coupling agent;

2.对碳纤维双层间隔织物(CFDSF)进行处理2. Treatment of Carbon Fiber Double Spacer Fabric (CFDSF)

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CNTs/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具1的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that it can form a certain distance between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric, and the upper layer 1 and the lower layer 2 of the fabric are passed through the binding yarn 3 connection, casting and solidifying the modified CNTs/AG-80 epoxy resin system solution into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the mold 1 is adopted with a specification of 14cm×14.5cm, all CFDSF The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1h后洗涤30min,然后取出在95℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为1.5wt%的硅烷偶联剂KH550溶液,室温下放置24h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is soaked in ultrasonic cleaning solution for 1 hour, washed for 30 minutes, and then taken out Dry at 95°C. After drying, apply a certain amount of silane coupling agent KH550 solution containing absolute ethanol with a mass percentage of 1.5 wt% dissolved in water on the double-layer spacer fabric, and place it at room temperature for 24 hours to allow the ethanol to volatilize complete, sealed for use;

3.配制改性CNTs/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare the modified CNTs/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于38℃的烘箱中预热1小时,称取0.3g占环氧树脂0.5wt%并研磨充分的经步骤1.2)处理改性后的Si-CNTs,将其放在适量丙酮溶液中超声波处理0.5h后,按配比倒入环氧树脂中,在35℃搅拌6h后,超声处理2h后在80℃抽真空2h,接着依次倒入所述固化剂、促进剂、稀释剂后,将混合溶液在40℃充分搅拌0.5h,65℃抽真空0.5h,得到改性CNTs/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CNTs/AG-80环氧树脂体系溶液后将整个模具抽真空1h,静置36h,然后在一定温度时间条件下进行热固化,经冷却得到硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent respectively in an oven at 38°C For 1 hour, weigh 0.3g of Si-CNTs that accounted for 0.5wt% of epoxy resin and grind them sufficiently after treatment and modification in step 1.2), put them in an appropriate amount of acetone solution and ultrasonically treat them for 0.5h, then pour them into the ring according to the proportion In oxygen resin, after stirring at 35°C for 6h, ultrasonic treatment for 2h, vacuuming at 80°C for 2h, then pouring the curing agent, accelerator and diluent in sequence, fully stirring the mixed solution at 40°C for 0.5h, 65 Vacuum at ℃ for 0.5h to obtain a modified CNTs/AG-80 epoxy resin system solution; then place the carbon fiber double-layer spacer fabric treated in step 2 in the mold, apply an appropriate amount of methyl silicone oil, and pour the above-mentioned modified CNTs After /AG-80 epoxy resin system solution, vacuum the whole mold for 1h, let it stand for 36h, then heat-cure under certain temperature and time conditions, and obtain silane coupling agent modified CNTs/CFDSF/AG-80 epoxy after cooling Resin composites.

实施例2Example 2

对碳纳米管(CNTs)的改性处理,本申请的发明人研究了采用硅烷偶联剂进行改性处理和仅采用酸化进行改性处理,本发明保护采用硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法;For the modification of carbon nanotubes (CNTs), the inventors of the present application have studied the use of silane coupling agents for modification and only acidification for modification. The present invention protects the use of silane coupling agents to modify CNTs/CFDSF /AG-80 preparation method of epoxy resin composite material;

一种制备硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理1. Modification of carbon nanotubes (CNTs) with silane coupling agent

1.1)对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理,首先对其进行酸化处理:1.1) The carbon nanotubes (CNTs) are modified with a silane coupling agent, and first acidified:

对CNTs采用浓硝酸和浓硫酸的混酸溶液进行酸化,将3.5g CNTs置于375ml的浓硝酸和浓硫酸的混酸溶液中,其中浓硝酸与浓硫酸的体积比为3:1,室温超声处理3.5h后在混合溶液中加入蒸馏水进行稀释,用滤膜抽滤,过滤后继续加入适量蒸馏水稀释,静置,取上层清液倒掉,抽滤,重复以上操作数次,直至上层清液PH值为7左右,将滤膜过滤出CNTs,放置烘箱干燥后研磨1h,得到酸化的碳纳米管O-CNTs;The CNTs were acidified with a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, and 3.5g of CNTs were placed in 375ml of a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, wherein the volume ratio of concentrated nitric acid to concentrated sulfuric acid was 3:1, and ultrasonic treatment at room temperature was performed for 3.5 After h, add distilled water to the mixed solution for dilution, filter with filter membrane, continue to add appropriate amount of distilled water to dilute after filtration, let it stand, take the supernatant and pour it out, filter with suction, repeat the above operation several times, until the pH value of the supernatant is about 7, filter the CNTs out of the filter membrane, place it in an oven to dry, and grind for 1 hour to obtain acidified carbon nanotube O-CNTs;

1.2)硅烷偶联剂改性CNTs的制备1.2) Preparation of silane coupling agent modified CNTs

称取1g步骤1.1)中得到的研磨充分的O-CNTs,加入500ml质量分数为3wt%的KH550和0.2g的二环己基碳二亚胺(DCC),超声处理3h使其混合均匀,搅拌5h使其充分反应,将反应得到的混合溶液用适量无水乙醇清洗,以便除去未反应的KH550和DCC,过滤、干燥,研磨1h,从而得到硅烷偶联剂改性的碳纳米管Si-CNTs;Weigh 1g of the fully ground O-CNTs obtained in step 1.1), add 500ml of KH550 with a mass fraction of 3wt% and 0.2g of dicyclohexylcarbodiimide (DCC), sonicate for 3h to mix evenly, and stir for 5h Make it fully react, wash the mixed solution obtained by the reaction with an appropriate amount of absolute ethanol, so as to remove unreacted KH550 and DCC, filter, dry, and grind for 1 hour, thereby obtaining carbon nanotube Si-CNTs modified by a silane coupling agent;

2.对碳纤维双层间隔织物(CFDSF)进行处理;2. Treat carbon fiber double-layer spacer fabric (CFDSF);

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CNTs/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具1的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that it can form a certain distance between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric, and the upper layer 1 and the lower layer 2 of the fabric are passed through the binding yarn 3 connection, casting and solidifying the modified CNTs/AG-80 epoxy resin system solution into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the mold 1 is adopted with a specification of 14cm×14.5cm, all CFDSF The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1.5h后洗涤40min,其中超声波清洗液为10wt%无水乙醇溶液和20wt%丙酮溶液按体积1:1的混合液,然后取出在105℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为2wt%的硅烷偶联剂KH550溶液,室温下放置30h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is soaked in an ultrasonic cleaning solution for 1.5 hours and then washed for 40 minutes. The ultrasonic cleaning solution is a 1:1 mixed solution of 10wt% absolute ethanol solution and 20wt% acetone solution by volume, then take it out and dry it at 105°C, and coat a certain amount of water-soluble The mass percent of absolute ethanol is 2wt% silane coupling agent KH550 solution, placed at room temperature for 30h, so that the ethanol is completely volatilized, and sealed for use;

3.配制改性CNTs/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare the modified CNTs/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于42℃的烘箱中预热1.5小时,称取1.5g占环氧树脂2.5wt%并研磨充分的经所述步骤1.2)处理后的改性碳纳米管,将其放在适量丙酮溶液中超声波处理1h后,按配比倒入环氧树脂中,在40℃搅拌5h后,超声处理2.5h后在85℃抽真空2.5h,接着依次倒入所述固化剂、促进剂、稀释剂,所述AG-80环氧树脂、固化剂、稀释剂的比例为45wt%:40wt%:15wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1,然后将混合溶液在45℃充分搅拌1h,70℃抽真空1h,得到改性CNTs/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CNTs/AG-80环氧树脂体系溶液后将整个模具抽真空1.5h,静置42h,然后按照纯CNTs/CFDSF/AG-80复合材料的固化工艺80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h进行热固化,经冷却得到硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent respectively in an oven at 42°C 1.5 hours, weigh 1.5g accounted for 2.5wt% of epoxy resin and grind fully the modified carbon nanotubes treated by the step 1.2), put it in an appropriate amount of acetone solution and ultrasonically treat it for 1h, then pour it into In the epoxy resin, after stirring at 40°C for 5h, ultrasonic treatment for 2.5h, vacuuming at 85°C for 2.5h, then sequentially pour the curing agent, accelerator, diluent, the AG-80 epoxy resin, curing The ratio of solvent and diluent is 45wt%: 40wt%: 15wt%. The volume ratio of absolute ethanol and acetone in the diluent is 1:1, then the mixed solution is fully stirred at 45°C for 1h, and then vacuumized at 70°C for 1h , to obtain the modified CNTs/AG-80 epoxy resin system solution; then place the carbon fiber double-layer spacer fabric after the step 2 treatment in the mold, coat an appropriate amount of methyl silicone oil, and cast the above-mentioned modified CNTs/AG-80 ring Vacuum the entire mold for 1.5h after the oxygen resin system solution, let it stand for 42h, and then follow the curing process of pure CNTs/CFDSF/AG-80 composite material 80℃/0.5h→110℃/0.5h→120℃/4h→150 ℃/4h for thermal curing, and the silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material was obtained after cooling.

实施例3Example 3

对碳纳米管(CNTs)的改性处理,本申请的发明人研究了采用硅烷偶联剂进行改性处理和仅采用酸化进行改性处理,本发明保护采用硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法;For the modification of carbon nanotubes (CNTs), the inventors of the present application have studied the use of silane coupling agents for modification and only acidification for modification. The present invention protects the use of silane coupling agents to modify CNTs/CFDSF /AG-80 preparation method of epoxy resin composite material;

一种制备硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料的制备方法,主要包括以下步骤:A preparation method for preparing silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material, mainly comprising the following steps:

1.对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理1. Modification of carbon nanotubes (CNTs) with silane coupling agent

1.1)对碳纳米管(CNTs)采用硅烷偶联剂进行改性处理,首先对其进行酸化处理:1.1) The carbon nanotubes (CNTs) are modified with a silane coupling agent, and first acidified:

对CNTs采用浓硝酸和浓硫酸的混酸溶液进行酸化,将5g CNTs置于500ml的浓硝酸和浓硫酸的混酸溶液中,其中浓硝酸与浓硫酸的体积比为4:1,室温超声处理4h后在混合溶液中加入蒸馏水进行稀释,用滤膜抽滤,过滤后继续加入适量蒸馏水稀释,静置,取上层清液倒掉,抽滤,重复以上操作数次,直至上层清液PH值为7左右,将滤膜过滤出CNTs,放置烘箱干燥后研磨1h,得到酸化的碳纳米管O-CNTs;The CNTs were acidified with a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, and 5 g of CNTs were placed in 500 ml of a mixed acid solution of concentrated nitric acid and concentrated sulfuric acid, wherein the volume ratio of concentrated nitric acid to concentrated sulfuric acid was 4:1. After ultrasonic treatment at room temperature for 4 hours Add distilled water to the mixed solution to dilute, filter with filter membrane, continue to add appropriate amount of distilled water to dilute after filtering, let it stand, take the supernatant, pour it out, filter with suction, repeat the above operation several times, until the pH value of the supernatant is 7 Left and right, filter the CNTs out of the filter membrane, put them in an oven to dry, and then grind them for 1 hour to obtain acidified carbon nanotube O-CNTs;

1.2)硅烷偶联剂改性CNTs的制备1.2) Preparation of silane coupling agent modified CNTs

称取2g步骤1.1)中得到的研磨充分的O-CNTs,加入750ml质量分数为4wt%的KH550和0.25g的二环己基碳二亚胺(DCC),超声处理2.5h使其混合均匀,搅拌6h使其充分反应,将反应得到的混合溶液用适量无水乙醇清洗,以便除去未反应的KH550和DCC,过滤、干燥,研磨1h,从而得到硅烷偶联剂改性的碳纳米管Si-CNTs;Weigh 2g of the fully ground O-CNTs obtained in step 1.1), add 750ml of KH550 with a mass fraction of 4wt% and 0.25g of dicyclohexylcarbodiimide (DCC), sonicate for 2.5h to mix evenly, and stir 6h to make it fully react, wash the mixed solution obtained by the reaction with an appropriate amount of absolute ethanol to remove unreacted KH550 and DCC, filter, dry, and grind for 1h to obtain carbon nanotube Si-CNTs modified by silane coupling agent ;

2.对碳纤维双层间隔织物(CFDSF)进行处理;2. Treat carbon fiber double-layer spacer fabric (CFDSF);

机织间隔织物最大的特点是可以在两个平行的平面织物间形成一定间距,本发明采用机织双层间隔织物,如图1所示织物上面层1和下面层2之间通过接结纱3连接,将改性CNTs/AG-80环氧树脂体系溶液浇筑固化至该间隔织物中得到本发明的复合材料;在本发明中由于采用模具1的规格为14cm×14.5cm,所以要求所有CFDSF织物裁剪的规格为14cm×14.5cm;The biggest feature of the woven spacer fabric is that it can form a certain distance between two parallel plane fabrics. The present invention adopts a woven double-layer spacer fabric, and the upper layer 1 and the lower layer 2 of the fabric are passed through the binding yarn 3 connection, casting and solidifying the modified CNTs/AG-80 epoxy resin system solution into the spacer fabric to obtain the composite material of the present invention; in the present invention, since the mold 1 is adopted with a specification of 14cm×14.5cm, all CFDSF The size of fabric cutting is 14cm×14.5cm;

将预先织造、裁剪好的碳纤维双层间隔织物进行表面清洗及表面改性处理,即在室温下,将裁剪好的碳纤维双层间隔织物置于超声波清洗液中进行浸泡1.5h后洗涤40min,其中超声波清洗液为10wt%无水乙醇溶液和20wt%丙酮溶液按体积1:1的混合液,然后取出在105℃条件下干燥,干燥后在双层间隔织物上涂覆一定量溶于水的含有无水乙醇的质量百分数为2wt%的硅烷偶联剂KH550溶液,室温下放置30h,以便乙醇挥发完全,封存待用;The pre-woven and cut carbon fiber double-layer spacer fabric is subjected to surface cleaning and surface modification treatment, that is, at room temperature, the cut carbon fiber double-layer spacer fabric is soaked in an ultrasonic cleaning solution for 1.5 hours and then washed for 40 minutes. The ultrasonic cleaning solution is a 1:1 mixed solution of 10wt% absolute ethanol solution and 20wt% acetone solution by volume, then take it out and dry it at 105°C, and coat a certain amount of water-soluble The mass percent of absolute ethanol is 2wt% silane coupling agent KH550 solution, placed at room temperature for 30h, so that the ethanol is completely volatilized, and sealed for use;

3.配制改性CNTs/AG-80环氧树脂体系溶液对CFDSF进行浇筑及热固化3. Prepare the modified CNTs/AG-80 epoxy resin system solution for pouring and thermal curing of CFDSF

将AG-80环氧树脂、六氢邻苯二甲酸酐固化剂、2,4,6-二氨基甲基苯酚促进剂、丙酮和无水乙醇稀释剂,分别置于45℃的烘箱中预热2小时,称取2.7g占环氧树脂4.5wt%并研磨充分的经所述步骤1.2)处理后的改性碳纳米管,将其放在适量丙酮溶液中超声波处理1h后,按配比倒入环氧树脂中,在45℃搅拌4h后,超声处理3h后在90℃抽真空3h,接着依次倒入所述固化剂、促进剂、稀释剂,所述AG-80环氧树脂、固化剂、稀释剂的比例为50wt%:45wt%:5wt%,所述稀释剂中无水乙醇和丙酮的体积比为1:1.5,然后将混合溶液在50℃充分搅拌1h,75℃抽真空1h,得到改性CNTs/AG-80环氧树脂体系溶液;随后在模具中放置所述步骤2处理后的碳纤维双层间隔织物,涂覆适量甲基硅油,浇筑上述改性CNTs/AG-80环氧树脂体系溶液后将整个模具抽真空2h,静置48h,然后按照纯CNTs/CFDSF/AG-80复合材料的固化工艺80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h进行热固化,经冷却得到硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料。Preheat AG-80 epoxy resin, hexahydrophthalic anhydride curing agent, 2,4,6-diaminomethylphenol accelerator, acetone and absolute ethanol diluent respectively in an oven at 45°C For 2 hours, weigh 2.7g of modified carbon nanotubes that account for 4.5wt% of epoxy resin and grind them sufficiently after the treatment in step 1.2), place them in an appropriate amount of acetone solution for ultrasonic treatment for 1 hour, and then pour In the epoxy resin, after stirring at 45°C for 4h, ultrasonic treatment for 3h and vacuuming at 90°C for 3h, then pour the curing agent, accelerator, diluent, the AG-80 epoxy resin, curing agent, The ratio of the diluent is 50wt%: 45wt%: 5wt%, the volume ratio of absolute ethanol and acetone in the diluent is 1:1.5, then the mixed solution is fully stirred at 50°C for 1h, and vacuumized at 75°C for 1h to obtain Modified CNTs/AG-80 epoxy resin system solution; then place the carbon fiber double-layer spacer fabric after the step 2 treatment in the mold, coat an appropriate amount of methyl silicone oil, and pour the above-mentioned modified CNTs/AG-80 epoxy resin After the system solution, vacuumize the whole mold for 2h, let it stand for 48h, and then follow the curing process of pure CNTs/CFDSF/AG-80 composite material 80℃/0.5h→110℃/0.5h→120℃/4h→150℃/4h Carry out thermal curing, and obtain the silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material after cooling.

以上实施例1-3中步骤2中所采用的碳纤维双层间隔织物为上下面层均为平纹组织织物,当然对于该碳纤维双层间隔织物的织物组织也可以采用斜纹、缎纹或其他织物组织结构的双层织物。The carbon fiber double-layer spacer fabric adopted in step 2 in the above embodiments 1-3 is that the upper and lower layers are plain weave fabrics. Of course, twill weave, satin weave or other fabric weaves can also be used for the fabric structure of this carbon fiber double-layer spacer fabric. Structured double fabric.

下面对本发明制备的硅烷偶联剂改性CNTs/CFDSF/AG-80环氧树脂复合材料热力学性能及导电性能进行测试研究。The thermodynamic properties and electrical conductivity of the silane coupling agent modified CNTs/CFDSF/AG-80 epoxy resin composite material prepared by the present invention are tested and studied below.

1.硅烷偶联剂改性CNTs/CFDSF/AG-80复合材料冲击断面的研究1. Study on impact section of CNTs/CFDSF/AG-80 composite modified by silane coupling agent

如图2a、2b分别是Si-CNTs含量为2.5%时Si-CNTs/CFDSF/AG-80复合材料冲击断面韧窝区与冲击断面河流区的扫描电镜图;从图2a中可以看到Si-CNTs/CFDSF/AG-80体系的韧窝区呈鱼鳞片凹凸状,单位面积韧窝数较多。从图2b中可以看到该体系复合材料截面的河流图样比较细密,且长径比较大,能看到可以阻止裂纹扩展的白色拔出物,这些都说明了Si-CNTs对复合材料体系的增韧作用。Figures 2a and 2b are the scanning electron micrographs of Si-CNTs/CFDSF/AG-80 composite impact section dimple area and impact section river area when the Si-CNTs content is 2.5%, respectively; from Figure 2a we can see that Si- The dimple area of the CNTs/CFDSF/AG-80 system is concave-convex like fish scales, and the number of dimples per unit area is more. From Figure 2b, it can be seen that the river pattern of the cross-section of the composite material of this system is relatively fine and dense, and the long diameter is relatively large, and white protrusions that can prevent crack propagation can be seen, all of which illustrate the enhancement of Si-CNTs to the composite material system. Toughness.

2.硅烷偶联剂改性CNTs/CFDSF/AG-80改性CNTs/CFDSF/AG-80复合材料的动态力学性能研究2. Study on the dynamic mechanical properties of CNTs/CFDSF/AG-80 modified CNTs/CFDSF/AG-80 composites modified by silane coupling agent

动态力学分析是一种测试高分子聚合物机械性能的测试手段。通过动态力学分析可得出复合材料的动态储能模量E′和损耗模量E"。E′和E"分别可以用来表征材料的刚度以及材料的粘性成分,材料的力学内耗一般用tanδ来表示,即为E"与E′的比值。Dynamic mechanical analysis is a test method for testing the mechanical properties of polymers. Through dynamic mechanical analysis, the dynamic storage modulus E' and loss modulus E" of the composite material can be obtained. E' and E" can be used to characterize the stiffness of the material and the viscous component of the material respectively. The mechanical internal friction of the material is generally expressed by tanδ To express, that is, the ratio of E" to E'.

如图3a、3b分别是Si-CNTs/CFDSF/AG-80复合材料体系的储能模量E′和损耗模量E"的动态分析图。从图中可知,随着温度的逐渐增加,Si-CNTs/CFDSF/AG-80体系的储能模量E′会逐渐减少,且在室温到100℃间减少的并不明显,而其损耗模量E"会先升后降。当Si-CNTs的含量为4.5%时Si-CNTs/CFDSF/AG-80体系的储能模量E′较小,说明其刚性小,同时其损耗模量E"较大,说明其韧性较好;而当Si-CNTs的含量为2.5%时其损耗模量E"最大,说明该体系的韧性较好,这说明硅烷偶联剂改性CNTs对环氧树脂有一定的增韧作用。Figure 3a and 3b are the dynamic analysis diagrams of the storage modulus E' and the loss modulus E" of the Si-CNTs/CFDSF/AG-80 composite material system respectively. It can be seen from the figure that with the gradual increase of temperature, Si -The storage modulus E' of the CNTs/CFDSF/AG-80 system will gradually decrease, and the decrease is not obvious from room temperature to 100 °C, while the loss modulus E" will first increase and then decrease. When the Si-CNTs content is 4.5%, the storage modulus E' of the Si-CNTs/CFDSF/AG-80 system is small, indicating that its rigidity is small, and its loss modulus E" is large, indicating that its toughness is good ; and when the content of Si-CNTs is 2.5%, its loss modulus E" is the largest, indicating that the toughness of the system is better, which shows that the silane coupling agent modified CNTs has a certain toughening effect on epoxy resin.

3.硅烷偶联剂改性CNTs/CFDSF/AG-80复合材料的热力学测试分析3. Thermodynamic analysis of CNTs/CFDSF/AG-80 composite modified by silane coupling agent

复合材料的热学性能主要指使用过程中,对环境温度做出相应响应,从而表现出不同的热学性能,是复合材料重要的性能之一,通过分析体系的最初和最大热分解温度从而得到复合材料热学性能的稳定性。如图4a、4b所示,其分别是Si-CNTs/CFDSF/AG-80体系的热失重TG曲线和DTG曲线。总体来说,随着Si-CNTs含量的增加,Si-CNTs/CFDSF/AG-80体系的最初和最大热分解温度都有一个逐渐提升的趋势,且整体耐热效果良好。由于无机物都比较耐热,所以加入Si-CNTs后,其耐热程度会有所提高。The thermal properties of composite materials mainly refer to the corresponding response to the ambient temperature during use, thus showing different thermal properties, which is one of the important properties of composite materials. The composite materials are obtained by analyzing the initial and maximum thermal decomposition temperatures of the system. Stability of thermal properties. As shown in Figures 4a and 4b, they are the thermogravimetric TG curve and DTG curve of the Si-CNTs/CFDSF/AG-80 system, respectively. In general, with the increase of Si-CNTs content, the initial and maximum thermal decomposition temperatures of the Si-CNTs/CFDSF/AG-80 system have a tendency to gradually increase, and the overall heat resistance effect is good. Since inorganic substances are relatively heat-resistant, their heat resistance will be improved after adding Si-CNTs.

4.硅烷偶联剂改性CNTs/CFDSF/AG-80复合材料的电学性能测试分析4. Test and analysis of electrical properties of silane coupling agent modified CNTs/CFDSF/AG-80 composites

如图5所示是硅烷偶联剂改性CNTs复合材料Si-CNTs/CFDSF/AG-80体系的体积电阻率,从图中曲线可以看出,当改性CNTs含量不断增加时,充满CNTs的环氧树脂基体系的体积电阻率会不断降低,当CNTs含量还比较小的时候其体积电阻率较高,此时由于CNTs分散的比较开,CNTs之间不能形成联系,电子很难在相邻粒子间移动,对CF导电网络的协同效应较弱。随着改性CNTs含量的进一步增加,复合材料的电阻率-CNTs含量曲线会出现一个突变,此时体积电阻率会较大幅度下降,表明CNTs含量已经达到渗滤阈值。此时绝大多数CNTs之间的间距已经足够小或者已经相互有接触,从而形成CNTs导电网络,对CF导电网络的协同效应加强,从而使得复合材料的体积电阻率发生突变。随着改性CNTs含量的进一步增加,超过渗滤阈值后,复合材料的电阻率的变化又都趋于平缓,说明导电通路已经形成,改性CNTs之间已经接触或者电子可以自由移动形成导电网络,此时电阻率难以出现较大变化。Figure 5 shows the volume resistivity of the silane coupling agent modified CNTs composite material Si-CNTs/CFDSF/AG-80 system. It can be seen from the curve in the figure that when the content of modified CNTs increases continuously, the volume of the CNTs is filled. The volume resistivity of the epoxy resin-based system will continue to decrease. When the CNTs content is relatively small, the volume resistivity is high. At this time, because the CNTs are dispersed, the CNTs cannot form a connection, and it is difficult for the electrons to be in the adjacent area. The interparticle movement has a weaker synergistic effect on the CF conductive network. With the further increase of modified CNTs content, a sudden change will appear in the resistivity-CNTs content curve of the composite material, and the volume resistivity will drop significantly at this time, indicating that the CNTs content has reached the percolation threshold. At this time, the distance between most of the CNTs is small enough or they are already in contact with each other, thus forming a conductive network of CNTs, and the synergistic effect on the conductive network of CF is strengthened, so that the volume resistivity of the composite material changes abruptly. With the further increase of the modified CNTs content, the change of the resistivity of the composite tends to be flat after the percolation threshold is exceeded, indicating that the conductive path has been formed, and the modified CNTs have been in contact or electrons can move freely to form a conductive network. , it is difficult to have a large change in the resistivity at this time.

以上为本发明技术方案的实施例及试验所测试结果,对于本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施例进行变化、修改、替换、整合和工艺参数变更均落入本发明的保护范围内。The above are the embodiments of the technical solution of the present invention and the test results. For those skilled in the art, these embodiments can be changed, modified, replaced, integrated and processed without departing from the principle and spirit of the present invention. All parameter changes fall within the protection scope of the present invention.

Claims (7)

1. a kind of preparation method of silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite materials, its feature exist In the preparation method specifically includes following steps:
(1) CNTs is acidified using the mixed acid solution of concentrated nitric acid and the concentrated sulfuric acid, 2~5g CNTs is placed in 250~500ml Concentrated nitric acid and the concentrated sulfuric acid mixed acid solution in, wherein the volume ratio of concentrated nitric acid and the concentrated sulfuric acid be 3:1~4:1, room temperature ultrasound at Distilled water is added in mixed solution to be diluted, filtered with filter membrane, it is dilute that appropriate distilled water is continuously added after filtering after 3~4h of reason Release, stand, take supernatant liquor to outwell, filter, repeat operation above for several times, until supernatant liquor pH value is 7 or so, by filter membrane mistake CNTs is filtered out, 0.5~1h, the CNT O-CNTs being acidified are ground after placing oven drying;
(2) silane coupler modified CNTs preparation, the sufficient O-CNTs of grinding that a certain amount of step (1) obtains is weighed, is added Enter appropriate KH550 and DCC, being ultrasonically treated makes it well mixed for 2~3 hours, and 4~6h of stirring makes it fully react, and will react The appropriate washes of absolute alcohol of the mixed solution arrived, to remove unreacted KH550 and DCC, filtering, dry, grinding 0.5~ 1h, so as to obtain silane coupler modified CNT Si-CNTs;
(3) carbon fiber double-layer partition fabric (CFDSF) is handled, the carbon fiber double-layer partition that will in advance weave, cut Fabric carries out surface clean and surface modification treatment, concrete technology are:At room temperature, the carbon fiber double-layer partition cut is knitted Thing, which is placed in ultrasonic cleaning solution, to carry out washing 30~50min after 1~2h of immersion, then takes out and is done under the conditions of 95~110 DEG C It is dry, coated after drying on double-layer partition fabric a certain amount of mass percent containing absolute ethyl alcohol for being dissolved in water for 1.5~ 3wt% Silane coupling agent KH550 solution, 24h~36h is placed at room temperature, so that ethanol volatilization is complete, seal up for safekeeping stand-by;
(4) prepare modified CNTs/AG-80 epoxy-resin systems solution to pour CFDSF and heat cure, by AG-80 epoxies Resin, hexahydrophthalic anhydride curing agent, 2,4,6- bis aminomethyl phenol accelerator, acetone and absolute ethyl alcohol diluent, It is respectively placed in 38~45 DEG C of baking oven and preheats 1~2 hour, weighs 0.3~2.7g and account for 0.5~4.5wt% of epoxy resin and grind The modified carbon nano-tube Si-CNTs sufficiently after the step (2) processing is ground, places it in ultrasonic wave in proper amount of acetone solution After handling 0.5~1h, pour into epoxy resin by proportioning, after 35~45 DEG C are stirred 4~6h, be ultrasonically treated after 2~3h 80 ~90 DEG C vacuumize 2~3h, after then pouring into the curing agent, accelerator, diluent successively, by mixed solution at 40~50 DEG C 0.5~1h is sufficiently stirred, 65~75 DEG C vacuumize 0.5~1h, obtain being modified CNTs/AG-80 epoxy-resin systems solution;Then The carbon fiber double-layer partition fabric after the step (3) processing is placed in a mold, is coated appropriate methyl-silicone oil, is poured above-mentioned change Property CNTs/AG-80 epoxy-resin systems solution after whole mould vacuumized into 1~2h, 36~48h is stood, then in a constant temperature Heat cure is carried out under degree time conditions, silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite wood is obtained through cooling Material.
2. the preparation of silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite materials according to claim 1 Method, it is characterised in that the sufficient O-CNTs of grinding that 1~3g obtains through the step (1) is weighed in the step (2), is added Enter KH550 and 0.2~0.3g that appropriate 500~1000ml mass fractions are 3wt%~5wt% DCC, it is small to be ultrasonically treated 2~3 When make it well mixed, 4~6h of stirring makes it fully react.
3. the preparation of silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite materials according to claim 1 Method, it is characterised in that ultrasonic cleaning solution described in the step (3) be 10~30wt% ethanol solutions and 20~ 40wt% acetone solns press volume 1:1~1:1.5 mixed liquor.
4. the silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite wood according to claim any one of 1-3 The preparation method of material, it is characterised in that in the step (4), the AG-80 epoxy resin, curing agent, the ratio of diluent are 45~50wt%:40~45wt%:5~15wt%, the volume ratio of absolute ethyl alcohol and acetone is 1 in the diluent:1~1: 1.5。
5. according to any one of the claim 1-3 silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite materials Preparation method, it is characterised in that the heat cure in the step (4) is according to pure CNTs/CFDSF/AG-80 composites 80 DEG C/0.5h → 110 DEG C of curing process/0.5h → 120 DEG C/4h → 150 DEG C/4h carries out heat cure.
6. the silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite wood according to claim any one of 1-3 The preparation method of material, it is characterised in that be that the carbon fiber double-layer partition fabric is that upper and lower surface layer is flat in the step (3) Line tissue fabric.
7. the silane coupler modified CNTs/CFDSF/AG-80 epoxy resin composite wood according to claim any one of 1-3 The preparation method of material, it is characterised in that the modified carbon nano-tube in the step (4) account for epoxy resin 2.5~ 4.5wt%.
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