CN107696696B - A SCADA system for veneer roll coating film production line based on three-dimensional force control configuration software - Google Patents

Abstract

The invention provides a SCADA system for a single-plate roll coating film production line based on three-dimensional force control configuration software, which includes a movable seat, a screw rod, a mounting frame, a cleaning block, a transmission gear, a servo motor, a rack, a support plate and a chute , a movable seat that moves up and down in a vertical direction is installed on the screw rod, a mounting frame is arranged at the front end of the movable seat, and a cleaning block that is convenient for cleaning is arranged on the mounting frame. This design can make the cleaning block move up and down, and then The surface of the display screen can be cleaned and the display effect can be improved. The chute is processed in the middle of the support plate. The left end of the support plate is inlaid with a rack arranged in a vertical direction. The left end of the rack is installed with a transmission gear. The front end of the transmission gear is provided with a servo motor, and the transmission gear is meshed with the rack to rotate. This design realizes the up and down movement of the main body of the control box, which satisfies the use of people of different heights and increases the scope of use. The present invention is convenient to use, easy to operate, and increases the Long service life and high reliability.

Description

A single-plate roll coating film production line SCADA based on three-dimensional force control configuration software system

technical field

The invention relates to a SCADA system for a veneer roll coating film production line based on three-dimensional force control configuration software, and belongs to the technical field of veneer roll coating film production.

Background technique

Lamination is a main process of post-press processing. It is to glue the plastic film coated with adhesive and the paper print after heating and pressing to form a paper-plastic product. It is a common product at present. One of the post-press processing techniques for paper prints. The coated printed matter has a thin and transparent plastic film on the surface, which makes the surface smoother and brighter, which not only improves the gloss and fastness of the printed matter, but also prolongs the service life of the printed matter. Waterproof, anti-fouling, wear-resistant, folding resistance, chemical corrosion resistance and other protective effects.

The display screen on the SCADA system of the existing veneer roll coating film production line often falls on a large amount of dust, which will corrode the display screen, reduce the display effect and reduce the service life. The existing veneer roll coating film production line SCADA The height of the control box of the system is fixed, but the height of the personnel is different, and some people may need to bend over to operate, and some people may need to step on the feet to operate, making it more difficult for personnel to operate.

SUMMARY OF THE INVENTION

In view of the deficiencies in the prior art, the purpose of the present invention is to provide a SCADA system for a single-plate roll coating film production line based on three-dimensional force control configuration software, so as to solve the problems raised in the above-mentioned background technology, and the present invention is convenient to use and easy to operate. , increase the service life and high reliability.

In order to achieve the above object, the present invention is achieved through the following technical solutions: a SCADA system for a single-plate roller coating film production line based on three-dimensional force control configuration software, including a control box main body, a cleaning mechanism, a knob switch and a lifting mechanism, The front end of the lifting mechanism is provided with a main body of a control box, a cleaning mechanism is installed on the main body of the control box, a knob switch is arranged at the front end of the main body of the control box, and the cleaning mechanism includes a movable seat, a screw rod, a mounting frame and a cleaning block, A movable seat that moves up and down in a vertical direction is installed on the screw rod, a mounting frame is arranged at the front end of the movable seat, and a cleaning block for cleaning is arranged on the mounting frame, and the screw rod and the movable seat are installed on the control The left end of the box body, the cleaning block is arranged at the front end of the control box body, the mounting frame is installed in front of the control box body, a knob switch is arranged below the cleaning block, and the lifting mechanism includes a transmission gear, a servo motor, a rack, A support plate and a chute, the chute is processed in the middle of the support plate, the left end of the support plate is inlaid with a rack arranged in a vertical direction, a transmission gear is installed at the left end of the rack, and the front end of the transmission gear is provided with Servo motor, the transmission gear meshes with the rack to rotate, the servo motor is fixed on the upper end of the main body of the control box, and the front end of the support plate is provided with the main body of the control box.

Further, at least two knob switches are provided, and at least two knob switches are evenly installed at the front end of the main body of the control box, and the knob switches are connected to the main body of the control box through a frequency converter.

Further, the main body of the control box is connected with the roller table through a connecting line, and the main body of the control box is connected with a temperature control instrument with communication function through the ModbusRTU protocol to realize control, and the temperature control instrument detects the temperature data.

Further, the screw rod and the movable seat are connected by a ball nut pair, the upper end of the screw rod is provided with a handle for moving, the screw rod and the main body of the control box are connected through two bearing seats, and the cleaning block is behind the cleaning block. The end is provided with a display screen for data display, and the display screen is embedded in the front end of the main body of the control box.

Further, the lower end of the support plate is provided with a load-bearing base, and the load-bearing base realizes the bearing support plate.

Further, a slider that moves in a vertical direction is arranged inside the chute, and the slider is installed at the rear end of the control box main body, and the control box main body is connected to the support plate through the slider and the chute.

Beneficial effects of the present invention: a SCADA system for a single-plate roller coating film production line based on three-dimensional force control configuration software, the present invention can make the cleaning block move up and down by adding a movable seat, a screw rod, a mounting frame and a cleaning block. , and then clean the surface of the display screen, improve the display effect, increase the service life, and solve the problem that the display screen on the SCADA system of the existing veneer roller coating film production line often falls on a large amount of dust, which will corrode the display screen. Reduce the display effect, reduce the service life and other issues.

Due to the addition of transmission gears, servo motors, racks, support plates and chute, this design realizes the up and down movement of the main body of the control box, which is convenient for personnel to operate, satisfies the use of people of different heights, increases the scope of use, and solves the problem of existing use of veneer roller coating. The height of the control box of the SCADA system of the film production line is fixed, but the height of the personnel is different, and some people need to bend over to operate, and some people need to step on the feet to operate, which increases the difficulty of personnel operation.

Due to the addition of a knob switch and a frequency converter, this design enables the frequency converter to control the roller table to stop immediately after the switch is turned off, which increases safety. It realizes the interaction of SCADA system and temperature control instrument data, and realizes the on-site alarm function. Due to the addition of the handle, the design can rotate the screw rod. Due to the addition of the load-bearing base, the design improves the placement stability. The design can improve the movement stability of the control box, the invention is convenient to use, easy to operate, increases the service life, and has high reliability.

Description of drawings

Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

Fig. 1 is a kind of structural representation of the SCADA system of the veneer roller coating film production line based on three-dimensional force control configuration software of the present invention;

2 is a schematic diagram of a cleaning mechanism in a SCADA system of a veneer roll coating film production line based on three-dimensional force control configuration software of the present invention;

3 is a schematic diagram of a lifting mechanism in a SCADA system of a veneer roll coating film production line based on three-dimensional force control configuration software of the present invention;

FIG. 4 is a working principle diagram of a frequency converter in a SCADA system of a veneer roll coating film production line based on three-dimensional force control configuration software of the present invention;

In the picture: 1-control box body, 2-cleaning mechanism, 3-knob switch, 4-lifting mechanism, 5-movable seat, 6-screw rod, 7-installation frame, 8-cleaning block, 9-transmission gear, 10 -Servo motor, 11- rack, 12- support plate, 13- chute.

Detailed ways

In order to make the technical means, creative features, achievement goals and effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific embodiments.

Please refer to FIG. 1-FIG. 4, the present invention provides a technical solution: a SCADA system for a single-plate roll coating film production line based on three-dimensional force control configuration software, including a control box main body 1, a cleaning mechanism 2, a knob switch 3 and Lifting mechanism 4, the front end of the lifting mechanism 4 is provided with a control box body 1, a cleaning mechanism 2 is installed on the control box body 1, and a knob switch 3 is arranged at the front end of the control box body 1.

The cleaning mechanism 2 includes a movable seat 5, a screw rod 6, a mounting frame 7 and a cleaning block 8. The screw rod 6 is provided with a movable seat 5 that moves up and down in a vertical direction. The front end of the movable seat 5 is provided with a mounting frame 7. There is a cleaning block 8 for easy cleaning. The screw 6 and the movable seat 5 are installed on the left end of the control box main body 1. The cleaning block 8 is arranged at the front end of the control box main body 1. The mounting bracket 7 is installed in the front of the control box main body 1. The cleaning block 8 There is a rotary switch 3 below, and the design realizes the cleaning function.

The lifting mechanism 4 includes a transmission gear 9, a servo motor 10, a rack 11, a support plate 12, and a chute 13. The chute 13 is processed in the middle of the support plate 12, and the left end of the support plate 12 is inlaid with a vertical rack 11. , the left end of the rack 11 is installed with a transmission gear 9, the front end of the transmission gear 9 is provided with a servo motor 10, the transmission gear 9 meshes with the rack 11 to rotate, the servo motor 10 is fixed on the upper end of the control box main body 1, and the front end of the support plate 12 is provided with Control box main body 1, this design realizes the lifting function.

There are at least two knob switches 3, and at least two knob switches 3 are evenly installed at the front end of the control box main body 1. The knob switches 3 are connected with the control box main body 1 through a frequency converter, and the control box main body 1 is connected with the roller table through connecting lines. , the main body 1 of the control box is connected with the temperature control instrument with communication function through the ModbusRTU protocol, the screw 6 is connected with the movable seat 5 through the ball nut pair, the upper end of the screw 6 is provided with a handle for moving, and the screw 6 is connected to the control box. The main body 1 is connected by two bearing seats, the rear end of the cleaning block 8 is provided with a display screen for data display, and the display screen is embedded in the front end of the control box main body 1, the lower end of the support plate 12 is provided with a load-bearing base, and the chute 13 is provided with The slider moves in the vertical direction, and the slider is installed at the rear end of the control box main body 1 , and the control box main body 1 is connected with the support plate 12 through the slider and the chute 13 .

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS: When using the invention, firstly, the staff checks the present invention to check whether there are defects. If there are defects, it cannot be used. At this time, the maintenance personnel need to be notified to carry out maintenance. If there are no problems, it can be used. .

Example 1, if the height of the main body 1 of the control box is not conducive to the operation of the staff, the staff first starts the servo motor 10, and the servo motor 10 works to drive the transmission gear 9 to rotate. The rotation of the gear 9 can make the transmission gear 9 move up and down along the rack 11, and the up and down movement of the transmission gear 9 drives the servo motor 10 to move up and down accordingly. Therefore, the up and down movement of the servo motor 10 drives the main body of the control box 1 to move in the vertical direction along the support plate 12. When the main body of the control box 1 moves to an appropriate position, the staff stops the servo motor 10, and then the main body of the control box 1 stops moving. , The design realizes the vertical movement of the main body 1 of the control box, which is convenient for personnel to operate, meets the use of people of different heights, and finally expands the scope of use.

Embodiment 2, when dust appears on the display screen, the staff holds the handle and rotates it, and the handle rotates to drive the lead screw 6 to rotate. Because the lead screw 6 is connected with the movable seat 5 6. Rotation drives the movable seat 5 to move up and down, the movable seat 5 moves up and down to drive the installation frame 7 to move up and down, and the installation frame 7 moves up and down to drive the cleaning block 8 to move up and down. Clean, improve the display effect and increase the service life.

Embodiment 3, the staff operates the knob switch 3, because the knob switch 3 is connected to the main body 1 of the control box through the frequency converter, so when the knob switch 3 is in the open position, the frequency converter can be operated, and then the speed of the roller table can be controlled. 3 When it is in the off position, the frequency converter stops immediately, and the relevant roller table stops immediately. Because the main body 1 of the control box is connected with the temperature control instrument with communication function through the ModbusRTU protocol, the data interaction between the main body 1 of the control box and the temperature control instrument is realized. , and also communicate through the ModbusRTU protocol, so that the on-site temperature controller communicates with the control box main body 1, the real-time value displayed by the temperature control instrument can be recorded on the control box main body 1, and the set value can also be in the control box main body 1. Make changes, when the equipment fails, it will also be displayed on the main body 1 of the control box, and the alarm will be notified to the scene.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but without departing from the spirit or essential aspects of the present invention. In the case of the characteristic features, the present invention can be implemented in other specific forms. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (6)

1. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol, including control box main body (1), cleaning mechanism (2), rotary switch (3) and elevating mechanism (4), it is characterised in that: elevating mechanism (4) front end is equipped with It controls box main body (1), is equipped with cleaning mechanism (2) on the control box main body (1), the setting of the control box main body (1) front end There are rotary switch (3)；

The cleaning mechanism (2) includes sliding seat (5), screw rod (6), mounting rack (7) and cleaning block (8), on the screw rod (6) The sliding seat (5) that vertical direction moves up and down is installed, sliding seat (5) front end is equipped with mounting rack (7), the mounting rack (7) cleaning block (8) for being convenient for cleaning is provided on, the screw rod (6) and sliding seat (5) are installed in control box main body (1) left end, in control box main body (1) front end, the mounting rack (7) is mounted on control box main body (1) for cleaning block (8) setting Front, cleaning block (8) lower section are equipped with rotary switch (3)；

The elevating mechanism (4) includes transmission gear (9), servo motor (10), rack gear (11), support plate (12) and sliding slot (13), in the middle position of support plate (12), support plate (12) left position is inlayed vertically for sliding slot (13) processing The rack gear (11) of direction arrangement, rack gear (11) left end are equipped with transmission gear (9), and transmission gear (9) front end is equipped with Servo motor (10), the transmission gear (9) is engaged with rack gear (11) to be rotated, and the servo motor (10) is fixed on Box main body (1) upper end is controlled, support plate (12) front end is equipped with control box main body (1).

2. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol according to claim 1 System, it is characterised in that: the rotary switch (3) is equipped at least two, and at least two rotary switches (3) are uniformly mounted on control Box main body (1) front end processed, the rotary switch (3), which is connected by frequency converter with control box main body (1), realizes control.

3. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol according to claim 1 System, it is characterised in that: the control box main body (1) is connected by connecting line with roller-way, and the control box main body (1) passes through ModbusRTU agreement is connected with the temperature control instrument with communication function, and temperature control instrument detects temperature data.

4. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol according to claim 1 System, it is characterised in that: the screw rod (6) is connected with sliding seat (5) by ball nut pair, screw rod (6) the upper end setting Have for mobile handle, the screw rod (6) is connected with control box main body (1) by two bearing blocks, the cleaning block (8) Rear end is equipped with the display screen shown for data, and display screen is embedded in control box main body (1) front end.

5. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol according to claim 1 System, it is characterised in that: support plate (12) lower end is equipped with weight bearing foundation, and weight bearing foundation realizes carrying support plate (12).

6. a kind of veneer roller coating coating production line SCADA system based on Configuration Software of Sunwayland Forcecontrol according to claim 1 System, it is characterised in that: the sliding block mobile in vertical direction is equipped with inside the sliding slot (13), and sliding block is mounted on control box main body (1) rear end, the control box main body (1) are connected by sliding block and sliding slot (13) with support plate (12).