CN107666771A - Circuit board structure - Google Patents
Circuit board structure Download PDFInfo
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- CN107666771A CN107666771A CN201610620755.0A CN201610620755A CN107666771A CN 107666771 A CN107666771 A CN 107666771A CN 201610620755 A CN201610620755 A CN 201610620755A CN 107666771 A CN107666771 A CN 107666771A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/115—Via connections; Lands around holes or via connections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/42—Plated through-holes or plated via connections
- H05K3/429—Plated through-holes specially for multilayer circuits, e.g. having connections to inner circuit layers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/09—Shape and layout
- H05K2201/09209—Shape and layout details of conductors
- H05K2201/095—Conductive through-holes or vias
- H05K2201/09509—Blind vias, i.e. vias having one side closed
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/07—Treatments involving liquids, e.g. plating, rinsing
- H05K2203/0703—Plating
- H05K2203/072—Electroless plating, e.g. finish plating or initial plating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/07—Treatments involving liquids, e.g. plating, rinsing
- H05K2203/0703—Plating
- H05K2203/0723—Electroplating, e.g. finish plating
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Printed Wiring (AREA)
Abstract
本发明提供一种线路板结构,其线路板结构包括基板、多个可金属化感光显影基材、化学镀种子层及第二图案化线路层。基板包括上表面、相对上表面的下表面以及第一图案化线路层。可金属化感光显影基材分别设置于上表面及下表面。各可金属化感光显影基材包括多个盲孔,其分别暴露至少部分的第一图案化线路层,且各可金属化感光显影基材的材料包括光敏感材料。化学镀种子层设置于可金属化感光显影基材上并覆盖各盲孔的内壁。第二图案化线路层分别设置于第一化学镀种子层上并填充于盲孔内,以与第一图案化线路层电性连接。本发明有效简化了线路板结构的工艺步骤,提升工艺效率。
The invention provides a circuit board structure, which comprises a substrate, a plurality of metallizable photosensitive and developable substrates, an electroless plating seed layer and a second patterned circuit layer. The substrate includes an upper surface, a lower surface opposite to the upper surface, and a first patterned circuit layer. The metallizable photosensitive and developable base material is respectively arranged on the upper surface and the lower surface. Each metallizable photosensitive and developable substrate includes a plurality of blind holes, which respectively expose at least part of the first patterned circuit layer, and the material of each metallizable photosensitive and developable substrate includes a photosensitive material. The electroless plating seed layer is arranged on the metallizable photosensitive and developable base material and covers the inner wall of each blind hole. The second patterned circuit layer is respectively disposed on the first electroless plating seed layer and filled in the blind hole so as to be electrically connected with the first patterned circuit layer. The invention effectively simplifies the process steps of the circuit board structure and improves the process efficiency.
Description
技术领域technical field
本发明涉及一种线路板结构,尤其涉及一种具有可金属化感光显影基材的线路板结构。The invention relates to a circuit board structure, in particular to a circuit board structure with a metallizable photosensitive and developable base material.
背景技术Background technique
在目前的半导体封装制作工艺中,由于线路板具有布线细密、组装紧凑及性能良好等优点,使得线路板已成为经常使用的构装组件之一。线路板能与多个电子组件(electronic component)组装,而这些电子组件例如是芯片(chip)与被动组件(passivecomponent)。通过线路板,这些电子组件得以彼此电性连接,而信号才能在这些电子组件之间传递。In the current semiconductor packaging manufacturing process, the circuit board has become one of the frequently used structural components due to the advantages of fine wiring, compact assembly and good performance. The circuit board can be assembled with a plurality of electronic components, such as chips and passive components. Through the circuit board, these electronic components are electrically connected to each other, and signals can be transmitted between these electronic components.
一般而言,线路板主要是由多层图案化线路层及多层绝缘层交替叠合而成,并通过导电盲孔(conductive via)形成图案化线路层彼此之间的电性连接。传统的导电盲孔的形成方法通常是以激光钻孔的方式形成一贯穿绝缘层的盲孔,并使盲孔暴露下方的线路层。之后,进行一除胶渣工艺,以清除因激光钻孔而产生的胶渣。接着,再于盲孔中形成一导电层,以电性连接下方的线路层。Generally speaking, a circuit board is mainly composed of multiple patterned circuit layers and multiple insulating layers laminated alternately, and the patterned circuit layers are electrically connected to each other through conductive vias. The traditional method of forming a conductive blind hole is usually to form a blind hole through the insulating layer by means of laser drilling, and make the blind hole expose the underlying circuit layer. After that, a desmear process is performed to remove the smear generated by the laser drilling. Then, a conductive layer is formed in the blind hole to electrically connect the circuit layer below.
值得注意的是,在上述激光钻孔的过程中,未被激光完全去除的胶渣会残留在盲孔的孔壁上,故后续仍须以碱性药液进行除胶渣处理,因此,目前的盲孔工艺步骤仍旧相当地繁复。并且,在除胶渣的过程中,盲孔下方的铜层易于碱性药液中剥离,因而影响工艺的良率。It is worth noting that during the above-mentioned laser drilling process, the smear that has not been completely removed by the laser will remain on the hole wall of the blind hole, so it is still necessary to remove the smear with an alkaline chemical solution. Therefore, currently The blind hole process steps are still quite complicated. Moreover, in the process of desmearing, the copper layer under the blind hole is easy to peel off in the alkaline chemical solution, thus affecting the yield of the process.
发明内容Contents of the invention
本发明提供一种线路板结构,其工艺的效率以及工艺的良率较高。The invention provides a circuit board structure with high process efficiency and process yield.
本发明的线路板结构包括基板、多个第一可金属化感光显影基材、第一化学镀种子层、第二图案化线路层、第二可金属化感光显影基材、第二化学镀种子层及第三图案化线路层。基板包括上表面、相对上表面的下表面以及第一图案化线路层。第一可金属化感光显影基材分别设置于上表面及下表面。各第一可金属化感光显影基材包括多个第一盲孔,其分别暴露至少部分的第一图案化线路层,且各第一可金属化感光显影基材的材料包括光敏感材料。第一化学镀种子层设置于第一可金属化感光显影基材上并覆盖各第一盲孔的内壁。第二图案化线路层分别设置于第一化学镀种子层上并填充于第一盲孔内,以与第一图案化线路层电性连接。第二可金属化感光显影基材设置于第一可金属化感光显影基材的其中之一上,第二可金属化感光显影基材包括多个第二盲孔,第二盲孔暴露至少部分的第二图案化线路层,且第二可金属化感光显影基材的材料包括光敏感材料。第二化学镀种子层设置于第二可金属化感光显影基材上并覆盖第二盲孔的内壁。第三图案化线路层设置于第二化学镀种子层上并填充于第二盲孔内,以与第二图案化线路层电性连接。The circuit board structure of the present invention includes a substrate, a plurality of first metallizable photosensitive and developable substrates, a first electroless plating seed layer, a second patterned circuit layer, a second metallizable photosensitive and developable substrate, and a second electroless plating seed layer and the third patterned circuit layer. The substrate includes an upper surface, a lower surface opposite to the upper surface, and a first patterned circuit layer. The first metallizable photosensitive and developable substrate is respectively arranged on the upper surface and the lower surface. Each first metallizable photosensitive and developable substrate includes a plurality of first blind holes, which respectively expose at least part of the first patterned circuit layer, and the material of each first metallizable photosensitive and developable substrate includes a photosensitive material. The first electroless plating seed layer is disposed on the first metallizable photosensitive and developable substrate and covers the inner wall of each first blind hole. The second patterned circuit layer is respectively disposed on the first electroless plating seed layer and filled in the first blind hole so as to be electrically connected with the first patterned circuit layer. A second metallizable photo-developable substrate is disposed on one of the first metallizable photo-developable substrates, the second metallizable photo-developable substrate includes a plurality of second blind holes exposing at least part of the The second patterned circuit layer, and the material of the second metallizable photosensitive developable substrate includes a photosensitive material. The second electroless plating seed layer is disposed on the second metallizable photosensitive and developable substrate and covers the inner wall of the second blind hole. The third patterned circuit layer is disposed on the second electroless plating seed layer and filled in the second blind hole so as to be electrically connected with the second patterned circuit layer.
在本发明的一实施例中,上述的基板还包括绝缘基材,且第一图案化线路层设置于绝缘基材上。In an embodiment of the present invention, the above-mentioned substrate further includes an insulating base material, and the first patterned circuit layer is disposed on the insulating base material.
在本发明的一实施例中,上述的基板还包括贯穿绝缘基材的通孔,且第一图案化线路层覆盖通孔的内壁。In an embodiment of the present invention, the above-mentioned substrate further includes a through hole penetrating through the insulating substrate, and the first patterned circuit layer covers the inner wall of the through hole.
在本发明的一实施例中,上述的基板还包括填充材,填充于通孔内。In an embodiment of the present invention, the above-mentioned substrate further includes a filling material filled in the through hole.
在本发明的一实施例中,上述的第一可金属化感光显影基材以及第二可金属化感光显影基材的材料包括聚酰亚胺(polyimide,PI)。In an embodiment of the present invention, the materials of the first metallizable photosensitive and developable substrate and the second metallizable photosensitive and developable substrate include polyimide (PI).
在本发明的一实施例中,上述的第一化学镀种子层以及第二化学镀种子层的材料包括镍。In an embodiment of the present invention, the above-mentioned first electroless plating seed layer and the second electroless plating seed layer are made of nickel.
在本发明的一实施例中,上述的第二图案化线路层以及第三图案化线路层的材料包括铜。In an embodiment of the present invention, the material of the second patterned circuit layer and the third patterned circuit layer includes copper.
在本发明的一实施例中,上述的提供基板的步骤还包括下列步骤:提供绝缘基材。形成通孔于绝缘基材上,其中通孔贯穿绝缘基材。形成第一图案化线路层于绝缘基材上,且第一图案化线路层覆盖通孔的内壁。In an embodiment of the present invention, the above-mentioned step of providing the substrate further includes the following step: providing an insulating base material. A through hole is formed on the insulating base material, wherein the through hole penetrates through the insulating base material. A first patterned circuit layer is formed on the insulating substrate, and the first patterned circuit layer covers the inner wall of the through hole.
在本发明的一实施例中,上述的线路板结构的制作方法还包括下列步骤:设置一填充材于通孔内,以填充通孔。In an embodiment of the present invention, the above-mentioned manufacturing method of the circuit board structure further includes the following step: disposing a filling material in the through hole to fill the through hole.
在本发明的一实施例中,上述的形成盲孔的步骤包括:形成图案化干膜层于可金属化感光显影基材的多个移除区上,其中移除区的位置分别对应盲孔。进行曝光制程,以对未被各图案化干膜层所覆盖的部分可金属化感光显影基材进行曝光。进行显影制程,以移除未被曝光的移除区而形成盲孔。移除图案化干膜层。In an embodiment of the present invention, the step of forming the blind hole includes: forming a patterned dry film layer on a plurality of removal regions of the metallizable photosensitive and developable substrate, wherein the positions of the removal regions correspond to the blind holes respectively . An exposure process is performed to expose a portion of the metallizable photodevelopable substrate not covered by each patterned dry film layer. A development process is performed to remove the unexposed removal area to form the blind hole. Remove the patterned dry film layer.
在本发明的一实施例中,上述的形成盲孔的步骤包括:形成图案化干膜层于可金属化感光显影基材上,其中图案化干膜层暴露出多个移除区,且移除区的位置分别对应盲孔。进行曝光制程,以对被暴露的移除区进行曝光。进行显影制程,以移除被曝光的移除区而形成盲孔。移除图案化干膜层。In an embodiment of the present invention, the step of forming a blind hole includes: forming a patterned dry film layer on a metallizable photosensitive developable substrate, wherein the patterned dry film layer exposes a plurality of removal regions, and the removal The positions of the removal areas correspond to the blind holes respectively. An exposure process is performed to expose the exposed removal area. A development process is performed to remove the exposed removal area to form a blind hole. Remove the patterned dry film layer.
在本发明的一实施例中,上述的形成第二图案化线路层的步骤包括:形成金属层于化学镀种子层上。形成图案化干膜层于金属层上,且图案化干膜层至少覆盖填充于盲孔内的部分金属层。进行蚀刻制程,以移除未被图案化干膜层所覆盖的部分金属层而形成第二图案化线路层。移除图案化干膜层。In an embodiment of the present invention, the step of forming the second patterned circuit layer includes: forming a metal layer on the electroless plating seed layer. A patterned dry film layer is formed on the metal layer, and the patterned dry film layer covers at least part of the metal layer filled in the blind holes. An etching process is performed to remove a part of the metal layer not covered by the patterned dry film layer to form a second patterned circuit layer. Remove the patterned dry film layer.
在本发明的一实施例中,上述的形成第二图案化线路层的步骤包括:形成图案化干膜层于化学镀种子层上,且图案化干膜层至少暴露盲孔。以图案化干膜层为掩膜进行电镀制程,以形成第二图案线路层。移除图案化干膜层以暴露下方的部分化学镀种子层。进行蚀刻制程,以移除暴露的部分化学镀种子层。In an embodiment of the present invention, the step of forming the second patterned circuit layer includes: forming a patterned dry film layer on the electroless plating seed layer, and the patterned dry film layer at least exposes the blind holes. An electroplating process is performed using the patterned dry film layer as a mask to form a second patterned circuit layer. The patterned dry film layer is removed to expose a portion of the underlying electroless seed layer. An etching process is performed to remove the exposed part of the electroless plating seed layer.
基于上述,本发明利用可金属化感光显影基材的光敏感特性对其进行曝光显影工艺,以于可金属化感光显影基材上形成多个盲孔。并且,本发明通过化学镀工艺于可金属化感光显影基材的表面形成化学镀种子层,以便于后续利用化学镀种子层作为导电路径进行电镀工艺而形成图案化线路层,且图案化线路层填充于盲孔内,以通过盲孔电性连接叠构间的图案化线路。因此,本发明有效简化了线路板结构的工艺步骤,提升制作工艺效率。除此之外,本发明也可避免现有的盲孔工艺中激光钻孔所产生的胶渣残留在盲孔内的问题,因而可提升线路板结构的工艺的良率。Based on the above, the present invention utilizes the photosensitive properties of the metallizable photosensitive and developable substrate to perform an exposure and development process to form a plurality of blind holes on the metallizable photosensitive and developable substrate. Moreover, the present invention forms an electroless plating seed layer on the surface of the metallizable photosensitive development substrate through an electroless plating process, so that the subsequent electroplating process using the electroless plating seed layer as a conductive path forms a patterned circuit layer, and the patterned circuit layer Filling in the blind holes to electrically connect the patterned lines between the stacked structures through the blind holes. Therefore, the present invention effectively simplifies the process steps of the circuit board structure and improves the efficiency of the manufacturing process. In addition, the present invention can also avoid the problem that glue slag generated by laser drilling remains in the blind hole in the existing blind hole process, thereby improving the yield rate of the circuit board structure process.
为让本发明的上述特征和优点能更明显易懂,下文特举实施例,并配合附图作详细说明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail with reference to the accompanying drawings.
附图说明Description of drawings
图1A至图1I是依照本发明的一实施例的一种线路板结构的制作方法的流程剖面示意图;1A to 1I are schematic cross-sectional flow diagrams of a method for manufacturing a circuit board structure according to an embodiment of the present invention;
图2是依照本发明的另一实施例的一种线路板结构的制作方法的部分流程剖面示意图;2 is a schematic cross-sectional view of part of the process of a method for manufacturing a circuit board structure according to another embodiment of the present invention;
图3A至图3C是依照本发明的另一实施例的一种线路板结构的制作方法的部分流程剖面示意图。3A to 3C are schematic cross-sectional views of part of the process of a method for fabricating a circuit board structure according to another embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
100:线路板结构;100: circuit board structure;
110:基板;110: substrate;
111:绝缘基材;111: insulating substrate;
112:上表面;112: upper surface;
114:下表面;114: lower surface;
116:第一图案化线路层;116: the first patterned circuit layer;
118:通孔;118: through hole;
119:填充材;119: filling material;
120:第一可金属化感光显影基材;120: the first metallizable photosensitive and developable substrate;
122:第一盲孔;122: the first blind hole;
125:第二可金属化感光显影基材;125: the second metallizable photosensitive developable substrate;
126:第二盲孔;126: the second blind hole;
130:第一化学镀种子层;130: the first electroless plating seed layer;
135:第二化学镀种子层;135: the second electroless plating seed layer;
140:金属层;140: metal layer;
142:第二图案化线路层;142: the second patterned circuit layer;
145:第三图案化线路层;145: a third patterned circuit layer;
150、160、170、180:图案化干膜层;150, 160, 170, 180: patterned dry film layer;
R1:移除区。R1: Removal zone.
具体实施方式Detailed ways
有关本发明的前述及其他技术内容、特点与功效,在以下配合附图的各实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的方向用语,例如:“上”、“下”、“前”、“后”、“左”、“右”等,仅是参考附图的方向。因此,使用的方向用语是用来说明,而并非用来限制本发明。并且,在下列各实施例中,相同或相似的组件将采用相同或相似的标号。The aforementioned and other technical contents, features and effects of the present invention will be clearly presented in the following detailed descriptions of the embodiments with accompanying drawings. The directional terms mentioned in the following embodiments, such as "upper", "lower", "front", "rear", "left", "right", etc., are only referring to the directions of the drawings. Accordingly, the directional terms used are illustrative, not limiting, of the invention. Also, in the following embodiments, the same or similar components will use the same or similar symbols.
图1A至图1I是依照本发明的一实施例的一种线路板结构的制作方法的流程剖面示意图。本实施例的线路板结构的制作方法包括下列步骤。首先,提供如图1A所示的基板110,其中,基板110包括上表面112、相对上表面112的下表面114以及第一图案化线路层116。详细而言,形成上述的基板110的方法可例如先提供绝缘基材111。接着,形成通孔118于绝缘基材111上,其中,通孔118贯穿绝缘基材111。之后再形成第一图案化线路层116于绝缘基材111上,且第一图案化线路层116覆盖通孔118的内壁,并设置填充材119于通孔118内,以填充通孔118,即可形成如图1A所示的基板110。当然,本实施例仅用以举例说明,本发明并不限制基板110的形成方法以及基板110的形式。1A to 1I are schematic cross-sectional flow diagrams of a manufacturing method of a circuit board structure according to an embodiment of the present invention. The manufacturing method of the circuit board structure in this embodiment includes the following steps. First, a substrate 110 as shown in FIG. 1A is provided, wherein the substrate 110 includes an upper surface 112 , a lower surface 114 opposite to the upper surface 112 , and a first patterned circuit layer 116 . In detail, the method for forming the above-mentioned substrate 110 may, for example, firstly provide the insulating base material 111 . Next, a through hole 118 is formed on the insulating base material 111 , wherein the through hole 118 penetrates through the insulating base material 111 . Then form the first patterned circuit layer 116 on the insulating substrate 111, and the first patterned circuit layer 116 covers the inner wall of the through hole 118, and arrange the filling material 119 in the through hole 118 to fill the through hole 118, that is A substrate 110 as shown in FIG. 1A may be formed. Certainly, this embodiment is only used for illustration, and the present invention does not limit the method of forming the substrate 110 and the form of the substrate 110 .
接着,请参照图1B,各设置第一可金属化感光显影基材120于基板110的上表面112及下表面114,其中,第一可金属化感光显影基材120的材料包括光敏感材料以及聚酰亚胺(polyimide,PI)。在本实施例中,第一可金属化感光显影基材120可为正光阻或是负光阻,以便于后续直接对第一可金属化感光显影基材120进行曝光显影工艺。若第一可金属化感光显影基材120为负光阻,则第一可金属化感光显影基材120经曝光后会固化而无法溶于显影液中,相反地,若第一可金属化感光显影基材120为正光阻,则第一可金属化感光显影基材120经曝光后会产生裂解而极易溶于显影液中。并且,第一可金属化感光显影基材120可例如是经过特殊的活化及敏化处理的基材,以便于后续直接于其上进行化学镀工艺。Next, referring to FIG. 1B , a first metallizable photosensitive and developable substrate 120 is disposed on the upper surface 112 and the lower surface 114 of the substrate 110, wherein the material of the first metallizable photosensitive and developable substrate 120 includes a photosensitive material and Polyimide (polyimide, PI). In this embodiment, the first metallizable photosensitive and developable substrate 120 can be a positive photoresist or a negative photoresist, so as to directly perform an exposure and development process on the first metallizable photosensitive and developable substrate 120 subsequently. If the first metallizable photosensitive and developable substrate 120 is a negative photoresist, the first metallizable photosensitive and developable substrate 120 will be cured after exposure and cannot be dissolved in the developing solution. On the contrary, if the first metallizable photosensitive and developable substrate 120 The developing substrate 120 is a positive photoresist, and the first metallizable photosensitive developing substrate 120 will be cracked after being exposed and is easily soluble in the developing solution. Moreover, the first metallizable photosensitive and developable substrate 120 may be, for example, a substrate that has undergone a special activation and sensitization treatment, so as to directly perform an electroless plating process thereon.
接着,请参照图1C以及图1D,对第一可金属化感光显影基材120进行曝光显影工艺,以于各第一可金属化感光显影基材120上形成多个如图1D所示的第一盲孔122,且第一盲孔122暴露部分的第一图案化线路层116。在本实施例中,第一盲孔122可为用以电性连接线路板结构中任意两相邻的图案化线路层的导通孔。在此须说明的是,在如图1C所示的实施例中,第一可金属化感光显影基材120为负光阻,也就是说,第一可金属化感光显影基材120经曝光后会固化而无法溶于显影液中。如此,前述的曝光显影工艺可包括下列步骤:首先,如图1C所示的各形成图案化干膜层150于第一可金属化感光显影基材120上,其中,各图案化干膜层150覆盖第一可金属化感光显影基材120的多个移除区。在本实施例中,移除区的位置分别对应如图1D所示的第一盲孔122。之后,再进行曝光工艺,以对未被图案化干膜层150所覆盖的部分第一可金属化感光显影基材120进行曝光。也就是说,第一可金属化感光显影基材120中除了移除区以外的区域会受到紫外光的照射而产生质变,使第一可金属化感光显影基材120中除了移除区以外的区域固化而变成无法溶于显影液中。之后,再进行显影工艺,由于移除区被图案化干膜层150所覆盖而未受到紫外光照射,故对应第一盲孔122的移除区会溶于显影工艺的显影液中,因而可移除被图案化干膜层150所覆盖而未被曝光的移除区,以形成如图1D所示的多个第一盲孔122,之后再移除图案化干膜层160即可。Next, referring to FIG. 1C and FIG. 1D , an exposure and development process is performed on the first metallizable photosensitive and developable substrate 120 to form a plurality of first metallizable photosensitive and developable substrates 120 as shown in FIG. 1D . A blind hole 122 , and the first blind hole 122 exposes part of the first patterned circuit layer 116 . In this embodiment, the first blind hole 122 can be a via hole for electrically connecting any two adjacent patterned circuit layers in the circuit board structure. It should be noted here that, in the embodiment shown in FIG. 1C , the first metallizable photosensitive and developable substrate 120 is a negative photoresist, that is, after the first metallizable photosensitive and developable substrate 120 is exposed It will solidify and become insoluble in the developer. In this way, the aforementioned exposure and development process may include the following steps: First, each patterned dry film layer 150 is formed on the first metallizable photosensitive and developable substrate 120 as shown in FIG. 1C , wherein each patterned dry film layer 150 A plurality of removal regions covering the first metallizable photodevelopable substrate 120 . In this embodiment, the positions of the removal regions respectively correspond to the first blind holes 122 as shown in FIG. 1D . After that, an exposure process is performed to expose the part of the first metallizable photosensitive and developable substrate 120 not covered by the patterned dry film layer 150 . That is to say, the region of the first metallizable photosensitive and developable substrate 120 except the removed region will undergo qualitative change due to the irradiation of ultraviolet light, so that the regions of the first metallizable photosensitive and developable substrate 120 except the removed region Areas solidify and become insoluble in developer solutions. After that, the developing process is carried out again. Since the removed area is covered by the patterned dry film layer 150 and is not irradiated by ultraviolet light, the removed area corresponding to the first blind hole 122 will be dissolved in the developing solution of the developing process, so it can be The unexposed removal area covered by the patterned dry film layer 150 is removed to form a plurality of first blind holes 122 as shown in FIG. 1D , and then the patterned dry film layer 160 is removed.
当然,在其他实施例中,第一可金属化感光显影基材120也可为正光阻,也就是说,第一可金属化感光显影基材120经曝光后会裂解而变成极易溶解于显影液中。在此情况下,则第一盲孔122的形成方式可参照图2所示的形成图案化干膜层160于第一可金属化感光显影基材120上,其中,各图案化干膜层160如图2所示的暴露第一可金属化感光显影基材120的多个移除区R1。之后,再进行例如紫外线的曝光工艺,以对第一可金属化感光显影基材120的移除区R1进行曝光。也就是说,第一可金属化感光显影基材120的移除区R1会受到紫外光的照射而产生质变,使第一可金属化感光显影基材120的移除区R1产生裂解而变成极易溶解于显影液中。之后,再进行显影工艺,由于移除区R1受到紫外光照射而产生质变,故移除区R1会溶于显影工艺中的显影液,因而可移除被图案化干膜层160所暴露而被曝光的移除区R1,以形成如图1D所示的多个第一盲孔122。之后再移除图案化干膜层160即可。本发明并不限制第一可金属化感光显影基材120的光阻种类,只要其具有光敏感特性,可通过曝光显影工艺而直接对其进行图案化即可。Of course, in other embodiments, the first metallizable photosensitive and developable substrate 120 can also be a positive photoresist, that is, the first metallizable photosensitive and developable substrate 120 will be cracked after being exposed and become easily soluble in in the developer solution. In this case, the formation method of the first blind hole 122 can refer to the formation of the patterned dry film layer 160 on the first metallizable photosensitive and developable substrate 120 shown in FIG. As shown in FIG. 2 , a plurality of removal regions R1 of the first metallizable photosensitive and developable substrate 120 are exposed. Afterwards, an exposure process such as ultraviolet light is performed to expose the removed region R1 of the first metallizable photosensitive and developable substrate 120 . That is to say, the removal region R1 of the first metallizable photosensitive and developable substrate 120 will be irradiated by ultraviolet light and undergo a qualitative change, so that the removal region R1 of the first metallizable photosensitive and developable substrate 120 will be cracked and become Easily soluble in developer solution. Afterwards, the developing process is carried out again. Since the removed region R1 undergoes a qualitative change due to the irradiation of ultraviolet light, the removed region R1 will dissolve in the developing solution in the developing process, so that the exposed patterned dry film layer 160 can be removed. The exposed removal region R1 is used to form a plurality of first blind holes 122 as shown in FIG. 1D . After that, the patterned dry film layer 160 can be removed. The present invention does not limit the type of photoresist of the first metallizable photosensitive and developable substrate 120 , as long as it has a photosensitive property and can be directly patterned through an exposure and development process.
接着,请参照图1E,进行化学镀工艺,以形成第一化学镀种子层130于第一可金属化感光显影基材120上,且第一化学镀种子层130覆盖各第一盲孔122的内壁。具体而言,第一化学镀种子层130系全面性的覆盖第一可金属化感光显影基材120的表面,并延伸至各第一盲孔122内。Next, referring to FIG. 1E , an electroless plating process is performed to form a first electroless plating seed layer 130 on the first metallizable photosensitive and developable substrate 120, and the first electroless plating seed layer 130 covers each of the first blind holes 122. inner wall. Specifically, the first electroless plating seed layer 130 completely covers the surface of the first metallizable photosensitive and developable substrate 120 , and extends into each of the first blind holes 122 .
承上述,化学镀工艺是利用化学氧化还原反应在第一可金属化感光显影基材120的表面沉积镀层。在本实施例中,第一化学镀种子层130的材料包括镍,也就是说,本实施例的第一化学镀种子层130可为化学镀镍层。具体而言,化学镀镍是用还原剂把溶液中的镍离子还原沉积在具有催化活性的表面上。举例而言,本实施例可例如先将可感光显影的基材经过特殊的活化及敏化处理,以形成本实施例的第一可金属化感光显影基材120。如此,化学镀工艺步骤可包括将第一可金属化感光显影基材120浸入例如以硫酸镍、次磷酸二氢钠、乙酸钠和硼酸等所配成的混合溶液内,使其在一定酸度和温度下发生变化,让溶液中的镍离子被次磷酸二氢钠还原为原子而沉积于第一可金属化感光显影基材120的表面上而形成如图1E所示的第一化学镀种子层130。Based on the above, the electroless plating process utilizes chemical oxidation-reduction reactions to deposit a coating on the surface of the first metallizable photosensitive and developable substrate 120 . In this embodiment, the material of the first electroless plating seed layer 130 includes nickel, that is to say, the first electroless plating seed layer 130 in this embodiment may be an electroless nickel plating layer. Specifically, electroless nickel plating uses a reducing agent to reduce and deposit nickel ions in solution on a catalytically active surface. For example, in this embodiment, the first metallizable photosensitive and developable substrate 120 of this embodiment can be formed by subjecting the photosensitive and developable substrate to a special activation and sensitization treatment. In this way, the electroless plating process step may include immersing the first metallizable photosensitive and developable substrate 120 in a mixed solution such as nickel sulfate, sodium dihydrogen hypophosphite, sodium acetate and boric acid, etc. The temperature changes, allowing the nickel ions in the solution to be reduced to atoms by sodium dihydrogen hypophosphite and deposited on the surface of the first metallizable photosensitive development substrate 120 to form the first chemical plating seed layer as shown in Figure 1E 130.
接着,形成如图1H所示的第二图案化线路层142,其中,第二图案化线路层142设置于第一化学镀种子层130上,并填充于第一盲孔122内,以与下方的第一图案化线路层116电性连接。在本实施例中,第二图案化线路层142的材料包括铜。在本实施例中,第二图案化线路层142可例如通过减成(substractive)法而形成。具体而言,形成第二图案化线路层142的步骤可例如是先以第一化学镀种子层130作为导电路径进行电镀工艺,以形成如图1F所示的金属层140于第一化学镀种子层130上。接着,形成如图1G所示的图案化干膜层170于金属层140上,且图案化干膜层170至少覆盖填充于第一盲孔122内的部分金属层140。接着,再进行蚀刻工艺,以移除未被图案化干膜层170所覆盖的部分金属层140而形成如图1H所示的第二图案化线路层142,之后再移除图案化干膜层170,即可完成第二图案化线路层142的制作。Next, a second patterned circuit layer 142 as shown in FIG. 1H is formed, wherein the second patterned circuit layer 142 is disposed on the first electroless plating seed layer 130 and filled in the first blind hole 122 so as to communicate with the bottom The first patterned circuit layer 116 is electrically connected. In this embodiment, the material of the second patterned circuit layer 142 includes copper. In this embodiment, the second patterned circuit layer 142 may be formed, for example, by a subtractive method. Specifically, the step of forming the second patterned circuit layer 142 can be, for example, firstly use the first electroless plating seed layer 130 as a conductive path to perform an electroplating process to form the metal layer 140 as shown in FIG. 1F on the first electroless plating seed layer 130. Layer 130. Next, a patterned dry film layer 170 as shown in FIG. 1G is formed on the metal layer 140 , and the patterned dry film layer 170 covers at least part of the metal layer 140 filled in the first blind hole 122 . Next, an etching process is performed to remove a portion of the metal layer 140 not covered by the patterned dry film layer 170 to form a second patterned circuit layer 142 as shown in FIG. 1H , and then the patterned dry film layer is removed. 170, the fabrication of the second patterned circuit layer 142 can be completed.
当然,在本发明的其他实施例中,第二图案化线路层142也可通过半加成(semi-additive)法而形成。具体而言,形成第二图案化线路层142的步骤可例如是在形成如图1E的第一化学镀种子层130之后,接续图3A至图3C所显示的工艺而形成。首先,形成如图3A所示的图案化干膜层180于第一化学镀种子层130上,且图案化干膜层180至少暴露第一盲孔122。接着,请再参照图3B,以图案化干膜层180为罩幕进行电镀工艺,以于被图案化干膜层180所暴露的部分形成第二图案线路层142。接着,再如图3C所示的移除图案化干膜层180以暴露下方的部分第一化学镀种子层130。之后再进行蚀刻工艺,以移除暴露的部分第一化学镀种子层130,以形成如图1H所示的结构。Certainly, in other embodiments of the present invention, the second patterned circuit layer 142 may also be formed by a semi-additive method. Specifically, the step of forming the second patterned wiring layer 142 may be formed after forming the first electroless plating seed layer 130 as shown in FIG. 1E , followed by the process shown in FIGS. 3A to 3C . First, a patterned dry film layer 180 as shown in FIG. 3A is formed on the first electroless plating seed layer 130 , and the patterned dry film layer 180 at least exposes the first blind holes 122 . Next, referring to FIG. 3B again, the electroplating process is performed using the patterned dry film layer 180 as a mask to form the second pattern circuit layer 142 on the exposed portion of the patterned dry film layer 180 . Next, as shown in FIG. 3C , the patterned dry film layer 180 is removed to expose a portion of the first electroless plating seed layer 130 below. An etching process is then performed to remove the exposed part of the first electroless plating seed layer 130 to form the structure shown in FIG. 1H .
请接续参照图1I,接着可设置第二可金属化感光显影基材125于第一可金属化感光显影基材120的其中之一上。在本实施例中,第二可金属化感光显影基材125可设置于下方的第一可金属化感光显影基材120上,当然,本实施例仅用以举例说明,在其他实施例中,第二可金属化感光显影基材125也可设置于上方的第一可金属化感光显影基材120上,本发明并不限制第二可金属化感光显影基材125的配置。在本实施例中,第二可金属化感光显影基材125的材料包括光敏感材料,换句话说,第二可金属化感光显影基材125可具有光敏感性。在本实施例中,第二可金属化感光显影基材125的材料可与第一可金属化感光显影基材120相同,其材料也可包括聚酰亚胺。本实施例可通过相似于前述的制作工艺而于第二可金属化感光显影基材125上形成第二盲孔126以及第三图案化线路层145。Please continue to refer to FIG. 1I , and then a second metallizable photosensitive and developable substrate 125 may be disposed on one of the first metallizable photosensitive and developable substrates 120 . In this embodiment, the second metallizable photosensitive-developable substrate 125 can be disposed on the lower first metallizable photosensitive-developable substrate 120. Of course, this embodiment is only for illustration. In other embodiments, The second metallizable photosensitive-developable substrate 125 can also be disposed on the upper first metallizable photosensitive-developable substrate 120 , and the present invention does not limit the arrangement of the second metallizable photosensitive-developable substrate 125 . In this embodiment, the material of the second metallizable photosensitive and developable substrate 125 includes a photosensitive material, in other words, the second metallizable photosensitive and developable substrate 125 may have light sensitivity. In this embodiment, the material of the second metallizable photosensitive and developable substrate 125 can be the same as that of the first metallizable photosensitive and developable substrate 120 , and the material can also include polyimide. In this embodiment, the second blind hole 126 and the third patterned circuit layer 145 can be formed on the second metallizable photosensitive and developable substrate 125 through a manufacturing process similar to the above.
详细而言,本实施例可接续对第二可金属化感光显影基材125进行相似于前述的曝光显影工艺,以于第二可金属化感光显影基材125上形成多个第二盲孔126,其中,第二盲孔126暴露部分的第二图案化线路层142。接着,进行化学镀工艺,以形成第二化学镀种子层135于第二可金属化感光显影基材125上,且第二化学镀种子层135覆盖第二盲孔126的内壁。在本实施例中,第一化学镀种子层130以及第二化学镀种子层135的材料可相同而皆包括镍。接着,形成第三图案化线路层145,其中第三图案化线路层145设置于第二化学镀种子层135上并填充于第二盲孔126内,以与第二图案化线路层142电性连接。在本实施例中,第二图案化线路层142以及第三图案化线路层145的材料可相同而皆包括铜。如此,线路板结构100的制作方法即大致完成。In detail, in this embodiment, the second metallizable photosensitive and developable substrate 125 can be followed by performing an exposure and development process similar to the above, so as to form a plurality of second blind holes 126 on the second metallizable photosensitive and developable substrate 125 , wherein the second blind hole 126 exposes part of the second patterned circuit layer 142 . Next, an electroless plating process is performed to form a second electroless plating seed layer 135 on the second metallizable photosensitive and developable substrate 125 , and the second electroless plating seed layer 135 covers the inner wall of the second blind hole 126 . In this embodiment, the materials of the first chemical plating seed layer 130 and the second chemical plating seed layer 135 may be the same and both include nickel. Next, a third patterned wiring layer 145 is formed, wherein the third patterned wiring layer 145 is disposed on the second electroless plating seed layer 135 and filled in the second blind hole 126 to be electrically connected to the second patterned wiring layer 142. connect. In this embodiment, the materials of the second patterned circuit layer 142 and the third patterned circuit layer 145 may be the same and both include copper. In this way, the manufacturing method of the circuit board structure 100 is roughly completed.
就结构而言,线路板结构100可如图1H所示的包括基板110、多个第一可金属化感光显影基材120、第一化学镀种子层130、第二图案化线路层142、第二可金属化感光显影基材、第二化学镀种子层及第三图案化线路层。基板110如图1A所示包括绝缘基材111、上表面112、相对上表面112的下表面114以及设置于绝缘基材111上的第一图案化线路层116。详细而言,基板110可包括贯穿绝缘基材111的通孔118及填充材119,且第一图案化线路层116覆盖通孔118的内壁。填充材119则可填充于通孔118内。第一可金属化感光显影基材120分别设置于基板110的上表面112及下表面114。各个第一可金属化感光显影基材120包括多个第一盲孔122,其分别暴露至少部分的第一图案化线路层116,且第一可金属化感光显影基材120的材料包括光敏感材料,以便于通过曝光显影工艺而直接对第一可金属化感光显影基材120进行图案化。第一化学镀种子层130设置于第一可金属化感光显影基材120上并覆盖各第一盲孔122的内壁。第二图案化线路层142则分别设置于第一化学镀种子层130上并填充于第一盲孔122内,以与第一图案化线路层116电性连接。In terms of structure, the circuit board structure 100 may include a substrate 110, a plurality of first metallizable photosensitive and developable substrates 120, a first electroless plating seed layer 130, a second patterned circuit layer 142, and a second patterned circuit layer 142 as shown in FIG. 1H. Two metallizable photosensitive and developing substrates, a second electroless plating seed layer and a third patterned circuit layer. As shown in FIG. 1A , the substrate 110 includes an insulating substrate 111 , an upper surface 112 , a lower surface 114 opposite to the upper surface 112 , and a first patterned circuit layer 116 disposed on the insulating substrate 111 . In detail, the substrate 110 may include a through hole 118 penetrating through the insulating substrate 111 and a filling material 119 , and the first patterned circuit layer 116 covers the inner wall of the through hole 118 . The filling material 119 can be filled in the through hole 118 . The first metallizable photosensitive and developable substrate 120 is respectively disposed on the upper surface 112 and the lower surface 114 of the substrate 110 . Each first metallizable photosensitive and developable substrate 120 includes a plurality of first blind holes 122, which respectively expose at least part of the first patterned circuit layer 116, and the material of the first metallizable photosensitive and developable substrate 120 includes photosensitive material, so as to directly pattern the first metallizable photosensitive and developable substrate 120 through an exposure and development process. The first electroless plating seed layer 130 is disposed on the first metallizable photosensitive and developable substrate 120 and covers the inner walls of the first blind holes 122 . The second patterned circuit layer 142 is respectively disposed on the first electroless plating seed layer 130 and filled in the first blind hole 122 to be electrically connected to the first patterned circuit layer 116 .
并且,第二可金属化感光显影基材125设置于第一可金属化感光显影基材120的其中之一上,第二可金属化感光显影基材125包括多个第二盲孔126,第二盲孔126暴露至少部分的第二图案化线路层142,且第二可金属化感光显影基材125的材料包括光敏感材料,因而使第二可金属化感光显影基材125具有光敏感性。第二化学镀种子层135设置于第二可金属化感光显影基材125上并覆盖第二盲孔126的内壁。第三图案化线路层145设置于第二化学镀种子层135上并填充于第二盲孔126内,以与第二图案化线路层142电性连接。Moreover, the second metallizable photosensitive-developable substrate 125 is disposed on one of the first metallizable photosensitive-developable substrates 120, the second metallizable photosensitive-developable substrate 125 includes a plurality of second blind holes 126, the second The second blind hole 126 exposes at least part of the second patterned circuit layer 142, and the material of the second metallizable photosensitive and developable substrate 125 includes a photosensitive material, thus making the second metallizable photosensitive and developable substrate 125 have light sensitivity . The second electroless plating seed layer 135 is disposed on the second metallizable photosensitive and developable substrate 125 and covers the inner wall of the second blind hole 126 . The third patterned circuit layer 145 is disposed on the second electroless plating seed layer 135 and filled in the second blind hole 126 to be electrically connected to the second patterned circuit layer 142 .
综上所述,本发明利用可金属化感光显影基材的光敏感特性对其进行曝光显影工艺,以于可金属化感光显影基材上形成多个盲孔。并且,本发明通过化学镀工艺于可金属化感光显影基材的表面形成化学镀种子层,以便于后续利用化学镀种子层作为导电路径进行电镀工艺而形成图案化线路层,且图案化线路层填充于盲孔内,以通过盲孔电性连接叠构间的图案化线路。因此,本发明有效简化了线路板结构的工艺步骤,提升工艺的效率。除此之外,本发明也可避免现有的盲孔工艺中激光钻孔所产生的胶渣残留在盲孔内的问题,因而可提升线路板结构的工艺良率。To sum up, the present invention utilizes the photosensitive properties of the metallizable photosensitive and developable substrate to perform an exposure and development process to form a plurality of blind holes on the metallizable photosensitive and developable substrate. Moreover, the present invention forms an electroless plating seed layer on the surface of the metallizable photosensitive development substrate through an electroless plating process, so that the subsequent electroplating process using the electroless plating seed layer as a conductive path forms a patterned circuit layer, and the patterned circuit layer Filling in the blind holes to electrically connect the patterned lines between the stacked structures through the blind holes. Therefore, the present invention effectively simplifies the process steps of the circuit board structure and improves the efficiency of the process. In addition, the present invention can also avoid the problem that glue slag generated by laser drilling remains in the blind hole in the existing blind hole process, thereby improving the process yield of the circuit board structure.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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