CN107663695A - A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric - Google Patents
A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric Download PDFInfo
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- CN107663695A CN107663695A CN201710912895.XA CN201710912895A CN107663695A CN 107663695 A CN107663695 A CN 107663695A CN 201710912895 A CN201710912895 A CN 201710912895A CN 107663695 A CN107663695 A CN 107663695A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/642—Compounds containing nitrogen
- D06P1/649—Compounds containing carbonamide, thiocarbonamide or guanyl groups
- D06P1/6491—(Thio)urea or (cyclic) derivatives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8285—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of cellulose and polyolefin fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
- D10B2321/0211—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses the production technology that a kind of high-strength polyethylene viscose imitates yarn-dyed checked fabric, comprise the following steps：→ pre-setting → dyeing → sizing → finished product is weaved → refined to warping → gaiting →.Fabric is interwoven fabric in the present invention, and warp thread is ultra-high molecular weight polyethylene, and reactive dye are not painted, weft yarn is viscose filament yarn, with reactive dyeing, fabric is satin tissue, through floating long more one side, that is the reverse side of fabric, warp thread color is mainly shown, because through close very big, a small amount of latitude interlacing point is substantially covered through interlacing point, the color of weft yarn can not simultaneously occur at this, thus show stripe shape decorative pattern；In the another side of fabric, it is shown that trellis fabric, grows long because latitude is floating, the color of the mainly weft yarn of display, but because filling density is much smaller than through close, can not be covered through interlacing point by latitude interlacing point, therefore warp, the color of weft yarn can be shown, trellis is formed on the surface of fabric.
Description
Technical field
The invention belongs to textile industry fabric field, and in particular to a kind of high-strength polyethylene viscose imitates yarn-dyed checked fabric
Production technology.
Background technology
Ultra-high molecular weight polyethylene (UHMWPE) fiber is the high-performance fiber for realizing industrialized production the 1980s,
Also known as high-strength and high-modulus weight northylen (PE) fiber.The high relative molecular mass of UHMWPE fibers, height-oriented, strand height
Tangle and the performance characteristics such as high-crystallinity give material fabulous combination property, have density is low, modulus is high, UV resistant,
The performances such as wear-resisting, shock resistance, intensity height, there is best cost performance in existing three big fibrous materials.Super high molecular weight is gathered
Ethene (UHMWPE) fiber, UHMWPE fibre crystallinities are high, lack dye radical, it is difficult to dye, current main research institution,
The methods of using original liquid coloring method, Conventional dye decoration method, particular dye mechanical development, specific stain technique, but color fastness
Not up to standard, chromatogram is not complete, can not meet big production requirement.And superhigh molecular weight polyethylene fibers ooze to weaving downstream field
Thoroughly, dyeing is the problem that can't steer clear of.
The content of the invention
Goal of the invention：In order to solve the deficiencies in the prior art, the invention provides a kind of high-strength polyethylene viscose colour combination to knit
The production technology of checked fabric.
Technical scheme：A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric, comprises the following steps：Warping
→ pre-setting → dyeing → sizing → finished product is weaved → refined to → gaiting →；
(1) warping
Warping technology parameter setting is as follows：It is 200-210m/min to lead through speed, and beaming speed is 65-70m/min, tentering
Reed porter is 100 teeth/10cm, and threading method is 8/tooth；
(2) gait
Viscose and ultra-high molecular weight polyethylene long filament thickness all same, during section warping, with twisted wire by two kinds of organizine point
To open, upper strata is viscose, and lower floor is ultra-high molecular weight polyethylene long filament, when gaiting, arranges radical according to organizine and puts in order,
Viscose takes yarn from upper strata, and ultra-high molecular weight polyethylene long filament takes yarn from lower floor；
(3) weave
From JE230 water-jet looms, woven processing parameter setting is as follows：Latitude tooth is 17T/75T, speed 537-
540r/min；
(4) refine
It is as follows using ECO-38 type normal temperature and pressure overflow dyeing machines, refinery practice：
Scouring agent 4-6g/L；
30% caustic soda 16-18g/L；
Sodium hydrosulfite 2-3g/L；
80-90 DEG C of temperature；
Concise time 15-20min；
Warm washing time 8-10min；
55-60 DEG C of washing temperature；
Cold washing time 15-20min；
Bath raio 1：12；
(5) pre-setting
Using MONTEX-6000 stentering boarding machines, determine that technique is：Temperature is 100-105 DEG C, speed 28-30m/
min；
(6) dye
Dye liquor → rotate and bank up after clot → is padded to post-process (washing, soap boiling, washing)；
A dyeings：
Dyestuff：L-B active blacks, not upper dye ultra-high molecular weight polyethylene；
Upper dye fiber：Viscose；
Urea：40-50g/L；
Soda ash：20-25g/L；
Pick-up：50-60%；
Pad, bank up temperature：Room temperature；
Bank up the time：12-16h；
B soaps：
Soaping agent is 2-3g/L；
Temperature is 90-95 DEG C, and the time is soaping for 15-20min；
C is washed：
Temperature is 60-70 DEG C, and the time is the hot water wash of 10-15 minutes；
Cold water is washed as 20min；
It is pH=7-8 that acid, which neutralizes,.
Further, the sizing：Fabric is fixed to MONTEX-6000 stentering boarding machines, processing parameter setting：Temperature
100-105 DEG C, speed 20-30m/min, softening agent 6-8g/L.
Further, the Fabric width of fabric is 149cm, and finished product is through close：913/10cm, finished product filling density 540/
10cm, weave long shrinkage 3%, weaving width shrinkage 4%, lower captain's shrinkage 2%, the long shrinkage 6% of dyeing and finishing, dyeing and finishing width shrinkage 9%.
Beneficial effect：The specific advantage of the present invention is as follows：
1st, fabric is interwoven fabric in the present invention, and warp thread is ultra-high molecular weight polyethylene, and reactive dye are not painted, and weft yarn is
Viscose filament yarn, with reactive dyeing, fabric is satin tissue, the reverse side through floating long more one side, i.e. fabric, main aobvious
What is shown is warp thread color, because through close very big, a small amount of latitude interlacing point is substantially covered through interlacing point, and the color of weft yarn exists
This can not simultaneously occur, thus show stripe shape decorative pattern；In the another side of fabric, it is shown that trellis fabric, grows because latitude is floating
It is long, the color of the mainly weft yarn of display, but because filling density is much smaller than through close, can not be covered through interlacing point by latitude interlacing point
Lid, therefore the color of warp, weft yarn can be shown, trellis is formed on the surface of fabric.
2nd, the present invention has given full play to ultra-high molecular weight polyethylene and viscose rayon and each performance advantage and had complementary functions, and selects
Passed through with 50D ultra-high molecular weight polyethylenes and 50D viscose filament yarns, weft yarns, select rational fabric specification and technological design, make
Product cloth cover is smooth, moisture absorption is ventilative, quality is flexible, cool and comfortable and easy to clean, turns into a kind of high-grade clothing and family's textile fabric.
3rd, only upper dye viscose fiber, front form color and knit grid effect for present invention dyeing, avoid superhigh molecular weight polyethylene
The problem of alkene can not dye.
4th, the present invention uses cold dyeing process, and dyeing need not heat, and saves the energy, reduces cost, production process wiper ring
Protect.
Embodiment
The technical scheme in the embodiment of the present invention will be clearly and completely described below, so that the technology of this area
Personnel can be better understood from advantages and features of the invention, so as to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only part of the embodiment of the present invention, rather than whole embodiments, based on the present invention
In embodiment, the every other implementation that those of ordinary skill in the art are obtained on the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Embodiment
The technological process of the present invention is as follows：Warping → gaiting → weaves → refines → and pre-setting → dyeing → sizing → into
Product.
(1) warping
Warping technology parameter setting is as follows：It is 200-210m/min to lead through speed, and beaming speed is 65-70m/min, tentering
Reed porter is 100 teeth/10cm, and threading method is 8/tooth.
(2) gait
Viscose and ultra-high molecular weight polyethylene long filament thickness all same, during section warping, with twisted wire by two kinds of organizine point
Open, upper strata is viscose, and lower floor is ultra-high molecular weight polyethylene long filament, and when worker gaits, radical and arrangement are arranged according to organizine
Sequentially, viscose takes yarn from upper strata, and ultra-high molecular weight polyethylene long filament takes yarn from lower floor.
(3) weave
From JE230 water-jet looms.Woven processing parameter setting is as follows：Latitude tooth is 17T/75T, speed 537-
540r/min。
(4) refine
The purpose of refining is except degreaser, greasy dirt and other impurity added in spinning processing, using ECO-38 type normal temperature
Normal pressure overflow dyeing machine, refinery practice：
| Scouring agent | 4-6g.L-1 |
| 30% caustic soda | 16-18g.L-1 |
| Sodium hydrosulfite | 2-3g.L-1 |
| Temperature | 80-90℃ |
| The concise time | 15-20min |
| Warm washing time | 8-10min |
| Washing temperature | 55-60℃ |
| Cold washing time | 15-20min |
| Bath raio | 1：12 |
(5) pre-setting
Using MONTEX-6000 stentering boarding machines.Pre-setting plays the role of the following aspects：By pre-setting, favorably
In even dyeing；The wrinkling resistance of fabric can be improved；Improve the dimensional stability of fabric.Determine that technique is：Temperature 100-105
DEG C, speed 28-30m/min.
(6) dye
Dye liquor → rotate and bank up after clot → is padded to post-process (washing, soap boiling, washing)
Dyeing
Soap：
Soaping agent is 2-3g/L；
Temperature is 90-95 DEG C, and the time is soaping for 15-20min；
Washing：
Temperature is 60-70 DEG C, and the time is the hot water wash of 10-15 minutes；
Cold water is washed as 20min；
It is pH=7-8 that acid, which neutralizes,；
(7) shape
Sizing eliminates the ess-strain accumulated in fabric, improves the dimensional stability and wash and wear performance of fabric,
Fabric sizing MONTEX-6000 stentering boarding machines, processing parameter setting：100-105 DEG C of temperature, speed 20-30m/min are soft
Agent 6-8g/L.
3. the effect of fabric
The Fabric width of the fabric of the present invention is 149cm, and finished product is through close：913/10cm, 540/10cm of finished product filling density,
Weave long shrinkage 3%, weaving width shrinkage 4%, lower captain's shrinkage 2%, the long shrinkage 6% of dyeing and finishing, dyeing and finishing width shrinkage 9%.
Fabric is interwoven fabric in the present invention, and warp thread is ultra-high molecular weight polyethylene, and reactive dye are not painted, and weft yarn is glutinous
Glue long filament, with reactive dyeing, fabric is satin tissue, the reverse side through floating long more one side, i.e. fabric, main display
Be warp thread color, because through close very big, a small amount of latitude interlacing point is substantially covered through interlacing point, and the color of weft yarn is at this
Can not simultaneously occur, thus show stripe shape decorative pattern；In the another side of fabric, it is shown that trellis fabric, because latitude floats long ratio
It is longer, the color of the mainly weft yarn of display, but because filling density is much smaller than through close, can not be covered through interlacing point by latitude interlacing point
Lid, therefore the color of warp, weft yarn can be shown, trellis is formed on the surface of fabric.
The present invention has given full play to ultra-high molecular weight polyethylene and viscose rayon and each performance advantage and had complementary functions, and choosing/
50D ultra-high molecular weight polyethylenes and 50D viscose filament yarns warp, weft yarns, select rational fabric specification and technological design, make production
Product cloth cover is smooth, moisture absorption is ventilative, quality is flexible, cool and comfortable and easy to clean, turns into a kind of high-grade clothing and visit to the parents of schoolchildren or young workers fabric.
Only upper dye viscose fiber, fabric face form color and knit grid effect, avoid super high molecular weight and gather for present invention dyeing
The problem of ethene can not dye.
The present invention uses cold dyeing process, and dyeing need not heat, and saves the energy, reduces cost, production process clean environment firendly.
Claims (3)
1. a kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric, it is characterised in that：Comprise the following steps：Warping
→ pre-setting → dyeing → sizing → finished product is weaved → refined to → gaiting →；
(1) warping
Warping technology parameter setting is as follows：It is 200-210m/min to lead through speed, and beaming speed is 65-70m/min, grade bars reed
Number it is 100 teeth/10cm, threading method is 8/tooth；
(2) gait
Viscose and ultra-high molecular weight polyethylene long filament thickness all same, during section warping, two kinds of organizine are separated with twisted wire, on
Layer is viscose, and lower floor is ultra-high molecular weight polyethylene long filament, when gaiting, arranges radical according to organizine and puts in order, viscose
Silk takes yarn from upper strata, and ultra-high molecular weight polyethylene long filament takes yarn from lower floor；
(3) weave
From JE230 water-jet looms, woven processing parameter setting is as follows：Latitude tooth is 17T/75T, speed 537-540r/
min；
(4) refine
It is as follows using ECO-38 type normal temperature and pressure overflow dyeing machines, refinery practice：
Scouring agent 4-6g/L；
30% caustic soda 16-18g/L；
Sodium hydrosulfite 2-3g/L；
80-90 DEG C of temperature；
Concise time 15-20min；
Warm washing time 8-10min；
55-60 DEG C of washing temperature；
Cold washing time 15-20min；
Bath raio 1：12；
(5) pre-setting
Using MONTEX-6000 stentering boarding machines, determine that technique is：Temperature is 100-105 DEG C, speed 28-30m/min；
(6) dye
Dye liquor → rotate and bank up after clot → is padded to post-process (washing, soap boiling, washing)；
A dyeings：
Dyestuff：L-B active blacks, not upper dye ultra-high molecular weight polyethylene；
Upper dye fiber：Viscose；
Urea：40-50g/L；
Soda ash：20-25g/L；
Pick-up：50-60%；
Pad, bank up temperature：Room temperature；
Bank up the time：12-16h；
B soaps：
Soaping agent is 2-3g/L；
Temperature is 90-95 DEG C, and the time is soaping for 15-20min；
C is washed：
Temperature is 60-70 DEG C, and the time is the hot water wash of 10-15 minutes；
Cold water is washed as 20min；
It is pH=7-8 that acid, which neutralizes,.
2. high-strength polyethylene viscose according to claim 1 imitates the production technology of yarn-dyed checked fabric, it is characterised in that：Institute
State sizing：Fabric is fixed to MONTEX-6000 stentering boarding machines, processing parameter setting：100-105 DEG C of temperature, speed 20-30m/
Min, softening agent 6-8g/L.
3. high-strength polyethylene viscose according to claim 1 imitates the production technology of yarn-dyed checked fabric, it is characterised in that：Knit
The Fabric width of thing is 149cm, and finished product is through close：913/10cm, 540/10cm of finished product filling density, long shrinkage 3% is weaved, is weaved
Width shrinkage 4%, lower captain's shrinkage 2%, the long shrinkage 6% of dyeing and finishing, dyeing and finishing width shrinkage 9%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710912895.XA CN107663695A (en) | 2017-09-30 | 2017-09-30 | A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710912895.XA CN107663695A (en) | 2017-09-30 | 2017-09-30 | A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107663695A true CN107663695A (en) | 2018-02-06 |
Family
ID=61098373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710912895.XA Pending CN107663695A (en) | 2017-09-30 | 2017-09-30 | A kind of high-strength polyethylene viscose imitates the production technology of yarn-dyed checked fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108570863A (en) * | 2018-04-25 | 2018-09-25 | 江苏工程职业技术学院 | A kind of colouring method of high-strength polyethylene tooling fabric |
| CN108708183A (en) * | 2018-07-24 | 2018-10-26 | 江苏工程职业技术学院 | A kind of production method of high-performance camping tent fabric on foot |
| CN108851283A (en) * | 2018-08-21 | 2018-11-23 | 江苏工程职业技术学院 | A kind of production technology of Water-proof and oil-proof, antifouling, wear-resisting anti-cutting apron |
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| CN101016682A (en) * | 2007-03-07 | 2007-08-15 | 赵志刚 | Cold-rolling heap staining method for textile fabric |
| CN101864648A (en) * | 2009-04-20 | 2010-10-20 | 华纺股份有限公司 | Cold dyeing process for cellulose fiber fabric |
| CN103966786A (en) * | 2014-05-28 | 2014-08-06 | 华纺股份有限公司 | Cold-pad batch dyeing process of bamboo pulp viscose fiber fabric |
| CN105155096A (en) * | 2015-10-09 | 2015-12-16 | 江苏工程职业技术学院 | Production technology of cool high-grade simulated down poplin bedding fabric |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108570863A (en) * | 2018-04-25 | 2018-09-25 | 江苏工程职业技术学院 | A kind of colouring method of high-strength polyethylene tooling fabric |
| CN108708183A (en) * | 2018-07-24 | 2018-10-26 | 江苏工程职业技术学院 | A kind of production method of high-performance camping tent fabric on foot |
| CN108851283A (en) * | 2018-08-21 | 2018-11-23 | 江苏工程职业技术学院 | A kind of production technology of Water-proof and oil-proof, antifouling, wear-resisting anti-cutting apron |
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Application publication date: 20180206 |
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