CN103590171A - Gold-yarn fabric production process - Google Patents
Gold-yarn fabric production process Download PDFInfo
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- CN103590171A CN103590171A CN201310503139.3A CN201310503139A CN103590171A CN 103590171 A CN103590171 A CN 103590171A CN 201310503139 A CN201310503139 A CN 201310503139A CN 103590171 A CN103590171 A CN 103590171A
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Abstract
The invention relates to a gold-yarn fabric production process including the procedures of (1) selecting and preparing materials, (2) producing functional yarns, (3) determining quality of dyed yarns, (4) distributing the dyed yarns to yarn hangers to realize yarn hanging, (5) warping, (6) sizing, (7) drafting according to the specific drafting sequence and quantity of warps on a loom beam on the basis of characteristics of tissue structures corresponding to product styles, (8) weaving, (9) resizing and washing, (10) fixing color by washing, (11) setting, (12) polishing, (13) checking products and (14) dyeing. The fabric produced by the gold-yarn fabric production process has high intensity, good elasticity, heat stabilization and wear resistance, and the like.
Description
Technical field
The present invention relates to a kind of production technology of cloth, relate in particular to a kind of resistance to various chemicals functional, acid, alkali is all little to its destructiveness, the production technology of not being afraid of mould simultaneously, not being afraid of the golden snake bamboo cloth material of damaging by worms.
Background technology
Terylene is as clothing fiber, and its fabric reaches and do not wrinkle after washing, non-ironing effect.Often by terylene and various fiber blend or interweave, as polyester-cotton blend, Mao Di etc., be widely used in various dress materials and ornament materials.Terylene is at industrial conveyer belt, tent, the canvas etc. of can be used for.Polyester fabric on market is mostly as four seasons coat fabric, or underwear bottoming shirt and bedding etc. are made in blending later.
Summary of the invention
For the problems referred to above, main purpose of the present invention is to provide a kind of resistance to various chemicals functional, and acid, alkali is all little to its destructiveness, the production technology of not being afraid of mould simultaneously, not being afraid of the golden snake bamboo cloth material of damaging by worms.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of production technology of golden snake bamboo cloth material, and the described technological process of production is as follows:
(1), selection is got the raw materials ready; The yarn of organizine and tram is prepared in choosing; Organizine comprises two kinds of silk: Hei Si and ash silk; Black silk is T50D/72F half light low elastic interlaced yarn, and ash silk is T30D/36F half light low elastic interlaced yarn; Tram comprises two kinds of silks: spun gold and ash silk, and spun gold is T50D/72F half light low elastic interlaced yarn, the ash silk in tram is T50D/72F half light low elastic interlaced yarn;
(2), prepare yarn bar:
(3). hang yarn: yarn bar is assigned to yarn and hangs up;
(4). warping: be about to the dyed yarn that yarn hangs up, with the speed of 300-400M/MIN, by the organizine of certain length and tram, batch equably on bearing;
(5). sizing: under the speed of 60-120M/MIN, by Sizing machines, make the even starching of warp thread the pulping axle of reeling;
(6). gait, case: according to the corresponding institutional framework feature of product style, by the warp thread on slurry axle by specifically gaiting order and penetrate number, completing, gait, the flow process of case; Machine specification on grey cloth: porter 21# penetrates 3 and enters, upper gate width 170cm, filling density 46 shuttles; Finished product organizine density: 71/cm, finished product tram density: 52 shuttles/cm, door width 150cm;
(7). weave cotton cloth: select water jet looms or Rapier looms to weave cotton cloth to produce embryo cloth, the water spray speed 400RPM-600RPM that weaves cotton cloth, the arrow shaft speed 350RPM-500RPM that weaves cotton cloth;
(8). return pulp-water and wash;
(9). washing fixation: by return pulp-water wash obtain return slurry cloth through 40-60 ℃ of water temperature, 30-50M/MIN speed, with color-fixing agent, to returning paste colors, weave cotton cloth and wash fixation;
(10). sizing;
(11). press polish;
(12). finished product inspection;
(13). dyeing.
In specific embodiments of the invention: in step (13), dyeing specifically comprises the following steps: according to different color requirements, the ratio of various dyestuffs, dyestuff is dropped into together with glauber salt to dye vat material 20～30 minutes, then 1O～30 minute of turning round at normal temperatures, with the speed of 0.5～3 ℃/minute, be warming up to the required temperature of dyestuff, according to different dye characteristic, select the suitable alkali rate curve that adds, utilize automatic alkali adding equipment to start to add liquid caustic soda, add alkali complete hold temperature 15～30 minutes, then get rid of raffinate, carry out post processing.
In specific embodiments of the invention: in following ratio preparation dyestuff: orchid receives uniformly dyeing material: 0～5% (owf.), Nowe clone dyestuff: 0～5% (owf.); Levelling agent 1～5g/L; Glauber salt 15～45g/L; Soda ash 5～15g/L.
In specific embodiments of the invention: return pulp-water in step (8) and wash and comprise the following steps: embryo cloth is at 30-70m/min speed, 60-100 ℃ temperature, by returning pulp grinder, returning under slurry agent, auxiliary agent and mechanicals efforts, the slurry on fiber surface, greasy dirt, impurity are cleaned up and obtains returning slurry cloth.
In specific embodiments of the invention: sizing comprises the following steps in step (10): at 30-60m/min speed, 130-200 ℃ temperature, cloth under tension force in the baking oven HEAT SETTING 1.5-3min time, to guarantee DIMENSIONAL STABILITY and the flatness of fabric.
In specific embodiments of the invention: in step (11), press polish comprises the following steps: cloth cover passes through felt wrapped roll under the condition of 15-30m/min speed, 60-180 ℃ temperature, 150-200N/mm pressure.
Positive progressive effect of the present invention is: the advantages such as the cloth that the production technology of golden snake bamboo cloth material provided by the invention is produced has that intensity is high, good springiness, Heat stability is good, ABRASION RESISTANCE are good.
The specific embodiment
Below in conjunction with specific embodiment, describe technical scheme of the present invention in detail.
Embodiment 1:
The technological process of production of golden snake bamboo cloth material provided by the invention is as follows:
(1), selection is got the raw materials ready; The yarn of organizine and tram is prepared in choosing; Organizine comprises two kinds of silk: Hei Si and ash silk; Black silk is T50D/72F half light low elastic interlaced yarn, and ash silk is T30D/36F half light low elastic interlaced yarn; Tram comprises two kinds of silks: spun gold and ash silk, and spun gold is T50D/72F half light low elastic interlaced yarn, the ash silk in tram is T50D/72F half light low elastic interlaced yarn;
(2), prepare yarn bar,
(3). hang yarn: yarn bar is assigned to yarn and hangs up;
(4). warping: be about to the dyed yarn that yarn hangs up, with the speed of 300-400M/MIN, by the organizine of certain length and tram, batch equably on bearing;
(5). sizing: under the speed of 60-120M/MIN, by Sizing machines, make the even starching of warp thread the pulping axle of reeling;
(6). gait, case: according to the corresponding institutional framework feature of product style, by the warp thread on slurry axle by specifically gaiting order and penetrate number, completing, gait, the flow process of case; Machine specification on grey cloth: porter 21# penetrates 3 and enters, upper gate width 170cm, filling density 46 shuttles; Finished product organizine density: 71/cm, finished product tram density: 52 shuttles/cm, door width 150cm;
(7). weave cotton cloth: select water jet looms or Rapier looms to weave cotton cloth to produce embryo cloth, the water spray speed 400RPM that weaves cotton cloth, the arrow shaft speed 350RPM that weaves cotton cloth;
(8). return pulp-water and wash; Returning pulp-water washes and comprises the following steps: embryo cloth, at 30-70m/min speed, 60 ℃ of temperature, by returning pulp grinder, returning under slurry agent, auxiliary agent and mechanicals efforts, cleans up the slurry on fiber surface, greasy dirt, impurity to obtain returning slurry cloth.
(9). washing fixation: by return pulp-water wash obtain return slurry cloth through 40-60 ℃ of water temperature, 30-50M/MIN speed, with color-fixing agent, to returning paste colors, weave cotton cloth and wash fixation;
(10). sizing; Sizing comprises the following steps: at 30-60m/min speed, 130-200 ℃ temperature, cloth under certain tension force in the baking oven HEAT SETTING 1.5-3min time, to guarantee DIMENSIONAL STABILITY and the flatness of fabric.
(11). press polish; Press polish comprises the following steps: cloth cover passes through felt wrapped roll under the condition of 15-30m/min speed, 60-180 ℃ temperature, 150-200N/mm pressure.
(12). finished product inspection;
(13). dyeing, dyeing specifically comprises the following steps: according to different color requirements, the ratio of various dyestuffs, dyestuff is dropped into together with glauber salt to dye vat material 20～30 minutes, then 1O～30 minute of turning round at normal temperatures, with the speed of 0.5～3 ℃/minute, be warming up to the required temperature of dyestuff, according to different dye characteristic, select the suitable alkali rate curve that adds, utilize automatic alkali adding equipment to start to add liquid caustic soda, add alkali complete hold temperature 15～30 minutes, then get rid of raffinate, carry out post processing, in following ratio preparation dyestuff: orchid receives uniformly dyeing material: 0～5% (owf.), Nowe clone dyestuff: 0～5% (owf.), levelling agent 1～5g/L, glauber salt 15～45g/L, soda ash 5～15g/L.
Embodiment 2:
The technological process of production of golden snake bamboo cloth material provided by the invention is as follows:
(1), selection is got the raw materials ready; The yarn of organizine and tram is prepared in choosing; Organizine comprises two kinds of silk: Hei Si and ash silk; Black silk is T50D/72F half light low elastic interlaced yarn, and ash silk is T30D/36F half light low elastic interlaced yarn; Tram comprises two kinds of silks: spun gold and ash silk, and spun gold is T50D/72F half light low elastic interlaced yarn, the ash silk in tram is T50D/72F half light low elastic interlaced yarn;
(2), prepare yarn bar;
(4). warping: be about to the dyed yarn that yarn hangs up, with the speed of 350M/MIN, by the warp thread of certain length and weft yarn, batch equably on bearing;
(5). sizing: under the speed of 80/MIN, by Sizing machines, make the even starching of warp thread the pulping axle of reeling;
(6). gait, case: according to the corresponding institutional framework feature of product style, by the warp thread on slurry axle by specifically gaiting order and penetrate number, completing, gait, the flow process of case; Machine specification on grey cloth: porter 21# penetrates 3 and enters, upper gate width 170cm, filling density 46 shuttles; Finished product organizine density: 71/cm, finished product tram density: 52 shuttles/cm, door width 150cm;
(7). weave cotton cloth: select water jet looms or Rapier looms to weave cotton cloth to produce embryo cloth, the water spray speed 500RPM that weaves cotton cloth, the arrow shaft speed 450RPM that weaves cotton cloth;
(8). return pulp-water and wash; Returning pulp-water washes and comprises the following steps: embryo cloth, at 30-70m/min speed, 80 ℃ of temperature, by returning pulp grinder, returning under slurry agent, auxiliary agent and mechanicals efforts, cleans up the slurry on fiber surface, greasy dirt, impurity to obtain returning slurry cloth.
(9). washing fixation: by return pulp-water wash obtain return slurry cloth through 50 ℃ of water temperatures, 30-50M/MIN speed, with color-fixing agent, to returning paste colors, weave cotton cloth and wash fixation;
(10). sizing; Sizing comprises the following steps: at 30-60m/min speed, 130-200 ℃ temperature, cloth under certain tension force in the baking oven HEAT SETTING 1.5-3min time, to guarantee DIMENSIONAL STABILITY and the flatness of fabric.
(11). press polish; Press polish comprises the following steps: cloth cover passes through felt wrapped roll under the condition of 15-30m/min speed, 60-180 ℃ temperature, 150-200N/mm pressure.
(12). finished product inspection;
(13). dyeing: dyeing specifically comprises the following steps: according to different color requirements, the ratio of various dyestuffs, dyestuff is dropped into together with glauber salt to dye vat material 20～30 minutes, then 1O～30 minute of turning round at normal temperatures, with the speed of 0.5～3 ℃/minute, be warming up to the required temperature of dyestuff, according to different dye characteristic, select the suitable alkali rate curve that adds, utilize automatic alkali adding equipment to start to add liquid caustic soda, add alkali complete hold temperature 15～30 minutes, then get rid of raffinate, carry out post processing, in following ratio preparation dyestuff: orchid receives uniformly dyeing material: 0～5% (owf.), Nowe clone dyestuff: 0～5% (owf.), levelling agent 1～5g/L, glauber salt 15～45g/L, soda ash 5～15g/L.
Embodiment 3:
The technological process of production of golden snake bamboo cloth material provided by the invention is as follows:
(1), selection is got the raw materials ready; The yarn of organizine and tram is prepared in choosing; Organizine comprises two kinds of silk: Hei Si and ash silk; Black silk is T50D/72F half light low elastic interlaced yarn, and ash silk is T30D/36F half light low elastic interlaced yarn; Tram comprises two kinds of silks: spun gold and ash silk, and spun gold is T50D/72F half light low elastic interlaced yarn, the ash silk in tram is T50D/72F half light low elastic interlaced yarn;
(2), prepare yarn bar;
(3). hang yarn: yarn bar is assigned to yarn and hangs up;
(4). warping: be about to the dyed yarn that yarn hangs up, with the speed of 400M/MIN, by the organizine of certain length and tram, batch equably on bearing;
(5). sizing: under the speed of 120M/MIN, by Sizing machines, make the even starching of warp thread the pulping axle of reeling;
(6). gait, case: according to the corresponding institutional framework feature of product style, by the warp thread on slurry axle by specifically gaiting order and penetrate number, completing, gait, the flow process of case; Machine specification on grey cloth: porter 21# penetrates 3 and enters, upper gate width 170cm, filling density 46 shuttles; Finished product organizine density: 71/cm, finished product tram density: 52 shuttles/cm, door width 150cm;
(7). weave cotton cloth: select water jet looms or Rapier looms to weave cotton cloth to produce embryo cloth, the water spray speed 500RPM that weaves cotton cloth, the arrow shaft speed 500RPM that weaves cotton cloth;
(8). return pulp-water and wash; Returning pulp-water washes and comprises the following steps: embryo cloth, at 30-70m/min speed, 100 ℃ of temperature, by returning pulp grinder, returning under slurry agent, auxiliary agent and mechanicals efforts, cleans up the slurry on fiber surface, greasy dirt, impurity to obtain returning slurry cloth.
(9). washing fixation: by return pulp-water wash obtain return slurry cloth through 40-60 ℃ of water temperature, 30-50M/MIN speed, with color-fixing agent, to returning paste colors, weave cotton cloth and wash fixation;
(10). sizing; Sizing comprises the following steps: at 30-60m/min speed, 130-200 ℃ temperature, cloth under certain tension force in the baking oven HEAT SETTING 1.5-3min time, to guarantee DIMENSIONAL STABILITY and the flatness of fabric.
(11). press polish; Press polish comprises the following steps: cloth cover passes through felt wrapped roll under the condition of 15-30m/min speed, 60-180 ℃ temperature, 150-200N/mm pressure.
(12). finished product inspection;
(13). dyeing: dyeing specifically comprises the following steps: according to different color requirements, the ratio of various dyestuffs, dyestuff is dropped into together with glauber salt to dye vat material 20～30 minutes, then 1O～30 minute of turning round at normal temperatures, with the speed of 0.5～3 ℃/minute, be warming up to the required temperature of dyestuff, according to different dye characteristic, select the suitable alkali rate curve that adds, utilize automatic alkali adding equipment to start to add liquid caustic soda, add alkali complete hold temperature 15～30 minutes, then get rid of raffinate, carry out post processing, in following ratio preparation dyestuff: orchid receives uniformly dyeing material: 0～5% (owf.), Nowe clone dyestuff: 0～5% (owf.), levelling agent 1～5g/L, glauber salt 15～45g/L, soda ash 5～15g/L.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and the claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (6)
1. a production technology for golden snake bamboo cloth material, is characterized in that: the described technological process of production is as follows:
(1), selection is got the raw materials ready; The yarn of organizine and tram is prepared in choosing; Organizine comprises two kinds of silk: Hei Si and ash silk; Black silk is T50D/72F half light low elastic interlaced yarn, and ash silk is T30D/36F half light low elastic interlaced yarn; Tram comprises two kinds of silks: spun gold and ash silk, and spun gold is T50D/72F half light low elastic interlaced yarn, the ash silk in tram is T50D/72F half light low elastic interlaced yarn;
(2), prepare yarn bar:
(3). hang yarn: yarn bar is assigned to yarn and hangs up;
(4). warping: be about to the dyed yarn that yarn hangs up, with the speed of 300-400M/MIN, by the organizine of certain length and tram, batch equably on bearing;
(5). sizing: under the speed of 60-120M/MIN, by Sizing machines, make the even starching of warp thread the pulping axle of reeling;
(6). gait, case: according to the corresponding institutional framework feature of product style, by the warp thread on slurry axle by specifically gaiting order and penetrate number, completing, gait, the flow process of case; Machine specification on grey cloth: porter 21# penetrates 3 and enters, upper gate width 170cm, filling density 46 shuttles; Finished product organizine density: 71/cm, finished product tram density: 52 shuttles/cm, door width 150cm;
(7). weave cotton cloth: select water jet looms or Rapier looms to weave cotton cloth to produce embryo cloth, the water spray speed 400RPM-600RPM that weaves cotton cloth, the arrow shaft speed 350RPM-500RPM that weaves cotton cloth;
(8). return pulp-water and wash;
(9). washing fixation: by return pulp-water wash obtain return slurry cloth through 40-60 ℃ of water temperature, 30-50M/MIN speed, with color-fixing agent, to returning paste colors, weave cotton cloth and wash fixation;
(10). sizing;
(11). press polish;
(12). finished product inspection;
(13). dyeing.
2. the production technology of golden snake bamboo cloth material according to claim 1, it is characterized in that: in step (13), dyeing specifically comprises the following steps: according to different color requirements, the ratio of various dyestuffs, dyestuff is dropped into together with glauber salt to dye vat material 20～30 minutes, then 1O～30 minute of turning round at normal temperatures, with the speed of 0.5～3 ℃/minute, be warming up to the required temperature of dyestuff, according to different dye characteristic, select the suitable alkali rate curve that adds, utilize automatic alkali adding equipment to start to add liquid caustic soda, add alkali complete hold temperature 15～30 minutes, then get rid of raffinate, carry out post processing.
3. the production technology of golden snake bamboo cloth material according to claim 2, is characterized in that: in following ratio preparation dyestuff: orchid receives uniformly dyeing material: 0～5% (owf.), Nowe clone dyestuff: 0～5% (owf.); Levelling agent 1～5g/L; Glauber salt 15～45g/L; Soda ash 5～15g/L.
4. the production technology of golden snake bamboo cloth material according to claim 1, it is characterized in that: in step (8), return pulp-water and wash and comprise the following steps: embryo cloth is at 30-70m/min speed, 60-100 ℃ temperature, by returning pulp grinder, returning under slurry agent, auxiliary agent and mechanicals efforts, the slurry on fiber surface, greasy dirt, impurity are cleaned up and obtains returning slurry cloth.
5. the production technology of golden snake bamboo cloth material according to claim 1, it is characterized in that: in step (10), sizing comprises the following steps: at 30-60m/min speed, 130-200 ℃ temperature, cloth under tension force in the baking oven HEAT SETTING 1.5-3min time, to guarantee DIMENSIONAL STABILITY and the flatness of fabric.
6. the production technology of golden snake bamboo cloth material according to claim 1, is characterized in that: in step (11), press polish comprises the following steps: cloth cover passes through felt wrapped roll under the condition of 15-30m/min speed, 60-180 ℃ temperature, 150-200N/mm pressure.
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| CN201310503139.3A CN103590171A (en) | 2013-10-23 | 2013-10-23 | Gold-yarn fabric production process |
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| CN201310503139.3A CN103590171A (en) | 2013-10-23 | 2013-10-23 | Gold-yarn fabric production process |
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| CN106436113A (en) * | 2016-10-11 | 2017-02-22 | 广东溢达纺织有限公司 | Alkali adding equipment and dyeing system comprising same |
| CN110373773A (en) * | 2019-07-31 | 2019-10-25 | 邯郸纺织有限公司 | A kind of spinning of China hemp cotton color contamination and its manufacture craft |
| CN110644108A (en) * | 2019-09-06 | 2020-01-03 | 镇江一马先制衣有限公司 | Antibacterial and antistatic fabric and preparation method thereof |
| CN110761025A (en) * | 2019-10-10 | 2020-02-07 | 福建省向兴纺织科技有限公司 | Manufacturing process of wrinkle-feeling liner-free down-proof fabric |
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| CN106436113A (en) * | 2016-10-11 | 2017-02-22 | 广东溢达纺织有限公司 | Alkali adding equipment and dyeing system comprising same |
| CN110373773A (en) * | 2019-07-31 | 2019-10-25 | 邯郸纺织有限公司 | A kind of spinning of China hemp cotton color contamination and its manufacture craft |
| CN110644108A (en) * | 2019-09-06 | 2020-01-03 | 镇江一马先制衣有限公司 | Antibacterial and antistatic fabric and preparation method thereof |
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| CN110761025B (en) * | 2019-10-10 | 2021-11-30 | 福建省向兴纺织科技有限公司 | Manufacturing process of wrinkle-feeling liner-free down-proof fabric |
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