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CN107631827A - A kind of surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane and preparation method thereof - Google Patents

A kind of surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane and preparation method thereof Download PDF

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CN107631827A
CN107631827A CN201710813866.8A CN201710813866A CN107631827A CN 107631827 A CN107631827 A CN 107631827A CN 201710813866 A CN201710813866 A CN 201710813866A CN 107631827 A CN107631827 A CN 107631827A
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crystal unit
silicon crystal
chip base
acoustic wave
layer
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牟笑静
窦韶旭
齐梦珂
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Chongqing University
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Abstract

The present invention proposes a kind of surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane and preparation method thereof, and it includes:Silicon crystal unit chip base, the silicon crystal unit chip base includes first surface and second surface, chamber is internally provided with the silicon crystal unit chip base, the chamber has opening or the second chip base by being bonded to silicon crystal unit chip base to seal and form high vacuum seal chamber in silicon crystal unit chip base second surface;Silicon crystal unit chip base on the chamber is pressure sensitive film, formed with piezoelectric membrane on the pressure sensitive film, formed with interdigital transducer and reflecting grating on the piezoelectric membrane.The surface acoustic wave chip of high-temp pressure sensor small volume based on silicon crystal unit and piezoelectric membrane of the present invention, wireless receiving and dispatching can be realized by being operated in radio band, and metering system is flexible, thus has very big application potential in high temperature pressure measurement field.

Description

一种基于硅晶元和压电薄膜的声表面波高温压力传感器芯片 及其制备方法A Surface Acoustic Wave High Temperature Pressure Sensor Chip Based on Silicon Wafer and Piezoelectric Film and its preparation method

技术领域technical field

本发明属于半导体设计及制造技术领域,涉及MEMS传感器,具体涉及一种基于硅晶元和压电薄膜的声表面波高温压力传感器芯片及其制备方法。The invention belongs to the technical field of semiconductor design and manufacture, relates to MEMS sensors, in particular to a surface acoustic wave high-temperature pressure sensor chip based on silicon wafers and piezoelectric films and a preparation method thereof.

背景技术Background technique

高温环境下的压力测量是测控技术的重点、难点之一。在航空航天、国防军工、石油化工、汽车工业等领域,常常需要在高温环境下进行压力的测量与控制,高性能的高温压力传感器是上述领域中的关键器件之一。Pressure measurement in high temperature environment is one of the key points and difficulties of measurement and control technology. In the fields of aerospace, national defense, petrochemical, and automobile industries, it is often necessary to measure and control pressure in a high-temperature environment. High-performance high-temperature pressure sensors are one of the key components in the above-mentioned fields.

目前广泛使用的硅压阻式压力传感器,采用P-N结隔离应变电桥与应变膜,其工艺成熟且性能优异,但是P-N结漏电随着温度升高而急剧增大,当温度超过120℃时,传感器的性能会严重恶化甚至失效,另外,硅在600℃时会发生塑性变形和电流泄漏,导致信号处理系统和电路的极度失调。以石英为基底的声表面波压力传感器技术已经相当成熟,但其工作温度一般为-20℃-100℃,不宜在高于200℃的环境下使用。The silicon piezoresistive pressure sensor widely used at present uses a P-N junction to isolate the strain bridge and the strain film. Its technology is mature and its performance is excellent. , the performance of the sensor will seriously deteriorate or even fail. In addition, silicon will undergo plastic deformation and current leakage at 600 ° C, resulting in extreme imbalance of the signal processing system and circuit. The surface acoustic wave pressure sensor technology based on quartz is quite mature, but its working temperature is generally -20°C-100°C, and it is not suitable for use in an environment higher than 200°C.

中国专利CN 1514219提供了一种固态压阻式耐高温压力传感器,实现了200℃以上恶劣环境的温度测量,但此传感器仍需电源供电,需要导线传输信号,难以胜任500℃以上高温要求。中国专利CN101775657涉及到了硅酸镓镧高温应用零温度补偿切型,但没有具体针对此晶体在传感器方面做深入的工作。Chinese patent CN 1514219 provides a solid-state piezoresistive high-temperature resistant pressure sensor, which realizes temperature measurement in harsh environments above 200°C. However, this sensor still needs power supply and wires to transmit signals, so it is difficult to meet the high temperature requirements above 500°C. The Chinese patent CN101775657 relates to the zero temperature compensation cutting type for high temperature application of gallium lanthanum silicate, but does not specifically do in-depth work on the sensor for this crystal.

发明内容Contents of the invention

本发明旨在解决现有技术中存在的问题,特别创新地提出了一种基于硅晶元和压电薄膜的声表面波高温压力传感器芯片及其制备方法。The invention aims to solve the problems existing in the prior art, and particularly innovatively proposes a surface acoustic wave high-temperature pressure sensor chip based on a silicon wafer and a piezoelectric film and a preparation method thereof.

为了实现本发明的上述目的,根据本发明的第一个方面,本发明提供了一种基于硅晶元和压电薄膜的声表面波高温压力传感器芯片,其包括硅晶元芯片基底,所述硅晶元芯片基底包括第一表面和第二表面,在所述硅晶元芯片基底内部设置有腔室,所述腔室在硅晶元芯片基底第二表面有开口或者由键合于硅晶元芯片基底第二表面的第二芯片基底密封形成高真空密封腔室;所述腔室之上的硅晶元芯片基底为压力敏感膜,所述压力敏感膜上形成有压电薄膜,在所述压电薄膜之上形成有叉指换能器和反射栅。In order to achieve the above object of the present invention, according to the first aspect of the present invention, the present invention provides a surface acoustic wave high-temperature pressure sensor chip based on a silicon wafer and a piezoelectric film, which includes a silicon wafer chip substrate, said The silicon wafer chip base includes a first surface and a second surface, and a cavity is arranged inside the silicon wafer chip base, and the cavity has an opening on the second surface of the silicon wafer chip base or is bonded to the silicon wafer. The second chip substrate on the second surface of the chip substrate is sealed to form a high-vacuum sealed chamber; the silicon wafer chip substrate above the chamber is a pressure-sensitive film, and a piezoelectric film is formed on the pressure-sensitive film. An interdigital transducer and a reflective grid are formed on the piezoelectric film.

本发明的基于硅晶元和压电薄膜声表面波高温压力传感器芯片体积小,工作在射频段,可实现无线收发,测量方式灵活,因而在高温压力测量领域具有非常大的应用潜力。The high-temperature pressure sensor chip based on silicon wafer and piezoelectric thin film surface acoustic wave of the present invention is small in size, works in the radio frequency range, can realize wireless transmission and reception, and has flexible measurement methods, so it has very great application potential in the field of high-temperature pressure measurement.

在本发明的一种优选实施方式中,硅晶元芯片基底的电阻率≥5kΩ。制备的传感器高温性能好,保证芯片质量;用硅晶元的加工工艺简单,成品率高。In a preferred embodiment of the present invention, the resistivity of the silicon wafer chip substrate is ≥5 kΩ. The prepared sensor has good high-temperature performance and ensures chip quality; the processing technology of the silicon wafer is simple and the yield is high.

在本发明的另一种优选实施方式中,所述压电薄膜为晶粒呈c轴取向的纯AlN压电薄膜或掺杂10at%-43at%钪元素的AlN压电薄膜。保证高温时的温度检测效果。In another preferred embodiment of the present invention, the piezoelectric thin film is a pure AlN piezoelectric thin film whose crystal grains are c-axis oriented or an AlN piezoelectric thin film doped with 10at%-43at% scandium element. Ensure the temperature detection effect at high temperature.

在本发明的另一种优选实施方式中,叉指换能器和反射栅在压电薄膜上方平行设置,所述叉指换能器和反射栅为同一种材料。In another preferred embodiment of the present invention, the interdigital transducer and the reflection grid are arranged in parallel above the piezoelectric film, and the interdigital transducer and the reflection grid are made of the same material.

在本发明的另一种优选实施方式中,所述叉指换能器和反射栅的材料为铝、金、钼、铂、铱或其合金。能够满足多种温度传感器的要求。In another preferred embodiment of the present invention, the materials of the interdigital transducer and the reflection grid are aluminum, gold, molybdenum, platinum, iridium or alloys thereof. It can meet the requirements of various temperature sensors.

例如在200℃以下选择铝;在600℃以下选择金;在800℃以下选择钼;在1000℃以下选择铂;在1200℃以下选择铱。For example, aluminum is selected below 200°C; gold is selected below 600°C; molybdenum is selected below 800°C; platinum is selected below 1000°C; iridium is selected below 1200°C.

在本发明的另一种优选实施方式中,在压力敏感膜与压电薄膜之间形成有底电极,所述底电极可引出接地,也可不引出。In another preferred embodiment of the present invention, a bottom electrode is formed between the pressure sensitive film and the piezoelectric film, and the bottom electrode may or may not be drawn out to ground.

在本发明的另一种优选实施方式中,在压力敏感膜与底电极之间形成有二氧化硅平铺层,或者在压力敏感膜与底电极之间形成有二氧化硅立体结构与多晶硅立体结构交叉分布的周期性阵列平铺层;或者在压力敏感膜与压电薄膜之间形成有二氧化硅平铺层,或者在压力敏感膜与压电薄膜之间形成有二氧化硅立体结构与多晶硅立体结构交叉分布的周期性阵列平铺层。补偿抵消环境温度的变化导致的测压误差。In another preferred embodiment of the present invention, a silicon dioxide flat layer is formed between the pressure-sensitive film and the bottom electrode, or a silicon dioxide three-dimensional structure and a polysilicon three-dimensional structure are formed between the pressure-sensitive film and the bottom electrode. Periodic array tiling layers with cross-distributed structures; or a silicon dioxide tiling layer is formed between the pressure-sensitive film and the piezoelectric film, or a silicon dioxide three-dimensional structure and the piezoelectric film are formed between the pressure-sensitive film and the piezoelectric film A periodic array of tiled layers with polysilicon three-dimensional structures cross-distributed. Compensation counteracts pressure measurement errors caused by changes in ambient temperature.

在叉指换能器和反射栅之上形成有绝缘保护层,起到对器件的绝缘保护作用。An insulating protective layer is formed on the interdigital transducer and the reflective grid to protect the device from insulation.

为了实现本发明的上述目的,根据本发明的第二个方面,本发明提供了一种制备基于硅晶元和压电薄膜的声表面波高温压力传感器芯片的方法,其包括如下步骤:In order to achieve the above object of the present invention, according to a second aspect of the present invention, the present invention provides a method for preparing a surface acoustic wave high-temperature pressure sensor chip based on a silicon wafer and a piezoelectric film, which includes the following steps:

S1,提供硅晶元芯片基底,所述硅晶元芯片基底的电阻率≥5kΩ;S1, providing a silicon wafer chip substrate, the resistivity of the silicon wafer chip substrate being ≥ 5kΩ;

S2,在所述硅晶元芯片基底的背面深刻蚀形成腔室,所述腔室之上的芯片基底为压力敏感膜;S2, forming a cavity by deep etching on the backside of the silicon wafer chip substrate, and the chip substrate above the cavity is a pressure sensitive film;

S3,在所述硅晶元芯片基底的正面淀积形成压电薄膜层;S3, depositing and forming a piezoelectric thin film layer on the front surface of the silicon wafer chip substrate;

S4,在所述压电薄膜层之上淀积形成叉指换能器和反射栅;S4, depositing and forming an interdigital transducer and a reflective grid on the piezoelectric thin film layer;

S5,淀积形成绝缘保护层;S5, depositing and forming an insulating protection layer;

S6,光刻,刻蚀绝缘保护层和压电薄膜层,开窗口;S6, photolithography, etching the insulating protective layer and the piezoelectric film layer, and opening the window;

S7,淀积导电金属层,光刻,刻蚀,形成信号引出盘;S7, depositing a conductive metal layer, photolithography, etching, forming a signal lead-out disk;

具有或不具有的步骤S8,将硅晶元芯片基底背面与第二芯片基底键合形成高真空密封腔室。With or without step S8, bonding the back side of the silicon wafer chip substrate to the second chip substrate to form a high vacuum sealed chamber.

本发明的制备方法结构简单,其形成的声表面波高温压力传感器芯片体积小,其压电特性使其无需外接电源,工作在射频段,可实现无线收发,测量方式灵活,因而在高温压力测量领域具有非常大的应用潜力。The preparation method of the present invention is simple in structure, and the surface acoustic wave high-temperature pressure sensor chip formed by it is small in size, and its piezoelectric characteristics make it need no external power supply, work in the radio frequency section, can realize wireless transmission and reception, and the measurement method is flexible, so in high-temperature pressure measurement The field has great application potential.

在本发明的一种优选实施方式中,所述步骤S3为:在所述硅晶元芯片基底正面淀积形成底电极,在所述底电极之上淀积形成压电薄膜层;In a preferred embodiment of the present invention, the step S3 is: depositing and forming a bottom electrode on the front surface of the silicon wafer chip substrate, and depositing and forming a piezoelectric thin film layer on the bottom electrode;

或者步骤S3为:在所述硅晶元芯片基底正面淀积形成二氧化硅平铺层,或者在硅晶元芯片基底正面淀积形成二氧化硅立体结构与多晶硅立体结构交叉分布的周期性阵列平铺层,然后淀积形成压电薄膜层;Or step S3 is: depositing a silicon dioxide flat layer on the front surface of the silicon wafer chip substrate, or depositing a periodic array of silicon dioxide three-dimensional structures and polysilicon three-dimensional structures intersecting distribution on the front surface of the silicon wafer chip substrate Tiled layers, and then deposited to form a piezoelectric film layer;

或者步骤S3为:在所述硅晶元芯片基底正面淀积形成二氧化硅平铺层,或者在硅晶元芯片基底正面淀积形成二氧化硅立体结构与多晶硅立体结构交叉分布的周期性阵列平铺层,然后淀积形成底电极,在所述底电极之上淀积形成压电薄膜层。Or step S3 is: depositing a silicon dioxide flat layer on the front surface of the silicon wafer chip substrate, or depositing a periodic array of silicon dioxide three-dimensional structures and polysilicon three-dimensional structures intersecting distribution on the front surface of the silicon wafer chip substrate A flat layer is then deposited to form a bottom electrode, and a piezoelectric thin film layer is deposited on the bottom electrode.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:

图1是本发明第一优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器差压式芯片的制备流程图;Fig. 1 is a flow chart of the preparation of a surface acoustic wave high-temperature pressure sensor differential pressure chip based on a silicon wafer and a piezoelectric thin film in the first preferred embodiment of the present invention;

图2是本发明第二优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器绝压式芯片的制备流程图;Fig. 2 is a flow chart of the preparation of the absolute pressure chip of the surface acoustic wave high-temperature pressure sensor based on the silicon wafer and the piezoelectric film in the second preferred embodiment of the present invention;

图3是本发明第三优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器绝压式芯片的制备流程图(与图2不同之处在于:高真空密封腔室的制作工艺不再采用硅-玻璃阳极键合工艺,而是采用硅-硅键合工艺);Fig. 3 is the flow chart of the preparation of the absolute pressure chip of the surface acoustic wave high-temperature pressure sensor based on the silicon wafer and the piezoelectric film in the third preferred embodiment of the present invention (the difference from Fig. 2 is: the making of the high-vacuum sealed chamber The process no longer uses the silicon-glass anode bonding process, but the silicon-silicon bonding process);

图4(a)是本发明另一种优选实施例中传感器芯片不带底电极的结构示意图;图4(b)是本发明另一种优选实施例中传感器芯片带底电极的结构示意图;Fig. 4 (a) is a schematic structural view of a sensor chip without a bottom electrode in another preferred embodiment of the present invention; Fig. 4 (b) is a structural schematic view of a sensor chip with a bottom electrode in another preferred embodiment of the present invention;

图5是本发明一种优选实施例中在传感器芯片中加入一定厚度的二氧化硅材料立体结构与多晶硅材料立体结构的交叉分布的周期性阵列平铺层结构示意图;5 is a schematic diagram of a periodic array tiled layer structure in which a certain thickness of the three-dimensional structure of the silicon dioxide material and the three-dimensional structure of the polysilicon material are added to the sensor chip in a preferred embodiment of the present invention;

图6是本发明一种优选实施例中使用两个谐振器形式的双通道补偿方式补偿抵消环境温度的变化导致的测压误差示意图。Fig. 6 is a schematic diagram of a preferred embodiment of the present invention using a dual-channel compensation method in the form of two resonators to compensate for pressure measurement errors caused by changes in ambient temperature.

附图标记:Reference signs:

1硅晶元芯片基底;2单晶硅压力敏感层;3二氧化硅;4底电极;1 silicon wafer chip substrate; 2 monocrystalline silicon pressure sensitive layer; 3 silicon dioxide; 4 bottom electrode;

5压电薄膜层;6二氧化硅绝缘保护层;7叉指换能器;8叉指换能器;5 piezoelectric film layer; 6 silicon dioxide insulating protective layer; 7 interdigital transducer; 8 interdigital transducer;

9叉指换能器;10信号引出盘。9 interdigital transducers; 10 signal lead-out discs.

具体实施方式detailed description

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.

在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be mechanical connection or electrical connection, or two The internal communication of each element may be directly connected or indirectly connected through an intermediary. Those skilled in the art can understand the specific meanings of the above terms according to specific situations.

图4是本发明第一种优选实施例的基于硅晶元和压电薄膜的声表面波高温压力传感器芯片的剖视图,图中仅仅是示意的给出了各区域的尺寸,具体的尺寸可以根据器件参数的要求进行设计。Fig. 4 is a cross-sectional view of a surface acoustic wave high-temperature pressure sensor chip based on a silicon wafer and a piezoelectric thin film in the first preferred embodiment of the present invention, in which the dimensions of each region are only schematically shown, and the specific dimensions can be determined according to The requirements of the device parameters are designed.

从图4中可见,声表面波高温压力传感器芯片包括硅晶元芯片基底1,硅晶元芯片基底1包括第一表面(图中上表面,即正面)和第二表面(图中下表面,即背面),在硅晶元芯片基底内部设置有腔室,该腔室在硅晶元芯片基底第二表面有开口或者由键合于硅晶元芯片基底的第二芯片基底密封于所述芯片基底内部形成高真空密封腔室;所述腔室之上的硅晶元芯片基底为压力敏感膜(单晶硅压力敏感层2)。在本实施方式中,硅晶元芯片基底的电阻率≥5kΩ。It can be seen from Fig. 4 that the surface acoustic wave high-temperature pressure sensor chip includes a silicon wafer chip substrate 1, and the silicon wafer chip substrate 1 includes a first surface (the upper surface in the figure, that is, the front side) and a second surface (the lower surface in the figure, That is, the back side), a chamber is arranged inside the silicon wafer chip substrate, and the chamber has an opening on the second surface of the silicon wafer chip substrate or is sealed to the chip by a second chip substrate bonded to the silicon wafer chip substrate A high-vacuum sealed chamber is formed inside the substrate; the silicon wafer chip substrate above the chamber is a pressure-sensitive film (monocrystalline silicon pressure-sensitive layer 2). In this embodiment, the resistivity of the silicon wafer chip substrate is greater than or equal to 5 kΩ.

压力敏感膜上形成有压电薄膜,在本实施方式中,压电薄膜为晶粒呈c轴取向的纯AlN压电层5或掺杂10at%-43at%钪元素的AlN压电薄膜5。在压电薄膜之上形成有叉指换能器7、8、9和反射栅。叉指换能器7、8、9和反射栅在压电薄膜上方呈平行放置,所述叉指换能器和反射栅为同一种材料。优选地叉指换能器和反射栅的材料为铝、金、钼、铂、铱或其合金。A piezoelectric thin film is formed on the pressure sensitive film. In this embodiment, the piezoelectric thin film is a pure AlN piezoelectric layer 5 with c-axis oriented crystal grains or an AlN piezoelectric thin film 5 doped with 10at%-43at% scandium. Interdigital transducers 7, 8, 9 and reflective grids are formed on the piezoelectric film. The interdigital transducers 7, 8, 9 and the reflection grid are placed in parallel above the piezoelectric film, and the interdigital transducers and the reflection grid are made of the same material. Preferably, the material of the interdigital transducer and the reflection grid is aluminum, gold, molybdenum, platinum, iridium or alloys thereof.

在本实施方式中,图4中只示出了叉指换能器,反射栅可根据本领域通用的方式设置在压电薄膜之上。In this embodiment, only the interdigital transducer is shown in FIG. 4 , and the reflective grid can be arranged on the piezoelectric film according to a common method in the art.

图1是本发明一种优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器差压式芯片的制备流程图,其包括如下步骤:Fig. 1 is a flow chart of the preparation of a surface acoustic wave high-temperature pressure sensor differential pressure chip based on a silicon wafer and a piezoelectric film in a preferred embodiment of the present invention, which includes the following steps:

S1,如图1-1所示,提供高阻硅晶元芯片基底,所述高阻硅晶元芯片基底的电阻率≥5kΩ。S1, as shown in FIG. 1-1 , provides a high-resistance silicon wafer chip substrate, and the resistivity of the high-resistance silicon wafer chip substrate is ≥5 kΩ.

S2,如图1-2所示,在所述高阻硅晶元芯片基底的背面深刻蚀形成腔室,所述腔室之上的芯片基底为压力敏感膜。S2, as shown in FIG. 1-2, deep etching forms a cavity on the backside of the high-resistance silicon wafer chip substrate, and the chip substrate above the cavity is a pressure-sensitive film.

S3,如图1-3所示,在硅晶元芯片基底的正面淀积形成压电薄膜层,在本实施方式中,压电薄膜为晶粒呈c轴取向的纯AlN压电薄膜或掺杂10at%-43at%钪元素的AlN压电薄膜。S3, as shown in Figures 1-3, deposit and form a piezoelectric thin film layer on the front surface of the silicon wafer chip substrate. In this embodiment, the piezoelectric thin film is a pure AlN piezoelectric thin film or doped AlN piezoelectric film doped with 10at%-43at% scandium element.

S4,如图1-4所示,在压电薄膜层之上淀积形成叉指换能器和反射栅,叉指换能器和反射栅的材料为铝、金、钼、铂、铱或其合金,在本实施方式中,叉指换能器和反射栅的材料优选为钼。S4, as shown in Figure 1-4, deposit and form the interdigital transducer and the reflection grid on the piezoelectric film layer, the material of the interdigital transducer and the reflection grid is aluminum, gold, molybdenum, platinum, iridium or Its alloy, in this embodiment, the material of the interdigital transducer and the reflection grid is preferably molybdenum.

在本实施方式中,叉指换能器和反射栅可以组成声表面波单端谐振器、声表面波双端谐振器或声表面波延迟线。具体地,声表面波单端谐振器的结构为两个反射栅之间放置一个叉指换能器,声表面波双端谐振器的结构为两个反射栅之间放置两个叉指换能器或两个叉指换能器之间放置两个反射栅,声表面波延迟线的结构为两个或多个叉指换能器呈平行放置。In this implementation manner, the interdigital transducer and the reflective grating may form a surface acoustic wave single-ended resonator, a surface acoustic wave double-ended resonator, or a surface acoustic wave delay line. Specifically, the structure of the surface acoustic wave single-ended resonator is to place an interdigital transducer between two reflection gratings, and the structure of the surface acoustic wave double-terminal resonator is to place two interdigital transducers between two reflection gratings. Two reflection gratings are placed between two interdigital transducers or two interdigital transducers, and the structure of the surface acoustic wave delay line is that two or more interdigital transducers are placed in parallel.

在本发明另外的优选实施方式中,如图1-3所示,步骤S3为在硅晶元芯片基底的正面淀积形成底电极,具体底电极的材料优选为Ti/Pt材料,在所述底电极之上淀积形成压电薄膜层;如图1-4所示,在压电薄膜层之上淀积形成叉指换能器和反射栅。In another preferred embodiment of the present invention, as shown in Figures 1-3, step S3 is to form a bottom electrode by depositing on the front surface of the silicon wafer chip substrate, and the material of the bottom electrode is preferably Ti/Pt material. A piezoelectric thin film layer is deposited on the bottom electrode; as shown in Figure 1-4, an interdigital transducer and a reflective grid are formed by deposition on the piezoelectric thin film layer.

S5,如图1-5所示,淀积形成绝缘保护层6,具体材料优选为二氧化硅。S5, as shown in FIGS. 1-5 , deposit and form an insulating protection layer 6 , and the specific material is preferably silicon dioxide.

S6,如图1-6所示,光刻,刻蚀S5中的绝缘保护层和S4中的压电薄膜层,开窗口至底电极层。S6, as shown in FIG. 1-6, photolithography, etch the insulating protection layer in S5 and the piezoelectric film layer in S4, and open a window to the bottom electrode layer.

S7,如图1-7所示,光刻,刻蚀S5中的绝缘保护层,开窗口至叉指换能器层。S7, as shown in FIG. 1-7, photolithography, etch the insulating protective layer in S5, and open a window to the interdigital transducer layer.

S8,如图1-8所示,淀积导电金属层,光刻,刻蚀,形成信号引出盘10,引出盘的材料为金属,优选为金。S8, as shown in FIGS. 1-8 , depositing a conductive metal layer, photolithography, and etching to form a signal lead-out plate 10, the material of which is metal, preferably gold.

图2是本发明一种优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器绝压式芯片的制备流程图,其包括如下步骤:Fig. 2 is a flow chart of the preparation of an absolute pressure chip of a surface acoustic wave high-temperature pressure sensor based on a silicon wafer and a piezoelectric film in a preferred embodiment of the present invention, which includes the following steps:

S1,如图2-1所示,提供高阻硅晶元芯片基底,所述硅晶元芯片基底的电阻率≥5kΩ。S1, as shown in FIG. 2-1 , provides a high-resistance silicon wafer chip substrate, and the resistivity of the silicon wafer chip substrate is ≥5kΩ.

S2,如图2-2所示,在所述高阻硅晶元芯片基底的背面深刻蚀形成腔室;S2, as shown in FIG. 2-2, deep etching forms a cavity on the backside of the high-resistance silicon wafer chip substrate;

S3,如图2-3所示,将硅晶元背面与第二芯片基底键合形成高真空密封腔室。在本实施方式中,采用的第二芯片基底为玻璃,在本实施方式中,在抽真空的条件下进行键合,具体采用的真空等级可根据具体实验确定,优选高真空。S3, as shown in FIG. 2-3 , bonding the back side of the silicon wafer to the second chip substrate to form a high-vacuum sealed chamber. In this embodiment, the second chip substrate used is glass. In this embodiment, the bonding is performed under vacuum conditions. The specific vacuum level used can be determined according to specific experiments, preferably high vacuum.

S4,如图2-4和2-5所示,将硅晶元芯片基底的正面干法刻蚀或者湿法腐蚀减薄制备出压力敏感膜之后,再在其表面淀积形成压电薄膜层。S4, as shown in Figures 2-4 and 2-5, after the pressure-sensitive film is prepared by dry etching or wet etching the front side of the silicon wafer chip substrate, a piezoelectric film layer is deposited on its surface .

S5,如图2-6所示,在压电薄膜层之上淀积形成叉指换能器和反射栅,叉指换能器和反射栅的材料为铝、金、钼、铂、铱或其合金,在本实施方式中,叉指换能器和反射栅的材料优选为钼。S5, as shown in Figure 2-6, deposit and form interdigital transducers and reflective grids on the piezoelectric film layer, the materials of interdigital transducers and reflective grids are aluminum, gold, molybdenum, platinum, iridium or Its alloy, in this embodiment, the material of the interdigital transducer and the reflection grid is preferably molybdenum.

在本发明另外的优选实施方式中,如图2-4和2-5所示,步骤S4为将硅晶元芯片基底的正面干法刻蚀或者湿法腐蚀减薄制备出压力敏感膜之后,在硅晶元芯片基底的正面淀积形成底电极,具体底电极的材料优选为Ti/Pt材料,在所述底电极之上淀积形成压电薄膜层;如图2-6所示,在压电薄膜层之上淀积形成叉指换能器和反射栅。In another preferred embodiment of the present invention, as shown in Figures 2-4 and 2-5, step S4 is to dry-etch or wet-etch the front side of the silicon wafer chip substrate to prepare a pressure-sensitive film, The bottom electrode is formed by depositing on the front side of the silicon wafer chip substrate, and the material of the bottom electrode is preferably Ti/Pt material, and a piezoelectric thin film layer is deposited on the bottom electrode; as shown in Figure 2-6, in An interdigital transducer and a reflective grid are deposited on the piezoelectric thin film layer.

S6,如图2-7所示,淀积形成绝缘保护层,具体材料优选为二氧化硅。S6, as shown in FIG. 2-7, deposit and form an insulating protection layer, and the specific material is preferably silicon dioxide.

S7,如图2-8所示,光刻,刻蚀S6中的绝缘保护层和S4中的压电薄膜层,开窗口至底电极层。S7, as shown in FIG. 2-8, photolithography, etch the insulating protection layer in S6 and the piezoelectric thin film layer in S4, and open a window to the bottom electrode layer.

S8,如图2-9所示,光刻,刻蚀S6中的绝缘保护层,开窗口至叉指换能器层。S8, as shown in FIG. 2-9, photolithography, etching the insulating protection layer in S6, and opening a window to the interdigital transducer layer.

S9,如图2-10所示,淀积导电金属层,光刻,刻蚀,形成信号引出盘,引出盘的材料为金属,优选为金。S9, as shown in FIG. 2-10, deposit a conductive metal layer, perform photolithography, and etch to form a signal lead-out disk. The material of the lead-out disk is metal, preferably gold.

图3是本发明另一种优选实施例中基于硅晶元和压电薄膜的声表面波高温压力传感器绝压式芯片的制备流程图,与图2的不同之处在于:高真空密封腔室的制作工艺不再采用硅-玻璃阳极键合工艺,而是采用硅-硅键合工艺。Fig. 3 is a flow chart of the preparation of an absolute pressure chip of a surface acoustic wave high-temperature pressure sensor based on a silicon wafer and a piezoelectric thin film in another preferred embodiment of the present invention. The difference from Fig. 2 is: a high vacuum sealed chamber The manufacturing process no longer uses the silicon-glass anodic bonding process, but the silicon-silicon bonding process.

如图5所示,在硅晶元芯片基底正面先淀积形成二氧化硅平铺层,或者在硅晶元芯片基底正面先淀积形成二氧化硅立体结构与多晶硅立体结构交叉分布的周期性阵列平铺层,再形成其他的结构。例如再淀积形成底电极,在所述底电极之上淀积形成压电薄膜层,在所述压电薄膜层之上淀积形成叉指换能器和反射栅;或者再淀积形成压电薄膜层,在所述压电薄膜层之上淀积形成叉指换能器和反射栅。As shown in Figure 5, a silicon dioxide flat layer is first deposited on the front side of the silicon wafer chip substrate, or a periodic pattern of intersecting distribution of the silicon dioxide three-dimensional structure and the polysilicon three-dimensional structure is formed on the front surface of the silicon wafer chip substrate. Arrays tile layers to form other structures. For example, redeposit to form a bottom electrode, deposit and form a piezoelectric film layer on the bottom electrode, deposit and form an interdigital transducer and a reflective grid on the piezoelectric film layer; or redeposit to form a piezoelectric film layer An electric thin film layer is deposited on the piezoelectric thin film layer to form an interdigital transducer and a reflective grid.

在本实施方式中,叉指换能器和反射栅可以组成声表面波单端谐振器、声表面波双端谐振器或声表面波延迟线。In this implementation manner, the interdigital transducer and the reflective grating may form a surface acoustic wave single-ended resonator, a surface acoustic wave double-ended resonator, or a surface acoustic wave delay line.

图6是本发明一种优选实施例中使用两个谐振器形式的双通道补偿方式补偿抵消环境温度的变化导致的测压误差示意图。在本实施方式中,也可同时使用两个延迟线形式的双通道补偿方式补偿抵消环境温度的变化导致的测压误差。所述两个谐振器由于结构不同,图6(a)中的谐振器响应信号的变化只反映环境温度变化,图6(b)中的谐振器响应信号的变化则反映环境温度变化和待测压力变化的双重作用。如果所述芯片中存在两种或两种以上的对温度和压力敏感的声波模态,也可同时使用两种声波模态信号补偿方式补偿抵消环境温度的变化导致的测压误差,所述两种声波模态具有不同的温度敏感性能和(或)压力敏感性能。Fig. 6 is a schematic diagram of a preferred embodiment of the present invention using a dual-channel compensation method in the form of two resonators to compensate for pressure measurement errors caused by changes in ambient temperature. In this embodiment, a dual-channel compensation method in the form of two delay lines may also be used simultaneously to compensate and offset pressure measurement errors caused by changes in ambient temperature. Due to the different structures of the two resonators, the change of the response signal of the resonator in Fig. 6 (a) only reflects the change of the ambient temperature, while the change of the response signal of the resonator in Fig. 6 (b) reflects the change of the ambient temperature and the Dual action of pressure changes. If there are two or more acoustic wave modes sensitive to temperature and pressure in the chip, the two acoustic wave mode signal compensation methods can also be used at the same time to compensate and offset the pressure measurement error caused by the change of the ambient temperature. Each acoustic wave mode has different temperature sensitivity and/or pressure sensitivity.

本发明的目的是提供一种能工作于高温环境的基于高阻硅晶元的声表面波高温压力传感器芯片,解决高温压力测量中存在的供电及引线退化问题,实现高温环境下的压力监测。The purpose of the present invention is to provide a surface acoustic wave high-temperature pressure sensor chip based on a high-resistance silicon wafer that can work in a high-temperature environment, solve the problems of power supply and lead degradation in high-temperature pressure measurement, and realize pressure monitoring in a high-temperature environment.

在本实施方式中,在压力敏感膜上沉积压电薄膜,在压电薄膜上制作叉指换能器和反射栅,利用压电效应和逆压电效应在压电薄膜上进行声表面波的激发和接收。叉指换能器在压电薄膜表面激发出声表面波,该声表面波向两侧的反射栅处传播,传播至反射栅的位置后被反射返回。反射回的声表面波又通过叉指换能器重新转换成电磁波信号,即响应信号。当待测压力作用在压电薄膜和压力敏感层上,导致该复合膜发生形变,声表面波传播的速度发生变化,进而响应信号发生变化,该电磁波响应信号经过特定的信号处理分析,实现压力测量。该结构可以做成差压结构,也可以通过高真空密封键合工艺做成绝压结构。本发明芯片结构简单、体积小、重量轻、精度高,可以应用于航空航天、石油化工、核工业等高温环境下压力参数的测量。In this embodiment, a piezoelectric thin film is deposited on the pressure sensitive film, an interdigital transducer and a reflective grid are fabricated on the piezoelectric thin film, and the surface acoustic wave is performed on the piezoelectric thin film by using the piezoelectric effect and the inverse piezoelectric effect. Inspire and receive. The interdigital transducer excites the surface acoustic wave on the surface of the piezoelectric film, and the surface acoustic wave propagates to the reflection grids on both sides, propagates to the position of the reflection grid and is reflected back. The reflected surface acoustic wave is converted into an electromagnetic wave signal again through the interdigital transducer, that is, the response signal. When the pressure to be measured acts on the piezoelectric film and the pressure-sensitive layer, the composite film is deformed, the propagation speed of the surface acoustic wave changes, and the response signal changes. The electromagnetic wave response signal is analyzed by specific signal processing to realize the pressure Measurement. The structure can be made into a differential pressure structure, or can be made into an absolute pressure structure through a high vacuum sealing bonding process. The chip of the invention has the advantages of simple structure, small size, light weight and high precision, and can be applied to the measurement of pressure parameters in high-temperature environments such as aerospace, petrochemical and nuclear industries.

需要说明的是,说明书附图中图下面的小方框为材料说明。It should be noted that the small boxes below the figures in the drawings of the specification are material descriptions.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (10)

  1. A kind of 1. surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane, it is characterised in that including:
    Silicon crystal unit chip base, the silicon crystal unit chip base includes first surface and second surface, in the silicon wafer element chip Base internal is provided with chamber, and the chamber has opening or by being bonded to silicon crystal unit core in silicon crystal unit chip base second surface Second chip base of piece substrate second surface seals to form high vacuum seal chamber;
    Silicon crystal unit chip base on the chamber is pressure sensitive film, formed with piezoelectric membrane on the pressure sensitive film, Formed with interdigital transducer and reflecting grating on the piezoelectric membrane.
  2. 2. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as claimed in claim 1, it is special Sign is, resistivity >=5k Ω of silicon crystal unit chip base;
    And/or the piezoelectric membrane is pure AlN piezoelectric membrane or doping 10at%-43at% scandium element of the crystal grain in c-axis orientation AlN piezoelectric membranes.
  3. 3. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as claimed in claim 1, it is special Sign is that the interdigital transducer and reflecting grating be arranged in parallel above piezoelectric membrane, and the interdigital transducer and reflecting grating are Same material.
  4. 4. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as described in claim 1 or 3, its It is characterised by, the material of the interdigital transducer and reflecting grating is aluminium, gold, molybdenum, platinum, iridium or its alloy.
  5. 5. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as claimed in claim 1, it is special Sign is, can draw ground connection formed with hearth electrode, the hearth electrode between pressure sensitive film and piezoelectric membrane, can not also draw Go out.
  6. 6. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as described in claim 1 or 5, its It is characterised by, formed with silica tiling layer between pressure sensitive layer and hearth electrode, or in pressure sensitive layer and bottom electricity Cyclic array tiling layer formed with silica stereochemical structure and polysilicon stereochemical structure cross-distribution between pole;
    Either formed with silica tiling layer or in pressure sensitive layer and piezoelectricity between pressure sensitive layer and piezoelectric membrane Cyclic array tiling layer formed with silica stereochemical structure and polysilicon stereochemical structure cross-distribution between film;With/ Or formed with insulating protective layer on interdigital transducer and reflecting grating.
  7. 7. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane as claimed in claim 1, it is special Sign is, using one of following structure:
    Structure one:Simultaneously counteracting environment temperature is compensated using the two-channel compensation mode of two resonators or two delay line forms Change caused by pressure measurement error, described two resonators or two delay lines because placement location is different or structural parameters are different And there is different temperature sensitivity energy and/or pressure-sensitivity characteristic;
    Structure two:As exist in the surface acoustic wave chip of high-temp pressure sensor two or more to temperature and pressure Sensitive sound wave modal, while surveyed caused by compensating the change of counteracting environment temperature using two kinds of sound wave modal signal compensation modes Difference is held up, described two sound wave modals have different temperature sensitivity energy and/or pressure-sensitivity characteristic.
  8. 8. a kind of method for preparing the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane, its feature exist In comprising the following steps:
    S1, there is provided silicon crystal unit chip base, resistivity >=5k Ω of the silicon crystal unit chip base;
    S2, the chip base on the back side deep etching formation chamber of the silicon crystal unit chip base, the chamber is pressure Sensitive membrane;
    S3, piezoelectric thin film layer is formed in the front deposit of the silicon crystal unit chip base;
    S4, deposited on the piezoelectric thin film layer and form interdigital transducer and reflecting grating;
    S5, deposit form insulating protective layer;
    S6, photoetching, etch insulating protective layer and piezoelectric thin film layer, windowing;
    S7, conductive metal layer is deposited, photoetching, etching, signal is formed and draws disk;
    With or without step S8, the silicon crystal unit chip base back side and the second chip base are bonded together to form into high vacuum seal Chamber.
  9. 9. the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane is prepared as claimed in claim 8 Method, it is characterised in that the step S3 is:Hearth electrode is formed in the deposit of silicon crystal unit chip base front, at the bottom Deposit forms piezoelectric thin film layer on electrode;
    Or step S3 is:Silica tiling layer is formed in the deposit of silicon crystal unit chip base front, or in silicon crystal unit The cyclic array that the deposit of chip base front forms silica stereochemical structure and polysilicon stereochemical structure cross-distribution tiles Layer, then deposit form piezoelectric thin film layer;
    Or step S3 is:Silica tiling layer is formed in the deposit of silicon crystal unit chip base front, or in silicon crystal unit The cyclic array that the deposit of chip base front forms silica stereochemical structure and polysilicon stereochemical structure cross-distribution tiles Layer, then deposit form hearth electrode, are deposited on the hearth electrode and form piezoelectric thin film layer.
  10. 10. the method for the surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit is prepared as claimed in claim 8 or 9, Characterized in that, in the step S3, pressure is thinned in the front dry etching or wet etching of silicon crystal unit chip base Piezoelectric thin film layer is formed after sensitive membrane in its surface deposition again.
CN201710813866.8A 2017-09-11 2017-09-11 A kind of surface acoustic wave chip of high-temp pressure sensor based on silicon crystal unit and piezoelectric membrane and preparation method thereof Pending CN107631827A (en)

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CN111998987A (en) * 2020-09-03 2020-11-27 西安柯莱特信息科技有限公司 High-sensitivity air pressure detector
CN112816109A (en) * 2020-12-31 2021-05-18 武汉大学 Radio frequency pressure sensor
CN113467095A (en) * 2021-06-08 2021-10-01 西安交通大学 Non-imaging laser homogeneous system and method for manufacturing homogeneous element
CN114076617A (en) * 2021-11-09 2022-02-22 中北大学 Surface acoustic wave temperature and pressure dual-parameter sensing device and preparation method thereof
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