CN1075725A - Reinforced ultra-thin man-made serialized board, its production method, and combined furniture made of the serialized board - Google Patents

Abstract

The invention uses resin and other chemical raw materials, produces various specifications of artificial jade boards, artificial agate boards, artificial amber boards, artificial ceramic boards and artificial transparent marble boards through scientific proportioning and compression molding, and reinforces aluminum alloy fittings on the boards to manufacture various high-grade combined furniture according to requirements. The seriation plate is light, thin, bright, clean, changeable in color and luster, not easy to break, good in toughness and pressure resistance, and wide in application range, and can be used for manufacturing combined furniture, kitchen utensils and sanitary wares which are convenient, elegant and portable to combine.

Description

The invention relates to a strengthened ultra-thin artificial jade board, artificial emerald board, artificial agate board, artificial amber board, artificial ceramic board, artificial marble board, production method thereof and combined furniture made of the serialized boards.

With the improvement of people's living standards, high-end luxury furniture gradually enters people's lives, such as marble-faced writing desks, dining tables and polyester combination furniture. The cost of furniture is high, and it lacks toughness, is not pressure-resistant, and is easy to deform, which affects the service life.

The object of the present invention is to provide a reinforced ultra-thin man-made serial plate material which is light and thin, clean and bright, changeable in color, good in toughness and pressure resistance.

Another object of the present invention is to provide a production method of an ultra-thin artificial serialized board with simple process and low cost.

Another object of the present invention is to provide a high-grade modular furniture that is easy to assemble, elegant and beautiful, and light and made of ultra-thin artificial serialized boards.

The present invention is realized in this way: the strengthened ultra-thin man-made serialized board is mainly composed of lipid chemical raw materials such as methyl butyl methacrylate or unsaturated polyester resin and inorganic chemical raw materials, and is characterized in that the lipid chemical raw materials Adding silicon carbide fiber to make man-made series board, its composition is:

(1) Reinforced ultra-thin artificial jade plate (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber;

(2) Reinforced ultra-thin artificial jade plate (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber, and 1-2 grams of pigment;

(3) Reinforced ultra-thin artificial agate board (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber;

(4) Reinforced ultra-thin artificial amber board (in units of 1000 grams), 700-800 grams of methyl butyl methacrylate, 150-200 grams of silicon carbide fiber, 50-100 grams of chloroform, and 6-10 grams of hardener gram;

(5) Reinforced ultra-thin artificial ceramic plate (in units of 3000 grams), 900-1000 grams of gypsum, 150-200 grams of silicon carbide fiber, 900-1000 grams of imitation porcelain paint, and 900-1000 grams of water;

(6) Reinforced ultra-thin artificial transparent marble slabs are divided into surface layer and core layer. The surface layer (in units of 4000 grams), unsaturated polyester resin 900-1000 grams, silicon carbide fiber 150-200 grams , high-purity powdered calcium carbonate 900-1000 grams, granular calcium carbonate 900-1000 grams, quartz sand 500-700 grams; core layer (in units of 3000 grams), unsaturated polyester resin 800-1000 grams, carbonized 150-200 grams of silicon fiber, 6-10 grams of hardener, 900-1000 grams of high-purity powdered calcium carbonate, and 900-1000 grams of granular calcium carbonate.

The production method of reinforced ultra-thin man-made serialized board includes the steps of preparing solution, molding, drying and curing, and demolding. , and add inorganic chemical raw materials; in the molding process, first apply the surface material mixture on the inner surface of the mold with vent holes, then inject the core material mixture, and then apply the surface material mixture on the surface of the core material mixture.

The combined furniture made of strengthened ultra-thin man-made serialized panels is characterized in that the serialized panels are surrounded by pressurized aluminum alloy frames, and are equipped with hinges, suction cup support blocks, casters, etc.

Below in conjunction with the embodiments of the present invention and accompanying drawing, the present invention will be further described:

Fig. 1 is the combined cabinet schematic diagram of the present invention;

Fig. 2 is desk schematic diagram of the present invention;

Fig. 3 is the conference table schematic diagram of the present invention.

Firstly, the composition and production method of the strengthened ultra-thin man-made serialized board are described in detail.

(1) The reinforced ultra-thin artificial jade plate is made of unsaturated polyester resin solution of model "199" ("306" or "307" can also be used), silicon carbide fiber (nylon filament or polyethylene filament can also be used) consist of. Add 150 grams of silicon carbide fiber (diameter 0.25 mm, length 3-5 mm) to 850 grams of "199" unsaturated polyester resin solution, mix evenly, pour it into a plate mold with vent holes, and wait for natural drying and curing (generally It takes 20-30 hours) to demould.

(2) The reinforced ultra-thin artificial agate board is composed of "115-A agate type unsaturated polyester resin" solution and silicon carbide fiber (nylon or polyethylene wire can also be used). Its ratio and production method are the same as artificial jade board.

(3) Reinforced ultra-thin artificial emerald board is composed of unsaturated polyester resin solution of type "195" or "196", silicon carbide fiber (nylon wire or polyethylene wire can also be used), etc. Add 150 grams of silicon carbide fiber (diameter 0.25 mm, length 3-5 mm) and 2 grams of green pigment to 848 grams of "195" unsaturated polyester resin solution, mix well, and pour it into a plate mold with vent holes. After natural drying and curing (generally 20-30 hours), demould.

(4) The reinforced ultra-thin artificial amber board is composed of methyl butyl methacrylate, silicon carbide fiber (nylon wire or polyethylene wire can also be used), chloroform, etc. When preparing, mix 740 grams of granular or powdered methyl butyl methacrylate and 150 grams of silicon carbide fiber (0.25 mm in diameter, 3-5 mm in length), and then add 100 grams of chloroform (which can dissolve methyl butyl methacrylate) Egg white sample), 10 grams of hardener to make a mixed solution and pour it into the plate mold. There are many vent holes on the mold wall. After the chloroform evaporates, let it dry and solidify naturally (generally takes about 30 hours) and then remove it. mold.

(5) Reinforced ultra-thin artificial ceramic board is composed of gypsum, silicon carbide fiber (nylon or polyethylene wire can also be used), "888" imitation porcelain paint, etc. Mix 800 grams of gypsum powder and 200 grams of silicon carbide fiber (diameter 0.25 mm, length 3-5 mm), then dilute 1,000 grams of imitation porcelain paint with 1,000 grams of water, mix evenly with gypsum powder containing silicon carbide fiber, and pour Put it into the formwork, and after hardening, apply two layers of "888" imitation porcelain paint on the surface, let it dry and solidify naturally (generally takes about 30 hours), and then demould.

(6) Strengthen the ultra-thin artificial transparent marble slab, which is divided into two material ratios: the surface layer and the core layer. The surface layer is made of unsaturated polyester resin solution, silicon carbide fiber (white nylon wire or polyethylene wire can also be used), polyester color coating, hardener, 70 micron granular calcium carbonate, 70 micron powdered calcium carbonate, Made of quartz sand. First, mix 1000 grams of unsaturated polyester resin solution, 200 grams of silicon carbide fiber (diameter 0.25mm, length 3-5mm) and mix evenly, then add 80 grams of polyester resin white paint, 20 grams of hardener, high-purity powder carbonic acid 1000 grams of calcium, 1000 grams of granular calcium carbonate, and 700 grams of quartz sand were added and stirred evenly to prepare a viscous mixed solution, which was filtered to remove impurities for later use. The core layer is composed of unsaturated polyester resin solution, silicon carbide fiber, hardener, 70-micron granular calcium carbonate, and 70-micron powdered calcium carbonate. Mix 800 grams of unsaturated polyester resin solution, 190 grams of silicon carbide fiber (diameter 0.25 mm, length 3-5 mm), add 10 grams of hardener, 1000 grams of powdered calcium carbonate, and 1000 grams of granular calcium carbonate, and mix them evenly. Stir to form a mixture. When preparing the marble slab, apply the surface material mixture evenly on the inner surface of the mold with a brush, the thickness of the coating is 1mm, leave it for 2 hours, and reach the gel state at room temperature. Then inject the core material mixture into the mold, leave it at room temperature for 3 hours, and release the mold after drying and curing. If the top and bottom are required to be transparent and bright, when the core material enters the mold and solidifies, apply a layer of surface layer mixture on the surface of the core material, and leave the mold after drying and curing.

Then describe in detail the combined furniture made of reinforced ultra-thin man-made serialized boards. The profiled plates of various specifications required by the combined furniture are assembled into a high-grade furniture according to certain specifications and requirements after the aluminum alloy frame 4 is wrapped, and the hinges 2, suction cup support blocks 6, casters 5, etc. are installed. Combination cabinets, writing desks, conference tables as shown in Figure 1, Figure 2, and Figure 3. The composite panel 1 used in the composite cabinet of Fig. 1 is an ultra-thin artificial jade panel with a pressed aluminum alloy frame 4, which is skillfully combined with the cabinet door 3 and the rear panel through hinges 2, suction cup support blocks 6, and casters 5. As a whole, it becomes a high-end and luxurious combined furniture. It can also be combined into a dining table, bedside table, filing cabinet, etc. The artificial agate board is bright and clean, not easy to break, and can also be made into various kitchen utensils and sanitary ware, such as sinks, bath tubs, etc. Due to the addition of pigments and paints, the color is changeable, and various color patterns can be painted for screens, decorative items and handicrafts.

The advantage of the present invention is that reinforcing materials such as silicon carbide fiber, nylon wire, polyethylene wire, etc. are added to the artificial serialized board, thereby improving the toughness and compressive strength of the board, making it not easy to break, and reducing the weight and thickness at the same time, and can be as thin as 5mm Below, more than 50% lighter than ordinary polyester board. Therefore, the cost is also greatly reduced, and the scope of use is further expanded. Artificial jade, artificial agate, artificial emerald, artificial amber, etc. that people did not dare to pay attention to in the past have gradually entered people's lives.

Claims (3)

1. A reinforced ultra-thin man-made serial board, mainly composed of lipid chemical raw materials such as methyl butyl methacrylate or unsaturated polyester resin and inorganic chemical raw materials, and is characterized in that carbonization is added to the lipid chemical raw materials Silicon fiber, made of man-made series board, its composition is: (1) Reinforced ultra-thin artificial jade plate (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber; (2) Reinforced ultra-thin artificial emerald board (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber, and 1-2 grams of pigment; (3) Reinforced ultra-thin artificial agate board (in units of 1000 grams), 800-850 grams of unsaturated polyester resin, 150-200 grams of silicon carbide fiber; (4) Reinforced ultra-thin artificial amber board (in units of 1000 grams), 700-800 grams of methyl butyl methacrylate, 150-200 grams of silicon carbide fiber, 50-100 grams of chloroform, and 6-10 grams of hardener gram; (5) Reinforced ultra-thin artificial ceramic plate (in units of 3000 grams), 900-1000 grams of gypsum, 150-200 grams of silicon carbide fiber, 900-1000 grams of imitation porcelain paint, and 900-1000 grams of water; (6) Reinforced ultra-thin artificial transparent marble slabs are divided into surface layer and core layer. The surface layer (in units of 4000 grams), unsaturated polyester resin 900-1000 grams, silicon carbide fiber 150-200 grams , 50-100 grams of polyester resin coating, 10-20 grams of hardener, 900-1000 grams of high-purity powdered calcium carbonate, 900-1000 grams of granular calcium carbonate, 500-700 grams of quartz sand; the core layer (with 3000 gram unit), unsaturated polyester resin 800-1000 grams, silicon carbide fiber 150-200 grams, hardener 6-10 grams, high-purity powder calcium carbonate 900-1000 grams, granular calcium carbonate 900-1000 grams . 2. A method for producing a serialized plate as claimed in claim 1, comprising the steps of preparing a solution, molding, drying and solidifying, and demoulding, and is characterized in that it is added in proportion to the lipid chemical raw materials during the solution preparation process. After adding silicon carbide fiber and mixing, add inorganic chemical raw materials; in the molding process, first smear the surface material mixture on the inner surface of the mold with vent holes, then inject the core material mixture, and then apply the core material mixture on the surface of the core material mixture. Apply the surface material mixture. 3. A combined furniture made of the serialized panels according to claim 1, characterized in that the aluminum alloy frames (4) are pressurized around the serialized panels, and hinges (2) and suction cup support blocks (6) are installed , casters (5) and so on.

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