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CN107558284A - Method for extracting lignin and co-producing phosphorus-potassium compound fertilizer by using cellulosic ethanol fermentation residues as raw materials - Google Patents

Method for extracting lignin and co-producing phosphorus-potassium compound fertilizer by using cellulosic ethanol fermentation residues as raw materials Download PDF

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CN107558284A
CN107558284A CN201710767980.1A CN201710767980A CN107558284A CN 107558284 A CN107558284 A CN 107558284A CN 201710767980 A CN201710767980 A CN 201710767980A CN 107558284 A CN107558284 A CN 107558284A
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lignin
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phosphorus
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aqueous solution
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CN107558284B (en
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应汉杰
陈彦君
朱晨杰
唐成伦
单军强
陈勇
吴菁岚
柳东
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Nanjing Tech University
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Abstract

本发明公开了一种以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合肥的方法,包括以下步骤:(1)向发酵残渣中加入含钾元素的碱性水溶液抽提木质素,固液分离,得到固体残渣和碱抽提液;(2)向得到的固体残渣中加入腐熟剂进行腐熟处理;(3)用含磷元素的酸性水溶液调节碱抽提液的pH至2~6,固液分离,固相经洗涤干燥后即得木质素;(4)将滤液进行干燥制得磷钾复合肥。本发明通过梯度调节碱抽提液的pH,控制缓释型磷钾复合肥的肥效肥效,从而满足不同农作物对磷钾复合肥的需求。The invention discloses a method for extracting lignin from cellulosic ethanol fermentation residues and co-producing phosphorus and potassium compound fertilizers, comprising the following steps: (1) adding an alkaline aqueous solution containing potassium to the fermentation residues to extract lignin, Solid-liquid separation to obtain a solid residue and an alkali extract; (2) adding a decomposing agent to the obtained solid residue for decomposing treatment; (3) adjusting the pH of the alkali extract to 2-6 with an acidic aqueous solution containing phosphorus , solid-liquid separation, and the solid phase is washed and dried to obtain lignin; (4) drying the filtrate to obtain a phosphorus-potassium compound fertilizer. The invention controls the fertilizer efficiency of the slow-release phosphorus-potassium compound fertilizer by adjusting the pH of the alkali extraction solution through a gradient, thereby meeting the requirements of different crops for the phosphorus-potassium compound fertilizer.

Description

一种以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合 肥的方法A composite method for extracting lignin and co-producing phosphorus and potassium with cellulosic ethanol fermentation residue as raw material fat method

技术领域technical field

本发明属于生物能源与生物化工领域,具体涉及一种以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合肥的方法。The invention belongs to the field of biological energy and biochemical industry, and specifically relates to a method for extracting lignin and co-producing phosphorus and potassium compound fertilizer by using cellulosic ethanol fermentation residue as a raw material.

背景技术Background technique

近年来,随着石油等化石资源的逐渐枯竭以及环境污染等问题日益突出,绿色低碳的发展理念不断深入人心,以生物质全组分利用的精炼技术已成为世界备受瞩目的研究开发领域,其中燃料乙醇作为一种可再生的生物质能源,正逐步渗透于人们的日常生活中。In recent years, with the gradual depletion of fossil resources such as petroleum and the increasingly prominent problems of environmental pollution, the concept of green and low-carbon development has been deeply rooted in the hearts of the people. The refining technology using all components of biomass has become a research and development field that has attracted much attention in the world. , in which fuel ethanol, as a renewable biomass energy, is gradually permeating people's daily life.

2015年全球燃料乙醇产量达到983亿升,占总生物液体燃料(包括乙醇、生物柴油和氢化植物油)产量(约1307亿升)的75%,是全球最主要的液体可再生燃料,也是交通领域公认的汽油替代燃料。迄今为止,燃料乙醇主要是以粮食作物、糖类作物和非粮淀粉等为原料通过发酵产生,为了节约粮食,以木质纤维素类生物质为原料生产纤维乙醇将成为今后的发展趋势。In 2015, the global fuel ethanol production reached 98.3 billion liters, accounting for 75% of the total bio-liquid fuel (including ethanol, biodiesel and hydrogenated vegetable oil) production (about 130.7 billion liters). A recognized gasoline alternative fuel. So far, fuel ethanol is mainly produced through fermentation from food crops, sugar crops and non-grain starches. In order to save food, the production of cellulosic ethanol from lignocellulosic biomass will become a development trend in the future.

目前,纤维乙醇整体尚处于工业试验阶段,国内外已有多套示范装置。但是,其与粮食乙醇的成本竞争性一直是纤维乙醇商业化的限制性因素。木质素作为自然界中在总量上仅次于纤维素的可再生、可生物降解的天然有机高分子化合物,是唯一能大量提供可再生芳香基化合物的非石油资源,用其来制备高附加值化学品是提高生物质资源利用效率的关键。然而在实际应用中,只有很小一部分木质素被用于其他商业目的,绝大部分均被焚烧以回收部分热能。因此,若能有效的利用这部分木质素,不仅可以减轻环境污染,而且在一定程度上可以提高传统生物炼制的经济效益。At present, cellulosic ethanol is still in the stage of industrial experimentation, and there are many sets of demonstration devices at home and abroad. However, its cost competitiveness with grain ethanol has been a limiting factor for the commercialization of cellulosic ethanol. Lignin, as a renewable and biodegradable natural organic polymer compound second only to cellulose in the total amount in nature, is the only non-petroleum resource that can provide a large amount of renewable aromatic compounds, and is used to prepare high value-added Chemicals are key to improving the efficiency of biomass resource utilization. However, in practical applications, only a small portion of lignin is used for other commercial purposes, and most of it is incinerated to recover part of the heat energy. Therefore, if this part of lignin can be effectively used, it can not only reduce environmental pollution, but also improve the economic benefits of traditional biorefinery to a certain extent.

土壤中的常量营养元素氮、磷、钾通常不能满足作物生长的需求,需要施用含氮、磷、钾的化肥来补足。但由于氮素易通过挥发、淋溶、反硝化损失;磷肥很容易被土壤中的A13+、Fe3+及Ca2+、Mg2+固定,形成稳定的沉淀或与铁、铝氧化物形成闭蓄态磷而逐步丧失有效性,造成化肥施用的当季利用率很低,因此,以减少肥料流失、防止施肥造成的环境污染、增加作物产量、提高肥料利用率为目的的“高效、缓效、复合、专用化”发展方向的肥料研制及其应用技术研究,成为保护生态环境、推动农业经济持续发展的热点研究课题。木质素的比表面积大,易降解,在土壤中通过微生物降解可以生成腐殖酸,改善土壤理化性质,提高土壤通透性,防止板结,用木质素作为肥料的载体,吸附、包囊肥料,可达到肥料缓释的目的。总之,它的开发利用既是对纤维乙醇发酵残渣中木质素资源的综合利用,又同时解决了化肥的流失和污染,并能为降低农业生产成本提供一种新的产品。The macronutrient elements nitrogen, phosphorus, and potassium in the soil usually cannot meet the needs of crop growth, and fertilizers containing nitrogen, phosphorus, and potassium need to be supplemented. However, because nitrogen is easily lost through volatilization, leaching, and denitrification; phosphorus fertilizers are easily fixed by A1 3+ , Fe 3+ , Ca 2+ , and Mg 2+ in the soil, forming stable precipitates or combining with iron and aluminum oxides. The formation of closed-stored phosphorus gradually loses its effectiveness, resulting in a very low utilization rate of chemical fertilizers in the current season. Therefore, in order to reduce fertilizer loss, prevent environmental pollution caused by fertilization, increase crop production, and improve fertilizer utilization rate Fertilizer development and application technology research in the development direction of "slow effect, compound and specialization" has become a hot research topic to protect the ecological environment and promote the sustainable development of agricultural economy. Lignin has a large specific surface area and is easy to degrade. It can generate humic acid through microbial degradation in soil, improve soil physical and chemical properties, improve soil permeability, and prevent compaction. Lignin is used as a fertilizer carrier to absorb and encapsulate fertilizers. It can achieve the purpose of fertilizer slow release. In a word, its development and utilization is not only the comprehensive utilization of lignin resources in the cellulosic ethanol fermentation residue, but also solves the loss and pollution of chemical fertilizers, and can provide a new product for reducing the cost of agricultural production.

CN200910014038.3公开了以棉籽壳为原料联产纤维素、木质素、复合肥的方法。该发明改变了国内现有技术在水资源浪费和环境污染上的弊端,但是其木质素提取率低、木质素溶脱剂中含有高锰酸钾,对木质素天然结构破坏较大,且整体工艺复杂,成本较高。CN200910014038.3 discloses a method for co-producing cellulose, lignin and compound fertilizer with cottonseed hulls as raw materials. This invention has changed the drawbacks of the domestic prior art in terms of water resources waste and environmental pollution, but its lignin extraction rate is low, and the lignin stripping agent contains potassium permanganate, which greatly damages the natural structure of lignin, and the overall process Complicated and expensive.

发明内容Contents of the invention

发明目的:本发明提供了一种以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合肥的方法,解决了传统木质素生产过程中产生的含酸或高盐废水,是一种经济且节能环保的木质素分离提取方法。Purpose of the invention: The present invention provides a method for extracting lignin from cellulosic ethanol fermentation residues and co-producing phosphorus and potassium compound fertilizers, which solves the acid or high-salt wastewater generated in the traditional lignin production process, and is an economical method. Energy-saving and environment-friendly lignin separation and extraction method.

技术方案:本发明所述一种以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合肥的方法,包括以下步骤:Technical solution: A method of extracting lignin from cellulosic ethanol fermentation residues and co-producing phosphorus and potassium compound fertilizer according to the present invention comprises the following steps:

(1)向纤维乙醇发酵残渣中加入含钾元素的碱性水溶液进行抽提,固液分离得到固体残渣和碱抽提液;(1) adding an alkaline aqueous solution containing potassium to the cellulosic ethanol fermentation residue for extraction, and solid-liquid separation to obtain a solid residue and an alkali extract;

(2)向步骤(1)得到的固体残渣中加入腐熟剂进行腐熟处理;(2) adding a decomposing agent to the solid residue obtained in step (1) for decomposing treatment;

(3)用含磷元素的酸性水溶液调节步骤(1)得到的碱抽提液的pH至2~6,固液分离得到固相和滤液,固相经洗涤干燥即得木质素;(3) adjusting the pH of the alkali extract obtained in step (1) to 2-6 with an acidic aqueous solution containing phosphorus, separating the solid and liquid to obtain a solid phase and a filtrate, and washing and drying the solid phase to obtain lignin;

(4)将步骤(3)得到的滤液进行干燥制得磷钾复合肥。(4) drying the filtrate obtained in step (3) to obtain phosphorus and potassium compound fertilizer.

步骤(1)中所述纤维乙醇发酵残渣包括玉米秸秆、麦秆或稻草发酵残渣,所述纤维乙醇发酵残渣由固形物和水组成,所述水的含量为45~55wt.%。所述固形物是指绝干的纤维乙醇发酵残渣。纤维乙醇发酵残渣是指玉米秸秆、麦秆或稻草经蒸汽爆破、酶解糖化、带渣发酵和粗塔精馏后釜底混合物固液分离所得的固体残渣,所得纤维乙醇发酵残渣立即进行碱抽提;所述含钾元素的碱性水溶液包括KOH、K2CO3、KHCO3或K2HPO4水溶液;所述纤维乙醇发酵残渣中的水和所述含钾元素的碱性水溶液混合得到碱浓度为1~10wt.%的混合液;所述固形物和混合液的固液比为1kg:4~25L;所述抽提温度为25~130℃,抽提时间为0.5~5h。The cellulosic ethanol fermentation residue in step (1) includes corn stalk, wheat straw or rice straw fermentation residue, and the cellulosic ethanol fermentation residue is composed of solid matter and water, and the water content is 45-55wt.%. The solid refers to the absolute dry cellulosic ethanol fermentation residue. Cellulose ethanol fermentation residue refers to the solid residue obtained from the solid-liquid separation of the bottom mixture after steam explosion, enzymatic saccharification, slag fermentation, and crude tower rectification of corn stalks, wheat straw or rice straw, and the obtained cellulosic ethanol fermentation residue is immediately subjected to alkali extraction The alkaline aqueous solution containing potassium element includes KOH, K 2 CO 3 , KHCO 3 or K 2 HPO 4 aqueous solution; the water in the cellulosic ethanol fermentation residue is mixed with the alkaline aqueous solution containing potassium element to obtain an alkali A mixed solution with a concentration of 1-10wt.%; the solid-liquid ratio of the solid to the mixed solution is 1kg:4-25L; the extraction temperature is 25-130°C, and the extraction time is 0.5-5h.

步骤(2)中所述腐熟剂为HM秸秆腐熟剂、微生物催腐剂或酵素菌速腐剂,所述腐熟剂与固体残渣的质量比为0.01~1g:1kg,所述腐熟温度为室温,所述腐熟时间为7~45天。The decomposing agent described in the step (2) is HM straw decomposing agent, microbial decomposing agent or enzyme bacteria fast decomposing agent, the mass ratio of the decomposing agent to the solid residue is 0.01~1g:1kg, and the decomposing temperature is room temperature, The decomposing time is 7-45 days.

步骤(3)中所述含磷元素的酸性水溶液为磷酸、焦磷酸、偏磷酸、磷酸酐、多聚磷酸或磷酸的酸式盐水溶液,所述酸性水溶液浓度为75~95wt.%。The acidic aqueous solution containing phosphorus in step (3) is phosphoric acid, pyrophosphoric acid, metaphosphoric acid, phosphoric anhydride, polyphosphoric acid or acid salt solution of phosphoric acid, and the concentration of the acidic aqueous solution is 75-95wt.%.

当步骤(3)中调节碱抽提液的pH为2≤pH≤3,步骤(4)制得的磷钾复合肥的肥效为大于等于2周小于等于6周;当步骤(3)中调节碱抽提液的pH为3<pH≤4,步骤(4)制得的磷钾复合肥的肥效为大于6周小于等于14周;当步骤(3)中调节碱抽提液的pH为4<pH≤5,步骤(4)制得的磷钾复合肥的肥效为大于14周小于等于23周;当步骤(3)中调节碱抽提液的pH为5<pH≤6,步骤(4)制得的磷钾复合肥的肥效为大于等于5周小于23周。When adjusting the pH of the alkali extract in step (3) to be 2≤pH≤3, the fertilizer effect of the phosphorus-potassium compound fertilizer that step (4) makes is greater than or equal to 2 weeks and less than or equal to 6 weeks; when adjusting in step (3) The pH of the alkali extract is 3<pH≤4, and the fertilizer effect of the phosphorus-potassium compound fertilizer that step (4) makes is greater than 6 weeks and is less than or equal to 14 weeks; When adjusting the pH of the alkali extract in the step (3), it is 4 <pH≤5, the fertilizer effect of the phosphorus-potassium compound fertilizer that step (4) makes is greater than 14 weeks and is less than or equal to 23 weeks; When adjusting the pH of alkali extract in step (3) to be 5<pH≤6, step (4 ) The fertilizer effect of the phosphorus-potassium compound fertilizer obtained is greater than or equal to 5 weeks and less than 23 weeks.

步骤(1)和(3)中所述固液分离使用的设备为压力筛、螺旋挤浆机、双锥卧螺离心机、碟式离心机或板框压滤机。步骤(3)和(4)中所述干燥使用的设备为工业烘干机、喷雾干燥机或微波干燥机。The equipment used for solid-liquid separation in steps (1) and (3) is a pressure screen, a screw press, a double-cone decanter centrifuge, a disc centrifuge or a plate and frame filter press. The equipment used for drying described in steps (3) and (4) is an industrial dryer, a spray dryer or a microwave dryer.

本发明中的碱抽提步骤、调节碱抽提液的pH步骤,都需要进行常规搅拌,使得物料充分混匀。The alkali extraction step and the step of adjusting the pH of the alkali extraction solution in the present invention all need to be stirred conventionally so that the materials are fully mixed.

有益效果:本发明以纤维乙醇发酵残渣为原料提取木质素并联产磷钾复合肥,实现了生物质的全组分利用;本发明通过使用含钾的碱性水溶液抽提木质素,并利用含磷的酸性水溶液调节碱抽提液的pH为2~6,既保证了木质素的提取量,又解决了传统木质素提取方法中会产生含酸或高盐废水的问题,并联产了高附加值的缓释型磷钾复合肥。由于复合肥中含有一定量的木质素,提高了磷钾复合肥的利用率和可持续周期;当调节碱抽提液的pH为2≤pH≤3,制得的磷钾复合肥的肥效为大于等于2周小于等于6周;当调节碱抽提液的pH为3<pH≤4,制得的磷钾复合肥的肥效为大于6周小于等于14周;当调节碱抽提液的pH为4<pH≤5,制得的磷钾复合肥的肥效为大于14周小于等于23周;当调节碱抽提液的pH为5<pH≤6,制得的磷钾复合肥的肥效为大于等于5周小于23周。本发明充分利用纤维乙醇粗塔精馏后的残渣余热参与抽提,降低了反应能耗,提高了反应的经济性;本发明采用碱法提取木质素,与有机溶剂或离子液体萃取法相比提高了木质素的提取率,并且大幅降低了生产成本。Beneficial effects: the present invention uses cellulosic ethanol fermentation residues as raw materials to extract lignin and co-produce phosphorus and potassium compound fertilizers, realizing the utilization of all components of biomass; the present invention extracts lignin by using potassium-containing alkaline aqueous solution, and utilizes Phosphorus-containing acidic aqueous solution adjusts the pH of the alkaline extraction solution to 2-6, which not only ensures the extraction amount of lignin, but also solves the problem of acid or high-salt wastewater generated in traditional lignin extraction methods, and co-produces High value-added slow-release phosphorus and potassium compound fertilizer. Because the compound fertilizer contains a certain amount of lignin, the utilization rate and sustainable cycle of the phosphorus-potassium compound fertilizer are improved; when the pH of the alkali extract is adjusted to 2≤pH≤3, the fertilizer efficiency of the obtained phosphorus-potassium compound fertilizer is Greater than or equal to 2 weeks and less than or equal to 6 weeks; when the pH of the alkali extract is adjusted to 3<pH≤4, the fertilizer efficiency of the phosphorus and potassium compound fertilizer is greater than 6 weeks and less than or equal to 14 weeks; when the pH of the alkali extract is adjusted 4<pH≤5, the fertilizer effect of the obtained phosphorus-potassium compound fertilizer is greater than 14 weeks and less than or equal to 23 weeks; when the pH of the alkali extract is adjusted to be 5<pH≤6, the fertilizer effect of the obtained phosphorus-potassium compound fertilizer is Greater than or equal to 5 weeks and less than 23 weeks. The present invention makes full use of the residual heat after the rectification of the cellulosic ethanol crude tower to participate in the extraction, which reduces the energy consumption of the reaction and improves the economical efficiency of the reaction; the present invention uses the alkali method to extract lignin, which is higher than the organic solvent or ionic liquid extraction method. The extraction rate of lignin is improved, and the production cost is greatly reduced.

附图说明Description of drawings

图1为碱抽提木质素的二维核磁图;Fig. 1 is the two-dimensional NMR figure of alkali extraction lignin;

图2为碱抽提液的pH与磷钾复合肥中磷酸二氢钾含量、木质素含量和缓释周期的关系。Figure 2 is the relationship between the pH of the alkali extract and the content of potassium dihydrogen phosphate, lignin content and slow-release period in the phosphorus-potassium compound fertilizer.

具体实施方式detailed description

本发明实施例使用的纤维乙醇发酵残渣是指玉米秸秆蒸汽爆破、酶解糖化、带渣发酵和粗塔精馏后釜底混合物固液分离所得的固体,固含量为52.3wt.%。其绝干物料中木质素含量为62.35wt.%,纤维素含量为9.60wt.%,硅酸盐灰分含量为11.53wt.%,酵母菌含量为12.71wt.%,其他可溶性杂质为3.56wt.%,发酵残渣余温50~80℃,所得纤维乙醇发酵残渣立即进行碱抽提。本发明中wt.%为质量分数。The cellulosic ethanol fermentation residue used in the embodiment of the present invention refers to the solid obtained from the solid-liquid separation of the still bottom mixture after steam explosion of corn stalks, enzymatic saccharification, fermentation with slag and rectification in the crude tower, with a solid content of 52.3 wt.%. The lignin content in the dry material is 62.35wt.%, the cellulose content is 9.60wt.%, the silicate ash content is 11.53wt.%, the yeast content is 12.71wt.%, and other soluble impurities are 3.56wt.%. %, the residual temperature of the fermentation residue is 50-80°C, and the obtained cellulosic ethanol fermentation residue is immediately subjected to alkali extraction. In the present invention, wt.% is mass fraction.

实施例1Example 1

取玉米秸秆纤维乙醇发酵残渣1kg投入到8L的反应罐中,并向其中加入2.16wt.%的KOH水溶液5.799L以调节反应液的最终碱浓度(指玉米秸秆纤维乙醇发酵残渣中的水和KOH水溶液混合得到的混合液中的碱浓度,下同)为2wt.%、最终固液比(指玉米秸秆纤维乙醇发酵残渣中的绝干物质和混合液的固液比,下同)为1kg:12L,后在70℃的条件下碱法抽提木质素3h。反应结束后,利用螺旋挤浆机进行固液分离,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,滤液即为木质素溶液。Get 1kg of corn stalk fiber ethanol fermentation residue and put it into an 8L reaction tank, and add 2.16wt.% KOH aqueous solution 5.799L thereinto to adjust the final alkali concentration of the reaction solution (referring to the water and KOH in the corn stalk fiber ethanol fermentation residue The alkali concentration in the mixed solution obtained by mixing the aqueous solution, the same below) is 2wt.%, and the final solid-liquid ratio (referring to the solid-liquid ratio of the absolute dry substance in the corn stalk fiber ethanol fermentation residue and the mixed solution, the same below) is 1kg: 12L, and then extract lignin by alkaline method at 70°C for 3h. After the reaction, the screw press was used to separate the solid and liquid, and the mass ratio of HM straw decomposing and solid phase residue was 0.1g:1kg, and the composting treatment was carried out for 15 days, so as to realize the reuse of biomass in the field, and the filtrate was lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为4,期间搅拌速度设置为500rpm。之后将木质素溶液注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 4, during which the stirring speed is set to 500rpm. Afterwards, the lignin solution is injected into the plate and frame filter device, and solid-liquid separation is performed again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品317.4g,其含水量为9.7wt.%,木质素纯度为84.5wt.%,残糖量为2.3wt.%,硅酸盐灰分为4.9wt.%,木质素提取率为74.3%;共获得喷干物275.4g,其残糖量为4.7wt.%,硅酸盐灰分为8.6wt.%,木质素含量为14.8wt.%,磷酸二氢钾的含量为70.3wt.%。After treatment, a total of 317.4g of crude lignin was obtained, with a water content of 9.7wt.%, a lignin purity of 84.5wt.%, a residual sugar content of 2.3wt.%, and a silicate ash content of 4.9wt.%. The element extraction rate is 74.3%; Obtain spray dried thing 275.4g altogether, its residual sugar content is 4.7wt.%, silicate ash is divided into 8.6wt.%, lignin content is 14.8wt.%, and the content of potassium dihydrogen phosphate is 70.3 wt.%.

其中,木质素含水量为获得的木质素粗产品烘干至恒重后减少的质量与原总质量的比值,木质素纯度为获得的木质素粗产品中木质素质量与产品总质量的百分比,木质素提取率为获得的木质素粗产品中木质素质量与原料中理论含有的木质素总质量的百分比,磷酸二氢钾含量为获得的喷干物中磷酸二氢钾的质量与喷干物总质量的比值,下同。Wherein, the moisture content of lignin is the ratio of the mass of the crude lignin product obtained after being dried to a constant weight to the original total mass, and the lignin purity is the percentage of the lignin mass in the crude lignin product obtained to the total mass of the product, The lignin extraction rate is the percentage of the lignin quality in the obtained lignin crude product and the theoretical total lignin content contained in the raw material, and the potassium dihydrogen phosphate content is the mass of the obtained spray-dried potassium dihydrogen phosphate and the total mass of the spray-dried product The ratio of , the same below.

实施例2Example 2

取玉米秸秆纤维乙醇发酵残渣1kg投入到8L的反应罐中,并向其中加入3.30wt.%的KOH水溶液4.753L以调节反应液的最终碱浓度为3wt.%、最终固液比为1kg:10L,后在80℃的条件下碱法抽提木质素2.5h。反应结束后,利用螺旋挤浆机进行固液分离,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,滤液即为木质素溶液。Take 1kg of corn stalk fiber ethanol fermentation residue and put it into an 8L reaction tank, and add 4.753L of 3.30wt.% KOH aqueous solution to it to adjust the final alkali concentration of the reaction solution to 3wt.%, and the final solid-liquid ratio to 1kg:10L , and then lignin was extracted by alkaline method at 80°C for 2.5h. After the reaction, the screw press was used to separate the solid and liquid, and the mass ratio of HM straw decomposing and solid phase residue was 0.1g:1kg, and the composting treatment was carried out for 15 days, so as to realize the reuse of biomass in the field, and the filtrate was lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为4,期间搅拌速度设置为500rpm。之后将混合物注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 4, during which the stirring speed is set to 500rpm. The mixture is then injected into a plate and frame filter device for solid-liquid separation again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品331.4g,其含水量为7.2wt.%,木质素纯度为83.9wt.%,残糖量为2.6wt.%,硅酸盐灰分为5.7wt.%,木质素提取率为79.1%;共获得喷干物368.5g,其残糖量为4.3wt.%,硅酸盐灰分为8.1wt.%,木质素含量为11.2wt.%,磷酸二氢钾的含量为74.7wt.%。After treatment, a total of 331.4g of crude lignin was obtained, with a water content of 7.2wt.%, a lignin purity of 83.9wt.%, a residual sugar content of 2.6wt.%, and a silicate ash content of 5.7wt.%. The prime extraction rate is 79.1%; Obtain 368.5g of spray-dried thing altogether, its residual sugar content is 4.3wt.%, silicate ash is divided into 8.1wt.%, lignin content is 11.2wt.%, and the content of potassium dihydrogen phosphate is 74.7 wt.%.

实施例3Example 3

取玉米秸秆纤维乙醇发酵残渣1kg投入到8L的反应罐中,并向其中加入4.45wt.%的KOH水溶液4.230L以调节反应液的最终碱浓度为4wt.%、最终固液比为1kg:9L,后在90℃的条件下碱法抽提木质素1h。反应结束后,利用螺旋挤浆机进行固液分离,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,液体即为木质素溶液。Take 1kg of corn stalk fiber ethanol fermentation residue and put it into an 8L reaction tank, and add 4.230L of 4.45wt.% KOH aqueous solution to it to adjust the final alkali concentration of the reaction solution to 4wt.%, and the final solid-liquid ratio to 1kg:9L , and then lignin was extracted by alkaline method at 90° C. for 1 h. After the reaction, use a screw press for solid-liquid separation, and mix and compost the HM straw for 15 days at a mass ratio of 0.1 g: 1 kg to solid phase residue, so as to realize the reuse of biomass in the field. The liquid is lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为4,期间搅拌速度设置为500rpm。之后将混合物注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 4, during which the stirring speed is set to 500rpm. The mixture is then injected into a plate and frame filter device for solid-liquid separation again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品340.2g,其含水量为4.8wt.%,木质素纯度为82.7wt.%,残糖量为2.8wt.%,硅酸盐灰分为7.3wt.%,木质素提取率为82.1%;共获得喷干物432.9g,其残糖量为3.8wt.%,硅酸盐灰分为6.7wt.%,木质素含量为9.1wt.%,磷酸二氢钾的含量为75.2wt.%。本实施例缓释复合肥养分利用率74%,肥效可持续周期14周。After treatment, a total of 340.2g of lignin crude product was obtained, with a water content of 4.8wt.%, a lignin purity of 82.7wt.%, a residual sugar content of 2.8wt.%, and a silicate ash content of 7.3wt.%. Extraction rate of element is 82.1%; Obtain 432.9g of spray-dried thing altogether, its residual sugar content is 3.8wt.%, silicate ash is divided into 6.7wt.%, lignin content is 9.1wt.%, and the content of potassium dihydrogen phosphate is 75.2 wt.%. In this embodiment, the nutrient utilization rate of the slow-release compound fertilizer is 74%, and the fertilizer effect can last for 14 weeks.

实施例4Example 4

取玉米秸秆纤维乙醇发酵残渣1kg投入到8L的反应罐中,并向其中加入5.64wt.%的KOH水溶液3.707L以调节反应液的最终碱浓度为5wt.%、最终固液比为1kg:8L,后在110℃的条件下碱法抽提木质素1.5h。反应结束后,利用螺旋挤浆机进行固液分离,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,液体即为木质素溶液。Take 1kg of corn stalk fiber ethanol fermentation residue and put it into an 8L reaction tank, and add 3.707L of 5.64wt.% KOH aqueous solution to it to adjust the final alkali concentration of the reaction solution to 5wt.%, and the final solid-liquid ratio to 1kg:8L , and then lignin was extracted by alkaline method at 110°C for 1.5h. After the reaction, use a screw press for solid-liquid separation, and mix and compost the HM straw for 15 days at a mass ratio of 0.1 g: 1 kg to solid phase residue, so as to realize the reuse of biomass in the field. The liquid is lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为4,期间搅拌速度设置为500rpm。之后将混合物注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 4, during which the stirring speed is set to 500rpm. The mixture is then injected into a plate and frame filter device for solid-liquid separation again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品325.7g,其含水量为4.3wt.%,木质素纯度为81.9wt.%,残糖量为2.4wt.%,硅酸盐灰分为4.9wt.%,木质素提取率为78.3%;共获得喷干物492.5g,其残糖量为2.4wt.%,硅酸盐灰分为5.1wt.%,木质素含量为6.7wt.%,磷酸二氢钾的含量为83.8wt.%。After treatment, a total of 325.7g of lignin crude product was obtained, with a water content of 4.3wt.%, a lignin purity of 81.9wt.%, a residual sugar content of 2.4wt.%, and a silicate ash content of 4.9wt.%. The element extraction rate is 78.3%; Obtain spray-dried thing 492.5g altogether, its residual sugar content is 2.4wt.%, silicate ash is divided into 5.1wt.%, lignin content is 6.7wt.%, and the content of potassium dihydrogen phosphate is 83.8 wt.%.

实施例5Example 5

取玉米秸秆纤维乙醇发酵残渣1kg投入到8L的反应罐中,并向其中加入7.08wt.%的KOH水溶液2.661L以调节反应液的最终碱浓度为6wt.%、最终固液比为1kg:6L,后在50℃的条件下碱法抽提木质素2h。反应结束后,利用螺旋挤浆机进行固液分离,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,液体即为木质素溶液。Take 1kg of corn stalk fiber ethanol fermentation residue and put it into an 8L reaction tank, and add 2.661L of 7.08wt.% KOH aqueous solution to it to adjust the final alkali concentration of the reaction solution to 6wt.%, and the final solid-liquid ratio to 1kg:6L , and then extract lignin by alkaline method at 50°C for 2h. After the reaction, use a screw press for solid-liquid separation, and mix and compost the HM straw for 15 days at a mass ratio of 0.1 g: 1 kg to solid phase residue, so as to realize the reuse of biomass in the field. The liquid is lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为4,期间搅拌速度设置为500rpm。之后将混合物注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 4, during which the stirring speed is set to 500rpm. The mixture is then injected into a plate and frame filter device for solid-liquid separation again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品309.5g,其含水量为3.7wt.%,木质素纯度为80.2wt.%,残糖量为4.3wt.%,硅酸盐灰分为8.6wt.%,木质素提取率为73.3%;共获得喷干物426.9g,其残糖量为3.5wt.%,硅酸盐灰分为6.3wt.%,木质素含量为4.2wt.%,磷酸二氢钾的含量为84.6wt.%。After treatment, a total of 309.5g of lignin crude product was obtained, with a water content of 3.7wt.%, a lignin purity of 80.2wt.%, a residual sugar content of 4.3wt.%, and a silicate ash content of 8.6wt.%. The element extraction rate is 73.3%; Obtain spray dried thing 426.9g altogether, its residual sugar content is 3.5wt.%, silicate ash is divided into 6.3wt.%, lignin content is 4.2wt.%, and the content of potassium dihydrogen phosphate is 84.6 wt.%.

实施例6Example 6

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为2。共获得木质素粗产品345.7g,其含水量为4.7wt.%,木质素纯度为91.2wt.%,残糖量为0.9wt.%,硅酸盐灰分为1.7wt.%,木质素提取率为92.1%;共获得喷干物467.5g,其残糖量为3.7wt.%,硅酸盐灰分为7.4wt.%,木质素含量为3.2wt.%,磷酸二氢钾的含量为54.3wt.%。本实施例缓释复合肥养分利用率为38%,肥效可持续2周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 2. A total of 345.7g of lignin crude product was obtained, the water content was 4.7wt.%, the lignin purity was 91.2wt.%, the residual sugar content was 0.9wt.%, the silicate ash was 1.7wt.%, and the lignin extraction rate was Be 92.1%; Obtain altogether 467.5g of spray-dried matter, its residual sugar content is 3.7wt.%, silicate ash is 7.4wt.%, lignin content is 3.2wt.%, and the content of potassium dihydrogen phosphate is 54.3wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 38%, and the fertilizer effect can last for 2 weeks.

实施例7Example 7

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为2.5。共获得木质素粗产品343.9g,其含水量为5.1wt.%,木质素纯度为89.4wt.%,残糖量为2.5wt.%,硅酸盐灰分为3.8wt.%,木质素提取率为89.5%;共获得喷干物451.7g,其残糖量为3.4wt.%,硅酸盐灰分为6.9wt.%,木质素含量为4.3wt.%,磷酸二氢钾的含量为65.4wt.%。本实施例且缓释复合肥养分利用率为43%,肥效可持续4周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 2.5. A total of 343.9g of lignin crude product was obtained, the water content was 5.1wt.%, the lignin purity was 89.4wt.%, the residual sugar content was 2.5wt.%, the silicate ash was 3.8wt.%, and the lignin extraction rate was Be 89.5%; Obtain altogether 451.7g of spray-dried thing, its residual sugar content is 3.4wt.%, silicate ash is 6.9wt.%, lignin content is 4.3wt.%, and the content of potassium dihydrogen phosphate is 65.4wt. %. In this embodiment, the nutrient utilization rate of the slow-release compound fertilizer is 43%, and the fertilizer effect can last for 4 weeks.

实施例8Example 8

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为3。共获得木质素粗产品342.1g,其含水量为4.5wt.%,木质素纯度为87.2wt.%,残糖量为2.1wt.%,硅酸盐灰分为4.7wt.%,木质素提取率为87.4%;共获得喷干物435.7g,其残糖量为4.3wt.%,硅酸盐灰分为6.5wt.%,木质素含量为5.5wt.%,磷酸二氢钾的含量为72.5wt.%。本实施例缓释复合肥养分利用率为51%,肥效可持续6周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to be 3. A total of 342.1g of lignin crude product was obtained, the water content was 4.5wt.%, the lignin purity was 87.2wt.%, the residual sugar content was 2.1wt.%, the silicate ash was 4.7wt.%, and the lignin extraction rate was Be 87.4%; Obtain altogether 435.7g of spray-dried thing, its residual sugar content is 4.3wt.%, silicate ash is 6.5wt.%, lignin content is 5.5wt.%, and the content of potassium dihydrogen phosphate is 72.5wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 51%, and the fertilizer effect can last for 6 weeks.

实施例9Example 9

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为3.5。共获得木质素粗产品341.3g,其含水量为4.9wt.%,木质素纯度为85.1wt.%,残糖量为2.5wt.%,硅酸盐灰分为5.3wt.%,木质素提取率为84.7%;共获得喷干物439.4g,其残糖量为4.5wt.%,硅酸盐灰分为6.1wt.%,木质素含量为7.9wt.%,磷酸二氢钾的含量为76.3wt.%。本实施例缓释磷钾复合肥养分利用率为62%,肥效可持续10周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 3.5. A total of 341.3g of lignin crude product was obtained, the water content was 4.9wt.%, the lignin purity was 85.1wt.%, the residual sugar content was 2.5wt.%, the silicate ash was 5.3wt.%, and the lignin extraction rate was 84.7%; Obtain 439.4g of spray-dried matter altogether, its residual sugar content is 4.5wt.%, silicate ash is 6.1wt.%, lignin content is 7.9wt.%, and the content of potassium dihydrogen phosphate is 76.3wt. %. The nutrient utilization rate of the slow-release phosphorus and potassium compound fertilizer in this embodiment is 62%, and the fertilizer effect can last for 10 weeks.

实施例10Example 10

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为4.5。共获得木质素粗产品340.7g,其含水量为4.6wt.%,木质素纯度为81.5wt.%,残糖量为5.4wt.%,硅酸盐灰分为8.6wt.%,木质素提取率为81.2%;共获得喷干物426.9g,其残糖量为4.7wt.%,硅酸盐灰分为7.2wt.%,木质素含量为14.3wt.%,磷酸二氢钾的含量为74.6wt.%。本实施例缓释复合肥养分利用率为80%,肥效可持续20周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 4.5. A total of 340.7g of lignin crude product was obtained, the water content was 4.6wt.%, the lignin purity was 81.5wt.%, the residual sugar content was 5.4wt.%, the silicate ash was 8.6wt.%, and the lignin extraction rate was 81.2%; Obtain 426.9g of spray-dried matter altogether, its residual sugar content is 4.7wt.%, silicate ash is 7.2wt.%, lignin content is 14.3wt.%, and the content of potassium dihydrogen phosphate is 74.6wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 80%, and the fertilizer effect can last for 20 weeks.

实施例11Example 11

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为5。共获得木质素粗产品341.8g,其含水量为5.0wt.%,木质素纯度为80.7wt.%,残糖量为4.6wt.%,硅酸盐灰分为7.3wt.%,木质素提取率为80.4%;共获得喷干物432.9g,其残糖量为3.8wt.%,硅酸盐灰分为6.9wt.%,木质素含量为19.4wt.%,磷酸二氢钾的含量为68.3wt.%。本实施例缓释复合肥养分利用率为85%,肥效可持续23周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 5. A total of 341.8g of lignin crude product was obtained, the water content was 5.0wt.%, the lignin purity was 80.7wt.%, the residual sugar content was 4.6wt.%, the silicate ash was 7.3wt.%, and the lignin extraction rate was It is 80.4%; Obtain 432.9g of spray-dried thing altogether, its residual sugar content is 3.8wt.%, silicate ash is 6.9wt.%, lignin content is 19.4wt.%, and the content of potassium dihydrogen phosphate is 68.3wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 85%, and the fertilizer effect can last for 23 weeks.

实施例12Example 12

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为5.5。共获得木质素粗产品134.8g,其含水量为5.2wt.%,木质素纯度为78.6wt.%,残糖量为3.4wt.%,硅酸盐灰分为7.5wt.%,木质素提取率为30.8%;共获得喷干物367.3g,其残糖量为4.3wt.%,硅酸盐灰分为8.4wt.%,木质素含量为31.2wt.%,磷酸二氢钾的含量为43.7wt.%。本实施例缓释复合肥养分利用率为89%,肥效可持续8周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 5.5. A total of 134.8g of lignin crude product was obtained, the water content was 5.2wt.%, the lignin purity was 78.6wt.%, the residual sugar content was 3.4wt.%, the silicate ash was 7.5wt.%, and the lignin extraction rate was It is 30.8%; Obtain 367.3g of spray-dried thing altogether, its residual sugar content is 4.3wt.%, silicate ash is 8.4wt.%, lignin content is 31.2wt.%, and the content of potassium dihydrogen phosphate is 43.7wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 89%, and the fertilizer effect can last for 8 weeks.

实施例13Example 13

采用同实施例3相同的条件,所不同的是:调节木质素溶液的pH为6。共获得木质素粗产品79.8g,其含水量为5.5wt.%,木质素纯度为77.6wt.%,残糖量为5.7wt.%,硅酸盐灰分为8.9wt.%,木质素提取率为17.9%;共获得喷干物286.7g,其残糖量为4.8wt.%,硅酸盐灰分为9.2wt.%,木质素含量为37.8wt.%,磷酸二氢钾的含量为23.5wt.%。本实施例缓释复合肥养分利用率为93%,肥效可持续5周。The same conditions as in Example 3 were adopted, except that the pH of the lignin solution was adjusted to 6. A total of 79.8g of lignin crude product was obtained, the water content was 5.5wt.%, the lignin purity was 77.6wt.%, the residual sugar content was 5.7wt.%, the silicate ash content was 8.9wt.%, and the lignin extraction rate was It is 17.9%; Obtain 286.7g of spray-dried thing altogether, its residual sugar content is 4.8wt.%, silicate ash is 9.2wt.%, lignin content is 37.8wt.%, and the content of potassium dihydrogen phosphate is 23.5wt. %. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 93%, and the fertilizer effect can last for 5 weeks.

实施例14Example 14

取玉米秸秆纤维乙醇发酵残渣1000kg投入到8m3的反应罐中,并向其中加入4.45wt.%的KOH水溶液4230L以调节反应液的最终碱浓度为4wt.%,最终固液比为1kg:9L,在90℃的条件下碱法抽提木质素1h。反应结束后,利用螺旋挤浆机进行固液分离,,按HM秸秆腐熟与固相残渣的质量比为0.1g:1kg混合进行堆腐处理15天,实现生物质的还田再利用,滤液即为木质素溶液。Take 1000kg of corn stalk fiber ethanol fermentation residue and put it into an 8m reaction tank, and add 4230L of 4.45wt.% KOH aqueous solution to it to adjust the final alkali concentration of the reaction solution to 4wt.%, and the final solid-liquid ratio is 1kg:9L , lignin was extracted by alkaline method at 90°C for 1h. After the reaction, the screw press was used to separate the solid and liquid, and the mass ratio of HM straw decomposing and solid phase residue was 0.1g:1kg, and the composting treatment was carried out for 15 days, so as to realize the reuse of biomass in the field, and the filtrate was for the lignin solution.

向木质素溶液中缓慢加入85wt.%的工业磷酸,调节其pH为5,期间搅拌速度设置为500rpm。之后将混合物注入板框过滤装置,再次固液分离。固相洗涤后经烘干处理,即可获得木质素固体粉末;液相则进行喷雾干燥,最终所得物即可作为高效缓释磷钾复合肥使用。Slowly add 85wt.% industrial phosphoric acid to the lignin solution to adjust its pH to 5, during which the stirring speed is set to 500rpm. The mixture is then injected into a plate and frame filter device for solid-liquid separation again. The solid phase is washed and dried to obtain lignin solid powder; the liquid phase is spray-dried, and the final product can be used as a high-efficiency slow-release phosphorus and potassium compound fertilizer.

经过处理后共获得木质素粗产品341.9kg,其含水量为4.9wt.%,木质素纯度为80.3wt.%,残糖量为3.2wt.%,硅酸盐灰分为5.1wt.%,木质素提取率为80.1%;共获得喷干物452.7kg,其残糖量为3.2wt.%,硅酸盐灰分为5.1wt.%,木质素含量为17.4wt.%,磷酸二氢钾的含量为72.3wt.%。本实施例缓释复合肥养分利用率为82%,肥效可持续21周。After treatment, a total of 341.9kg of crude lignin products were obtained, with a water content of 4.9wt.%, a lignin purity of 80.3wt.%, a residual sugar content of 3.2wt.%, and a silicate ash content of 5.1wt.%. Extraction rate of element is 80.1%; Obtain 452.7kg of spray-dried thing altogether, its residual sugar content is 3.2wt.%, silicate ash is divided into 5.1wt.%, lignin content is 17.4wt.%, and the content of potassium dihydrogen phosphate is 72.3 wt.%. The nutrient utilization rate of the slow-release compound fertilizer in this embodiment is 82%, and the fertilizer effect can last for 21 weeks.

纤维乙醇发酵残渣目前主要用于燃烧供热,前期需经制块、烘干处理,总成本100元/吨,可等效果代替褐煤(400元/吨),但是该方法未能对发酵残渣进行高效利用,同时会产生严重的环境污染。按照处理1t纤维乙醇发酵残渣进行成本核算,需要加工费(含水费、电费、蒸汽等)180元,化学药品2824元,共投入3004元,产品产出4477元,同时可获得堆肥等附加产品,且无三废产生。其中,工业用电0.79元/千瓦时,自来水2.1元/m3,加热蒸汽124元/吨;KOH 8000元/吨,工业磷酸4000元/吨,磷酸二氢钾9500元/吨,粗木质素4000元/吨。The cellulosic ethanol fermentation residue is mainly used for combustion and heat supply at present. It needs to be processed in the early stage by block making and drying. High-efficiency utilization will produce serious environmental pollution at the same time. According to the cost calculation of processing 1t of fiber ethanol fermentation residue, the processing fee (including water fee, electricity fee, steam, etc.) is 180 yuan, and the chemical medicine is 2824 yuan. The total investment is 3004 yuan, and the product output is 4477 yuan. At the same time, additional products such as compost can be obtained. And no three wastes are generated. Among them, industrial electricity is 0.79 yuan/kWh, tap water is 2.1 yuan/m 3 , heating steam is 124 yuan/ton; KOH is 8,000 yuan/ton, industrial phosphoric acid is 4,000 yuan/ton, potassium dihydrogen phosphate is 9,500 yuan/ton, crude lignin 4000 yuan/ton.

实施例15Example 15

采用同实施例3相同的条件,所不同的是碱抽提时最终碱浓度为1wt.%,最终固液比为1kg:4L,在130℃的条件下碱法抽提木质素5h。HM秸秆腐熟与固相残渣的质量比为0.01g:1kg混合进行堆腐处理45天。Using the same conditions as in Example 3, the difference is that the final alkali concentration is 1wt.%, the final solid-to-liquid ratio is 1kg:4L, and the lignin is extracted by alkaline method at 130° C. for 5 hours. The mass ratio of HM straw decomposed to solid phase residue was 0.01g:1kg and mixed for composting for 45 days.

实施例16Example 16

采用同实施例3相同的条件,所不同的是碱抽提时最终碱浓度为10wt.%,最终固液比为1kg:25L,在25℃的条件下碱法抽提木质素0.5h。HM秸秆腐熟与固相残渣的质量比为1g:1kg混合进行堆腐处理7天。The same conditions as in Example 3 were used, except that the final alkali concentration was 10wt.% during the alkali extraction, the final solid-to-liquid ratio was 1kg:25L, and the lignin was extracted by alkali method at 25°C for 0.5h. The mass ratio of HM straw decomposed to solid phase residue was 1g:1kg and mixed for 7 days.

实施例17Example 17

采用同实施例3相同的条件,所不同的是碱性水溶液为K2CO3水溶液,酸性水溶液为焦磷酸水溶液。Using the same conditions as in Example 3, the difference is that the alkaline aqueous solution is a K 2 CO 3 aqueous solution, and the acidic aqueous solution is a pyrophosphoric acid aqueous solution.

实施例18Example 18

采用同实施例3相同的条件,所不同的是碱性水溶液为KHCO3水溶液,酸性水溶液为偏磷酸水溶液。Adopt the same condition with embodiment 3 , difference is that alkaline aqueous solution is KHCO aqueous solution, and acidic aqueous solution is metaphosphoric acid aqueous solution.

实施例19Example 19

采用同实施例3相同的条件,所不同的是碱性水溶液为K2HPO4水溶液,酸性水溶液为磷酸酐水溶液。Using the same conditions as in Example 3, the difference is that the alkaline aqueous solution is an aqueous solution of K 2 HPO 4 , and the acidic aqueous solution is an aqueous solution of phosphoric anhydride.

实施例20Example 20

采用同实施例3相同的条件,所不同的是使用的纤维乙醇发酵残渣为麦秆发酵残渣。The same conditions as in Example 3 were adopted, except that the cellulosic ethanol fermentation residue used was wheat straw fermentation residue.

实施例21Example 21

采用同实施例3相同的条件,所不同的是使用的纤维乙醇发酵残渣为稻草发酵残渣。Using the same conditions as in Example 3, the difference is that the cellulosic ethanol fermentation residue used is rice straw fermentation residue.

实施例22Example 22

采用同实施例3相同的条件,所不同的是使用的腐熟剂为微生物催腐剂。Adopt the same condition as embodiment 3, the difference is that the decomposing agent used is a microbial putrefaction agent.

实施例23Example 23

采用同实施例3相同的条件,所不同的是使用的腐熟剂为酵素菌速腐剂。Adopt the condition identical with embodiment 3, difference is that the decomposing agent that uses is ferment bacterium quick-decomposing agent.

Claims (9)

1. a kind of method that lignin co-production phosphorus potassium complex fertilizer is extracted using fermenting cellulosic ethanol residue as raw material, its feature exist In comprising the following steps:
(1) add the alkaline aqueous solution containing potassium element into fermenting cellulosic ethanol residue to be stripped, separation of solid and liquid obtains solid Residue and alkali extract;
(2) decomposing agent is added in the solid residue obtained to step (1) and carries out decomposed processing;
(3) pH to 2~6 of the alkali extract obtained with the acidic aqueous solution regulating step (1) of phosphorus element-containing, separation of solid and liquid obtains Solid phase and filtrate, solid phase is scrubbed to be drying to obtain lignin;
(4) obtained phosphorus potassium complex fertilizer is dried in the filtrate that step (3) obtains.
2. according to the method for claim 1, it is characterised in that fermenting cellulosic ethanol residue described in step (1) includes jade Rice stalk, straw or rice straw fermented residue, the fermenting cellulosic ethanol residue are made up of solid content and water, and the content of the water is 45~55wt.%.
3. according to the method for claim 1, it is characterised in that the alkaline aqueous solution bag containing potassium element described in step (1) Include KOH, K2CO3、KHCO3Or K2HPO4The aqueous solution.
4. according to the method for claim 2, it is characterised in that the water described in step (1) in fermenting cellulosic ethanol residue The mixed liquor that alkali concn is 1~10wt.% is mixed to get with the alkaline aqueous solution containing potassium element.
5. according to the method for claim 4, it is characterised in that the solid-to-liquid ratio of solid content and mixed liquor described in step (1) For 1kg:4~25L.
6. according to the method for claim 1, it is characterised in that extraction temperature described in step (1) is 25~130 DEG C, is taken out It is 0.5~5h to carry the time.
7. according to the method for claim 1, it is characterised in that decomposing agent described in step (2) is HM straw decomposing inoculants, micro- Biological decomposition agent or ferment bacterium quick rotting agent, the mass ratio of the decomposing agent and solid residue is 0.01~1g:1kg, it is described decomposed Temperature is room temperature, and the decomposed time is 7~45 days.
8. according to the method for claim 1, it is characterised in that the acidic aqueous solution bag of phosphorus element-containing described in step (3) Include the acid saline solution of phosphoric acid, pyrophosphoric acid, metaphosphoric acid, phosphoric anhydride, polyphosphoric acids or phosphoric acid, the concentration of the acidic aqueous solution For 75~95wt.%.
9. according to the method for claim 1, it is characterised in that in the step (3) pH of regulation alkali extract for 2≤pH≤ 3, the fertilizer efficiency of phosphorus potassium complex fertilizer made from step (4) is to be less than or equal to 6 weeks more than or equal to 2 weeks;When regulation alkali density in step (3) The pH of liquid is 3 < pH≤4, and the fertilizer efficiency of phosphorus potassium complex fertilizer made from step (4) is to be less than or equal to 14 weeks more than 6 weeks;When step (3) The pH of middle regulation alkali extract is 4 < pH≤5, and the fertilizer efficiency of phosphorus potassium complex fertilizer made from step (4) is to be less than or equal to more than 14 weeks 23 weeks;When the pH of regulation alkali extract in step (3) is 5 < pH≤6, the fertilizer efficiency of phosphorus potassium complex fertilizer is big made from step (4) In equal to 5 weeks be less than 23 weeks.
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