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CN104357428A - Liquid submerged fermentation method of xylanase - Google Patents

Liquid submerged fermentation method of xylanase Download PDF

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Publication number
CN104357428A
CN104357428A CN201410638530.9A CN201410638530A CN104357428A CN 104357428 A CN104357428 A CN 104357428A CN 201410638530 A CN201410638530 A CN 201410638530A CN 104357428 A CN104357428 A CN 104357428A
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fermentation
zytase
liquid
corn cob
submerged fermentation
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王林风
赵子高
闫德冉
杨付伟
王蕊
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HENAN TIANGUAN CELLULOSIC ETHANOL CO Ltd
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HENAN TIANGUAN CELLULOSIC ETHANOL CO Ltd
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    • C12NMICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/14Hydrolases (3)
    • C12N9/24Hydrolases (3) acting on glycosyl compounds (3.2)
    • C12N9/2402Hydrolases (3) acting on glycosyl compounds (3.2) hydrolysing O- and S- glycosyl compounds (3.2.1)
    • C12N9/2477Hemicellulases not provided in a preceding group
    • C12N9/248Xylanases
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    • C12N9/00Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
    • C12N9/14Hydrolases (3)
    • C12N9/24Hydrolases (3) acting on glycosyl compounds (3.2)
    • C12N9/2402Hydrolases (3) acting on glycosyl compounds (3.2) hydrolysing O- and S- glycosyl compounds (3.2.1)
    • C12N9/2477Hemicellulases not provided in a preceding group
    • C12N9/248Xylanases
    • C12N9/2482Endo-1,4-beta-xylanase (3.2.1.8)
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12YENZYMES
    • C12Y302/00Hydrolases acting on glycosyl compounds, i.e. glycosylases (3.2)
    • C12Y302/01Glycosidases, i.e. enzymes hydrolysing O- and S-glycosyl compounds (3.2.1)
    • C12Y302/01008Endo-1,4-beta-xylanase (3.2.1.8)

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Abstract

The invention provides a liquid submerged fermentation method of xylanase and belongs to the technical field of production of bio-enzyme preparations. According to the method, corncobs are taken as main raw material and an aqueous leachate of diluted acid steam explosion material of corncobs is used as an inductor source and an aspergillus niger liquid submerged fermentation method is adopted. The method comprises the following steps: a) preparation and propagation of a culture; b) fed-batch fermentation and cultivation; c) extraction of xylanase and d) treatment of residues of fermentation liquid. Particularly, in the step of b) fed-batch fermentation and cultivation, a culture medium which takes the aqueous leachate of diluted acid steam explosion material of corncobs as an inducer is continuously fed and meanwhile, fermentation mash is intermittently discharged within a fermentation period. A liquid xylanase product is obtained through plate-frame filtration, ultrafiltration and concentration and addition of a preservative. The enzyme activity of xylanase obtained is improved by 60-70% and the yield is improved by 40-50%. Under the condition of not increasing raw material consumption and energy consumption, the enzyme activity and the output of the products are improved to a great extent, so that the productivity is increased, the utilization ratio of equipment is improved and the fermentation cost of unit enzyme activity is lowered.

Description

A kind of liquid submerged fermentation method of zytase
Technical field
The invention belongs to biological enzyme formulation production technical field, relate to a kind of liquid submerged fermentation method of zytase particularly.
Background technology
Zytase refers to the general name that xylan degrading can be become one group of enzyme of oligose and wood sugar, mainly comprises circumscribed β-Isosorbide-5-Nitrae-zytase, inscribe β-Isosorbide-5-Nitrae-zytase and beta-xylanase.Zytase has a wide range of applications in fields such as feed, food, papermaking, weaving, medicine and the energy.Zytase is used as feed enzyme preparation, can efficient solution except the anti-oxidant action of xylan, promote livestock and poultry digesting and assimilating roughage.Zytase, as novel association with pulp bleaching auxiliary agent, reduces bleaching chlorine, solves the problem of environmental pollution in Pulp industry.In the production practice of cellulose fuel ethanol, add the polymeric form between the peelable xylogen of zytase and Mierocrystalline cellulose, be easy to the abundant contact of the enzyme-to-substrate in enzymolysis process, be beneficial to the generation of enzyme digestion reaction, can decompose hemicellulose becomes the available monose of yeast simultaneously, improve the yield of liquor, reduce the cost of cellulose ethanol.Along with the quickening of Industrialization of Cellulosic Ethanol process, the development research of zytase receives much concern more.
The production bacterial classification of zytase is primarily of bacterium, fungi and mould.Wherein, mould has the gene of many expressed xylanase, produces enzyme level higher than yeast and bacterium, is most widely used in the fermentation of zytase.Zytase is produced mainly through above fermentable and is obtained, and according to the difference of zymotechnique, can be divided into solid state fermentation and liquid state fermentation two kinds.Solid state fermentation is traditional fermentation mode, and bacterial classification is mould mostly, have control simple, cost is lower, pollution-free, productive rate comparatively advantages of higher, but also there is following shortcoming in solid state fermentation: wayward simultaneously, enzyme system is complicated, and the enzyme content such as Mierocrystalline cellulose are high, are difficult to smart enzyme etc.Liquid submerged fermentation is the conventional fermentation mode of liquid state fermentation, has become the main mode of fermentation industry, and the method is convenient to detect in real time in process of production, control, and is easy to expand the scale of production.Meanwhile, because Liquid transfer is convenient, be convenient to mechanized operation, product is also easy to Hydrolysis kinetics.
CN 101182470 A discloses a kind of liquid submerged fermentation method preparing zytase, adopt fermentation of Aspergillus niger method, it is characterized in that, by accessing under appropriate Aspergillus niger strain aseptic condition in the female tank of stainless steel, producing fermentor tank and adding fermention medium to tank volume 70 ~ 75%; Cultivation and fermentation: 30 DEG C, 150 ~ 200r/min, ventilate 0.1 ~ 1.5VVM, 70 ~ 80H, and supplement the nutrients material between fermentation middle and later periods 40 ~ 60H; Stop fermentation: ferment to 70 ~ 80H, according to microscopy thalli morphology, if thalline starts self-dissolving namely stop fermentation; Fermented liquid mainly contains three kinds of processing modes: the salting-out process of enzyme crude product and spray-drying process, the obtained refining solid enzyme of flocculation-ultrafiltration process and refining liquid enzyme.Liquid submerged fermentation will exceed 10 ~ 30% than the enzyme activity of solid state fermentation, and thick enzyme production cost per ton reduces by more than 20%.The enzyme activity of this invention gained zytase improves limited, may be that promoter action that inductor in enzyme stage fermentation tank synthesizes zytase is not obvious to be caused owing to producing.
High-efficient Production zytase a lot of because have, key factor selects suitable inducing substrate and optimal medium composition.During the fermentation, several factors influence the generation of zytase in addition, as the accessibility of substrate, the rate of release of xylo-oligosaccharide and quantity and chemical property, the wood sugar amount etc. that also can produce to some extent.If enzyme-to-substrate combines closely, then can be lost when treat enzyme liquid because being combined on insoluble substrate by some zytase.Therefore the tightness degree that enzyme-to-substrate combines also can have influence on the output of zytase.In addition, the metabolic enzyme (as proteolytic enzyme, FscMⅠ etc.) that microbial cells itself produces all can have influence on the output of zytase.
China has the agriculture and forestry organic waste material that abundant corn cob, bagasse, Wheat bran, stalk etc. are rich in hemicellulose class natural resources, is not subject to pay abundant attention and exploitation for a long time.And the cost that prior art produces zytase is still higher, and most of synthesis material price is somewhat expensive, how to utilize cheap cellulose materials High-efficient Production zytase to be the emphasis that investigator and the producer pay close attention to.
Summary of the invention
Technical problem to be solved by this invention is, for the deficiencies in the prior art, a kind of zytase liquid submerged fermentation method is provided, when raw material consumption and energy consumption do not increase, increase substantially product enzyme activity and the rate of output, increase production capacity, improve plant factor, reduce unit enzyme activity fermentation costs.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of liquid submerged fermentation method of zytase, take corn cob as main raw material, adopts aspergillus niger liquid submerged fermentation method, specifically comprises the following steps:
A) preparation of bacterial classification and enlarged culturing: by Aspergillus niger strain aspergillus nigercGMCC No.5833 is forwarded on PDA slant medium, 30 DEG C, cultivates 4 days, obtains slant pore; Then wash described slant pore with sterilized water, obtain spore washings; Aseptically described spore washings is accessed in sterilized triangular flask seed culture medium (121 ~ 124 DEG C, sterilizing 30min), in 180 ~ 220r/min, under 28 ~ 32 DEG C of conditions, cultivate 18 ~ 24h, obtain activated spawn; By described activated spawn with 0.3 ~ 0.5%(v/v) inoculum size access first class seed pot in, in 28 ~ 32 DEG C, ventilation ratio 1:0.6 ~ 0.8(v/v) condition under, cultivate 18 ~ 20h, obtain primary seed solution; By described primary seed solution with 8 ~ 10%(v/v) inoculum size access secondary seed tank, in 28 ~ 32 DEG C, ventilation ratio 1:0.6 ~ 0.8(v/v) condition under, cultivate 8 ~ 12h, obtain secondary seed solution;
B) fed-batch fermentation is cultivated: in fermentor tank, add fermentation basic medium, coefficient is 50 ~ 60%(v/v), adjust ph is 4.5 ~ 5.0, in 121 ~ 124 DEG C, sterilizing 30min; Treat that substratum temperature is down to 30 DEG C, aseptically, the inoculum size with 10 ~ 15% of fermention medium volume accesses described secondary seed solution, 0 ~ 10h after inoculation, ventilation ratio is 1:0.6 ~ 1.5(v/v), mixing speed is 150 ~ 200r/min, and culture temperature is 30 ~ 32 DEG C; After inoculation 10h, ventilation ratio 1:0.5 ~ 1.0(v/v), mixing speed 100 ~ 200r/min, culture temperature 28 ~ 30 DEG C; When concentration of reduced sugar is at 0.1%(w/w) below time, start to add supplemented medium and carry out feed supplement, feed rate is feed supplement amount per hour is 1.2 ~ 1.6%(w/w of fermention medium), control the concentration of reducing sugar at 0.2%(w/w) below; Carry out discharge when fermentating liquid volume reaches 80% of fermenter volume, stop discharge when reaching 70% of fermenter volume to fermentating liquid volume, repeat discharge operation in a fermentation period, fermentation period is 5 ~ 7 days;
C) purification of zytase: fermentation ends, filters fermentation liquor plate-and-frame filter press, and gained filtered liquid organic membrane carries out ultrafiltration, is concentrated into required multiple; Then add sanitas, obtain liquid xylanase product;
D) process of fermented liquid residue: the fermented liquid residue through plate-and-frame filter press gained is carried out drying and processing, making it water content is 10 ~ 15%(w/w), use as fodder additives.
The composition of the seed culture medium of triangular flask described in step a), first class seed pot and secondary seed tank is, by percentage to the quality, glucose 1.5%, wheat bran 4%, corn steep liquor 1%, yeast powder 0.5%, surplus is water;
The basic medium that ferments described in step b) consists of, with mass percent, corn cob 5.0 ~ 7.0%, wheat bran 1.0 ~ 2.0%, corn steep liquor 1.5 ~ 3.0%, ammonium sulfate 0.4 ~ 0.6%, potassium primary phosphate 0.2 ~ 0.4%, magnesium sulfate 0.1 ~ 0.3%, calcium chloride 0.05 ~ 0.15%, trace element 0.05 ~ 0.2%, surplus is water.
Further, the granularity of described corn cob is less than 0.5mm.
Described in step b), supplemented medium consists of, mass percent, glucose 3.0 ~ 5.0%, corn steep liquor 2.0 ~ 3.0%, ammonium sulfate 0.6 ~ 0.8%, potassium primary phosphate 0.4 ~ 0.8%, magnesium sulfate 0.2 ~ 0.4%, calcium chloride 0.1 ~ 0.3%, trace element 0.05 ~ 0.1%, all the other disclose infusion for corn cob diluted acid vapour.
Further, consisting of of described trace element, mass percent, ammonium molybdate 0.04%, zinc sulfate 0.2%, ferrous sulfate 0.3%, manganous sulfate 0.1%, cobalt chloride 0.15%, copper sulfate 0.1%, surplus is water.
Further, described corn cob diluted acid vapour discloses that infusion is obtained by following preparation method: corn cob granularity being less than 10mm, in 0.5 ~ 1.0%(w/w) sulphuric acid soln in soak, keep 10 ~ 15min under 6 ~ 10kg pressure, carry out the quick-fried process of vapour, then add moisture, the corn cob solid content after the quick-fried process of vapour is made to remain on 6 ~ 10%(w/w), soak 1 ~ 2h, utilize plate-and-frame filter press to filter, obtain corn cob diluted acid vapour and disclose infusion.
Further, organic membrane described in step c) is membrane molecule amount is 10000 daltonian organic membrane.
Further, the component proportion of sanitas described in step c) is: sodium-chlor 7g ~ 10g, Sodium Benzoate 0.1g ~ 0.3g.
Due to the liquid submerged fermentation method of a kind of zytase of the present invention, comprise preparation and the enlarged culturing of a) bacterial classification, b) fed-batch fermentation is cultivated, c) purification of zytase and the process of d) fermented liquid residue, the method is discharged without waste, environment friendly and pollution-free, has following beneficial effect:
(1) the method when raw material consumption and energy consumption do not increase, can increase production capacity, improves plant factor, reduces unit enzyme activity fermentation costs, and the enzyme activity of products obtained therefrom improves 60 ~ 70%, and the rate of output improves 40 ~ 50%;
(2) the present invention is that main raw material produces zytase by liquid submerged fermentation with corn cob, for the comprehensive exploitation of corn cob and utilization provide novel method and new way;
(3) the corn cob diluted acid vapour that the present invention adopts in feed supplement process is disclosed in infusion and is contained a certain amount of xylo-oligosaccharide, is conducive to induction Aspergillus niger strain and produces enzyme in the fermenting process of zytase; With in the past direct with compared with the corn cob feed supplement after pulverizing, reduce the pulverizing cost of corn cob, avoid the risk of corn cob granule blocking pipe simultaneously with liquid mode feed supplement;
(4) Continuous Flow that the present invention takes adds, interval discharge pattern, efficient solution can remove the scarcity of fermenting process Middle nutrition material and the feedback inhibition of product, improve the fermentation level of zytase;
(5) the raw materials used corn cob of the present invention is renewable resources, and wide material sources, cheap, with it for fermenting raw materials produces zytase, can not only turn waste into wealth, but also reduce the production cost of zytase, the residue obtained fodder additives that also can do uses.
Embodiment
Below in conjunction with embodiment, the present invention is done to the explanation of a step.
Embodiment one
Below with 10m 3fermentor tank is that example is described in detail the present invention.
The liquid submerged fermentation method of zytase of the present invention take corn cob as main raw material, adopts aspergillus niger liquid submerged fermentation method, can carry out according to the following steps:
A) preparation of bacterial classification and enlarged culturing: by Aspergillus niger strain aspergillus nigercGMCC No.5833 is forwarded on PDA slant medium, cultivates 4 days, obtain slant pore under 30 DEG C of conditions; Then wash described slant pore with sterilized water, obtain spore washings; Aseptically accessed by described spore washings in sterilized triangular flask seed culture medium (at 121 ~ 124 DEG C, sterilizing 30 min), shaking speed is 180r/min, cultivates 24h, obtain activated spawn under 28 DEG C of conditions; By described activated spawn with 0.3%(v/v) inoculum size access first class seed pot in, in 28 DEG C, ventilation ratio 1:0.8(v/v) condition under, cultivate 20h, obtain primary seed solution; By described primary seed solution with 8%(v/v) inoculum size access secondary seed tank, in 28 DEG C, ventilation ratio 1:0.6(v/v) condition under, cultivate 10h, obtain secondary seed solution; In this step, the composition of described triangular flask seed culture medium, first class seed pot and first class seed pot is, with mass percent, and glucose 1.5%, wheat bran 4%, corn steep liquor 1%, yeast powder 0.5%, surplus is water;
B) fed-batch fermentation is cultivated: at 10m 3in fermentor tank, load 5m 3fermentation basic medium (by percentage to the quality, granularity is less than the corn cob 6.0% of 0.5mm, wheat bran 1.0%, corn steep liquor 2.0%, ammonium sulfate 0.4%, potassium primary phosphate 0.3%, magnesium sulfate 0.1%, calcium chloride 0.12%, trace element 0.05%, surplus is water), the pH value of described fermentation basic medium is adjusted to 5.0, sterilizing 30min at 121 ~ 124 DEG C; Treat that substratum temperature is down to 30 DEG C, aseptically, access described secondary seed solution with the inoculum size of fermention medium volume 10%, 6h after inoculation, ventilation ratio is 1:0.6(v/v), mixing speed is 200r/min, and culture temperature is 32 DEG C; 20h after inoculation, ventilation ratio is 1:0.5(v/v), mixing speed is 150r/min, and culture temperature is 29 DEG C; During fermentation 35h, concentration of reduced sugar is 0.05% (w/w), adds supplemented medium and carries out feed supplement, and feed rate is 60L/h, and the concentration of reducing sugar controls at 0.15%(w/w); When fermentating liquid volume reaches 8m 3time, start to carry out discharge, reach 7m to fermentating liquid volume 3time, stop discharge; Repeat discharge operation in a fermentation period, fermentation period is 6 days;
Wherein, the mass percent of described supplemented medium consists of, glucose 3.0%, corn steep liquor 2.5%, ammonium sulfate 0.6%, potassium primary phosphate 0.5%, magnesium sulfate 0.3%, calcium chloride 0.1%, trace element 0.08%, all the other disclose infusion for corn cob diluted acid vapour, and adjust ph is 4.7, sterilizing 30min at 121 ~ 124 DEG C.The mass percent of described trace element consists of, ammonium molybdate 0.04%, zinc sulfate 0.2%, ferrous sulfate 0.3%, manganous sulfate 0.1%, cobalt chloride 0.15%, copper sulfate 0.1%.Described corn cob diluted acid vapour discloses that infusion is obtained by following preparation method: corn cob granularity being less than 10mm, in 0.7%(w/w) soak in sulphuric acid soln, 12min is kept under 8kg pressure, carry out the quick-fried process of vapour, then add a certain amount of moisture, make the corn cob solid content after process remain on 8%(w/w), soak 1.5h, utilize plate-and-frame filter press to filter, obtain corn cob diluted acid vapour and disclose infusion;
C) purification of zytase: fermentation ends, filters fermentation liquor plate-and-frame filter press, and gained filtered liquid membrane molecule amount is that 10000 daltonian organic membrane carry out ultrafiltration, is concentrated into required multiple; Then add sanitas, its component proportion is sodium-chlor 7g, and Sodium Benzoate 0.1g obtains liquid xylanase product;
D) process of fermented liquid residue: the fermented liquid residue through plate-and-frame filter press gained is dried, makes it water content at 10%(w/w), use as fodder additives.
The enzyme activity unit unified definition (U) of zytase: at pH=4.8, under 50 DEG C of conditions, the per minute degraded substrate enzyme amount generated needed for 1 μm of oL wood sugar is 1 unit of activity.
After measured, the enzyme activity of the present embodiment gained zytase is 2568.35U/mL, single tank single batch fermentation liquid total amount 12.4 tons; Compared with existing zytase liquid submerged fermentation technique, the enzyme activity of zytase improves 60%, and the rate of output improves 40%, and unit enzyme activity fermentation costs reduces by 8%.
Embodiment two
Below with 20m 3fermentor tank is that example is described in detail the present invention.
The liquid submerged fermentation method of zytase of the present invention take corn cob as main raw material, adopts aspergillus niger liquid submerged fermentation method, can carry out according to the following steps:
A) preparation of bacterial classification and enlarged culturing: by Aspergillus niger strain aspergillus nigercGMCC No.5833 is forwarded on PDA slant medium, cultivates 4 days, obtain slant pore under 30 DEG C of conditions; Then wash described slant pore with sterilized water, obtain spore washings; Aseptically accessed by described spore washings in sterilized triangular flask seed culture medium (at 121 ~ 124 DEG C, sterilizing 30 min), shaking speed is 200r/min, cultivates 20h, obtain activated spawn under 30 DEG C of conditions; By described activated spawn with 0.5%(v/v) inoculum size access in described first class seed pot, in 30 DEG C, under the condition of ventilation ratio 1:0.7, cultivate 18h, obtain primary seed solution; By described primary seed solution with 10%(v/v) inoculum size access secondary seed tank, in 30 DEG C, under the condition of ventilation ratio 1:0.7, cultivate 12h, obtain secondary seed solution.Wherein, the composition of described triangular flask seed culture medium, first class seed pot and secondary seed tank is: with mass percent, glucose 1.5%, wheat bran 4%, corn steep liquor 1%, yeast powder 0.5%, and surplus is water;
B) fed-batch fermentation is cultivated: at 20m 3in fermentor tank, load fermentation basic medium 12m 3(with mass percent, grinding particle size is less than the corn cob 7.0% of 0.5mm, wheat bran 1.5%, corn steep liquor 3.0%, ammonium sulfate 0.5%, potassium primary phosphate 0.2%, magnesium sulfate 0.2%, calcium chloride 0.05%, trace element 0.1%, surplus is water), be 4.8 by above-mentioned substratum adjust ph, sterilizing 30min at 121 ~ 124 DEG C; Treat that substratum temperature is down to 30 DEG C, aseptically, the 12%(v/v with fermention medium volume) inoculum size access described secondary seed solution, 9h after inoculation, ventilation ratio is 1:1, and mixing speed is 160r/min, and culture temperature is 30 DEG C; 15h after inoculation, ventilation ratio is 1:0.8, and mixing speed is 110r/min, and culture temperature is 28 DEG C; Fermentation 32h, concentration of reduced sugar is 0.08%, adds supplemented medium and carries out feed supplement, and feed rate is feed supplement amount per hour is fermentation basic medium 1.4%(w/w), reducing sugar controls at 0.1%(w/w); Discharge is carried out when fermentating liquid volume reaches 80% of fermenter volume, discharge is stopped when reaching 70% of fermenter volume to fermentating liquid volume, repeat discharge operation in a fermentation period, maintain fermentating liquid volume between 70% of fermenter volume, fermentation period is 7 days;
Wherein, the mass percent of described supplemented medium consists of, glucose 4.0%, corn steep liquor 2.0%, ammonium sulfate 0.7%, potassium primary phosphate 0.7%, magnesium sulfate 0.4%, calcium chloride 0.2%, trace element 0.06%, all the other disclose infusion for corn cob diluted acid vapour, and adjust ph is 4.5, sterilizing 30min at 121 ~ 124 DEG C.The mass percent of described trace element consists of, ammonium molybdate 0.04%, zinc sulfate 0.2%, ferrous sulfate 0.3%, manganous sulfate 0.1%, cobalt chloride 0.15%, copper sulfate 0.1%.Described corn cob diluted acid vapour discloses that infusion is obtained by following preparation method: corn cob granularity being less than 10mm, in 0.5%(w/w) soak in sulphuric acid soln, 10min is kept under 6kg pressure, carry out the quick-fried process of vapour, then add a certain amount of moisture, make the corn cob solid content after process remain on 6%(w/w), soak 1h, utilize plate-and-frame filter press to filter, obtain corn cob diluted acid vapour and disclose infusion;
C) purification of zytase: fermentation ends, filters fermentation liquor plate-and-frame filter press, and gained filtered liquid membrane molecule amount is that 10000 daltonian organic membrane carry out ultrafiltration, is concentrated into required multiple; Then add sanitas, its component proportion is sodium-chlor 8g, and Sodium Benzoate 0.2g obtains liquid xylanase product;
D) process of fermented liquid residue: the fermented liquid residue through plate-and-frame filter press gained is dried, makes it water content at 13%(w/w), use as fodder additives.
After measured, the enzyme activity of the present embodiment gained zytase is 2968.04U/mL, single tank single batch fermentation liquid total amount 32.5 tons; Compared with existing zytase liquid submerged fermentation technique, the enzyme activity of zytase improves 65%, and the rate of output improves 46%, and unit enzyme activity fermentation costs reduces by 6%.
Embodiment three
Below with 50m 3fermentor tank is that example is described in detail the present invention.
The liquid submerged fermentation method of zytase of the present invention take corn cob as main raw material, adopts aspergillus niger liquid submerged fermentation method, can carry out according to the following steps:
A) preparation of bacterial classification and enlarged culturing: by Aspergillus niger strain aspergillus nigercGMCC No.5833 is forwarded on PDA slant medium, cultivates 4 days, obtain slant pore under 30 DEG C of conditions; Then wash described slant pore with sterilized water, obtain spore washings; Aseptically accessed by described spore washings in sterilized triangular flask seed culture medium (at 121 ~ 124 DEG C, sterilizing 30 min), shaking speed is 220r/min, cultivates 18h, obtain activated spawn under 32 DEG C of conditions; By described activated spawn with 0.4%(v/v) inoculum size access in described first class seed pot, in 32 DEG C, under the condition of ventilation ratio 1:0.6, cultivate 20h, obtain primary seed solution; By described primary seed solution with 9%(v/v) inoculum size access secondary seed tank, in 32 DEG C, under the condition of ventilation ratio 1:0.8, cultivate 8h, obtain secondary seed solution.Wherein, the composition of described triangular flask seed culture medium, first class seed pot and secondary seed tank is: with mass percent, glucose 1.5%, wheat bran 4%, corn steep liquor 1%, yeast powder 0.5%, and surplus is water;
B) fed-batch fermentation is cultivated: at 60m 3in fermentor tank, load fermentation basic medium 36m 3(with mass percent, grinding particle size is less than 0.5mm corn cob 5.0%, wheat bran 2.0%, corn steep liquor 1.5%, ammonium sulfate 0.6%, potassium primary phosphate 0.4%, magnesium sulfate 0.3%, calcium chloride 0.15%, trace element 0.2%, surplus is water), be 4.5 by above-mentioned substratum adjust ph, sterilizing 30min at 121 ~ 124 DEG C; Treat that substratum temperature is down to 30 DEG C, aseptically, the 15%(v/v with fermention medium volume) inoculum size access described secondary seed solution, 4h after inoculation, ventilation ratio is 1:1.5, and mixing speed is 150r/min, and culture temperature is 32 DEG C; 11h after inoculation, ventilation ratio is 1:1, and mixing speed is 100r/min, and culture temperature is 29 DEG C; Fermentation 30h, concentration of reduced sugar is 0.02%, adds supplemented medium and carries out feed supplement, and feed rate is feed supplement amount per hour is fermentation basic medium 1.6%(w/w), reducing sugar controls at 0.12%(w/w); Discharge is carried out when fermentating liquid volume reaches 80% of fermenter volume, discharge is stopped when reaching 70% of fermenter volume to fermentating liquid volume, repeat discharge operation in a fermentation period, maintain fermentating liquid volume between 80% of fermenter volume, fermentation period is 5 days;
Wherein, the mass percent of described supplemented medium consists of, glucose 5.0%, corn steep liquor 3.0%, ammonium sulfate 0.6%, potassium primary phosphate 0.4%, magnesium sulfate 0.4%, calcium chloride 0.3%, trace element 0.1%, all the other disclose infusion for corn cob diluted acid vapour, and adjust ph is 4.5, sterilizing 30min at 121 ~ 124 DEG C.The mass percent of described trace element consists of, ammonium molybdate 0.04%, zinc sulfate 0.2%, ferrous sulfate 0.3%, manganous sulfate 0.1%, cobalt chloride 0.15%, copper sulfate 0.1%.Described corn cob diluted acid vapour discloses that infusion is obtained by following preparation method: corn cob granularity being less than 10mm, in 1.0%(w/w) soak in sulphuric acid soln, 15min is kept under 10kg pressure, carry out the quick-fried process of vapour, then add a certain amount of moisture, make the corn cob solid content after process remain on 10%(w/w), soak 2h, utilize plate-and-frame filter press to filter, obtain corn cob diluted acid vapour and disclose infusion;
C) purification of zytase: fermentation ends, filters fermentation liquor plate-and-frame filter press, and gained filtered liquid membrane molecule amount is that 10000 daltonian organic membrane carry out ultrafiltration, is concentrated into required multiple; Then add sanitas, its component proportion is sodium-chlor 10g, and Sodium Benzoate 0.3g obtains liquid xylanase product;
D) process of fermented liquid residue: the fermented liquid residue through plate-and-frame filter press gained is dried, makes it water content at 15%(w/w), use as fodder additives.
After measured, the enzyme activity of the present embodiment gained zytase is 3485.65U/mL, single tank single batch fermentation liquid total amount 97.6 tons; Compared with existing zytase liquid submerged fermentation technique, the enzyme activity of zytase improves 70%, and the rate of output improves 50%, and unit enzyme activity fermentation costs reduces by 7.5%.

Claims (9)

1. a liquid submerged fermentation method for zytase take corn cob as main raw material, and adopt aspergillus niger liquid submerged fermentation method, it is characterized in that, it specifically comprises the following steps:
A) preparation of bacterial classification and enlarged culturing: by Aspergillus niger strain aspergillus nigercGMCC No.5833 is forwarded on PDA slant medium, 30 DEG C, cultivates 4 days, obtains slant pore; Then wash described slant pore with sterilized water, obtain spore washings; Aseptically described spore washings is accessed in 121 ~ 124 DEG C, in the triangular flask seed culture medium of sterilizing 30min, in 180 ~ 220r/min, under 28 ~ 32 DEG C of conditions, cultivate 18 ~ 24h, obtain activated spawn; By described activated spawn with 0.3 ~ 0.5%(v/v) inoculum size access in described first class seed pot, in 28 ~ 32 DEG C, under the condition of ventilation ratio 1:0.6 ~ 0.8, cultivate 18 ~ 20h, obtain primary seed solution; By described primary seed solution with 8 ~ 10%(v/v) inoculum size access secondary seed tank, in 28 ~ 32 DEG C, under the condition of ventilation ratio 1:0.6 ~ 0.8, cultivate 8 ~ 12h, obtain secondary seed solution;
B) fed-batch fermentation is cultivated: in fermentor tank, add fermentation basic medium, coefficient is 50 ~ 60%(v/v), adjust ph is 4.5 ~ 5.0,121 ~ 124 DEG C, sterilizing 30min; Treat that substratum temperature is down to 30 DEG C, aseptically, 10 ~ 15%(v/v with fermention medium volume) inoculum size access described secondary seed solution, 0 ~ 10h after inoculation, ventilation ratio is 1:0.6 ~ 1.5, and mixing speed is 150 ~ 200r/min, and culture temperature is 30 ~ 32 DEG C; After inoculation 10h, ventilation ratio 1:0.5 ~ 1.0, mixing speed 100 ~ 200r/min, culture temperature 28 ~ 30 DEG C; When reducing sugar content is at 0.1%(w/w) below time, start to add supplemented medium and carry out feed supplement, feed rate is feed supplement amount per hour is fermention medium 1.2 ~ 1.6%(w/w), control the content of reducing sugar at 0.2%(w/w) below; Carry out discharge when fermentating liquid volume reaches 80% of fermenter volume, stop discharge when reaching 70% of fermenter volume to fermentating liquid volume, repeat discharge operation in a fermentation period, fermentation period is 5 ~ 7 days;
C) purification of zytase: fermentation ends, filters fermentation liquor plate-and-frame filter press, and gained filtered liquid organic membrane carries out ultrafiltration, is concentrated into required multiple; Add sanitas, obtain liquid xylanase product;
D) process of fermented liquid residue: the fermented liquid residue through plate-and-frame filter press gained is dried, makes it water content at 10 ~ 15%(w/w), use as fodder additives.
2. the liquid submerged fermentation method of zytase as claimed in claim 1, it is characterized in that: the mass percent composition of the seed culture medium of triangular flask described in step a), first class seed pot and secondary seed tank is, 1.5% glucose, 4% wheat bran, 1% corn steep liquor, 0.5% yeast powder, surplus is water.
3. the liquid submerged fermentation method of zytase as claimed in claim 1, it is characterized in that: the mass percent of the basic medium that ferments described in step b) consists of, corn cob 5.0 ~ 7.0%, wheat bran 1.0 ~ 2.0%, corn steep liquor 1.5 ~ 3.0%, ammonium sulfate 0.4 ~ 0.6%, potassium primary phosphate 0.2 ~ 0.4%, magnesium sulfate 0.1 ~ 0.3%, calcium chloride 0.05 ~ 0.15%, trace element 0.05 ~ 0.2%, surplus is water.
4. the liquid submerged fermentation method of zytase as claimed in claim 3, is characterized in that: the granularity of described corn cob is less than 0.5mm.
5. the liquid submerged fermentation method of zytase as claimed in claim 1, it is characterized in that: the mass percent of supplemented medium described in step b) consists of, glucose 3.0 ~ 5.0%, corn steep liquor 2.0 ~ 3.0%, ammonium sulfate 0.6 ~ 0.8%, potassium primary phosphate 0.4 ~ 0.8%, magnesium sulfate 0.2 ~ 0.4%, calcium chloride 0.1 ~ 0.3%, trace element 0.05 ~ 0.1%, all the other disclose infusion for corn cob diluted acid vapour.
6. the liquid submerged fermentation method of zytase as claimed in claim 5, is characterized in that: the mass percent of described trace element consists of, ammonium molybdate 0.04%, zinc sulfate 0.2%, ferrous sulfate 0.3%, manganous sulfate 0.1%, cobalt chloride 0.15%, copper sulfate 0.1%.
7. the liquid submerged fermentation method of zytase as claimed in claim 5, it is characterized in that: described corn cob diluted acid vapour discloses that infusion is obtained by following preparation method: corn cob granularity being less than 10mm, in 0.5 ~ 1.0%(w/w) soak in sulphuric acid soln, 10 ~ 15min is kept under 6 ~ 10kg pressure, carry out the quick-fried process of vapour, then a certain amount of moisture is added, the corn cob solid content after process is made to remain on 6 ~ 10%(w/w), soak 1 ~ 2h, utilize plate-and-frame filter press to filter, obtain corn cob diluted acid vapour and disclose infusion.
8. the liquid submerged fermentation method of zytase as claimed in claim 1, is characterized in that: organic membrane described in step c) is membrane molecule amount is 10000 daltonian organic membrane.
9. the liquid submerged fermentation method of zytase as claimed in claim 1, is characterized in that: the component proportion of sanitas described in step c) is: sodium-chlor 7g ~ 10g, Sodium Benzoate 0.1g ~ 0.3g.
CN201410638530.9A 2014-11-13 2014-11-13 Liquid submerged fermentation method of xylanase Withdrawn CN104357428A (en)

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CN104987972A (en) * 2015-03-31 2015-10-21 福建师范大学 Preparation method of liquid fermentum rubrum for brewing
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CN107299093B (en) * 2016-04-15 2020-06-05 苏州昆蓝生物科技有限公司 Production method of xylanase
CN108813111A (en) * 2018-07-05 2018-11-16 中国农业科学院麻类研究所 Secondary enzymolysis ocean substance prepares method of pig starter feed and products thereof and application
CN115572719A (en) * 2022-11-03 2023-01-06 天冠南阳纤维乙醇有限公司 A kind of method utilizing wheat B starch to produce cellulolytic enzyme

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