CN107557068A - A kind of method of coal tar hydrogenating and a kind of system for coal tar hydrogenating - Google Patents
A kind of method of coal tar hydrogenating and a kind of system for coal tar hydrogenating Download PDFInfo
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Abstract
本发明涉及煤焦油加工领域,公开了一种煤焦油加氢的方法和一种用于煤焦油加氢的系统,该方法包括:将煤焦油原料引入预处理单元进行除水和/或除杂预处理;将前述获得的物料引入浆态床加氢单元的浆态床加氢反应器中进行加氢转化;将前述获得的物料依次进行分离和分馏,得到轻质馏分、中间馏分和重质馏分;以及将部分中间馏分和剩余重质馏分循环回浆态床加氢反应器中进行加氢转化;并且将轻质馏分和剩余中间馏分引入所述固定床加氢单元的精制反应器中进行加氢精制反应。本发明提供的方法利用浆态床和固定床的组合,实现了煤焦油资源的清洁高效利用,最大限度地提高了液体收率,提高煤焦油资源的利用率和利用价值,并延长了装置的运转周期。
The invention relates to the field of coal tar processing, and discloses a method for hydrogenation of coal tar and a system for hydrogenation of coal tar. The method includes: introducing coal tar raw materials into a pretreatment unit for water and/or impurity removal Pretreatment: introducing the above-mentioned obtained materials into the slurry-bed hydrogenation reactor of the slurry-bed hydrogenation unit for hydrogenation conversion; sequentially separating and fractionating the above-mentioned obtained materials to obtain light distillates, middle distillates and heavy distillates and recirculating part of the middle distillate and the remaining heavy distillate back into the slurry bed hydrogenation reactor for hydroconversion; and introducing the light distillate and the remaining middle distillate into the finishing reactor of the fixed bed hydrogenation unit for Hydrofining reaction. The method provided by the invention utilizes the combination of a slurry bed and a fixed bed to realize the clean and efficient utilization of coal tar resources, maximize the liquid yield, improve the utilization rate and utilization value of coal tar resources, and prolong the life of the device. Operating cycle.
Description
技术领域technical field
本发明涉及煤焦油加工领域,具体地,涉及一种煤焦油加氢的方法和一种用于煤焦油加氢的系统。The invention relates to the field of coal tar processing, in particular to a method for hydrogenating coal tar and a system for hydrogenating coal tar.
背景技术Background technique
随着社会经济持续高速发展,我国对石油产品的需求也日益增加。With the sustained and rapid development of social economy, my country's demand for petroleum products is also increasing.
然而,石油属于不可再生能源,正面临日趋枯竭的危机。相比之下,中国煤炭储量比较丰富,因此,由煤炭制取液体燃料已成为煤加工利用的一个基本方向。However, petroleum is a non-renewable energy source and is facing a crisis of depletion. In contrast, China has relatively abundant coal reserves, so producing liquid fuel from coal has become a basic direction of coal processing and utilization.
随着国内煤化工行业尤其是现代煤化工行业的快速发展,煤焦油的产量越来越大,煤焦油的清洁加工和有效利用也变得越来越重要。目前,常规的煤加工方法是经过预处理蒸馏切取组分集中的各种馏分,再对各种馏分采用酸碱洗涤、蒸馏、聚合、结晶等方法进行处理提取纯产品;也有一部分煤焦油经过酸碱精制后作为劣质燃料油被直接燃烧,或直接乳化后作为乳化燃料燃烧。煤焦油中所含硫、氮等杂质在燃烧过程中变成硫和氮的氧化物释放到大气中造成大气污染,而酸碱精制过程中又会产生大量污水,会严重污染环境。因此,无论是从环境保护的角度还是从环境综合利用方面来看,都希望找到一个有效的化学加工途径,使煤焦油得到提质,以扩大其自身利用价值。如何有效的利用煤焦油资源并使其符合环境保护要求一直是各国的研究方向。With the rapid development of the domestic coal chemical industry, especially the modern coal chemical industry, the output of coal tar is increasing, and the clean processing and effective utilization of coal tar are becoming more and more important. At present, the conventional coal processing method is to cut various fractions with concentrated components through pretreatment distillation, and then use acid-base washing, distillation, polymerization, crystallization and other methods to process the various fractions to extract pure products; After alkali refining, it is directly burned as low-quality fuel oil, or directly emulsified as emulsified fuel. Sulfur, nitrogen and other impurities contained in coal tar become sulfur and nitrogen oxides during the combustion process and are released into the atmosphere, causing air pollution, while the acid-base refining process will produce a large amount of sewage, which will seriously pollute the environment. Therefore, whether it is from the perspective of environmental protection or comprehensive utilization of the environment, it is hoped to find an effective chemical processing method to improve the quality of coal tar in order to expand its own value. How to effectively utilize coal tar resources and make it meet the requirements of environmental protection has always been the research direction of various countries.
CN1766058A公开了一种煤焦油全馏分加氢处理方法,并具体公开了首先将煤焦油全馏分直接进入悬浮床加氢装置,或与均相催化剂混合均匀后进入悬浮床装置进行加氢处理和轻质化反应,反应后生成的物流经蒸馏装置切割出水、<370℃馏分和>370℃的尾油,其中<370℃馏分进入固定床反应器经加氢精制反应,然后将精制后的产物切割出<150℃汽油和150-370℃的柴油,同时将>370℃的尾油循环回悬浮床反应器进一步转化成轻质油品。该现有技术中的<370℃轻油馏分进入固定床加氢精制后,产品柴油性质仍较差,密度偏高、十六烷值偏低,为了进一步提高柴油产品性质,增加了一个深度脱芳反应器,该现有技术的方法一方面使得装置投资增加、流程变复杂,另一方面深度脱芳需要苛刻的反应条件,势必会进一步造成液体产品的损失,即,该现有技术提供的方法流程复杂、液体收率偏低。CN1766058A discloses a method for hydrogenation treatment of full fractions of coal tar, and specifically discloses that the full fractions of coal tar are first directly entered into a suspension bed hydrogenation device, or mixed uniformly with a homogeneous catalyst and then entered into a suspension bed device for hydrogenation and light treatment. Qualitative reaction, the stream generated after the reaction passes through the distillation device to cut water, <370°C fraction and >370°C tail oil, of which the <370°C fraction enters the fixed bed reactor for hydrofining reaction, and then cuts the refined product Gasoline at <150°C and diesel at 150-370°C are produced, while tail oil at >370°C is recycled back to the suspension bed reactor for further conversion into light oil. After the <370°C light oil fraction in the prior art enters the fixed-bed hydrotreating, the product diesel oil is still poor in quality, high in density and low in cetane number. Aromatic reactor, on the one hand, the method of this prior art increases the investment of the device and complicates the flow process; The process of the method is complicated and the liquid yield is low.
CN101885982A公开了一种非均相催化剂的煤焦油悬浮床加氢方法,该方法包括煤焦油原料预处理及蒸馏分离、煤焦油重质馏分悬浮床加氢裂化和轻质馏分油常规固定床提质加工的过程。加氢反应产物分出轻质油后的含有催化剂的尾油大部分直接循环至悬浮床反应器,少部分尾油进行脱除催化剂处理后再循环至悬浮床反应器,进一步轻质化,重油全部或最大量循环,以实现煤焦油最大量生产轻质油和催化剂循环利用的目的。该发明中悬浮床反应器的原料为>370℃的煤焦油重质馏分,其所提供的悬浮床反应过程中,>370℃重质馏分中的沥青质更易经自由基反应而相互聚合生成焦炭,增大了堵塞反应器内构件的几率,影响了装置的正常运转。CN101885982A discloses a coal tar suspension bed hydrogenation method with a heterogeneous catalyst, the method includes coal tar raw material pretreatment and distillation separation, coal tar heavy distillate suspension bed hydrocracking and light distillate conventional fixed bed upgrading The process of processing. After the hydrogenation reaction product is separated into light oil, most of the catalyst-containing tail oil is directly recycled to the suspension bed reactor, and a small part of the tail oil is recycled to the suspension bed reactor after catalyst removal treatment, further lightening, heavy oil All or the largest amount of recycling, in order to achieve the largest amount of coal tar production of light oil and the purpose of catalyst recycling. The raw material of the suspended bed reactor in this invention is the heavy fraction of coal tar > 370°C. During the suspension bed reaction process provided by it, the asphaltenes in the heavy fraction > 370°C are more likely to undergo free radical reactions and mutually polymerize to form coke. , which increases the probability of clogging the internal components of the reactor and affects the normal operation of the device.
CN103059973A公开了一种煤焦油全馏分加氢的浆态床与固定床耦合方法,主要包括煤焦油原料预处理、浆态床加氢裂化、初加氢产品分馏、固定床加氢精制和产品精馏五个单元。煤焦油全馏分油经脱水、除尘等预处理,并与加氢裂化催化剂混合预热后进入浆态床反应器进行加氢裂化反应,反应后的初加氢产品经分馏所得轻质组分进入固定床加氢精制单元,中间馏分及催化剂循环回浆态床加氢反应器,重质组分经过滤除去部分催化剂和裂化产生的焦炭返回焦油预处理单元循环加氢。轻质组分经常规加氢精制后精馏得汽柴油产品。该现有技术提供的方法中,其所提供的轻、中和重组分实际上对应<370℃柴油以下馏分、>370℃蜡油馏分和较蜡油重的重质馏分,其采用常规浆态床工艺,固定床加氢单元仅加工<370℃柴油以下馏分,而要转化>370℃馏分则需要较高的转化深度,从而增加能耗。并且该现有技术的浆态床加氢裂化使用了含分子筛的裂化剂,由于煤焦油原料中氮含量高,氮化物对分子筛型裂化剂的活性抑制作用明显并极易造成裂化剂的失活,常规石油基原料所使用的分子筛型裂化剂并不适合于浆态床煤焦油加氢裂化。并且该现有技术中固定床加氢精制后,产品柴油性质仍较差,十六烷值偏低。CN103059973A discloses a slurry-bed and fixed-bed coupling method for hydrogenation of full fractions of coal tar, which mainly includes coal tar raw material pretreatment, slurry-bed hydrocracking, initial hydrogenation product fractionation, fixed-bed hydrofining and product refining. Distill five units. The whole distillate oil of coal tar is pretreated by dehydration, dust removal, etc., mixed with hydrocracking catalyst and preheated, and then enters the slurry bed reactor for hydrocracking reaction. In the fixed bed hydrofining unit, the middle distillate and catalyst are recycled to the slurry bed hydrogenation reactor, and the heavy components are filtered to remove part of the catalyst and the coke produced by cracking is returned to the tar pretreatment unit for recycling hydrogenation. Gasoline and diesel products are obtained by rectification after conventional hydrotreating of light components. In the method provided by this prior art, the light, medium and heavy fractions provided actually correspond to fractions below <370°C diesel oil, >370°C wax oil fractions and heavy fractions heavier than wax oil, which adopt conventional slurry state bed process, the fixed-bed hydrogenation unit only processes diesel fractions below <370°C, and the conversion of >370°C fractions requires a higher conversion depth, which increases energy consumption. Moreover, the slurry bed hydrocracking of the prior art uses a cracking agent containing molecular sieves. Due to the high nitrogen content in the coal tar raw material, nitrogen compounds have a significant inhibitory effect on the activity of the molecular sieve cracking agent and can easily cause the cracking agent to be deactivated. , the molecular sieve cracking agent used in conventional petroleum-based raw materials is not suitable for slurry bed coal tar hydrocracking. And in this prior art, after fixed-bed hydrotreating, the product diesel oil property is still relatively poor, cetane number is on the low side.
上述现有技术中,浆态床煤焦油加氢主要是借鉴了石油基重质原料例如常压渣油、减压渣油等浆态床加氢的思路,其主要目的是实现重质原料的轻质化和脱除原料中的杂质等。In the above-mentioned prior art, the hydrogenation of slurry bed coal tar is mainly based on the ideas of slurry bed hydrogenation of petroleum-based heavy raw materials such as atmospheric residue and vacuum residue, and its main purpose is to realize the hydrogenation of heavy raw materials. Lightening and removal of impurities in raw materials, etc.
然而,采用上述现有技术的方法容易结焦生成焦炭或沉积下来堵塞反应器内构件,这也是目前煤焦油浆态床加氢装置不能长周期稳定运转的主要原因之一。However, it is easy to coke to generate coke or deposit down to block the internal components of the reactor by adopting the method of the above-mentioned prior art, which is also one of the main reasons why the current coal tar slurry bed hydrogenation unit cannot operate stably for a long period.
发明内容Contents of the invention
本发明的目的是防止浆态床加氢反应器中沥青质沉积或结焦生成焦炭,最大限定地提高液体收率,提高煤焦油资源的利用率和利用价值,并在一定程度上延长装置的运转周期。The purpose of the present invention is to prevent asphaltene deposition or coking in the slurry bed hydrogenation reactor to generate coke, to maximize the liquid yield, to improve the utilization rate and value of coal tar resources, and to extend the operation of the device to a certain extent cycle.
为了实现上述目的,第一方面,本发明提供一种煤焦油加氢的方法,该方法包括:In order to achieve the above object, in a first aspect, the present invention provides a method for hydrogenation of coal tar, the method comprising:
(1)将煤焦油原料引入预处理单元进行除水和/或除杂预处理;(1) Introducing the coal tar raw material into a pretreatment unit for water removal and/or impurity removal pretreatment;
(2)在氢气和浆态床催化剂存在下,将经步骤(1)获得的物料引入浆态床加氢单元的浆态床加氢反应器中进行加氢转化;(2) In the presence of hydrogen and a slurry bed catalyst, the material obtained in step (1) is introduced into a slurry bed hydrogenation reactor of a slurry bed hydrogenation unit for hydrogenation conversion;
(3)将经步骤(2)获得的物料依次进行分离和分馏,得到轻质馏分、中间馏分和重质馏分;(3) separating and fractionating the material obtained through step (2) successively to obtain light distillate, middle distillate and heavy distillate;
(4)将部分所述重质馏分外甩;以及将部分所述中间馏分和剩余部分所述重质馏分循环回所述浆态床加氢反应器中进行加氢转化;并且将所述轻质馏分和剩余部分所述中间馏分引入固定床加氢单元的精制反应器中进行加氢精制反应;以及(4) part of the heavy fraction is thrown out; and part of the middle distillate and the remaining part of the heavy fraction are recycled back to the slurry bed hydrogenation reactor for hydroconversion; and the light The high-quality fraction and the remaining part of the middle distillate are introduced into the refining reactor of the fixed-bed hydrogenation unit for hydrofinishing reaction; and
(5)将所述精制反应器的流出物依次进行分离和分馏,得到石脑油馏分和柴油馏分。(5) Separating and fractionating the effluent of the refining reactor in sequence to obtain a naphtha fraction and a diesel fraction.
第二方面,本发明提供一种用于煤焦油加氢的系统,该系统包括:In a second aspect, the present invention provides a system for coal tar hydrogenation, the system comprising:
预处理单元;preprocessing unit;
浆态床加氢单元,包括浆态床加氢反应器,经过预处理单元处理后的物料进入所述浆态床加氢反应器中进行加氢转化;The slurry bed hydrogenation unit includes a slurry bed hydrogenation reactor, and the material treated by the pretreatment unit enters the slurry bed hydrogenation reactor for hydrogenation conversion;
第一分离单元,具有轻质馏分输送管线、第一中间馏分输送管线、第二中间馏分输送管线、第一重质馏分输送管线和第二重质馏分输送管线,来自浆态床加氢单元的物料在所述第一分离单元中依次进行分离和分馏以获得轻质馏分、中间馏分和重质馏分,部分所述重质馏分通过所述第一重质馏分输送管线外甩,剩余部分重质馏分通过所述第二重质馏分输送管线与部分所述中间馏分通过所述第一中间馏分输送管线循环回所述浆态床加氢反应器;A first separation unit having a light distillate transfer line, a first middle distillate transfer line, a second middle distillate transfer line, a first heavy distillate transfer line, and a second heavy distillate transfer line, from a slurry bed hydrogenation unit Materials are sequentially separated and fractionated in the first separation unit to obtain light distillate, middle distillate and heavy distillate, part of the heavy distillate is thrown out through the first heavy distillate delivery pipeline, and the rest of the heavy distillate is recycling a fraction through said second heavy distillate transfer line and a portion of said middle distillate through said first middle distillate transfer line back to said slurry bed hydrogenation reactor;
固定床加氢单元,包括精制反应器,来自浆态床加氢单元的剩余部分所述中间馏分通过所述第二中间馏分输送管线与所述轻质馏分通过所述轻质馏分输送管线引入所述精制反应器中进行加氢精制反应;以及a fixed bed hydrogenation unit comprising a finishing reactor, the remainder of said middle distillate from the slurry bed hydrogenation unit being introduced through said second middle distillate transfer line and said light distillate being introduced through said light distillate transfer line into said second middle distillate transfer line carry out the hydrofinishing reaction in the above-mentioned refining reactor; and
第二分离单元,来自固定床加氢单元的物料在所述第二分离单元中依次进行分离和分馏。In the second separation unit, the material from the fixed-bed hydrogenation unit is sequentially separated and fractionated in the second separation unit.
本发明利用浆态床加氢反应器原料适应性强的特点,首先对金属含量高、机械杂质含量高的劣质煤焦油原料进行转化,实现煤焦油原料的轻质化,并将部分中间馏分循环回浆态床加氢反应器,以抑制沥青质析出沉积或结焦生成焦炭。然后再利用后续固定床加氢反应器加氢深度大、产品质量好的优点,最终获得清洁高附加值的产品。The present invention utilizes the characteristics of strong adaptability of the raw material of the slurry bed hydrogenation reactor, and first converts the inferior coal tar raw material with high metal content and high mechanical impurity content, realizes the lightening of the coal tar raw material, and recycles part of the middle distillate Return to the slurry bed hydrogenation reactor to inhibit the precipitation and deposition of asphaltenes or the formation of coke by coking. Then use the advantages of large hydrogenation depth and good product quality in the subsequent fixed-bed hydrogenation reactor to finally obtain clean and high value-added products.
本发明提供的方法将浆态床和固定床的有效组合,实现了煤焦油资源的清洁高效利用,最大限度地提高了液体收率,提高了煤焦油资源的利用率和利用价值,并延长了装置的运转周期。The method provided by the invention effectively combines the slurry bed and the fixed bed, realizes the clean and efficient utilization of coal tar resources, maximizes the liquid yield, improves the utilization rate and utilization value of coal tar resources, and prolongs the The operating cycle of the device.
采用本发明提供的方法,不仅解决了因煤焦油全馏分原料中金属、机械杂质等含量高而严重影响煤焦油固定床加氢装置运转周期的问题,而且通过将部分中间馏分循环回浆态床加氢反应器,在实现煤焦油轻质化和最大限度提高液体收率的同时,还能有效地抑制煤焦油中的沥青质析出沉积或结焦生成焦炭,保证了装置的长周期稳定运转。The method provided by the present invention not only solves the problem that the operation period of the coal tar fixed-bed hydrogenation unit is seriously affected due to the high content of metals and mechanical impurities in the raw material of the whole distillate of coal tar, but also recycles part of the middle distillate back to the slurry bed The hydrogenation reactor, while realizing the lightening of coal tar and maximizing the liquid yield, can also effectively inhibit the precipitation and deposition of asphaltene in coal tar or coking to form coke, ensuring the long-term stable operation of the device.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是本发明的一种煤焦油加氢方法的工艺流程图。Fig. 1 is the process flow diagram of a kind of coal tar hydrogenation method of the present invention.
附图标记说明Explanation of reference signs
1、煤焦油原料 2、预处理单元 3、水和机械杂质1. Coal tar raw material 2. Pretreatment unit 3. Water and mechanical impurities
4、浆态床催化剂 5、浆态床加氢反应器 6、第一分离单元4. Slurry bed catalyst 5. Slurry bed hydrogenation reactor 6. The first separation unit
7、第一富氢气体 8、第一循环氢压缩机 9、新氢7. The first hydrogen-rich gas 8. The first cycle hydrogen compressor 9. New hydrogen
10、第一循环氢 11、第一分离水 12、第一分馏塔10. The first circulating hydrogen 11. The first separated water 12. The first fractionation tower
13、塔顶回流罐 14、第一塔顶气 15、第二分离水13. Tower top reflux tank 14. First tower top gas 15. Second separated water
16、轻质馏分 17、中间馏分 18、重质馏分16. Light distillate 17. Middle distillate 18. Heavy distillate
19、外甩重质馏分 20、精制反应器 21、精制流出物19. External rejection of heavy distillate 20. Refining reactor 21. Refining effluent
22、第二分离单元 23、第三分离水 24、第二液态烃物流22. Second separation unit 23. Third separation water 24. Second liquid hydrocarbon stream
25、第二富氢气体 26、第二分馏塔 27、第二塔顶气25. The second hydrogen-rich gas 26. The second fractionation tower 27. The second tower top gas
28、石脑油馏分 29、柴油馏分 30、第二循环氢压缩机28. Naphtha fraction 29. Diesel fraction 30. Second cycle hydrogen compressor
31、第二循环氢31. Second cycle hydrogen
具体实施方式detailed description
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.
第一方面,本发明提供了一种煤焦油加氢的方法,该方法包括:In a first aspect, the present invention provides a method for hydrogenation of coal tar, the method comprising:
(1)将煤焦油原料引入预处理单元进行除水和/或除杂预处理;(1) Introducing the coal tar raw material into a pretreatment unit for water removal and/or impurity removal pretreatment;
(2)在氢气和浆态床催化剂存在下,将经步骤(1)获得的物料引入浆态床加氢单元的浆态床加氢反应器中进行加氢转化;(2) In the presence of hydrogen and a slurry bed catalyst, the material obtained in step (1) is introduced into a slurry bed hydrogenation reactor of a slurry bed hydrogenation unit for hydrogenation conversion;
(3)将经步骤(2)获得的物料依次进行分离和分馏,得到轻质馏分、中间馏分和重质馏分;(3) separating and fractionating the material obtained through step (2) successively to obtain light distillate, middle distillate and heavy distillate;
(4)将部分所述重质馏分外甩;以及将部分所述中间馏分和剩余部分所述重质馏分循环回所述浆态床加氢反应器中进行加氢转化;并且将所述轻质馏分和剩余部分所述中间馏分引入固定床加氢单元的精制反应器中进行加氢精制反应;以及(4) part of the heavy fraction is thrown out; and part of the middle distillate and the remaining part of the heavy fraction are recycled back to the slurry bed hydrogenation reactor for hydroconversion; and the light The high-quality fraction and the remaining part of the middle distillate are introduced into the refining reactor of the fixed-bed hydrogenation unit for hydrofinishing reaction; and
(5)将所述精制反应器的流出物依次进行分离和分馏,得到石脑油馏分和柴油馏分。(5) Separating and fractionating the effluent of the refining reactor in sequence to obtain a naphtha fraction and a diesel fraction.
本发明中,“部分所述重质馏分”表示步骤(3)中获得的全部重质馏分中的一部分;所述“剩余部分所述重质馏分”表示除去“部分所述重质馏分”以外,步骤(3)中获得的全部重质馏分中的剩余部分。换句话说,所述“部分所述重质馏分”和所述“剩余部分所述重质馏分”构成了步骤(3)中获得的全部重质馏分。In the present invention, "part of the heavy fraction" means a part of all the heavy fractions obtained in step (3); , the remainder in all the heavy fractions obtained in step (3). In other words, the "part of the heavy fraction" and the "remaining portion of the heavy fraction" constitute the entire heavy fraction obtained in step (3).
本发明提供的前述煤焦油加氢的方法具有液体收率高、产品质量好、工艺简单、装置运转周期长等特点。The aforementioned coal tar hydrogenation method provided by the present invention has the characteristics of high liquid yield, good product quality, simple process, long device operation period and the like.
本发明的前述石脑油馏分和柴油馏分能够作为产品出装置。The aforementioned naphtha fraction and diesel fraction of the present invention can be taken out of the device as products.
本发明的方法对所述预处理单元进行除水和/或除杂预处理的具体操作方式没有特别的限定,只要能达到初步脱除煤焦油原料中的水、机械杂质的目的即可。例如可以采用沉降和/或离心分离等手段进行除水和/或除杂预处理。The method of the present invention has no particular limitation on the specific operation mode of the pretreatment unit for removing water and/or removing impurities, as long as the purpose of preliminary removal of water and mechanical impurities in the coal tar raw material can be achieved. For example, means such as sedimentation and/or centrifugation can be used to perform pretreatment for water removal and/or impurity removal.
本发明的方法对所述气液分离和分馏的具体操作方法没有特别的要求,例如可以在常规的气液分离装置中进行气液分离,并且在例如分馏塔中进行分馏。The method of the present invention has no special requirements on the specific operation method of the gas-liquid separation and fractionation, for example, gas-liquid separation can be performed in a conventional gas-liquid separation device, and fractionation can be performed in a fractionation tower, for example.
本发明的发明人在研究发现中,煤焦油中的沥青质是结焦的前驱物,在高温下易裂解产生自由基。当胶体体系稳定性良好时,煤焦油原料中的沥青质处于胶溶状态,在液相中因受热而产生的自由基会受到较强的笼蔽效应影响,使沥青质自由基往往更容易与周围的较小分子或其它自由基反应而湮灭,导致沥青质自由基彼此之间相遇的几率较小,不易进一步缩聚生成焦炭。但随着浆态床加氢反应器转化深度增加时,胶体体系的稳定性随之迅速降低,这时沥青质从反应本体相中分离出来,形成一个新的液相,此时新液相中的沥青质易于经自由基反应结合而相互聚合,形成更大的沥青质分子,直至生成焦炭。因此,为避免沥青质从本体相中分离出来而相互聚合形成焦炭,需要尽量避免在浆态床反应过程中沥青质经自由基反应而相互聚合生成焦炭。The inventors of the present invention found in research that asphaltene in coal tar is a precursor of coking, and it is easy to crack at high temperature to generate free radicals. When the stability of the colloidal system is good, the asphaltene in the coal tar raw material is in a peptized state, and the free radicals generated by heating in the liquid phase will be affected by a strong cage effect, making it easier for the asphaltene free radicals to interact with the colloidal system. The surrounding smaller molecules or other free radicals react and annihilate, resulting in less chance of asphaltene radicals meeting each other, and it is not easy to further condense to form coke. However, as the conversion depth of the slurry bed hydrogenation reactor increases, the stability of the colloidal system decreases rapidly. At this time, the asphaltenes are separated from the reaction bulk phase to form a new liquid phase. The asphaltenes are easy to combine with each other through free radical reactions to form larger asphaltene molecules until coke is formed. Therefore, in order to avoid the separation of asphaltenes from the bulk phase and mutual polymerization to form coke, it is necessary to avoid the mutual polymerization of asphaltene through free radical reaction to form coke during the slurry bed reaction process.
为了避免在浆态床反应过程中沥青质经自由基反应而相互聚合生成焦炭,本发明的发明人考虑在沥青质自由基周围提供供氢性组分,因为供氢性组分的存在能及时有效地为沥青质自由基提供氢,使氢与沥青质自由基反应而湮灭。本发明的发明人通过创造性的研究后发现,带有环烷环的单环芳烃和双环芳烃等部分氢化芳烃具有良好的供氢性能,例如茚满或四氢萘或萘类等,鉴于此,本发明将具有较多量的这种结构的中间馏分中的一部分循环回浆态床加氢反应器,作为沥青质自由基的供氢性组分,以抑制反应转化深度高时沥青质的析出沉积或结焦生成焦炭。本发明的发明人发现,循环回所述浆态床加氢反应器中的部分所述中间馏分占经步骤(3)后获得的全部的中间馏分总量的20~50重量%,更优选为25~45重量%时,能够明显延长装置的运行周期以及同时实现煤焦油轻质化和最大限度提高液体收率,并且能够显著减少焦炭的生成。In order to avoid asphaltenes being mutually polymerized to form coke through free radical reactions during the slurry bed reaction, the inventors of the present invention considered providing hydrogen-donating components around asphaltene radicals, because the presence of hydrogen-donating components can timely Effectively provide hydrogen to asphaltene radicals, and make hydrogen react with asphaltene radicals to annihilate them. The inventor of the present invention finds after creative research that partially hydrogenated aromatic hydrocarbons such as monocyclic aromatic hydrocarbons and bicyclic aromatic hydrocarbons with cycloalkane rings have good hydrogen supply properties, such as indane or tetrahydronaphthalene or naphthalene, etc. In view of this, In the present invention, a part of the middle distillate having a relatively large amount of this structure is recycled back to the slurry bed hydrogenation reactor as a hydrogen-donating component of asphaltene free radicals, so as to suppress the precipitation and deposition of asphaltenes when the reaction conversion depth is high Or coke to form coke. The inventors of the present invention have found that the part of the middle distillate that is recycled back to the slurry bed hydrogenation reactor accounts for 20 to 50% by weight of the total amount of the middle distillate obtained after step (3), more preferably When the content is 25-45% by weight, the operation period of the device can be obviously extended, the coal tar can be lightened and the liquid yield can be maximized at the same time, and the generation of coke can be significantly reduced.
优选地,所述轻质馏分的终馏点为150~200℃;所述中间馏分的终馏点为330~400℃;更优选地,所述轻质馏分的终馏点为170~190℃;所述中间馏分的终馏点为360~390℃。在本发明中,需要特别说明的是,馏程为小于等于所述轻质馏分的终馏点的馏分即为所述轻质馏分;同样的,馏程为大于所述轻质馏分的终馏点且小于等于所述中间馏分的终馏点的馏分即为所述中间馏分;而且,馏程为大于所述中间馏分的终馏点的馏分即为所述重质馏分。Preferably, the final boiling point of the light distillate is 150-200°C; the final boiling point of the middle distillate is 330-400°C; more preferably, the final boiling point of the light distillate is 170-190°C ; The final boiling point of the middle distillate is 360-390°C. In the present invention, it needs to be specified that the fraction whose distillation range is less than or equal to the final boiling point of the light fraction is the light fraction; similarly, the fraction whose distillation range is greater than the final boiling point of the light fraction Point and less than or equal to the final boiling point of the middle distillate is the middle distillate; and, the fraction with a boiling range greater than the final boiling point of the middle distillate is the heavy distillate.
所述浆态床催化剂可以为均相浆态床催化剂也可以为非均相浆态床催化剂,本发明优选所述浆态床催化剂为非均相浆态床催化剂。更优选地,所述浆态床催化剂为高分散非均相浆态床催化剂。所述高分散非均相浆态床催化剂可以选自铁系催化剂、铁系化合物和铁系碳基负载型催化剂中的至少一种。所述铁系催化剂选自硫铁矿、赤铁矿和赤泥中的至少一种;所述铁系化合物选自Fe2S、Fe2O3和Fe3O4中的至少一种;所述铁系碳基负载型催化剂中包括载体和负载在所述载体上的活性金属元素,所述载体为选自煤粉、活性炭、石墨和炭黑中的至少一种的碳基材料,所述活性金属元素选自W、Mo、Ni、Co和Fe中的至少一种。The slurry bed catalyst may be a homogeneous slurry bed catalyst or a heterogeneous slurry bed catalyst. In the present invention, the slurry bed catalyst is preferably a heterogeneous slurry bed catalyst. More preferably, the slurry bed catalyst is a highly dispersed heterogeneous slurry bed catalyst. The highly dispersed heterogeneous slurry bed catalyst may be selected from at least one of iron-based catalysts, iron-based compounds and iron-based carbon-based supported catalysts. The iron-based catalyst is selected from at least one of pyrite, hematite and red mud; the iron - based compound is selected from at least one of Fe2S , Fe2O3 and Fe3O4 ; the The iron-based carbon-based supported catalyst includes a carrier and an active metal element loaded on the carrier, and the carrier is a carbon-based material selected from at least one of coal powder, activated carbon, graphite and carbon black. The active metal element is selected from at least one of W, Mo, Ni, Co and Fe.
优选地,所述铁系催化剂的平均粒径为10-200μm。Preferably, the average particle diameter of the iron-based catalyst is 10-200 μm.
优选地,以所述煤焦油原料的总重量为基准,所述浆态床催化剂以其中含有的活性金属元素计的用量为0.1~3.5重量%,优选为0.15~2.5重量%。为了更具体地说明,当所述浆态床催化剂为铁系催化剂和/或铁系化合物时,所述浆态床催化剂的用量以其中含有的铁元素的含量计;当所述浆态床催化剂为铁系碳基负载型催化剂时,所述浆态床催化剂的用量以其中含有的活性金属元素(例如可能含有的W、Mo、Ni、Co和Fe)的含量计。Preferably, based on the total weight of the coal tar raw material, the amount of the slurry bed catalyst in terms of active metal elements contained therein is 0.1-3.5 wt%, preferably 0.15-2.5 wt%. To illustrate more specifically, when the slurry-bed catalyst is an iron-based catalyst and/or an iron-based compound, the amount of the slurry-bed catalyst is based on the content of iron contained therein; when the slurry-bed catalyst When it is an iron-based carbon-based supported catalyst, the amount of the slurry bed catalyst is based on the content of active metal elements contained therein (such as W, Mo, Ni, Co and Fe that may be contained).
优选地,外甩的部分所述重质馏分占经步骤(3)后获得的全部的重质馏分总量的3~16重量%;更优选占经步骤(3)后获得的全部的重质馏分总量的5~10重量%。Preferably, the part of the heavy fraction that is thrown out accounts for 3 to 16% by weight of all the heavy fractions obtained after step (3); more preferably accounts for all the heavy fractions obtained after step (3). 5 to 10% by weight of the total fraction.
优选地,在所述浆态床加氢反应器中进行加氢转化的条件包括:反应温度为400~460℃,氢分压为8.0~15.0MPa,体积空速为0.5~2.0h-1,氢油体积比为500~1500;更优选,进行加氢转化的条件包括:反应温度为410~440℃,氢分压为8.5~12.0MPa,体积空速为0.6~1.5h-1,氢油体积比为600~1200。Preferably, the conditions for performing hydroconversion in the slurry-bed hydrogenation reactor include: a reaction temperature of 400-460°C, a hydrogen partial pressure of 8.0-15.0MPa, and a volume space velocity of 0.5-2.0h -1 , The volume ratio of hydrogen to oil is 500-1500; more preferably, the conditions for hydroconversion include: reaction temperature of 410-440°C, hydrogen partial pressure of 8.5-12.0MPa, volume space velocity of 0.6-1.5h -1 , hydrogen oil The volume ratio is 600-1200.
优选地,控制所述浆态床加氢反应器中进行加氢转化的条件,使得所述固定床加氢单元的精制反应器的进料中的固体含量≯0.01重量%且金属含量≯10μg/g。Preferably, the conditions for hydroconversion in the slurry-bed hydrogenation reactor are controlled such that the solids content in the feed to the finishing reactor of the fixed-bed hydrogenation unit is ≯0.01% by weight and the metal content is ≯10 μg/ g.
优选地,在所述精制反应器中进行加氢精制反应的条件包括:氢分压为8.0~20.0MPa,更优选为10.0~19.0MPa;反应温度为340~420℃,更优选为350~400℃;氢油体积比为600~1800;原料液时体积空速为0.1~1.5h-1。Preferably, the conditions for carrying out the hydrofinishing reaction in the refining reactor include: the hydrogen partial pressure is 8.0-20.0MPa, more preferably 10.0-19.0MPa; the reaction temperature is 340-420°C, more preferably 350-400 °C; the volume ratio of hydrogen to oil is 600-1800; the hourly volume space velocity of the raw material liquid is 0.1-1.5h -1 .
所述加氢精制反应可以在加氢精制催化剂存在下进行。The hydrofinishing reaction can be carried out in the presence of a hydrofinishing catalyst.
优选地,所述加氢精制催化剂中含有载体和负载在所述载体上的活性组分以及任选含有的活性助剂;所述活性组分的金属元素选自第VIB族金属元素和第VIII族金属元素中的至少一种。所述任选含有的活性助剂是指可以含有活性助剂也可以不含有活性助剂。Preferably, the hydrotreating catalyst contains a carrier, an active component loaded on the carrier and an optional coagent; the metal element of the active component is selected from Group VIB metal elements and Group VIII At least one of the group metal elements. The optionally contained active auxiliary means that the active auxiliary may or may not contain an active auxiliary.
优选地,在所述加氢精制催化剂中,所述载体为氧化硅-氧化铝,所述第VIB族金属元素为钼和/或钨,所述第VIII族金属元素为钴和/或镍。Preferably, in the hydrorefining catalyst, the carrier is silica-alumina, the Group VIB metal element is molybdenum and/or tungsten, and the Group VIII metal element is cobalt and/or nickel.
根据一种优选的具体实施方式,在所述加氢精制催化剂中,所述载体为氧化硅-氧化铝,负载在所述载体上的第VIII族金属元素为镍且第VIII族金属元素为钴和/或镍,以及所述加氢精制催化剂中含有活性助剂,所述活性助剂的活性元素为磷;以所述加氢精制催化剂的总重量为基准,以氧化物计的镍的含量为1-10重量%,以氧化物计的钼和钨的含量之和为大于10重量%至小于等于50重量%,以氧化物计的磷的含量为1-9重量%,余量为载体。所述以氧化物计的钼和钨的含量之和为大于10重量%至小于等于50重量%表示,若同时含有钼和钨,则以氧化物计的钼和钨的含量之和为大于10重量%至小于等于50重量%;若仅含有钼和钨中的一种,则以氧化物计的钼或钨的含量为大于10重量%至小于等于50重量%。According to a preferred embodiment, in the hydrorefining catalyst, the carrier is silica-alumina, the Group VIII metal element loaded on the carrier is nickel and the Group VIII metal element is cobalt and/or nickel, and the hydrorefining catalyst contains a coagent whose active element is phosphorus; based on the total weight of the hydrorefining catalyst, the content of nickel in terms of oxide 1-10% by weight, the sum of molybdenum and tungsten as oxides is greater than 10% by weight and less than or equal to 50% by weight, the content of phosphorus as oxides is 1-9% by weight, and the balance is carrier . The sum of the molybdenum and tungsten contents calculated as oxides is greater than 10% by weight and less than or equal to 50% by weight. wt% to less than or equal to 50 wt%; if only one of molybdenum and tungsten is contained, the content of molybdenum or tungsten calculated as oxide is greater than 10 wt% to less than or equal to 50 wt%.
优选地,在所述加氢精制催化剂的所述载体中,氧化硅的含量为2-45重量%,氧化铝的含量为55-98重量%。Preferably, in the carrier of the hydrorefining catalyst, the content of silicon oxide is 2-45% by weight, and the content of aluminum oxide is 55-98% by weight.
由于轻质馏分和中间馏分的混合油中仍含有少量的金属等杂质,为避免加氢精制催化剂的活性受金属等杂质的影响,以及防止精制反应器的床层压降上升过快,优选在精制反应器的顶部装填少量的加氢保护催化剂。更优选地,所述加氢保护催化剂与所述加氢精制催化剂的装填体积比为0.05~0.2:1。Since the mixed oil of light distillate and middle distillate still contains a small amount of impurities such as metals, in order to avoid the activity of the hydrofinishing catalyst from being affected by impurities such as metals, and to prevent the bed pressure drop of the refining reactor from rising too fast, it is preferable to The top of the refining reactor is filled with a small amount of hydrogenation protection catalyst. More preferably, the loading volume ratio of the hydrogenation protection catalyst to the hydrofinishing catalyst is 0.05˜0.2:1.
在所述精制反应器中,所述加氢保护催化剂可以为多种保护催化剂级配装填,优选为五种加氢保护催化剂级配装填。所述加氢保护催化剂级配方式为沿反应物流方向依次装填加氢保护催化剂I、加氢保护催化剂II、加氢保护催化剂III、加氢保护催化剂IV和加氢保护催化剂V;所述加氢保护催化剂I、加氢保护催化剂II、加氢保护催化剂III、加氢保护催化剂IV和加氢保护催化剂V中的活性金属元素选自第VIB族金属元素和/或第VIII族金属元素中的至少一种。In the refining reactor, the hydrogenation protection catalyst can be loaded in a graded arrangement of various protection catalysts, preferably five kinds of hydrogenation protection catalysts in a graded arrangement. The gradation mode of the hydrogenation protection catalyst is that the hydrogenation protection catalyst I, the hydrogenation protection catalyst II, the hydrogenation protection catalyst III, the hydrogenation protection catalyst IV and the hydrogenation protection catalyst V are loaded sequentially along the reactant flow direction; The active metal elements in the protection catalyst I, the hydrogenation protection catalyst II, the hydrogenation protection catalyst III, the hydrogenation protection catalyst IV and the hydrogenation protection catalyst V are at least selected from the group VIB metal elements and/or the VIII group metal elements A sort of.
优选地,所述加氢保护催化剂I为一种形状为多孔圆柱状、载体为氧化硅或氧化铝的加氢保护催化剂,其平均颗粒直径为15~17mm。该加氢保护催化剂I具有较高的孔隙率和特大孔结构,可容纳煤焦油原料中携带的固体颗粒物等。Preferably, the hydrogenation protection catalyst I is a hydrogenation protection catalyst in the shape of a porous cylinder supported by silicon oxide or aluminum oxide, and its average particle diameter is 15-17 mm. The hydrogenation protection catalyst I has a relatively high porosity and a super-large pore structure, and can accommodate solid particles and the like carried in the coal tar raw material.
优选地,所述加氢保护催化剂II为一种形状为蜂窝圆柱状、平均颗粒直径为9~11mm的加氢保护催化剂。以所述加氢保护催化剂II的总重量为基准,所述加氢保护催化剂II中含有氧化镍0.05~0.2重量%,氧化钼0.5~1.0重量%,余量为载体。该加氢保护催化剂II具有较高的孔隙率和大孔结构,可容纳煤焦油原料中携带的颗粒物、金属等杂质。Preferably, the hydrogenation protection catalyst II is a hydrogenation protection catalyst in the shape of a honeycomb cylinder with an average particle diameter of 9-11 mm. Based on the total weight of the hydrogenation protection catalyst II, the hydrogenation protection catalyst II contains 0.05-0.2% by weight of nickel oxide, 0.5-1.0% by weight of molybdenum oxide, and the balance is carrier. The hydrogenation protection catalyst II has a relatively high porosity and a macroporous structure, and can accommodate impurities such as particles and metals carried in the coal tar raw material.
优选地,所述加氢保护催化剂III为一种形状为拉西环状、平均颗粒直径为5.6~6.5mm的加氢保护催化剂。所述加氢保护催化剂III中含有氧化镍0.1~0.5重量%,氧化钼0.5~2.5重量%,余量为作为载体的氧化硅或氧化铝。该加氢保护催化剂III具有较高的孔隙率和大孔结构,可容纳煤焦油原料中的金属等杂质,并对烯烃、二烯烃进行加氢饱和。Preferably, the hydrogenation protection catalyst III is a hydrogenation protection catalyst having a Raschig ring shape and an average particle diameter of 5.6-6.5 mm. The hydrogenation protection catalyst III contains 0.1-0.5% by weight of nickel oxide, 0.5-2.5% by weight of molybdenum oxide, and the rest is silicon oxide or aluminum oxide as a carrier. The hydrogenation protection catalyst III has high porosity and macroporous structure, can accommodate impurities such as metals in coal tar raw materials, and can hydrogenate and saturate olefins and diolefins.
优选地,所述加氢保护催化剂IV为一种形状为拉西环状、平均颗粒直径为2.5~3.5mm的加氢保护催化剂。所述加氢保护催化剂IV含有氧化镍0.1~1.0重量%,氧化钼1.0~5.5重量%,余量为作为载体的氧化硅或氧化铝。所述加氢保护催化剂IV能够脱除煤焦油原料中的金属等杂质。Preferably, the hydrogenation protection catalyst IV is a hydrogenation protection catalyst having a Raschig ring shape and an average particle diameter of 2.5-3.5 mm. The hydrogenation protection catalyst IV contains 0.1-1.0% by weight of nickel oxide, 1.0-5.5% by weight of molybdenum oxide, and the rest is silicon oxide or aluminum oxide as a carrier. The hydrogenation protection catalyst IV can remove impurities such as metals in the coal tar raw material.
优选地,所述加氢保护催化剂V为一种形状为三叶草、平均颗粒直径为2.5~3.5mm的加氢保护催化剂。所述加氢保护催化剂V中含有氧化镍0.5~1.5重量%,氧化钼1.5~6.5重量%,余量为作为载体的氧化硅或氧化铝。该所述加氢保护催化剂V能够脱除煤焦油原料中的金属等杂质。Preferably, the hydrogenation protection catalyst V is a hydrogenation protection catalyst in the shape of a clover with an average particle diameter of 2.5-3.5 mm. The hydrogenation protection catalyst V contains 0.5-1.5% by weight of nickel oxide, 1.5-6.5% by weight of molybdenum oxide, and the rest is silicon oxide or aluminum oxide as a carrier. The hydrogenation protection catalyst V can remove impurities such as metals in the coal tar raw material.
对上述多种加氢保护催化剂之间的装填体积比没有特别的要求,本领域技术人员可以采用本领域内常规的装填体积比以装填上述多种加氢保护催化剂。There is no special requirement on the packing volume ratio among the above-mentioned various hydrogenation protection catalysts, and those skilled in the art can use the conventional packing volume ratio in the field to pack the above-mentioned various hydrogenation protection catalysts.
所述煤焦油是指煤热解或煤造气或其它过程产生的煤焦油,例如,所述煤焦油可以是煤造气过程中产生的低温煤焦油馏分,也可以是煤热解过程(包括低温炼焦、中温炼焦以及高温炼焦过程)中产生的低温煤焦油、中温煤焦油和高温煤焦油中的至少一种。本发明中,所述低温煤焦油的馏程可以为50-450℃;所述中温煤焦油的馏程可以为50-600℃;所述高温煤焦油的馏程可以为50-650℃。The coal tar refers to the coal tar produced by coal pyrolysis or coal gas production or other processes. At least one of low-temperature coal tar, medium-temperature coal tar and high-temperature coal tar produced during low-temperature coking, medium-temperature coking and high-temperature coking). In the present invention, the distillation range of the low-temperature coal tar may be 50-450°C; the distillation range of the medium-temperature coal tar may be 50-600°C; and the distillation range of the high-temperature coal tar may be 50-650°C.
第二方面,本发明还提供了一种用于煤焦油加氢的系统,该系统包括:In a second aspect, the present invention also provides a system for coal tar hydrogenation, the system comprising:
预处理单元;preprocessing unit;
浆态床加氢单元,包括浆态床加氢反应器,经过预处理单元处理后的物料进入所述浆态床加氢反应器中进行加氢转化;The slurry bed hydrogenation unit includes a slurry bed hydrogenation reactor, and the material treated by the pretreatment unit enters the slurry bed hydrogenation reactor for hydrogenation conversion;
第一分离单元,具有轻质馏分输送管线、第一中间馏分输送管线、第二中间馏分输送管线、第一重质馏分输送管线和第二重质馏分输送管线,来自浆态床加氢单元的物料在所述第一分离单元中依次进行分离和分馏以获得轻质馏分、中间馏分和重质馏分,部分所述重质馏分通过所述第一重质馏分输送管线外甩,剩余部分重质馏分通过所述第二重质馏分输送管线与部分所述中间馏分通过所述第一中间馏分输送管线循环回所述浆态床加氢反应器;A first separation unit having a light distillate transfer line, a first middle distillate transfer line, a second middle distillate transfer line, a first heavy distillate transfer line, and a second heavy distillate transfer line, from a slurry bed hydrogenation unit Materials are sequentially separated and fractionated in the first separation unit to obtain light distillate, middle distillate and heavy distillate, part of the heavy distillate is thrown out through the first heavy distillate delivery pipeline, and the rest of the heavy distillate is recycling a fraction through said second heavy distillate transfer line and a portion of said middle distillate through said first middle distillate transfer line back to said slurry bed hydrogenation reactor;
固定床加氢单元,包括精制反应器,来自浆态床加氢单元的剩余部分所述中间馏分通过所述第二中间馏分输送管线与所述轻质馏分通过所述轻质馏分输送管线引入所述精制反应器中进行加氢精制反应;以及a fixed bed hydrogenation unit comprising a finishing reactor, the remainder of said middle distillate from the slurry bed hydrogenation unit being introduced through said second middle distillate transfer line and said light distillate being introduced through said light distillate transfer line into said second middle distillate transfer line carry out the hydrofinishing reaction in the above-mentioned refining reactor; and
第二分离单元,来自固定床加氢单元的物料在所述第二分离单元中依次进行分离和分馏。In the second separation unit, the material from the fixed-bed hydrogenation unit is sequentially separated and fractionated in the second separation unit.
所述预处理单元中可以含有用于沉降、离心分离的脱水和/或机械除杂装置。The pretreatment unit may contain dehydration and/or mechanical impurity removal devices for sedimentation and centrifugation.
优选地,所述第一分离单元和所述第二分离单元中分别包括通过管线依次连接的气液分离装置和分馏塔;在所述第一分离单元中,气液分离装置的入口通过管线与所述浆态床加氢单元的出口连接,以及分馏塔的出口通过管线与所述固定床加氢单元的入口连接;在所述第二分离单元中,气液分离装置的入口通过管线与固定床加氢单元的出口连接,以及分馏塔的出口通过管线将产品引至系统之外。Preferably, the first separation unit and the second separation unit respectively include a gas-liquid separation device and a fractionation tower connected in sequence through pipelines; in the first separation unit, the inlet of the gas-liquid separation device is connected to the The outlet of the slurry bed hydrogenation unit is connected, and the outlet of the fractionation tower is connected with the inlet of the fixed bed hydrogenation unit through a pipeline; in the second separation unit, the inlet of the gas-liquid separation device is connected with the fixed bed hydrogenation unit through a pipeline. The outlet connection of the bed hydrogenation unit, and the outlet of the fractionation column lead the product out of the system through pipelines.
优选地,该系统进一步包括循环氢单元,所述第一分离单元和所述第二分离单元分别通过管线与所述循环氢单元连接,使得由所述第一分离单元和所述第二分离单元得到的气相物料进入所述循环氢单元中。Preferably, the system further includes a circulating hydrogen unit, the first separation unit and the second separation unit are respectively connected to the circulating hydrogen unit through pipelines, so that the first separation unit and the second separation unit The gas phase material obtained enters the recycle hydrogen unit.
在所述第一分离单元中,来自浆态床加氢单元的出口处的物料通过管线引入所述第一分离单元的气液分离装置中进行气液分离,获得的气相物料进入所述循环氢单元中以进一步除杂以获得其中的含氢物流,而通过气液分离装置进行气液分离获得的液相物料通过管线进入所述第一分离单元的分馏塔中进行分馏,分馏得到不同馏程的中间产物,并且部分中间产物通过所述第一中间馏分输送管线循环回所述浆态床加氢单元中,而另一部分中间产物通过所述第二中间馏分输送管线引入固定床加氢单元中。并且由所述固定床加氢单元出口处获得的产物通过管线进入所述第二分离单元的气液分离装置中进行气液分离,获得的气相物料进入所述循环氢单元中以进一步除杂以获得其中的含氢物流,而通过气液分离装置进行气液分离获得的液相物料通过管线进入所述第二分离单元的分馏塔中进行分馏,分馏得到不同馏程的产品,并且,获得的产品通过管线引至系统之外。In the first separation unit, the material from the outlet of the slurry bed hydrogenation unit is introduced into the gas-liquid separation device of the first separation unit through a pipeline for gas-liquid separation, and the gas phase material obtained enters the hydrogen circulation In the unit to further remove impurities to obtain the hydrogen-containing stream therein, and the liquid phase material obtained by gas-liquid separation through the gas-liquid separation device enters the fractionation tower of the first separation unit through the pipeline for fractionation, and fractionation obtains different distillation ranges The intermediate product, and part of the intermediate product is recycled back to the slurry bed hydrogenation unit through the first middle distillate transfer line, while another part of the intermediate product is introduced into the fixed bed hydrogenation unit through the second middle distillate transfer line . And the product obtained at the outlet of the fixed-bed hydrogenation unit enters the gas-liquid separation device of the second separation unit through a pipeline for gas-liquid separation, and the gas phase material obtained enters the circulating hydrogen unit to further remove impurities to The hydrogen-containing stream is obtained, and the liquid phase material obtained by gas-liquid separation through the gas-liquid separation device enters the fractionation tower of the second separation unit through the pipeline for fractionation, and fractionation obtains products of different distillation ranges, and the obtained The product is led out of the system through the pipeline.
优选地,所述循环氢单元通过管线分别与所述浆态床加氢单元和所述固定床加氢单元连接以分别向所述浆态床加氢单元和所述固定床加氢单元补充含氢物流。Preferably, the circulating hydrogen unit is respectively connected to the slurry bed hydrogenation unit and the fixed bed hydrogenation unit through pipelines to supplement the slurry bed hydrogenation unit and the fixed bed hydrogenation unit with hydrogen stream.
优选地,所述循环氢单元中含有至少一个循环氢压缩机。特别地,所述第一分离单元和所述第二分离单元分别通过管线与所述循环氢单元中的一个或多个循环氢压缩机连接以获得由所述第一分离单元和所述第二分离单元得到的气相物料中的含氢物流。Preferably, the circulating hydrogen unit contains at least one circulating hydrogen compressor. In particular, the first separation unit and the second separation unit are respectively connected to one or more cycle hydrogen compressors in the cycle hydrogen unit through pipelines to obtain The hydrogen-containing stream in the gas phase material obtained from the separation unit.
根据一种优选的具体实施方式,本发明提供如图1所示的工艺路线以进行煤焦油加氢,图中的一些辅助设备如换热器、预热炉等未标出,但这对本领域普通技术人员是公知的,具体的工艺路线如下:According to a kind of preferred embodiment, the present invention provides the process route as shown in Figure 1 to carry out coal tar hydrogenation, and some auxiliary equipment in the figure are not marked as heat exchanger, preheating furnace etc. Those of ordinary skill are well known, and concrete process route is as follows:
煤焦油原料1引入预处理单元2进行沉降、离心分离以脱除水和机械杂质3;然后将预处理单元2中的流出物、浆态床催化剂4和第一循环氢10一起引入浆态床加氢单元的浆态床加氢反应器5中进行加氢转化;然后将浆态床加氢反应器5的流出物引入第一分离单元6的气液分离装置中进行气液分离,分离得到第一分离水11、第一富氢气体7和第一液态烃物流,所述第一富氢气体7经循环氢单元中的第一循环氢压缩机8增压后与新氢9混合后作为浆态床加氢单元的第一循环氢10。由所述第一分离单元6中获得的所述第一液态烃物流进入第一分离单元的第一分馏塔12中进行蒸馏切割,分别得到气相轻组分、中间馏分17和重质馏分18;切割出的气相轻组分进入第一分馏塔12的塔顶回流罐13中进行油、水、气的分离,分别得到第二分离水15、第一塔顶气14和油相的轻质馏分16,其中,分离出的第一塔顶气14作为燃料气出系统,部分所述中间馏分17循环回所述浆态床加氢反应器5中进行加氢转化,剩余部分所述中间馏分17与轻质馏分16和第二循环氢31一起进入固定床加氢单元的精制反应器20中进行加氢精制反应。第一分馏塔12中切割出的重质馏分18中的其中一部分作为外甩重质馏分19被外甩出系统,剩余部分的重质馏分循环回浆态床加氢反应器5进一步进行加氢转化。固定床加氢单元的精制反应器20中的精制流出物21进入第二分离单元22的气液分离装置中进行气液分离,得到第三分离水23、第二富氢气体25和第二液态烃物流24;其中,所述第二富氢气体25经循环氢单元中的第二循环氢压缩机30增压后与新氢9混合作为固定床加氢单元的第二循环氢31。所述第二液态烃物流24进入第二分离单元的第二分馏塔26中进行蒸馏切割,得到作为燃料气出系统的第二塔顶气27以及石脑油馏分28、柴油馏分29,其中,石脑油馏分28和柴油馏分29作为产品出系统。The coal tar raw material 1 is introduced into the pretreatment unit 2 for settling and centrifugal separation to remove water and mechanical impurities 3; then the effluent from the pretreatment unit 2, the slurry bed catalyst 4 and the first circulating hydrogen 10 are introduced into the slurry bed together Hydroconversion is carried out in the slurry bed hydrogenation reactor 5 of the hydrogenation unit; then the effluent of the slurry bed hydrogenation reactor 5 is introduced into the gas-liquid separation device of the first separation unit 6 for gas-liquid separation, and the separation is obtained The first separated water 11, the first hydrogen-rich gas 7 and the first liquid hydrocarbon stream, the first hydrogen-rich gas 7 is pressurized by the first cycle hydrogen compressor 8 in the cycle hydrogen unit and mixed with new hydrogen 9 as First recycle hydrogen 10 for slurry bed hydrogenation unit. The first liquid hydrocarbon stream obtained from the first separation unit 6 enters the first fractionation tower 12 of the first separation unit for distillation and cutting to obtain gas phase light components, middle distillate 17 and heavy distillate 18 respectively; The cut gas phase light components enter the top reflux tank 13 of the first fractionation tower 12 to separate oil, water and gas to obtain the second separated water 15, the first overhead gas 14 and the light fraction of the oil phase respectively 16, wherein the separated first overhead gas 14 is taken out of the system as fuel gas, part of the middle distillate 17 is recycled back to the slurry bed hydrogenation reactor 5 for hydrogenation conversion, and the remaining part of the middle distillate 17 is Together with the light distillate 16 and the second recycled hydrogen 31, it enters the refining reactor 20 of the fixed-bed hydrogenation unit for hydrotreating reaction. A part of the heavy fraction 18 cut out in the first fractionation tower 12 is thrown out of the system as an external heavy fraction 19, and the remaining part of the heavy fraction is recycled back to the slurry bed hydrogenation reactor 5 for further hydrogenation transform. The refined effluent 21 in the refined reactor 20 of the fixed-bed hydrogenation unit enters the gas-liquid separation device of the second separation unit 22 for gas-liquid separation to obtain the third separated water 23, the second hydrogen-rich gas 25 and the second liquid Hydrocarbon stream 24; wherein, the second hydrogen-rich gas 25 is pressurized by the second cycle hydrogen compressor 30 in the cycle hydrogen unit and then mixed with fresh hydrogen 9 as the second cycle hydrogen 31 of the fixed bed hydrogenation unit. The second liquid hydrocarbon stream 24 enters the second fractionation tower 26 of the second separation unit for distillation and cutting to obtain the second overhead gas 27, naphtha fraction 28, and diesel fraction 29 as the fuel gas leaving the system, wherein, Naphtha fraction 28 and diesel fraction 29 exit the system as products.
本发明的方法具有如下优点:Method of the present invention has following advantage:
(1)本发明利用浆态床加氢反应器实现了煤焦油的轻质化,浆态床反应产物可满足后续固定床加氢单元的进料要求,大大提高了煤焦油资源的利用率和利用价值;(1) The present invention utilizes the slurry bed hydrogenation reactor to realize the lightening of coal tar, and the slurry bed reaction product can meet the feeding requirements of the subsequent fixed bed hydrogenation unit, greatly improving the utilization rate of coal tar resources and use value;
(2)在利用浆态床加氢反应器实现煤焦油轻质化的同时,将部分中间馏分循环回浆态床加氢反应器,有效抑制了沥青质的析出沉积和结焦生成焦炭,最大限度地提高了液体收率,并保证了装置的长周期稳定运转。(2) While using the slurry bed hydrogenation reactor to realize coal tar lightening, part of the middle distillate is recycled back to the slurry bed hydrogenation reactor, which effectively inhibits the precipitation and deposition of asphaltenes and the formation of coke by coking, maximizing The liquid yield is greatly improved, and the long-term stable operation of the device is ensured.
(3)采用浆态床加氢裂化和固定床加氢提质的组合方法,能够兼顾浆态床原料适应性强和固定床产品质量好的优势,实现了煤焦油资源的清洁高效利用,能够在一定程度上缓解石油基资源紧缺的局面。(3) The combination method of slurry bed hydrocracking and fixed bed hydrogenation upgrading can take into account the advantages of strong adaptability of slurry bed raw materials and good quality of fixed bed products, and realize the clean and efficient utilization of coal tar resources. To a certain extent, alleviate the shortage of petroleum-based resources.
以下将通过实施例对本发明进行详细描述。在没有特别说明的情况下,以下使用的各种原料均来自商购。以下使用的煤焦油原料的性质见表1。The present invention will be described in detail below by way of examples. Unless otherwise specified, all raw materials used below were purchased commercially. The properties of the coal tar raw materials used below are shown in Table 1.
固定床加氢单元的精制反应器中装填加氢保护催化剂和加氢精制催化剂,加氢保护催化剂装填于反应器顶部,为五种加氢保护催化剂级配装填,沿反应物流方向依次装填加氢保护催化剂I、加氢保护催化剂II、加氢保护催化剂III、加氢保护催化剂IV和加氢保护催化剂V,商品牌号分别为RGC-20、RGC-30E、RGC-30A、RGC-30B、RGC-1,且加氢保护催化剂I、加氢保护催化剂II、加氢保护催化剂III、加氢保护催化剂IV和加氢保护催化剂V的装填体积比为1:2:1.5:1.5:2。The refining reactor of the fixed-bed hydrogenation unit is filled with hydrogenation protection catalyst and hydrorefining catalyst, and the hydrogenation protection catalyst is loaded on the top of the reactor, which is packed in five kinds of hydrogenation protection catalysts, and the hydrogenation protection catalyst is loaded sequentially along the direction of the reactant flow. Protected Catalyst I, Hydrogenated Protected Catalyst II, Hydrogenated Protected Catalyst III, Hydrogenated Protected Catalyst IV and Hydrogenated Protected Catalyst V are RGC-20, RGC-30E, RGC-30A, RGC-30B, RGC- 1, and the loading volume ratio of hydrogenation protection catalyst I, hydrogenation protection catalyst II, hydrogenation protection catalyst III, hydrogenation protection catalyst IV and hydrogenation protection catalyst V is 1:2:1.5:1.5:2.
加氢精制催化剂的商品牌号为RTC-2,以所述加氢精制催化剂的总重量为基准,以氧化物计的镍的含量为2.4重量%,以氧化物计的钼的含量为8.3重量%,以氧化物计的钨的含量为16.7重量%,以氧化物计的磷的含量为2.0重量%,余量为载体氧化硅-氧化铝,以所述载体为基准,氧化硅的含量为20.0重量%,氧化铝的含量为80.0重量%。The trade name of the hydrofinishing catalyst is RTC-2, based on the total weight of the hydrofinishing catalyst, the content of nickel as oxide is 2.4% by weight, and the content of molybdenum as oxide is 8.3% by weight , the content of tungsten in terms of oxides is 16.7% by weight, the content of phosphorus in terms of oxides is 2.0% by weight, and the balance is carrier silica-alumina, based on the carrier, the content of silicon oxide is 20.0 % by weight, the content of alumina is 80.0% by weight.
浆态床加氢单元的浆态床加氢反应器中采用高分散非均相浆态床催化剂,该高分散非均相浆态床催化剂为高分散铁系碳基负载型催化剂,其组成为:活性炭作为载体,活性金属组分为Fe和Mo。并且,所述高分散铁系碳基负载型催化剂中以元素计的Fe和Mo的重量比为1:0.2。A highly dispersed heterogeneous slurry bed catalyst is used in the slurry bed hydrogenation reactor of the slurry bed hydrogenation unit. The highly dispersed heterogeneous slurry bed catalyst is a highly dispersed iron-based carbon-based supported catalyst, and its composition is : Activated carbon is used as a carrier, and the active metal components are Fe and Mo. Moreover, the weight ratio of Fe and Mo in the highly dispersed iron-based carbon-based supported catalyst in terms of elements is 1:0.2.
上述商品牌号的催化剂均为中国石化催化剂分公司长岭催化剂厂生产。The catalysts of the above commercial brands are all produced by Changling Catalyst Factory of Sinopec Catalyst Branch.
在以下实施例和对比例中,在没有特别说明的情况下,以所述加氢精制催化剂为基准,所述加氢保护催化剂的装填体积为加氢精制催化剂的10%。In the following examples and comparative examples, unless otherwise specified, based on the hydrofinishing catalyst, the loading volume of the hydrofinishing catalyst is 10% of the hydrofinishing catalyst.
表1Table 1
实施例1Example 1
以煤焦油原料的总重量为基准,浆态床催化剂以其中含有的活性金属元素计的用量为1.5重量%。将表1中的煤焦油原料与前述高分散非均相浆态床催化剂混合均匀后,与氢气一起进入浆态床加氢反应器进行加氢转化,浆态床加氢反应器的流出物进入第一分离单元进行气液分离,并分离出水,分离得到的第一液态烃物流进入第一分离单元,蒸馏切割为轻质馏分、中间馏分和重质馏分。其中,第一分离单元蒸馏切割出的全部重质馏分的7.5重量%外甩出装置,剩余部分重质馏分循环回浆态床加氢反应器中进一步进行转化。其中第一分离单元蒸馏切割出的全部中间馏分的35重量%的中间馏分循环回浆态床加氢反应器进一步进行转化。剩余部分中间馏分与全部的轻质馏分与氢气混合后进入固定床加氢单元的精制反应器,与加氢精制催化剂接触反应,精制反应器的精制流出物进入第二分离单元进行气液分离,并分离出水,分离出的第二液态烃产物进入第二分离单元,蒸馏切割为石脑油馏分、柴油馏分。其中石脑油馏分和柴油馏分作为产品出装置。Based on the total weight of the coal tar raw material, the dosage of the slurry bed catalyst is 1.5% by weight based on the active metal elements contained therein. After mixing the coal tar raw material in Table 1 with the aforementioned highly dispersed heterogeneous slurry bed catalyst, they enter the slurry bed hydrogenation reactor together with hydrogen for hydrogenation conversion, and the effluent of the slurry bed hydrogenation reactor enters The first separation unit performs gas-liquid separation and separates water, and the separated first liquid hydrocarbon stream enters the first separation unit, and is distilled and cut into light distillate, middle distillate and heavy distillate. Wherein, the 7.5% by weight of all the heavy fractions cut out by the first separation unit is thrown out of the device, and the rest of the heavy fractions are circulated back to the slurry bed hydrogenation reactor for further conversion. 35% by weight of all middle distillates cut out by distillation in the first separation unit are recycled back to the slurry bed hydrogenation reactor for further conversion. The remaining part of the middle distillate and all the light distillate are mixed with hydrogen and then enter the refining reactor of the fixed bed hydrogenation unit, where they contact and react with the hydrofining catalyst, and the refined effluent of the refining reactor enters the second separation unit for gas-liquid separation. Water is separated, and the separated second liquid hydrocarbon product enters the second separation unit, and is distilled and cut into naphtha fraction and diesel fraction. Among them, naphtha fraction and diesel fraction are taken out of the device as products.
上述实施例中涉及的具体反应条件见表2,浆态床加氢后得到的产物的性质见表3。第二分离单元分馏出的石脑油产品和柴油产品的性质见表4。The specific reaction conditions involved in the above examples are shown in Table 2, and the properties of the product obtained after slurry bed hydrogenation are shown in Table 3. The properties of the naphtha product and diesel product fractionated by the second separation unit are shown in Table 4.
从表3中可以看出,经浆态床加氢后,产物中的金属含量<10μg/g,机械杂质含量<0.01重量%,可满足后续固定床加氢装置进料要求。It can be seen from Table 3 that after hydrogenation in a slurry bed, the metal content in the product is less than 10 μg/g, and the content of mechanical impurities is less than 0.01% by weight, which can meet the feed requirements of the subsequent fixed bed hydrogenation unit.
而且,本实施例中将部分中间馏分循环回浆态床加氢反应器,并没有出现沥青质析出沉积堵塞反应器内构件的问题,浆态床加氢装置的连续运转周期超过了5000h,并且生成的焦炭量较对比例1中少3.53个百分点,相应液体收率高5.4个百分点;而对比例1的方法中浆态床加氢装置的连续运转周期仅为1080h。Moreover, in this example, part of the middle distillate was recycled back to the slurry bed hydrogenation reactor, and there was no problem of asphaltene precipitation and deposition blocking the internal components of the reactor. The continuous operation period of the slurry bed hydrogenation device exceeded 5000h, and The amount of coke generated is 3.53% less than that in Comparative Example 1, and the corresponding liquid yield is 5.4% higher; while the continuous operation period of the slurry bed hydrogenation unit in the method of Comparative Example 1 is only 1080h.
这说明采用本发明的方法,能有效抑制沥青质析出沉积和结焦生成焦炭,最大限度地提高了液体收率和保证了装置的长周期稳定运转。This shows that adopting the method of the present invention can effectively inhibit asphaltene precipitation and coking to form coke, maximize the liquid yield and ensure the long-term stable operation of the device.
由表4还可以看出,本实施例的柴油产品的硫含量小于10μg/g、凝点为-16℃、十六烷值为45.9,可作为低硫清洁柴油调和组分。石脑油馏分的硫含量小于10μg/g、芳潜达68.9,可作为高芳潜的重整料。It can also be seen from Table 4 that the diesel product of this example has a sulfur content of less than 10 μg/g, a freezing point of -16°C, and a cetane number of 45.9, which can be used as a low-sulfur clean diesel blending component. The sulfur content of the naphtha fraction is less than 10μg/g, and the aroma potential reaches 68.9, which can be used as a high aroma potential reformate.
也就是说,本发明提供的方法能够在保证柴油产品的性质的基础上实现显著提高装置的连续运转周期以及提高液收的目的。That is to say, the method provided by the present invention can significantly improve the continuous operation period of the device and improve the liquid collection on the basis of ensuring the properties of the diesel product.
实施例2Example 2
本实施例采用与实施例1相似的方法进行,所不同的是:Present embodiment adopts the method similar to embodiment 1 to carry out, and difference is:
本实施例中,以煤焦油原料的总重量为基准,浆态床催化剂以其中含有的活性金属元素计的用量为2.0重量%;以及将第一分离单元蒸馏切割出的全部重质馏分的5重量%外甩出装置,剩余部分重质馏分循环回浆态床加氢反应器中进一步进行转化。并且将第一分离单元蒸馏切割出的全部中间馏分的45重量%的中间馏分循环回浆态床加氢反应器进一步进行转化,剩余部分中间馏分与全部的轻质馏分与氢气混合后进入固定床加氢单元的精制反应器,与加氢精制催化剂接触反应。In the present embodiment, based on the total weight of the coal tar raw material, the amount of the slurry bed catalyst based on the active metal elements contained therein is 2.0% by weight; % by weight is thrown out of the device, and the remaining part of the heavy fraction is recycled back to the slurry bed hydrogenation reactor for further conversion. And the middle distillate of 45% by weight of the whole middle distillate cut out by the distillation of the first separation unit is recycled back to the slurry bed hydrogenation reactor for further conversion, and the remaining part of the middle distillate is mixed with all the light distillate and hydrogen and enters the fixed bed The refining reactor of the hydrogenation unit contacts and reacts with the hydrotreating catalyst.
上述实施例中涉及的具体反应条件见表2,浆态床加氢后得到的产物的性质见表3。第二分离单元分馏出的石脑油产品和柴油产品的性质见表4。The specific reaction conditions involved in the above examples are shown in Table 2, and the properties of the product obtained after slurry bed hydrogenation are shown in Table 3. The properties of the naphtha product and diesel product fractionated by the second separation unit are shown in Table 4.
从表3中可以看出,经浆态床加氢后,产物中的金属含量<10μg/g,机械杂质含量<0.01重量%,可满足后续固定床加氢装置进料要求。It can be seen from Table 3 that after hydrogenation in a slurry bed, the metal content in the product is less than 10 μg/g, and the content of mechanical impurities is less than 0.01% by weight, which can meet the feed requirements of the subsequent fixed bed hydrogenation unit.
而且,本实施例中将部分中间馏分循环回浆态床加氢反应器,并没有出现沥青质析出沉积堵塞反应器内构件的问题,浆态床加氢装置的连续运转周期超过了5000h,并且生成的焦炭量较对比例1中少2.42个百分点,相应液体收率高3.63个百分点;而对比例1的方法中浆态床加氢装置的连续运转周期仅为1080h。Moreover, in this example, part of the middle distillate was recycled back to the slurry bed hydrogenation reactor, and there was no problem of asphaltene precipitation and deposition blocking the internal components of the reactor. The continuous operation period of the slurry bed hydrogenation device exceeded 5000h, and The amount of coke generated is 2.42 percentage points less than that in Comparative Example 1, and the corresponding liquid yield is 3.63 percentage points higher; while the continuous operation period of the slurry bed hydrogenation unit in the method of Comparative Example 1 is only 1080h.
这说明采用本发明的方法,能有效抑制沥青质析出沉积和结焦生成焦炭,最大限度地提高了液体收率和保证了装置的长周期稳定运转。This shows that adopting the method of the present invention can effectively inhibit asphaltene precipitation and coking to form coke, maximize the liquid yield and ensure the long-term stable operation of the device.
由表4还可以看出,本实施例的柴油产品的硫含量小于10μg/g、凝点为-18℃、十六烷值为47.4,可作为低硫清洁柴油调和组分。石脑油馏分的硫含量小于10μg/g、芳潜达66.7,可作为高芳潜的重整料。It can also be seen from Table 4 that the diesel product of this example has a sulfur content of less than 10 μg/g, a freezing point of -18°C, and a cetane number of 47.4, which can be used as a low-sulfur clean diesel blending component. The sulfur content of the naphtha fraction is less than 10μg/g, and the aroma potential reaches 66.7, which can be used as a high aroma potential reformate.
也就是说,本发明提供的方法能够在保证柴油产品的性质的基础上实现显著提高装置的连续运转周期以及提高液收的目的。That is to say, the method provided by the present invention can significantly improve the continuous operation period of the device and improve the liquid collection on the basis of ensuring the properties of the diesel product.
实施例3Example 3
本实施例采用与实施例1相似的方法进行,所不同的是:Present embodiment adopts the method similar to embodiment 1 to carry out, and difference is:
本实施例中,以煤焦油原料的总重量为基准,浆态床催化剂以其中含有的活性金属元素计的用量为0.5重量%;以及将第一分离单元蒸馏切割出的全部重质馏分的10重量%外甩出装置,剩余重质馏分循环回浆态床加氢反应器中进一步进行转化。并且将第一分离单元蒸馏切割出的全部中间馏分的25重量%的中间馏分循环回浆态床加氢反应器进一步进行转化,剩余中间馏分与全部的轻质馏分与氢气混合后进入固定床加氢单元的精制反应器,与加氢精制催化剂接触反应。In the present embodiment, based on the total weight of the coal tar raw material, the amount of the slurry bed catalyst based on the active metal elements contained therein is 0.5% by weight; % by weight is thrown out of the device, and the remaining heavy fraction is circulated back to the slurry bed hydrogenation reactor for further conversion. And the middle distillate of 25% by weight of all the middle distillates cut out by the distillation of the first separation unit is recycled back to the slurry bed hydrogenation reactor for further conversion, and the remaining middle distillate and all the light distillates are mixed with hydrogen and then enter the fixed bed hydrogenation reactor. The refining reactor of the hydrogen unit reacts in contact with the hydrofining catalyst.
上述实施例中涉及的具体反应条件见表2,浆态床加氢后得到的产物的性质见表3。第二分离单元分馏出的石脑油产品和柴油产品的性质见表4。The specific reaction conditions involved in the above examples are shown in Table 2, and the properties of the product obtained after slurry bed hydrogenation are shown in Table 3. The properties of the naphtha product and diesel product fractionated by the second separation unit are shown in Table 4.
从表3中可以看出,经浆态床加氢后,产物中的金属含量<10μg/g,机械杂质含量<0.01重量%,可满足后续固定床加氢装置进料要求。It can be seen from Table 3 that after hydrogenation in a slurry bed, the metal content in the product is less than 10 μg/g, and the content of mechanical impurities is less than 0.01% by weight, which can meet the feed requirements of the subsequent fixed bed hydrogenation unit.
而且,本实施例中将部分中间馏分循环回浆态床加氢反应器,并没有出现沥青质析出沉积堵塞反应器内构件的问题,浆态床加氢装置的连续运转周期超过了5000h,并且生成的焦炭量较对比例1中少3.78个百分点,相应液体收率高6.12个百分点;而对比例1的方法中浆态床加氢装置的连续运转周期仅为1080h。Moreover, in this example, part of the middle distillate was recycled back to the slurry bed hydrogenation reactor, and there was no problem of asphaltene precipitation and deposition blocking the internal components of the reactor. The continuous operation period of the slurry bed hydrogenation device exceeded 5000h, and The amount of coke generated is 3.78% less than that in Comparative Example 1, and the corresponding liquid yield is 6.12% higher; while the continuous operation period of the slurry bed hydrogenation unit in the method of Comparative Example 1 is only 1080h.
这说明采用本发明的方法,能有效抑制沥青质析出沉积和结焦生成焦炭,最大限度地提高了液体收率和保证了装置的长周期稳定运转。This shows that adopting the method of the present invention can effectively inhibit asphaltene precipitation and coking to form coke, maximize the liquid yield and ensure the long-term stable operation of the device.
由表4还可以看出,本实施例的柴油产品的硫含量小于10μg/g、凝点为-15℃、十六烷值为44.1,可作为低硫清洁柴油调和组分。石脑油馏分的硫含量小于10μg/g、芳潜达70.1,可作为高芳潜的重整料。It can also be seen from Table 4 that the diesel product of this example has a sulfur content of less than 10 μg/g, a freezing point of -15°C, and a cetane number of 44.1, which can be used as a low-sulfur clean diesel blending component. The sulfur content of the naphtha fraction is less than 10μg/g, and the aroma potential reaches 70.1, which can be used as a high aroma potential reformate.
也就是说,本发明提供的方法能够在保证柴油产品的性质的基础上实现显著提高装置的连续运转周期以及提高液收的目的。That is to say, the method provided by the present invention can significantly improve the continuous operation period of the device and improve the liquid collection on the basis of ensuring the properties of the diesel product.
对比例1Comparative example 1
本对比例采用与实施例2相似的方法进行,所不同的是:This comparative example adopts the method similar to embodiment 2 to carry out, difference is:
本对比例中未将浆态床加氢反应产物中的中间馏分循环回浆态床加氢反应器进一步转化。In this comparative example, the middle distillate in the slurry bed hydrogenation reaction product was not recycled back to the slurry bed hydrogenation reactor for further conversion.
虽然本对比例也脱除了煤焦油原料中的金属、机械杂质等,实现了煤焦油原料的轻质化。但在浆态床加氢反应器运行过程中出现了沥青质的析出沉积而堵塞了反应器内构件,导致浆态床加氢装置无法正常运转,其连续运转周期仅为1080h。Although this comparative example also removes metals and mechanical impurities in the coal tar raw material, realizing the lightening of the coal tar raw material. However, during the operation of the slurry bed hydrogenation reactor, asphaltenes precipitated and deposited and blocked the internal components of the reactor, resulting in the failure of the slurry bed hydrogenation unit to operate normally, and its continuous operation period was only 1080h.
另外,由于本对比例未将中间馏分循环回浆态床加氢反应器,随着反应的进行,沥青质从反应本体相中分离出来,经自由基反应结合而相互聚合,生成了焦炭。In addition, since the middle distillate was not recycled back to the slurry bed hydrogenation reactor in this comparative example, asphaltene was separated from the reaction bulk phase as the reaction proceeded, and coke was formed through free radical reaction combination and mutual polymerization.
从表3中可以看出,对比例1的焦炭产率较实施例2的高2.42个百分点,相应液体收率低3.63个百分点。It can be seen from Table 3 that the coke yield of Comparative Example 1 is 2.42 percentage points higher than that of Example 2, and the corresponding liquid yield is 3.63 percentage points lower.
本对比例的具体反应条件见表2,浆态床加氢后的产物性质见表3。The specific reaction conditions of this comparative example are shown in Table 2, and the properties of the product after slurry bed hydrogenation are shown in Table 3.
第二分离单元分馏出的石脑油产品和柴油产品的性质见表4。The properties of the naphtha product and diesel product fractionated by the second separation unit are shown in Table 4.
表2Table 2
表3table 3
表4Table 4
从上述结果可以看出,本发明提供的方法具有装置运转周期长、液体收率高等优点,而且能够兼顾浆态床加氢反应器原料适应性强和固定床反应器产品质量好的优势,提高了煤焦油资源的利用率和利用价值,为煤焦油这种廉价劣质资源提供了一种有效的利用途径。It can be seen from the above results that the method provided by the present invention has the advantages of long operating period of the device and high liquid yield, and can take into account the advantages of strong adaptability of the raw material of the slurry bed hydrogenation reactor and good product quality of the fixed bed reactor, and improve It improves the utilization rate and value of coal tar resources, and provides an effective way to use coal tar as a cheap and inferior resource.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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