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CN107541016B - A kind of preparation method of biomass modified epoxy resin - Google Patents

A kind of preparation method of biomass modified epoxy resin Download PDF

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CN107541016B
CN107541016B CN201710725990.9A CN201710725990A CN107541016B CN 107541016 B CN107541016 B CN 107541016B CN 201710725990 A CN201710725990 A CN 201710725990A CN 107541016 B CN107541016 B CN 107541016B
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epoxy resin
biomass
modified epoxy
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CN107541016A (en
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徐晓冬
李晓
埃默尔·侯赛因·沙
王硕
韩正意
国智奕
张兵
向昆明
李健鹏
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Harbin Engineering University
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Abstract

本发明提供的是一种生物质改性环氧树脂的制备方法。生物质原料烘干粉碎、过筛,并进一步研磨至粉末状;将生物质粉末与环氧树脂混合,于60℃下搅拌20min,然后升温至80℃,反应1h,得到生物质改性环氧树脂预聚体;将固化剂加入到改性环氧树脂预聚体中,固化,得到改性环氧树脂材料。本发明的方法具有原材料来源广泛、价格低廉,制备工艺简单、易于操作等优点。采用本发明的制备方法获得的改性环氧树脂具有良好的稳定性,材料的拉伸、弯曲强度最高可分别提升46.3%、36.1%;抗冲击性能的提升最高可达94.2%。所获得的改性环氧树脂即可作为树脂材料直接作为电子电器材料、航空航天材料和工程塑料使用,也可作为复合材料的基体树脂使用。The invention provides a preparation method of biomass modified epoxy resin. The biomass raw material is dried, pulverized, sieved, and further ground into powder; the biomass powder is mixed with epoxy resin, stirred at 60°C for 20min, then heated to 80°C, and reacted for 1h to obtain biomass-modified epoxy resin Resin prepolymer; adding a curing agent into the modified epoxy resin prepolymer and curing to obtain a modified epoxy resin material. The method of the invention has the advantages of wide source of raw materials, low price, simple preparation process, easy operation and the like. The modified epoxy resin obtained by the preparation method of the present invention has good stability, and the tensile strength and bending strength of the material can be increased by 46.3% and 36.1% respectively at the highest; the impact resistance can be improved by up to 94.2%. The obtained modified epoxy resin can be directly used as a resin material for electrical and electronic materials, aerospace materials and engineering plastics, and can also be used as a matrix resin for composite materials.

Description

一种生物质改性环氧树脂的制备方法A kind of preparation method of biomass modified epoxy resin

技术领域technical field

本发明涉及的是一种热固性树脂的改性方法,尤其是一种天然生物质改性环氧树脂的制备方法。The invention relates to a method for modifying a thermosetting resin, in particular to a method for preparing a natural biomass modified epoxy resin.

背景技术Background technique

环氧树脂作为一种热固性树脂材料,具有优异的性能,在金属、非金属表面具有良好的粘接强度,对碱和大部分溶剂稳定,同时具有优异的介电性能、良好的耐热耐湿性能、高的绝缘性能、良好的尺寸稳定性和加工性能,可作为胶黏剂、层压料、涂料及浇铸料广泛应用于民用、国防等各个领域。As a kind of thermosetting resin material, epoxy resin has excellent performance, has good bonding strength on metal and non-metal surfaces, is stable to alkali and most solvents, and has excellent dielectric properties, good heat and humidity resistance , high insulation performance, good dimensional stability and processing performance, it can be widely used in various fields such as civil and national defense as adhesives, laminating materials, coatings and casting materials.

环氧树脂是聚合物基复合材料领域应用最广泛的基体,它适用于多种成型工艺,具有储存时间长,固化时不释放小分子有机物,固化收缩率低,固化后的制品具有极佳的尺寸稳定性。环氧树脂复合材料在航空航天领域应用广泛,如飞机的雷达罩、直升机的旋翼、固体火箭发动机的壳体、系统部件等;在民用领域主要的应用包括玻璃钢的压力容器和管道、防腐蚀制品等。Epoxy resin is the most widely used matrix in the field of polymer-based composite materials. It is suitable for a variety of molding processes. It has a long storage time, does not release small molecular organic matter during curing, and has low curing shrinkage. The cured product has excellent properties. Dimensional stability. Epoxy resin composite materials are widely used in the aerospace field, such as aircraft radomes, helicopter rotors, solid rocket motor shells, system components, etc.; in the civilian field, the main applications include FRP pressure vessels and pipes, anti-corrosion products Wait.

发明内容Contents of the invention

本发明的目的在于提供一种能够改善产品的稳定性、拉伸强度、抗弯曲强度、抗冲击强度,原料廉价易得、工艺简单、易于操作的生物质改性环氧树脂的制备方法。The object of the present invention is to provide a kind of preparation method of the biomass modified epoxy resin that can improve the stability, tensile strength, bending strength, impact strength of product, raw material is cheap and easy to obtain, process is simple, easy to operate.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

(1)生物质原料烘干粉碎、过筛,并进一步研磨至粉末状;(1) The biomass raw material is dried, pulverized, sieved, and further ground into powder;

(2)将生物质粉末与环氧树脂混合,于60℃下搅拌20min,然后升温至80℃,反应1h,得到生物质改性环氧树脂预聚体;(2) Mix biomass powder with epoxy resin, stir at 60°C for 20 minutes, then raise the temperature to 80°C, and react for 1 hour to obtain a biomass-modified epoxy resin prepolymer;

(3)将固化剂加入到改性环氧树脂预聚体中,固化,得到改性环氧树脂材料。(3) adding a curing agent into the modified epoxy resin prepolymer and curing to obtain a modified epoxy resin material.

本发明还可以包括:The present invention may also include:

1、所述生物质为儿茶、石榴皮或核桃皮。1. The biomass is catechin, pomegranate peel or walnut peel.

2、生物质原料的烘干是将生物质于60℃真空烘干8h,生物质粉末的平均粒径为0.1~20μm。优选为0.5~2μm。2. The drying of biomass raw materials is to dry the biomass at 60°C for 8 hours under vacuum, and the average particle size of the biomass powder is 0.1-20 μm. Preferably it is 0.5 to 2 μm.

3、生物质粉末与环氧树脂的质量比为0.5/100~10/100。优选为1/100~2/100。3. The mass ratio of biomass powder to epoxy resin is 0.5/100-10/100. Preferably it is 1/100 to 2/100.

4、所述的环氧树脂包括双酚A型环氧树脂、氢化双酚A型环氧树脂、双酚F型环氧树脂、双酚S型环氧树脂、邻甲酚醛环氧树脂中的一种或几种的混合物。4. The epoxy resin includes bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, o-cresol novolac epoxy resin One or a mixture of several.

5、所述的固化剂包括4,4-二氨基二苯甲烷、间苯二胺、脂环族多胺、芳香族多胺、叔胺和咪唑类固化剂中的一种或几种的混合物。5. The curing agent includes one or a mixture of 4,4-diaminodiphenylmethane, m-phenylenediamine, alicyclic polyamine, aromatic polyamine, tertiary amine and imidazole curing agent .

6、所述固化为中温固化,具体条件为:80~110℃条件下1~3h的预固化和120~180℃条件下2~6h的后固化。6. The curing is medium temperature curing, and the specific conditions are: pre-curing for 1-3 hours at 80-110°C and post-curing for 2-6 hours at 120-180°C.

为提升环氧树脂的力学性能,扩展其应用范围,本发明采用来源广泛、价格低廉的生物质(如儿茶、石榴皮、核桃皮等)对环氧树脂进行改性,有效地提高了环氧树脂的拉伸强度、弯曲强度和抗冲击性能。该方法具有制备工艺简单、易于操作等优点,获得的改性环氧树脂具有良好的稳定性,具有广泛的应用前景,即可作为树脂材料直接作为电子电器材料、航空航天材料和工程塑料使用,也可作为复合材料的基体树脂使用。In order to improve the mechanical properties of epoxy resin and expand its application range, the present invention adopts biomass with wide sources and low price (such as catechu, pomegranate peel, walnut peel, etc.) to modify epoxy resin, effectively improving the environmental protection effect. Tensile strength, flexural strength and impact resistance of epoxy resin. The method has the advantages of simple preparation process and easy operation, and the obtained modified epoxy resin has good stability and wide application prospects, and can be directly used as a resin material for electronic and electrical materials, aerospace materials and engineering plastics, It can also be used as a matrix resin for composite materials.

与现有技术相比,本发明具有如下特征:Compared with prior art, the present invention has following characteristics:

(1)本发明提供的生物质改性环氧树脂的制备方法,采用的天然生物质(如儿茶、石榴皮、核桃皮等)具有原料来源广泛、价格低廉、可再生、绿色环保等优势,并且在少量添加后即可有效改善环氧树脂的拉伸强度、弯曲强度和抗冲击强度。(1) The preparation method of biomass-modified epoxy resin provided by the present invention, the natural biomass (such as catechu, pomegranate peel, walnut peel, etc.) adopted has the advantages of wide source of raw materials, low price, renewable, green and environmental protection , and can effectively improve the tensile strength, flexural strength and impact strength of epoxy resin after adding a small amount.

(2)本发明提供的生物质改性环氧树脂的制备方法,具有条件温和、工艺简单、易于操作、设备投资小、容易大规模生产等优点。(2) The preparation method of the biomass-modified epoxy resin provided by the present invention has the advantages of mild conditions, simple process, easy operation, small equipment investment, and easy large-scale production.

(3)采用本发明的制备方法获得的生物质改性环氧树脂具有优异的力学性能,可直接作为树脂材料应用于电子电器领域、航空航天领域和工程塑料;而且由于生物质的引入,可以有效改善环氧树脂与有机、无机增强填料和增强纤维的相容性,因此将其作为复合材料的基体树脂使用可有效提高复合材料的性能。(3) The biomass-modified epoxy resin obtained by the preparation method of the present invention has excellent mechanical properties, and can be directly used as a resin material in the fields of electronic appliances, aerospace and engineering plastics; and due to the introduction of biomass, it can Effectively improve the compatibility of epoxy resin with organic and inorganic reinforcing fillers and reinforcing fibers, so using it as the matrix resin of composite materials can effectively improve the performance of composite materials.

具体实施方式Detailed ways

下面举例对本发明做进一步描述。本发明的范围不受这些实施例的限制。The present invention is further described with examples below. The scope of the present invention is not limited by these examples.

比较例1:Comparative example 1:

(1)将质量份数为25的固化剂4,4-二氨基二苯甲烷(DDM)加入到质量份数为100的环氧树脂中,于80℃下加热搅拌,使固化剂完全溶解于环氧树脂;(1) Add 25 parts by mass of curing agent 4,4-diaminodiphenylmethane (DDM) to epoxy resin with 100 parts by mass, heat and stir at 80°C to completely dissolve the curing agent in epoxy resin;

(2)将上述环氧树脂与固化剂的混合物置于真空烘箱15min以脱除气泡;(2) The mixture of the above-mentioned epoxy resin and curing agent is placed in a vacuum oven for 15 minutes to remove air bubbles;

(3)将脱泡处理后的混合物倒入准备好的模具中,置于鼓风干燥箱中,80℃下2h,135℃下4h固化,固化完成后的样条置于室温下24h后进行力学性能测试。(3) Pour the defoamed mixture into the prepared mold, place it in a blast drying oven, and cure it at 80°C for 2 hours and at 135°C for 4 hours. Mechanical property test.

测试结果表明,环氧树脂的拉伸强度、弯曲强度分别为67.6MPa、108.4MPa,断裂伸长率为6.3%,抗冲击强度为11.05kJ/m2(见表1)。The test results show that the tensile strength and bending strength of the epoxy resin are 67.6MPa and 108.4MPa respectively, the elongation at break is 6.3%, and the impact strength is 11.05kJ/m 2 (see Table 1).

实施例1:Example 1:

(1)将生物质儿茶置于60℃真空烘箱烘干8h,粉碎成小颗粒,用50目筛子筛除杂质,将所得粉末用球磨机研磨成细粉;(1) Place the biomass catechu in a vacuum oven at 60°C for 8 hours, crush it into small particles, remove impurities with a 50-mesh sieve, and grind the obtained powder into a fine powder with a ball mill;

(2)将质量份数为1的儿茶粉与质量份数为100的环氧树脂混合,于60℃下搅拌20min使儿茶微粒与环氧树脂液体混合均匀,然后升温至80℃,反应1h,得到儿茶改性环氧树脂预聚体;(2) Mix the catechin powder with a mass fraction of 1 and the epoxy resin with a mass fraction of 100, stir at 60°C for 20 minutes to mix the catechin particles and the epoxy resin liquid evenly, then heat up to 80°C, and react 1h, obtain catechin modified epoxy resin prepolymer;

(3)将质量份数为25的固化剂DDM加入到上述儿茶改性环氧树脂预聚体中,温度保持在80℃,搅拌使固化剂完全溶解;(3) Add the curing agent DDM with 25 parts by mass into the above-mentioned catechin modified epoxy resin prepolymer, keep the temperature at 80° C., and stir to completely dissolve the curing agent;

(4)将上述混合物置于真空烘箱15min以脱除气泡;(4) The above mixture is placed in a vacuum oven for 15 minutes to remove air bubbles;

(5)将脱泡处理后的混合物倒入准备好的模具中,置于鼓风干燥箱中,80℃下2h,135℃下4h固化,固化完成后的样条置于室温下24h后进行力学性能测试。(5) Pour the defoamed mixture into the prepared mold, place it in a blast drying oven, and cure it at 80°C for 2 hours, and at 135°C for 4 hours. Mechanical property test.

测试结果表明,改性环氧树脂的拉伸强度、弯曲强度分别为91.8MPa、147.4MPa,断裂伸长率为6.6%,抗冲击强度为21.5kJ/m2(见表1)。The test results showed that the tensile strength and flexural strength of the modified epoxy resin were 91.8MPa and 147.4MPa respectively, the elongation at break was 6.6%, and the impact strength was 21.5kJ/m 2 (see Table 1).

实施例2:Example 2:

除儿茶粉的质量份数为1.5外,其他条件均与实施例1相同。所得改性环氧树脂的力学性能测试结果表明,其拉伸强度、弯曲强度分别为98.9MPa、145.3MPa,断裂伸长率为6.4%,抗冲击强度为19.3kJ/m2(见表1)。Except that the mass fraction of catechin powder was 1.5, other conditions were all the same as in Example 1. The mechanical performance test results of the obtained modified epoxy resin show that its tensile strength and bending strength are respectively 98.9MPa and 145.3MPa, the elongation at break is 6.4%, and the impact strength is 19.3kJ/m 2 (see Table 1) .

实施例3:Example 3:

除所采用的生物质为石榴皮外,其他条件均与实施例1相同。所得改性环氧树脂的力学性能测试结果表明,其拉伸强度、弯曲强度分别为95.4MPa、120.1MPa,断裂伸长率为6.8%,抗冲击强度为18.3kJ/m2(见表1)。Except that the biomass adopted is pomegranate peel, other conditions are all identical with embodiment 1. The mechanical performance test results of the obtained modified epoxy resin show that its tensile strength and bending strength are respectively 95.4MPa and 120.1MPa, the elongation at break is 6.8%, and the impact strength is 18.3kJ/m 2 (see Table 1) .

比较例2:Comparative example 2:

(1)将质量份数为13的固化剂间苯二胺(PDA)加入到质量份数为100的环氧树脂中,于80℃下加热搅拌,使固化剂完全溶解于环氧树脂;(1) Add the curing agent m-phenylenediamine (PDA) with 13 parts by mass to the epoxy resin with 100 parts by mass, heat and stir at 80° C., so that the curing agent is completely dissolved in the epoxy resin;

(2)将上述环氧树脂与固化剂的混合物置于真空烘箱15min以脱除气泡;(2) The mixture of the above-mentioned epoxy resin and curing agent is placed in a vacuum oven for 15 minutes to remove air bubbles;

(3)将脱泡处理后的混合物倒入准备好的模具中,置于鼓风干燥箱中,80℃下1h,105℃下1h,150℃下2h固化,固化完成后的样条置于室温下24h后进行力学性能测试。(3) Pour the defoamed mixture into the prepared mold, place it in a blast drying oven, and cure it at 80°C for 1 hour, 105°C for 1 hour, and 150°C for 2 hours. After 24 hours at room temperature, the mechanical property test was carried out.

测试结果表明,环氧树脂的拉伸强度、弯曲强度分别为63.9MPa、105.8MPa,断裂伸长率为3.6%(见表1)。The test results showed that the tensile strength and bending strength of the epoxy resin were 63.9MPa and 105.8MPa respectively, and the elongation at break was 3.6% (see Table 1).

实施例4:Example 4:

(1)将生物质儿茶置于60℃真空烘箱烘干8h,粉碎成小颗粒,用50目筛子筛除杂质,将所得粉末用球磨机研磨成细粉;(1) Place the biomass catechu in a vacuum oven at 60°C for 8 hours, crush it into small particles, remove impurities with a 50-mesh sieve, and grind the obtained powder into a fine powder with a ball mill;

(2)将质量份数为1的儿茶粉与质量份数为100的环氧树脂混合,于60℃下搅拌20min使儿茶微粒与环氧树脂液体混合均匀,然后升温至80℃,反应1h,得到儿茶改性环氧树脂预聚体;(2) Mix the catechin powder with a mass fraction of 1 and the epoxy resin with a mass fraction of 100, stir at 60°C for 20 minutes to mix the catechin particles and the epoxy resin liquid evenly, then heat up to 80°C, and react 1h, obtain catechin modified epoxy resin prepolymer;

(3)将质量份数为13的固化剂PDA加入到上述儿茶改性环氧树脂预聚体中,温度保持在80℃,搅拌使固化剂完全溶解;(3) adding the curing agent PDA with 13 parts by mass into the above-mentioned catechin modified epoxy resin prepolymer, keeping the temperature at 80° C., and stirring to completely dissolve the curing agent;

(4)将上述混合物置于真空烘箱15min以脱除气泡;(4) The above mixture is placed in a vacuum oven for 15 minutes to remove air bubbles;

(5)将脱泡处理后的混合物倒入准备好的模具中,置于鼓风干燥箱中,80℃下1h,105℃下1h,150℃下2h固化,固化完成后的样条置于室温下24h后进行力学性能测试。(5) Pour the defoamed mixture into the prepared mold, place it in a blast drying oven, and cure it at 80°C for 1 hour, 105°C for 1 hour, and 150°C for 2 hours. After 24 hours at room temperature, the mechanical property test was carried out.

测试结果表明,改性环氧树脂的拉伸强度、弯曲强度分别为77.6MPa、159.3MPa,断裂伸长率为5.2%(见表1)。The test results showed that the tensile strength and bending strength of the modified epoxy resin were 77.6MPa and 159.3MPa respectively, and the elongation at break was 5.2% (see Table 1).

实施例5:Example 5:

除所采用的生物质为石榴皮外,其他条件均与实施例4相同。所得改性环氧树脂的力学性能测试结果表明,其拉伸强度、弯曲强度分别为73.7MPa、136.4MPa,断裂伸长率为6.0%(见表1)。Except that the biomass adopted is pomegranate peel, other conditions are all identical with embodiment 4. The mechanical performance test results of the obtained modified epoxy resin showed that its tensile strength and bending strength were 73.7MPa and 136.4MPa respectively, and the elongation at break was 6.0% (see Table 1).

表1环氧树脂和生物质改性环氧树脂的力学性能Table 1 Mechanical properties of epoxy resin and biomass modified epoxy resin

Claims (7)

1. a kind of preparation method of biomass modified epoxy resin, it is characterized in that:
(1) biomass material dries pulverizing, sieving, and be further ground to powdered;
(2) powdered biomass is mixed with epoxy resin, stirs 20min at 60 DEG C, then heat to 80 DEG C, reacted 1h, obtain To biomass modified epoxy resin prepolymer, the mass ratio of powdered biomass and epoxy resin is 1/100~2/100;
(3) curing agent is added in modified epoxy performed polymer, solidifies, obtains modified epoxy material.
2. the preparation method of biomass modified epoxy resin according to claim 1, it is characterized in that: the biomass is youngster Tea, granatum or Cortex walnut.
3. the preparation method of biomass modified epoxy resin according to claim 1, it is characterized in that: the baking of biomass material Dry is by biomass in 60 DEG C of vacuum drying 8h, and the average grain diameter of powdered biomass is 0.1~20 μm.
4. the preparation method of biomass modified epoxy resin according to claim 3, it is characterized in that: powdered biomass is flat Equal partial size is 0.5~2 μm.
5. the preparation method of biomass modified epoxy resin according to claim 1, it is characterized in that: the epoxy resin Including bisphenol A type epoxy resin, bisphenol-A epoxy resin, bisphenol f type epoxy resin, bisphenol-s epoxy resin, adjacent first The mixture of one or more of novolac epoxy resin.
6. the preparation method of biomass modified epoxy resin according to claim 1, it is characterized in that: the curing agent packet Include one in 4,4- diaminodiphenylmethane, m-phenylene diamine (MPD), alicyclic polyamine, aromatic polyamine, tertiary amine and imidazole curing agent Kind or several mixtures.
7. the preparation method of biomass modified epoxy resin according to claim 1, it is characterized in that: described be cured as medium temperature Solidification, actual conditions are as follows: under the conditions of 80~110 DEG C under the conditions of the precuring of 1~3h and 120~180 DEG C 2~6h rear solidification.
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