CN107539823A - A kind of wire-cutting device - Google Patents
A kind of wire-cutting device Download PDFInfo
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- CN107539823A CN107539823A CN201710811297.3A CN201710811297A CN107539823A CN 107539823 A CN107539823 A CN 107539823A CN 201710811297 A CN201710811297 A CN 201710811297A CN 107539823 A CN107539823 A CN 107539823A
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Abstract
本发明公开了一种裁线装置,包括工作台,以及在工作台上沿送线的方向依次设置的放线机构、导线轮、矫直机构、第一送线机构、导向机构、剪线机构和落料机构,放线机构包括用于放置整卷导线的放线盘以及驱动放线盘转动的第一电机,放线盘的中部设有向上延伸的圆柱;矫直机构包括两块矫直板和至少三个导辊,导辊位于两块矫直板之间并分为上下两排交错地设置,矫直板设有允许导线通过的通孔,通孔的直径沿送线方向依次减小。本发明的一种裁线装置,通过设置放线机构和矫直机构,可以有效去除导线在线卷状态下留下的卷曲特性,使其保持直线状态,进而保证裁剪出来的导线长度均一,同时整个装置操作简单,能够实现自动化生产。
The invention discloses a wire cutting device, which comprises a workbench, and a wire-feeding mechanism, a guide wheel, a straightening mechanism, a first wire-feeding mechanism, a guide mechanism, and a wire-cutting mechanism arranged sequentially on the workbench along the wire-feeding direction And the blanking mechanism, the pay-off mechanism includes a pay-off reel for placing the whole roll of wire and the first motor to drive the pay-off reel to rotate, the middle part of the pay-off reel is provided with an upwardly extending cylinder; the straightening mechanism includes two straightening plates And at least three guide rollers, the guide rollers are located between the two straightening plates and are divided into upper and lower rows and arranged alternately, the straightening plates are provided with through holes allowing the wire to pass through, and the diameter of the through holes decreases along the wire feeding direction. A wire cutting device of the present invention can effectively remove the curling characteristic left by the wire in the coiled state by setting the wire releasing mechanism and the straightening mechanism, so as to keep it in a straight state, thereby ensuring that the length of the cut wire is uniform, and at the same time the whole The device is easy to operate and can realize automatic production.
Description
技术领域technical field
本发明涉及一种裁线装置。The invention relates to a wire cutting device.
背景技术Background technique
在线材加工中,制作线材的原料是整卷的导线,需要将这些导线裁剪一定的长度,才能制作各种线材。以前的裁剪工作都是由操作员手工完成,先将导线从整卷的原料中拉出来,穿过固定在工位上的一个穿孔,再将线头比到工位上的一定长度距离上,拉直导线,从穿孔处将导线剪断,这样就完成了一段导线的裁剪。下一导线的制作,操作员需要再重复上述工序,操作员的工作繁重,而且速度慢,效率低。In the processing of wire rods, the raw material for making wire rods is whole rolls of wires, which need to be cut to a certain length to make various wire rods. In the past, the cutting work was done manually by the operator. First, the wire was pulled out from the whole roll of raw materials, passed through a perforation fixed on the station, and then the thread end was compared to a certain length of distance on the station, and pulled out. Straight wire, cut the wire from the perforation, thus completing the cutting of a section of wire. For the production of the next wire, the operator needs to repeat the above-mentioned process again, and the work of the operator is heavy, and the speed is slow and the efficiency is low.
为了解决上问题,中国专利公开号为CN2496155Y的一种裁线机,该设备包括电机和绕线架,其中绕线架固定连接在电机的转轴上,且该绕线架上设有一个以上的卡钩,卡钩的钩部朝向绕线架外的方向。藉由上述之组件构成,可使电机带动绕线架转动,将导线自动绕到绕线架的卡钩上,然后剪断绕线架上绕着的导线,就完成了裁线的操作。该技术虽然也能完成自动裁线,但是它将整卷的导线直接加工,由于整卷的导线本身存在弯曲,弯曲引起其长度不易控制,最后被裁剪出来的导线会出现长短不一的情况。In order to solve the above problem, the Chinese Patent Publication No. is CN2496155Y, a wire cutting machine, which includes a motor and a winding frame, wherein the winding frame is fixedly connected to the rotating shaft of the motor, and the winding frame is provided with more than one The hook, the hook portion of the hook faces the direction outside the winding frame. With the above-mentioned components, the motor can drive the winding frame to rotate, the wire is automatically wound onto the hook of the winding frame, and then the wire wound on the winding frame is cut to complete the wire cutting operation. Although this technology can also complete automatic wire cutting, it directly processes the entire coil of wire. Since the entire coil of wire itself is bent, its length is difficult to control due to bending, and the length of the finally cut wire will vary.
发明内容Contents of the invention
本发明旨在解决上述所提及的技术问题,提供一种裁线装置,裁剪出来的导线长度均一,操作简单,能够实现自动化生产。The purpose of the present invention is to solve the technical problems mentioned above, and to provide a wire cutting device, the length of the cut wires is uniform, the operation is simple, and automatic production can be realized.
本发明是通过以下的技术方案实现的:The present invention is achieved through the following technical solutions:
一种裁线装置,包括工作台,以及在工作台上沿送线的方向依次设置的放线机构、导线轮、矫直机构、第一送线机构、导向机构、剪线机构和落料机构,所述放线机构包括用于放置整卷导线的放线盘以及驱动放线盘转动的第一电机,所述放线盘的中部设有向上延伸的圆柱;所述矫直机构包括两块矫直板和至少三个导辊,所述导辊位于两块矫直板之间并分为上下两排交错地设置,所述矫直板设有允许导线通过的通孔,所述通孔的直径沿送线方向依次减小。A wire cutting device, including a workbench, and a wire-feeding mechanism, a guide wheel, a straightening mechanism, a first wire-feeding mechanism, a guide mechanism, a wire-cutting mechanism, and a blanking mechanism that are sequentially arranged on the workbench along the wire-feeding direction , the pay-off mechanism includes a pay-off reel for placing the entire roll of wire and a first motor to drive the pay-off reel to rotate, the middle part of the pay-off reel is provided with an upwardly extending cylinder; the straightening mechanism includes two Straightening plate and at least three guide rollers, the guide rollers are located between two straightening plates and are divided into upper and lower two rows and arranged alternately, the straightening plate is provided with a through hole allowing the wire to pass through, the diameter of the through hole along The feeding direction decreases successively.
进一步地,所述导辊上设有环形线槽,所述线槽的宽度与导线直径相匹配。Further, the guide roller is provided with an annular wire groove, and the width of the wire groove matches the diameter of the wire.
进一步地,所述第一送线机构包括第一送线对轮,所述第一送线对轮上连接有第二电机。Further, the first wire feeding mechanism includes a first pair of wire feeding wheels, and a second motor is connected to the first pair of wire feeding wheels.
进一步地,所述剪线机构和落料机构之间设有第二送线机构,所述第二送线机构包括第二送线对轮,所述第二送线对轮上连接有第三电机。Further, a second wire feeding mechanism is provided between the wire trimming mechanism and the blanking mechanism, and the second wire feeding mechanism includes a second pair of wire feeding wheels, and a third pair of wire feeding wheels is connected to the second pair of wire feeding wheels. motor.
进一步地,所述导向机构包括导向块和导向管,所述导向块上设有与导向管连通的导向孔,所述导向孔的直径沿送线方向依次减小。Further, the guide mechanism includes a guide block and a guide tube, the guide block is provided with a guide hole communicating with the guide tube, and the diameter of the guide hole decreases sequentially along the wire feeding direction.
有益效果是:与现有技术相比,一种裁线装置,通过设置放线机构和矫直机构,可以有效去除导线在线卷状态下留下的卷曲特性,使其保持直线状态,进而保证裁剪出来的导线长度均一,同时整个装置操作简单,能够实现自动化生产。The beneficial effect is: compared with the prior art, a wire cutting device can effectively remove the curl characteristic left by the wire in the wire coil state by setting the wire unwinding mechanism and the straightening mechanism, so as to keep it in a straight state, thereby ensuring cutting The length of the outgoing wire is uniform, and the whole device is easy to operate and can realize automatic production.
附图说明Description of drawings
以下结合附图对本发明的具体实施方式作进一步的详细说明,其中:Below in conjunction with accompanying drawing, specific embodiment of the present invention is described in further detail, wherein:
图1为本发明裁线装置的结构示意图;Fig. 1 is the structural representation of wire cutting device of the present invention;
图2为本发明剪线机构的结构示意图;Fig. 2 is the structural representation of thread trimming mechanism of the present invention;
图3为本发明放线机构中刹车组件的结构示意图。Fig. 3 is a structural schematic diagram of the brake assembly in the pay-off mechanism of the present invention.
具体实施方式detailed description
如图1所示,一种裁线装置,包括工作台,以及在工作台上沿送线的方向依次设置的放线机构、导线轮2、矫直机构、第一送线机构4、导向机构5、剪线机构6和落料机构8,落料机构8用于放置裁剪后的导线,其横截面成V形,这样可以使裁剪后的导线整齐摆放,所述放线机构包括用于放置整卷导线的放线盘11以及驱动放线盘11转动的第一电机12,所述放线盘11的中部设有向上延伸的圆柱13;所述矫直机构包括两块矫直板31和至少三个导辊32,所述导辊32位于两块矫直板31之间并分为上下两排交错地设置,所述矫直板31设有允许导线通过的通孔,所述通孔的直径沿送线方向依次减小。现有的裁线机直接将整卷的导线通过导线轮2送到剪线机构6,而整卷的导线在其原来盘卷状态和伸直状态之间转变时,放线速度忽快忽慢,会存在一个小的卷曲状态,这样会影响其裁切精度。本方案设置的放线机构,使整卷的导线进行转动并实现匀速放线,进而达到图1所示的大弧线过渡的效果,进一步地,放线盘11中部的圆柱13能很好地牵引导线,进一步消除其原有的卷曲状态。本方案通过设置放线机构和矫直机构,可以有效去除导线在线卷状态下留下的卷曲特性,使其保持直线状态,进而保证裁剪出来的导线长度均一,同时整个装置操作简单,能够实现自动化生产。As shown in Figure 1, a wire cutting device includes a workbench, and a wire-feeding mechanism, a wire pulley 2, a straightening mechanism, a first wire-feeding mechanism 4, and a guide mechanism that are sequentially arranged on the workbench along the wire-feeding direction 5. Thread trimming mechanism 6 and blanking mechanism 8, blanking mechanism 8 is used to place the wire after cutting, its cross section becomes V shape, can make the wire after cutting neatly put like this, described wire releasing mechanism includes for A pay-off reel 11 for placing the whole roll of wire and a first motor 12 for driving the pay-off reel 11 to rotate, the middle part of the pay-off reel 11 is provided with an upwardly extending cylinder 13; the straightening mechanism includes two straightening plates 31 and At least three guide rollers 32, the guide rollers 32 are located between two straightening plates 31 and are divided into two rows up and down to be staggeredly arranged, the straightening plates 31 are provided with through holes allowing wires to pass through, the diameter of the through holes Decrease in turn along the wire feeding direction. The existing wire cutting machine directly sends the entire roll of wire to the wire trimming mechanism 6 through the wire wheel 2, and when the entire roll of wire changes between its original coiled state and straightened state, the speed of unwinding fluctuates from fast to slow. , there will be a small curl state, which will affect its cutting accuracy. The pay-off mechanism provided in this scheme can rotate the whole roll of wire and realize the uniform speed of pay-off, and then achieve the effect of large arc transition shown in Figure 1. Further, the cylinder 13 in the middle of the pay-off reel 11 can be well Pulls on the wire to further remove its original crimp. This solution can effectively remove the curling characteristics left by the wire in the coil state by setting the wire-releasing mechanism and the straightening mechanism, so as to keep it in a straight state, thereby ensuring that the length of the cut wire is uniform. At the same time, the whole device is easy to operate and can realize automation. Production.
进一步地,所述导辊32上设有环形线槽,所述线槽的宽度与导线直径相匹配。环形线槽可以限制导线左右方向的移动,起到矫直的作用。Further, the guide roller 32 is provided with an annular wire groove, and the width of the wire groove matches the diameter of the wire. The circular wire groove can limit the movement of the wire in the left and right directions and play a straightening role.
进一步地,所述第一送线机构4包括第一送线对轮,所述第一送线对轮上连接有第二电机。Further, the first wire feeding mechanism 4 includes a first pair of wire feeding wheels, and a second motor is connected to the first pair of wire feeding wheels.
进一步地,所述剪线机构6和落料机构8之间设有第二送线机构7,所述第二送线机构7包括第二送线对轮,所述第二送线对轮上连接有第三电机。剪线机构6设置在第一送线机构4和第二送线机构7之间,保证这一段的导线处于绷紧的状态,进而保证其裁切精度。Further, a second wire feeding mechanism 7 is provided between the wire trimming mechanism 6 and the blanking mechanism 8, and the second wire feeding mechanism 7 includes a second wire feeding pair of wheels, and the second wire feeding pair of wheels A third motor is connected. The wire cutting mechanism 6 is arranged between the first wire feeding mechanism 4 and the second wire feeding mechanism 7 to ensure that the wire in this section is in a tight state, thereby ensuring its cutting accuracy.
进一步地,所述导向机构5包括导向块和导向管,所述导向块上设有与导向管连通的导向孔,所述导向孔的直径沿送线方向依次减小。Further, the guide mechanism 5 includes a guide block and a guide tube, the guide block is provided with a guide hole communicating with the guide tube, and the diameter of the guide hole decreases sequentially along the wire feeding direction.
如图2所示,剪线机构6包括气缸61、第一刀架62、第二刀架63,第一刀架62包括水平部和竖直部,气缸61的活塞杆连接在水平部上,水平部上安装第一切刀64,第二刀架63成V形,第二刀架63中间转折处铰接在工作台上,第二刀架63的一端铰接在竖直部上,第二刀架63的另一端铰接安装第二切刀65,工作台上设有容置第二切刀65的导向槽,第一切刀64和第二切刀65相对设置。工作时,气缸61驱动第一刀架62向下运动,同时第二刀架63也会向上运动,第一切刀64和第二切刀65相互配合裁剪导线。As shown in Figure 2, thread trimming mechanism 6 comprises cylinder 61, first knife rest 62, second knife rest 63, and first knife rest 62 comprises horizontal part and vertical part, and the piston rod of cylinder 61 is connected on the horizontal part, The first cutter 64 is installed on the horizontal part, and the second knife rest 63 becomes V-shaped, and the turning point in the middle of the second knife rest 63 is hinged on the workbench, and one end of the second knife rest 63 is hinged on the vertical part, and the second knife rest 63 is hinged on the workbench. The other end of the frame 63 is hingedly mounted with a second cutter 65 , the workbench is provided with a guide groove for accommodating the second cutter 65 , and the first cutter 64 and the second cutter 65 are oppositely arranged. When working, the cylinder 61 drives the first knife rest 62 to move downward, and the second knife rest 63 also moves upward at the same time, and the first cutter 64 and the second cutter 65 cooperate with each other to cut the wire.
如图3所示,放线机构中设有作用于放线盘11刹车组件,刹车组件包括底板91、支架92、刹车杆93和电磁铁94,所述底板91固定在第一电机12或工作台上,支架92的下端固接在底板91上的,刹车杆93的中部铰接在支架92顶端上,刹车杆93的一端与底板91通过拉伸弹簧95连接,刹车杆93的另一端设有的刹车部,电磁铁94安装在底板91上且位于刹车杆93中部的下方,刹车杆93上设有与电磁铁94相吸合的铁片96。当放线开始时,第一电机12启动,电磁铁94与刹车杆93上的铁片96相吸合,第一电机12带动放线盘11转动开始放线;当放线停止时,第一电机12停止工作,电磁铁94与刹车杆93上的铁片96分开,拉伸弹簧95拉动刹车杆93使其刹车部压接在放线盘11上,防止放线盘11由于惯性继续转动而造成导线出来过长。As shown in Figure 3, there is a brake assembly acting on the pay-off reel 11 in the pay-off mechanism, the brake assembly includes a base plate 91, a bracket 92, a brake lever 93 and an electromagnet 94, and the base plate 91 is fixed on the first motor 12 or the working On the platform, the lower end of the bracket 92 is fixedly connected on the base plate 91, the middle part of the brake lever 93 is hinged on the top of the bracket 92, one end of the brake lever 93 is connected with the base plate 91 by a tension spring 95, and the other end of the brake lever 93 is provided with In the braking part, the electromagnet 94 is installed on the bottom plate 91 and is located below the middle part of the brake lever 93 , and the brake lever 93 is provided with an iron sheet 96 that is attracted to the electromagnet 94 . When pay-off starts, the first motor 12 starts, and the electromagnet 94 and the iron plate 96 on the brake lever 93 attract each other, and the first motor 12 drives the pay-off reel 11 to rotate and start to pay off; when the pay-off stops, the first Motor 12 stops working, and electromagnet 94 separates from the iron sheet 96 on the brake lever 93, and tension spring 95 pulls brake lever 93 to make its brake portion crimped on the pay-off reel 11, preventing the pay-off reel 11 from continuing to rotate due to inertia. Cause the wire to come out too long.
以上实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围内。The above embodiments are only used to illustrate the technical solution of the present invention and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall fall within the scope of the technical solution of the present invention.
Claims (5)
- A kind of 1. wire-cutting device, it is characterised in that including workbench, and set gradually on the table along the direction of line sending Payingoff mechanism, guide roller, straightening mechanism, the first wire agency, guiding mechanism, thread cutting mechanism and blanking mechanism, the paying out machine Structure includes the first motor for being used for the draw drum and driving draw drum rotation for placing entire volume wire, is set in the middle part of the draw drum There is the cylinder upwardly extended;The straightening mechanism includes two pieces of straightening plates and at least three deflector rolls, and the deflector roll is rectified positioned at two pieces Between straight panel and it is divided into two rows and alternately sets, the straightening plate is provided with the through hole for allowing wire to pass through, the through hole Diameter is sequentially reduced along line sending direction.
- 2. a kind of wire-cutting device according to claim 1, it is characterised in that the deflector roll is provided with annular wire casing, described The width of wire casing matches with diameter of wire.
- 3. a kind of wire-cutting device according to claim 1, it is characterised in that first wire agency includes the first line sending To wheel, first line sending is to being connected with the second motor on wheel.
- 4. a kind of wire-cutting device according to claim 1, it is characterised in that set between the thread cutting mechanism and blanking mechanism There is the second wire agency, second wire agency includes the second line sending to wheel, and second line sending on wheel to being connected with the 3rd Motor.
- 5. a kind of wire-cutting device according to claim 1, it is characterised in that the guiding mechanism includes guide pad and guiding Pipe, the guide pad are provided with the pilot hole connected with guide pipe, and the diameter of the pilot hole is sequentially reduced along line sending direction.
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