CN107527820A - A kind of preparation method of PMOS device - Google Patents
A kind of preparation method of PMOS device Download PDFInfo
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
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Abstract
Description
技术领域technical field
本发明属于功率半导体技术领域,具体涉及一种PMOS器件的制作方法。The invention belongs to the technical field of power semiconductors, and in particular relates to a manufacturing method of a PMOS device.
背景技术Background technique
功率金属-氧化物半导体场效应晶体管(Metal Oxide Semiconductor Field-Effect Transistor,MOSFET)的两个关键参数是击穿电压BV和导通电阻Ron。由于MOSFET器件属于单极型器件,其击穿电压与漂移区厚度和漂移区掺杂浓度有关,高的击穿电压需要厚的漂移区和低的漂移区掺杂浓度,然而这样会使得其导通电阻Ron增加。导通电阻Ron和耐压BV之间存在关系:Ron∝BV2.5,即硅极限。因此,随着器件耐压增加,导通电阻成指数增长趋势,功耗大大增加。特别地,在典型高压MOSFET器件中导通电阻主要由漂移区电阻决定。因此在不影响器件击穿电压性能的同时通过降低漂移区电阻来降低导通电阻具有重要的意义。研究者基于传统MOSFET结构进行改进,陈星弼院士等人提出了纵向超结结构,通过在传统MOSFET器件的漂移区中引入交替设置的P区和N区以代替原有的轻掺杂区作为漂移区,横向电场的引入使得纵向电场因二维电场效应由三角形(或者梯形分布)变为矩形分布,从而提高击穿电压,打破硅极限,实现导通电阻与击穿电压之间的关系优化为Ron∝BV1.32,这显著改善了功率MOSFET器件的导通电阻和击穿电压的关系,即在增强器件击穿电压性能的同时也降低了器件的导通电阻。然而,目前实现高性能功率MOS器件的难度仍然较高,首先,就VDMOS器件而言,耐压越高则纵向P型柱区和N型柱区越深,常规的超结结构是采用多次外延、多次注入以及退火形成纵向交替分布的P型柱区和N型柱区,这一制作工艺一方面制作大深度的P型柱区和N型柱区时需要外延和注入的次数很多,致使工艺难度大且成本高;另一方面,采用这一制作工艺难以形成高浓度和高密度(即窄的P型柱区和窄的N型柱区相交替),因此限制了器件导通电阻的进一步降低。其次,超结器件的电学性能对电荷非平衡十分敏感,这就意味着工艺上需精准控制P型柱区和N型柱区的宽度和浓度,否则导致器件电学性能退化,从这一点来讲也增加了工艺的难度。再者,器件内部横向PN结的结面增加,造成器件体二极管反向恢复变硬等缺陷,并且在应用于大电流场合中会存在可靠性下降以及由于横向PN结耗尽层扩大造成导通电阻下降的问题。Two key parameters of a power Metal Oxide Semiconductor Field-Effect Transistor (MOSFET) are breakdown voltage BV and on-resistance R on . Since MOSFET devices are unipolar devices, their breakdown voltage is related to the thickness of the drift region and the doping concentration of the drift region. A high breakdown voltage requires a thick drift region and a low doping concentration of the drift region, but this will make its conduction The on-resistance R on increases. There is a relationship between the on-resistance R on and the withstand voltage BV: Ron∝BV 2.5 , which is the silicon limit. Therefore, as the withstand voltage of the device increases, the on-resistance increases exponentially, and the power consumption increases greatly. In particular, the on-resistance in typical high-voltage MOSFET devices is mainly determined by the drift region resistance. Therefore, it is of great significance to reduce the on-resistance by reducing the resistance of the drift region without affecting the breakdown voltage performance of the device. Based on the improvement of the traditional MOSFET structure, academician Chen Xingbi and others proposed a vertical superjunction structure, which replaces the original lightly doped region as the drift region by introducing alternately arranged P regions and N regions in the drift region of traditional MOSFET devices. , the introduction of the transverse electric field makes the longitudinal electric field change from a triangle (or trapezoidal distribution) to a rectangular distribution due to the two-dimensional electric field effect, thereby increasing the breakdown voltage, breaking the silicon limit, and optimizing the relationship between the on-resistance and the breakdown voltage as Ron ∝BV 1.32 , which significantly improves the relationship between on-resistance and breakdown voltage of power MOSFET devices, that is, while enhancing the breakdown voltage performance of the device, it also reduces the on-resistance of the device. However, it is still difficult to realize high-performance power MOS devices. First, as far as VDMOS devices are concerned, the higher the withstand voltage, the deeper the vertical P-type column region and the N-type column region. The conventional super-junction structure adopts multiple Epitaxy, multiple implants, and annealing form P-type column regions and N-type column regions alternately distributed vertically. On the one hand, this manufacturing process requires a lot of epitaxy and implantation times when producing large-depth P-type column regions and N-type column regions. As a result, the process is difficult and costly; on the other hand, it is difficult to form high concentration and high density (that is, narrow P-type pillar regions and narrow N-type pillar regions alternately) with this manufacturing process, thus limiting the on-resistance of the device further decrease. Secondly, the electrical performance of superjunction devices is very sensitive to charge imbalance, which means that the width and concentration of the P-type pillar region and N-type pillar region must be precisely controlled in the process, otherwise the electrical performance of the device will be degraded. From this point of view It also increases the difficulty of the process. Furthermore, the junction surface of the lateral PN junction inside the device increases, causing defects such as the reverse recovery of the body diode of the device to become hard, and there will be a decrease in reliability in applications with high currents and conduction due to the expansion of the depletion layer of the lateral PN junction. The problem of resistance drop.
发明内容Contents of the invention
本发明所要解决的技术问题在于:提供一种工艺精度要求低且可低导通电阻和高耐压性能PMOS器件的制作方法。The technical problem to be solved by the present invention is to provide a manufacturing method of a PMOS device with low process precision requirements, low on-resistance and high withstand voltage performance.
为了解决上述技术问题,本发明提供的技术方案如下:In order to solve the problems of the technologies described above, the technical solutions provided by the invention are as follows:
一种PMOS器件的制作方法,包括:A method for manufacturing a PMOS device, comprising:
提供形成有深槽栅结构的半导体基底,在半导体基底的表面形成金属化源极,经减薄半导体基底及金属化背面后形成金属化漏极;其特征在于:形成深槽栅结构的步骤包括:Provide a semiconductor substrate formed with a deep trench gate structure, form a metallized source on the surface of the semiconductor substrate, and form a metallized drain after thinning the semiconductor substrate and the metallized back; it is characterized in that: the step of forming the deep trench gate structure includes :
在深槽(4)的底部侧壁及底壁形成应变介质层(5),所述应变介质层(5)的材料具有压缩应变特性;在所述应变介质层(5)的表面形成介质层(6);然后在深槽(4)底部形成第一栅电极(71);所述第一栅电极(71)的上表面与介质层(6)和应变介质层(5)的上表面重合;再在深槽(4)内形成位于第一栅电极(71)、介质层(6)和应变介质层(5)上表面的氧化层(8);在所述氧化层(8)之上的深槽侧壁形成栅介质层(9);然后刻蚀氧化层(8)以露出第一栅电极(71);再在第一栅电极(71)及氧化层(8)之上形成与二者接触的第二栅电极(72);最后在第二栅电极(72)与源极金属(15)之间形成隔离介质层(12)。A strain medium layer (5) is formed on the bottom sidewall and bottom wall of the deep groove (4), and the material of the strain medium layer (5) has compressive strain characteristics; a medium layer is formed on the surface of the strain medium layer (5) (6); then form the first grid electrode (71) at the bottom of the deep groove (4); the upper surface of the first grid electrode (71) coincides with the upper surface of the dielectric layer (6) and the strained dielectric layer (5) ; Form the oxide layer (8) on the upper surface of the first gate electrode (71), the dielectric layer (6) and the strained dielectric layer (5) in the deep groove (4); on the oxide layer (8) Form the gate dielectric layer (9) on the sidewall of the deep trench; then etch the oxide layer (8) to expose the first gate electrode (71); A second gate electrode (72) in contact with the two; finally an isolation dielectric layer (12) is formed between the second gate electrode (72) and the source metal (15).
进一步的是,本发明中形成应变介质层的具体操作如下:Further, the specific operation of forming the strain medium layer in the present invention is as follows:
在800~900℃的温度条件下对衬底进行脱氧处理,然后在700~760℃的温度条件下外延一层缓冲层,再于600~650℃的温度条件下外延应变介质层(5)。The substrate is subjected to deoxidation treatment at a temperature of 800-900°C, then a buffer layer is epitaxially grown at a temperature of 700-760°C, and a strained medium layer (5) is epitaxially grown at a temperature of 600-650°C.
进一步的是,为使得应变介质层(5)具有压缩应变特性,应变介质层(5)的厚度小于其临界厚度。Further, in order to make the strain medium layer (5) have compressive strain characteristics, the thickness of the strain medium layer (5) is smaller than its critical thickness.
进一步的是,为了防止衬偏效应和耐压时开启寄生三极管,本发明在形成相互独立的P+源区(11)和N+接触区(14)时,通过刻蚀使得N+接触区(13)的上表面低于P+源区(11)的上表面,并且N+接触区(14)的下表面结深大于P+源区(11)的下表面结深,使得源极金属(15)同时与P+源区(11)和N型体区(9)接触。Further, in order to prevent the lining bias effect and to turn on the parasitic triode when withstand voltage , the present invention makes the N + contact region ( 13) is lower than the upper surface of the P + source region (11), and the lower surface junction depth of the N + contact region (14) is greater than the lower surface junction depth of the P + source region (11), so that the source metal ( 15) Contacting the P + source region (11) and the N-type body region (9) simultaneously.
进一步的是,所述应变介质层(5)的材料优选为SiGe。Further, the material of the strain medium layer (5) is preferably SiGe.
进一步的是,本发明中第二栅电极(72)的上表面结深小于P+源区(11)的下表面结深,本发明中第二栅电极(72)的下表面结深大于N型体区(10)的下表面结深。Further, the junction depth on the upper surface of the second gate electrode (72) is smaller than the junction depth on the lower surface of the P + source region (11) in the present invention, and the junction depth on the lower surface of the second gate electrode (72) is greater than N The lower surface junction depth of the body region (10).
进一步的是,为了防止应变介质层(5)与第二栅电极(72)接触,本发明中氧化层(8)在深槽内壁的厚度分别大于应变介质层(5)在深槽内侧的厚度和栅介质层(9)在深槽内壁的厚度。Further, in order to prevent the strained dielectric layer (5) from contacting the second gate electrode (72), the thickness of the oxide layer (8) on the inner wall of the deep groove in the present invention is respectively greater than the thickness of the strained dielectric layer (5) on the inner side of the deep groove and the thickness of the gate dielectric layer (9) on the inner wall of the deep groove.
进一步的是,为了保证栅漏之间能承受足够电压,本发明中氧化层(8)沿深槽纵向方向的厚度不小于介质层(6)的厚度。Furthermore, in order to ensure sufficient voltage between gate and drain, the thickness of the oxide layer (8) along the longitudinal direction of the deep groove in the present invention is not less than the thickness of the dielectric layer (6).
进一步的是,为了使得器件的阈值电压绝对值较小,所述应变介质层(5)在深槽内壁的厚度大于栅介质层(9)在深槽内壁的厚度。Further, in order to make the absolute value of the threshold voltage of the device smaller, the thickness of the strained dielectric layer (5) on the inner wall of the deep groove is greater than the thickness of the gate dielectric layer (9) on the inner wall of the deep groove.
进一步的是,所述第一栅电极(71)和第二栅电极(72)的材料优选为多晶硅材料。Further, the material of the first gate electrode (71) and the second gate electrode (72) is preferably polysilicon material.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
(1).运用本发明制备方法制得的PMOS器件具有高耐压性能以及低导通电阻;本发明通过在深槽结构中引入栅电极及设于栅电极外围的应变介质层,由于应变介质层设于PMOS器件中空穴电流的流动通道中,能够为流动通道所在半导体材料区域施加压缩应力,又因为应变介质层具有压缩应力可增加空穴的迁移率,故此在应变介质层中形成空穴积累层进而降低了应变介质层的电阻,致使器件在正向导通时空穴电流流经导通电阻更低的路径,从而降低了器件的导通电阻;同时,由于漂移区与引入栅电极产生辅助耗尽漂移区的横向电场,能够提高器件的反向耐压,进而使得器件可采用更高的漂移区浓度,从而降低器件的导通电阻。(1). The PMOS device prepared by the preparation method of the present invention has high withstand voltage performance and low on-resistance; the present invention introduces the gate electrode and the strained dielectric layer arranged on the periphery of the gate electrode in the deep groove structure, due to the strained dielectric The layer is set in the flow channel of the hole current in the PMOS device, which can apply compressive stress to the semiconductor material area where the flow channel is located, and because the strained dielectric layer has a compressive stress that can increase the mobility of the holes, so holes are formed in the strained dielectric layer The accumulation layer further reduces the resistance of the strained dielectric layer, causing the hole current to flow through a path with lower on-resistance when the device is conducting forward, thereby reducing the on-resistance of the device; at the same time, due to the auxiliary The lateral electric field that depletes the drift region can increase the reverse withstand voltage of the device, thereby allowing the device to adopt a higher concentration of the drift region, thereby reducing the on-resistance of the device.
(2).本发明提供了一种制备高耐压性能及低导通电阻PMOS器件的方法,避免了现有超结结构制备工艺中使用多次外延套刻精度和电荷平衡控制所存在工艺要求难度大的问题,因而本发明具有低成本和操作简单的优势。(2). The present invention provides a method for preparing PMOS devices with high withstand voltage performance and low on-resistance, which avoids the existing process requirements of using multiple epitaxy overlay accuracy and charge balance control in the existing super junction structure preparation process Therefore, the present invention has the advantages of low cost and simple operation.
附图说明Description of drawings
图1是本发明提供的一种PMOS器件的方法流程图;Fig. 1 is a method flowchart of a kind of PMOS device provided by the present invention;
图2是按照本发明提供的工艺流程制得PMOS器件的结构示意图;Fig. 2 is the structural representation that makes PMOS device according to the process flow provided by the present invention;
图3为本发明提供一种PMOS器件的具体工艺流程图;Fig. 3 provides a kind of specific process flowchart of PMOS device for the present invention;
其中,图(3-1)为依照本发明实施例在衬底上外延生长漂移区的示意图;Among them, Figure (3-1) is a schematic diagram of epitaxially growing a drift region on a substrate according to an embodiment of the present invention;
图(3-2)为依照本发明实施例在漂移区上刻蚀深槽的示意图;Figure (3-2) is a schematic diagram of etching a deep groove on the drift region according to an embodiment of the present invention;
图(3-3)为依照本发明实施例外延生长应变介质层材料的示意图;Figure (3-3) is a schematic diagram of an epitaxially grown strained medium layer material according to an embodiment of the present invention;
图(3-4)为依照本发明实施例淀积介质层材料的示意图;Figure (3-4) is a schematic diagram of depositing a dielectric layer material according to an embodiment of the present invention;
图(3-5)为依照本发明实施例淀积栅极材料的示意图;Figure (3-5) is a schematic diagram of depositing gate material according to an embodiment of the present invention;
图(3-6)为依照本发明实施例刻蚀形成第一栅电极、介质层和应变介质层的示意图;Figure (3-6) is a schematic diagram of forming a first gate electrode, a dielectric layer and a strained dielectric layer by etching according to an embodiment of the present invention;
图(3-7)为依照本发明实施例淀积氧化层材料的示意图;Figure (3-7) is a schematic diagram of depositing an oxide layer material according to an embodiment of the present invention;
图(3-8)为依照本发明实施例刻蚀形成氧化层的示意图;Figure (3-8) is a schematic diagram of forming an oxide layer by etching according to an embodiment of the present invention;
图(3-9)为依照本发明实施例热生长栅氧化层材料的示意图;Figure (3-9) is a schematic diagram of a thermally grown gate oxide layer material according to an embodiment of the present invention;
图(3-10)为依照本发明实施例刻蚀氧化层露出第一栅电极的示意图;Figure (3-10) is a schematic diagram of etching the oxide layer to expose the first gate electrode according to an embodiment of the present invention;
图(3-11)为依照本发明实施例在第一栅电极(71)及氧化层(8)之上淀积栅极材料的示意图;Figure (3-11) is a schematic diagram of depositing gate material on the first gate electrode (71) and the oxide layer (8) according to an embodiment of the present invention;
图(3-12)为依照本发明实施例刻蚀形成第二栅电极及形成体区和源区的示意图;Figure (3-12) is a schematic diagram of forming a second gate electrode and forming a body region and a source region by etching according to an embodiment of the present invention;
图(3-13)为依照本发明实施例淀积隔离介质层的示意图;Figure (3-13) is a schematic diagram of depositing an isolation dielectric layer according to an embodiment of the present invention;
图(3-14)为依照本发明实施例刻蚀形成源极接触孔并对孔区进行NSD注入的示意图;Figure (3-14) is a schematic diagram of forming a source contact hole by etching and performing NSD implantation on the hole region according to an embodiment of the present invention;
图(3-15)为依照本发明实施例淀积源极金属、减薄衬底、背面金属化的示意图。Figure (3-15) is a schematic diagram of depositing source metal, thinning the substrate, and backside metallization according to an embodiment of the present invention.
图中:1是P+衬底,2是P型漂移区,3是掩膜层,4是深槽,5是应变介质层,6是介质层,71是第一栅电极,72是第二栅电极,8是氧化层,9是栅介质层,10是N型体区,11是P+源区,12是隔离介质层,13是源极接触孔,14 N+接触区,15是源极金属,16是漏极金属。In the figure: 1 is the P + substrate, 2 is the P-type drift region, 3 is the mask layer, 4 is the deep groove, 5 is the strained dielectric layer, 6 is the dielectric layer, 71 is the first gate electrode, 72 is the second Gate electrode, 8 is an oxide layer, 9 is a gate dielectric layer, 10 is an N-type body region, 11 is a P + source region, 12 is an isolation dielectric layer, 13 is a source contact hole, 14 is an N + contact region, and 15 is a source pole metal, 16 is the drain metal.
具体实施方式detailed description
下面参照附图对本发明进行更全面的描述,在附图中相同的标号表示相同或者相似的组件或者元素。The present invention will be described more fully below with reference to the accompanying drawings, in which the same reference numerals represent the same or similar components or elements.
本发明的要旨在于提供一种制备应变PMOS器件的方法,通过在器件空穴电流的流动通道中引入应变介质层,致使应变介质层为空穴电流的流动通道所在半导体材料区域施加压缩应力,进而提高空穴的迁移率。The gist of the present invention is to provide a method for preparing a strained PMOS device, by introducing a strained dielectric layer into the flow channel of the hole current of the device, so that the strained dielectric layer applies compressive stress to the semiconductor material region where the flow channel of the hole current is located, and then Improve hole mobility.
本发明提供的半导体基底中具有N型体区10,N型体区10位于深槽栅两侧或者外围的半导体基底表面下方,N型体区10中具有P+源区11和N+接触区14。The semiconductor substrate provided by the present invention has an N-type body region 10, the N-type body region 10 is located on both sides of the deep trench gate or under the surface of the semiconductor substrate at the periphery, and the N-type body region 10 has a P + source region 11 and an N + contact region 14.
本发明提供的半导体基底可以具有绝缘层上硅或者硅上外延层结构以及其余任何合适的结构。The semiconductor substrate provided by the present invention may have a silicon-on-insulator layer or an epitaxial layer structure on silicon, and any other suitable structures.
下面结合具体的实施例对本发明PMOS器件的制造方法进行详细描述,如图1所示提供了实施例1的制备流程图,包括:在P+衬底1上形成P型漂移区2并刻蚀形成深槽4的步骤;在深槽4底部经外延生长或者淀积、刻蚀形成由外至内分布的应变介质层5、介质层6和第一栅电极71的步骤;经淀积、刻蚀在深槽内形成氧化层8的步骤;在氧化层8之上的深槽内壁形成栅介质层9的步骤;反刻氧化层8露出第一栅电极71并在氧化层8及第一栅电极71之上经淀积、刻蚀形成第二栅电极72的步骤;在深槽4两侧的P型漂移区2形成N型体区10并在N型体区10中形成P+源区11和N+接触区14的步骤;以及在第二栅电极72上表面形成隔离介质层12及沉积源极金属、减薄衬底和衬底背面金属化的步骤。The manufacturing method of the PMOS device of the present invention is described in detail below in conjunction with specific embodiments. As shown in FIG . The step of forming the deep trench 4; the step of forming the strained dielectric layer 5, the dielectric layer 6 and the first gate electrode 71 distributed from outside to inside by epitaxial growth or deposition and etching at the bottom of the deep trench 4; The step of etching the oxide layer 8 in the deep groove; the step of forming the gate dielectric layer 9 on the inner wall of the deep groove above the oxide layer 8; The step of forming the second gate electrode 72 by depositing and etching on the electrode 71; forming an N-type body region 10 in the P-type drift region 2 on both sides of the deep trench 4 and forming a P + source region in the N-type body region 10 11 and the N + contact region 14; and the steps of forming an isolation dielectric layer 12 on the upper surface of the second gate electrode 72, depositing source metal, thinning the substrate and metallizing the back of the substrate.
相比现有技术本发明通过“在深槽4底部经外延生长或者淀积、刻蚀形成由外至内分布的应变介质层5、介质层6和第一栅电极71”这一技术手段使得PMOS器件具有低导通电阻和高耐压性能,并且相比现有制备超结结构的工艺具有低成本和操作简单的优势。Compared with the prior art, the present invention uses the technical means of "forming the strained dielectric layer 5, the dielectric layer 6 and the first gate electrode 71 distributed from the outside to the inside through epitaxial growth or deposition and etching at the bottom of the deep groove 4". The PMOS device has low on-resistance and high withstand voltage performance, and has the advantages of low cost and simple operation compared with the existing process for preparing a super junction structure.
下面结合图3所示出的制作PMOS器件各步骤相应的结构剖面示意图来进一步说明本发明制作工艺:The manufacturing process of the present invention is further described below in conjunction with the corresponding structural cross-sectional schematic diagrams of each step of making the PMOS device shown in Figure 3:
实施例:Example:
如图3所示,本发明具体实施例提供了一种PMOS器件的制作方法,包括以下步骤:As shown in Figure 3, a specific embodiment of the present invention provides a method for manufacturing a PMOS device, comprising the following steps:
步骤1:如图3-1所示,在P+衬底1上外延生长P型漂移区2,然后生长场氧化层,并刻蚀有源区的场氧化层;本实施例衬底材料优选为体硅材料。Step 1: As shown in Figure 3-1, epitaxially grow the P-type drift region 2 on the P + substrate 1, then grow the field oxide layer, and etch the field oxide layer in the active region; the substrate material of this embodiment is preferably For the bulk silicon material.
步骤2:如图3-2所示,在P型漂移区2的有源区刻蚀深槽;本发明对深槽的制作工艺不做限制,可以采用任何合适的方式形成深槽。Step 2: As shown in Figure 3-2, etch a deep groove in the active region of the P-type drift region 2; the present invention does not limit the manufacturing process of the deep groove, and any suitable method can be used to form the deep groove.
步骤3:如图3-3所示,在深槽内外延生长一层SiGe合金薄膜作为应变介质层5,本发明对应变介质层5的材料及其制作工艺均不做限制,可以采用任何合适材料及任何合适的方式形成应变介质层5;本实施例采用CVD法外延生长应变介质层5,具体操作如下:Step 3: As shown in Figure 3-3, a layer of SiGe alloy thin film is epitaxially grown in the deep groove as the strained medium layer 5. The present invention does not limit the material of the strained medium layer 5 and its manufacturing process, and any suitable materials and any suitable method to form the strained dielectric layer 5; in this embodiment, the strained dielectric layer 5 is epitaxially grown by CVD, and the specific operations are as follows:
在850℃的温度条件下对硅衬底进行脱氧处理,然后在750℃的温度条件下外延一层硅缓冲层,再于650℃的温度条件下外延一层SiGe合金薄膜;Deoxidize the silicon substrate at a temperature of 850°C, then epitaxially layer a silicon buffer layer at a temperature of 750°C, and epitaxially layer a SiGe alloy film at a temperature of 650°C;
由于SiGe合金的晶格常数大于体硅材料,SiGe合金薄膜外延生长在体硅衬底上,则可获得具有压缩应变特性的SiGe材料,为了保证SiGe材料具有压缩应变特性,本实施要求SiGe合金薄膜的厚度小于其临界厚度,根据本领域公知常识可知:临界厚度的定义为:当SiGe合金薄膜的生长厚度小于某一特定厚度时,晶格畸变能够通过弹性形变容纳,而当超过该厚度时,部分或全部的晶格畸变将通过在异质结界面引入失配位错的形式来释放,这一厚度则为薄膜的临界厚度。Since the lattice constant of SiGe alloy is larger than that of bulk silicon material, SiGe alloy thin film epitaxial growth on bulk silicon substrate can obtain SiGe material with compressive strain characteristics. In order to ensure that SiGe material has compressive strain characteristic, this implementation requires SiGe alloy thin film The thickness of the SiGe alloy thin film is less than its critical thickness. According to the common knowledge in the art, the critical thickness is defined as: when the growth thickness of the SiGe alloy thin film is less than a certain thickness, the lattice distortion can be accommodated by elastic deformation, and when it exceeds the thickness, Part or all of the lattice distortion will be released by introducing misfit dislocations at the heterojunction interface, which is the critical thickness of the film.
步骤4:如图3-4所示,在所述应变介质层5表面淀积介质材料;为了实现更好的隔离效果,本发明中介质层6的材料为二氧化硅或者任何合适的高相对介电常数材料,优选地,本发明中介质层6的材料包括但不限于HfO2、Si3N4,高相对介电常数材料有利于在应变介质层5中形成空穴积累层。Step 4: As shown in Figure 3-4, deposit a dielectric material on the surface of the strained dielectric layer 5; in order to achieve a better isolation effect, the material of the dielectric layer 6 in the present invention is silicon dioxide or any suitable high relative Dielectric constant material, preferably, the material of the dielectric layer 6 in the present invention includes but not limited to HfO 2 , Si 3 N 4 , high relative permittivity material is conducive to the formation of a hole accumulation layer in the strained dielectric layer 5 .
步骤5:如图3-5所示,在所述深槽4底部淀积栅极材料;栅极材料优选为多晶硅,根据本领域公式常识可知:可以为任何合适的导电材料。Step 5: As shown in Fig. 3-5, deposit a gate material on the bottom of the deep trench 4; the gate material is preferably polysilicon, and it can be known from formulas in the field that it can be any suitable conductive material.
步骤6:如图3-6所示,去除半导体表面多余的应变介质层材料、介质层材料和栅极材料,经刻蚀工艺形成第一栅电极71;本发明对于刻蚀工艺不做限制,本实施例采用干法刻蚀,具体为首先刻蚀深槽顶部的栅极材料形成第一栅电极71,然后以第一栅电极71为阻挡相继刻蚀深槽顶部的介质层材料和应变介质层材料进而形成介质层6和应变介质层5,刻蚀形成介质层6、应变介质层5和第一栅电极71的上表面均位于同一平面。Step 6: As shown in Figure 3-6, remove the excess strained dielectric layer material, dielectric layer material and gate material on the semiconductor surface, and form the first gate electrode 71 through an etching process; the present invention does not limit the etching process, In this embodiment, dry etching is adopted. Specifically, the gate material on the top of the deep groove is first etched to form the first gate electrode 71, and then the dielectric layer material and the strained dielectric layer on the top of the deep groove are sequentially etched using the first gate electrode 71 as a barrier. The material further forms the dielectric layer 6 and the strained dielectric layer 5 , and the upper surfaces of the dielectric layer 6 , the strained dielectric layer 5 and the first gate electrode 71 are all located on the same plane by etching.
步骤7:如图3-7所示,在经步骤6处理得到的深槽4中淀积氧化层材料;Step 7: As shown in Fig. 3-7, deposit an oxide layer material in the deep groove 4 obtained through step 6;
步骤8:如图3-8所示,反刻氧化层材料,去除半导体表面所有的氧化层材料,并使得深槽4中余下氧化层的厚度不小于介质层6相对于深槽内壁上的厚度,以此来保证栅漏之间能够承受足够的电压。Step 8: As shown in Figure 3-8, back-etch the oxide layer material, remove all the oxide layer material on the semiconductor surface, and make the thickness of the remaining oxide layer in the deep groove 4 not less than the thickness of the dielectric layer 6 relative to the inner wall of the deep groove , so as to ensure that the gate-drain can withstand sufficient voltage.
步骤9:如图3-9所示,在氧化层8之上的深槽侧壁热生长一层较薄的栅介质层9,本发明对栅介质层9的形成方法不做限制,采用热生长能够使得栅介质层较为致密。Step 9: As shown in Figure 3-9, a thinner gate dielectric layer 9 is thermally grown on the sidewall of the deep groove above the oxide layer 8. The method of forming the gate dielectric layer 9 is not limited in the present invention. Growth can make the gate dielectric layer denser.
步骤10:如图3-10所示,刻蚀去除中央部分的氧化层8,以露出第一栅电极的上表面或者部分上表面;经刻蚀留下的氧化层8应至少覆盖介质层6及应变介质层5,以防止栅漏穿通;由于受到光刻精度影响,经刻蚀留下的氧化层8可覆盖第一栅电极71的部分上表面;Step 10: As shown in Figure 3-10, etch and remove the oxide layer 8 in the central part to expose the upper surface or part of the upper surface of the first gate electrode; the oxide layer 8 left after etching should at least cover the dielectric layer 6 and the strained dielectric layer 5 to prevent gate-drain punch-through; due to the influence of photolithography precision, the oxide layer 8 left after etching can cover part of the upper surface of the first gate electrode 71;
步骤11:如图3-11所示,在第一栅电极71及氧化层8之上淀积与二者接触的栅极材料;如上所述栅极材料优选为多晶硅,根据本领域公式常识可知:可以为任何合适的导电材料。Step 11: As shown in FIG. 3-11, deposit a gate material in contact with the first gate electrode 71 and the oxide layer 8; as mentioned above, the gate material is preferably polysilicon, which can be known according to common knowledge of formulas in the field : can be any suitable conductive material.
步骤12:如图3-12所示,刻蚀去除半导体表面多余的栅极材料,然后在深槽两侧的漂移区中制备N型体区10和P+源区11,本发明对制备N型体区10和P+源区11的方法不做限制,根据本领域公知常识可采用任何合适方式实现,具体地,本实施例采用磷离子或者砷离子注入然后进行高温推进在半导体表面下方形成N型体区10,当N型体区形成后可以采用离子注入法调节N型体区的掺杂浓度,然后采用硼离子低能量注入,然后经快速退火处理,在N型体区表面下方形成P+源区11。Step 12: As shown in Figure 3-12, etch to remove excess gate material on the semiconductor surface, and then prepare N-type body region 10 and P + source region 11 in the drift region on both sides of the deep groove. The methods of the type body region 10 and the P + source region 11 are not limited, and can be realized in any suitable manner according to the common knowledge in the art. Specifically, this embodiment adopts phosphorous ion or arsenic ion implantation followed by high-temperature advancement to form them under the semiconductor surface N-type body region 10, when the N-type body region is formed, the doping concentration of the N-type body region can be adjusted by ion implantation, and then boron ions are implanted with low energy, and then undergo rapid annealing to form under the surface of the N-type body region P + source region 11.
步骤13:如图3-13所示,淀积隔离介质层材料在第二多晶硅72与P+源区11的上表面形成隔离介质层12,本实施例中隔离介质层材料采用硼磷硅玻璃BPSG,BPSG在高温800℃~950℃下具有较好的流动性,广泛作为半导体表面平坦性好的层间绝缘膜;结合本领域公知常识可知,隔离介质层的材料不限于本实施例BPSG,还可以是任何合适的材料。Step 13: As shown in FIG. 3-13, deposit an isolation dielectric layer material to form an isolation dielectric layer 12 on the upper surface of the second polysilicon 72 and the P + source region 11. In this embodiment, boron phosphorus is used as the isolation dielectric layer material Silicon glass BPSG, BPSG has good fluidity at high temperatures of 800°C to 950°C, and is widely used as an interlayer insulating film with good flatness on semiconductor surfaces; combined with common knowledge in the field, the material of the isolation dielectric layer is not limited to this embodiment BPSG, can also be any suitable material.
步骤14:如图3-14所示,光刻、刻蚀处理隔离介质层12和源极接触孔13,并采用自对准进行N+接触区14注入,具体操作如下:Step 14: As shown in FIG. 3-14, photolithography and etching treatment isolate the dielectric layer 12 and the source contact hole 13, and perform implantation of the N + contact region 14 by self-alignment. The specific operation is as follows:
本实施例中源极接触孔13采用干法刻蚀,也可以是其余任何合适的方法,源极接触孔13刻蚀深度应当大于P+源区11的结深,使源极金属15与P+源区11和N型体区9同时接触,进而防止衬偏效应和耐压时寄生三极管的开启;In this embodiment, the source contact hole 13 is etched by dry method, and it can also be any other suitable method. The etching depth of the source contact hole 13 should be greater than the junction depth of the P + source region 11, so that the source metal 15 and the P + The source region 11 and the N-type body region 9 are in contact at the same time, thereby preventing the lining bias effect and the opening of the parasitic triode during withstand voltage;
完成源极接触孔13的刻蚀后进行NSD注入,并通过快速退火使接触孔13底部形成N+接触区14,进而降低体区与源极金属的接触电阻。NSD implantation is performed after the source contact hole 13 is etched, and an N + contact region 14 is formed at the bottom of the contact hole 13 by rapid annealing, thereby reducing the contact resistance between the body region and the source metal.
步骤15:如图3-15所示,按照淀积、光刻、刻蚀金属材料的工艺顺序在N+接触区14及隔离介质层12的上表面形成源极金属15;然后进行衬底减薄、背面金属化处理形成漏极金属16,本实施例的操作具体如下:Step 15: As shown in FIG. 3-15 , form the source metal 15 on the upper surface of the N + contact region 14 and the isolation dielectric layer 12 according to the process sequence of deposition, photolithography, and etching metal materials; Thin, backside metallization treatment forms drain metal 16, the operation of this embodiment is specifically as follows:
在淀积源极金属15之前,进行BPSG高温回流,由于其回流温度低于推结温度,不会对杂质分布产生较大影响;回流之后隔离介质层12倒角处变圆润,可减小源极金属15在此处的应力;Before depositing the source metal 15, BPSG high-temperature reflow is carried out. Because the reflow temperature is lower than the push-junction temperature, it will not have a great impact on the impurity distribution; after the reflow, the chamfer of the isolation dielectric layer 12 becomes rounded, which can reduce the source The stress of pole metal 15 here;
淀积源极金属15分为两步,先淀积一层较薄的阻挡层金属,如金属Co、金属Ti,以提高接触可靠性;随后溅射较厚的源极金属层,通常源极金属层采用金属Al。然后对源极金属层14进行光刻与刻蚀,形成源Pad、栅Pad等结构;最后减薄衬底,并在背面制作金属漏极16。Depositing the source metal 15 is divided into two steps, first depositing a layer of thinner barrier metal, such as metal Co and metal Ti, to improve contact reliability; then sputtering a thicker source metal layer, usually the source The metal layer uses metal Al. Then photolithography and etching are performed on the source metal layer 14 to form structures such as source Pad and gate Pad; finally, the substrate is thinned and the metal drain 16 is fabricated on the back side.
采用如上制备工艺制得的器件结构如图2所示,包括:P+型衬底1,在所述P+型衬底1的背面具有漏极金属16,在所述P+型衬底1的正面具有P型漂移区2,在P型漂移区2的表面下方具有N型体区10,所述N型体区10中具有深槽4,所述深槽4穿过N型体区10且底端延伸至P型漂移区2,深槽4两侧的N型体区10的表面下方具有相邻的P+源区11和N+接触区14,P+源区11的上表面高于所述N+接触区14的上表面,在P+源区11和N+接触区14的表面上连接有呈倒凹槽型结构的源极金属15,所述源极金属15两端向下延伸与P+源区11的侧面和N+接触区14上表面相接触;其特征在于,所述深槽4中具有第一栅电极71、栅介质层9、第二栅电极72、应变介质层5、介质层6和氧化层8;第二栅电极72和P+源区11通过隔离介质层12与源极金属15相隔离,所述第二栅电极72的上表面结深小于P+源区11的下表面结深,所述第二栅电极72的下表面结深大于N型体区10的下表面结深,第二栅电极72顶部外围或者两侧的深槽内壁设有栅介质层9,第二栅电极72底部的外围或者两侧深槽内壁设有与栅介质层9相接触的氧化层8,第一栅电极71位于第二栅电极72的正下方并与之相接触,第一栅电极71外围或者两侧的深槽内壁由外至内顺次设有应变介质层5和介质层6,所述应变介质层5的材料具有压缩应变特性;氧化层8的下表面或者部分下表面与应变介质层5和介质层6的上表面接触。The device structure prepared by the above preparation process is shown in Figure 2, including: a P + type substrate 1 with a drain metal 16 on the back side of the P + type substrate 1, and a drain metal 16 on the P + type substrate 1 There is a P-type drift region 2 on the front side of the P-type drift region 2, and an N-type body region 10 is provided under the surface of the P-type drift region 2, and a deep groove 4 is arranged in the N-type body region 10, and the deep groove 4 passes through the N-type body region 10 And the bottom end extends to the P-type drift region 2, the N-type body region 10 on both sides of the deep trench 4 has adjacent P + source region 11 and N + contact region 14 below the surface, and the upper surface of the P + source region 11 is high On the upper surface of the N + contact region 14, a source metal 15 in an inverted groove structure is connected on the surface of the P + source region 11 and the N + contact region 14, and the two ends of the source metal 15 are directed towards The lower extension is in contact with the side surfaces of the P + source region 11 and the upper surface of the N + contact region 14; it is characterized in that the deep groove 4 has a first gate electrode 71, a gate dielectric layer 9, a second gate electrode 72, a strain dielectric layer 5, dielectric layer 6 and oxide layer 8; the second gate electrode 72 and the P + source region 11 are isolated from the source metal 15 by the isolation dielectric layer 12, and the upper surface junction depth of the second gate electrode 72 is smaller than P + The lower surface junction depth of the source region 11, the lower surface junction depth of the second gate electrode 72 is greater than the lower surface junction depth of the N-type body region 10, and the top periphery of the second gate electrode 72 or the inner walls of the deep grooves on both sides are provided with The gate dielectric layer 9, the outer periphery of the bottom of the second gate electrode 72 or the inner walls of the deep grooves on both sides are provided with an oxide layer 8 in contact with the gate dielectric layer 9, and the first gate electrode 71 is located directly below the second gate electrode 72 and connected to it. In contact with each other, the inner wall of the deep groove on the periphery or both sides of the first gate electrode 71 is provided with a strained dielectric layer 5 and a dielectric layer 6 in sequence from the outside to the inside, and the material of the strained dielectric layer 5 has a compressive strain characteristic; the oxide layer 8 The lower surface or part of the lower surface is in contact with the upper surfaces of the strained dielectric layer 5 and the dielectric layer 6 .
进一步的是,本发明中第二栅电极72的上表面结深小于P+源区11的下表面结深,本发明中第二栅电极72的下表面结深大于N型体区10的下表面结深。Further, in the present invention, the upper surface junction depth of the second gate electrode 72 is smaller than the lower surface junction depth of the P + source region 11, and the lower surface junction depth of the second gate electrode 72 is greater than the lower surface junction depth of the N-type body region 10 in the present invention. The surface knot is deep.
进一步的是,为了防止应变介质层5与第二栅电极72接触,本发明中氧化层8在深槽内壁的厚度分别大于应变介质层5在深槽内侧的厚度或者栅介质层9在深槽内壁的厚度。Furthermore, in order to prevent the strained dielectric layer 5 from being in contact with the second gate electrode 72, the thickness of the oxide layer 8 on the inner wall of the deep groove in the present invention is greater than the thickness of the strained dielectric layer 5 on the inner side of the deep groove or the thickness of the gate dielectric layer 9 on the inner wall of the deep groove. The thickness of the inner wall.
进一步的是,为了保证栅漏之间能承受足够电压,本发明中氧化层8沿深槽纵向方向的厚度不小于介质层6的厚度。Furthermore, in order to ensure sufficient voltage between the gate and the drain, the thickness of the oxide layer 8 along the longitudinal direction of the deep groove in the present invention is not less than the thickness of the dielectric layer 6 .
进一步的是,为了使得器件的阈值电压绝对值较小,所述应变介质层5在深槽内壁的厚度大于栅介质层9在深槽内壁的厚度。Further, in order to make the absolute value of the threshold voltage of the device smaller, the thickness of the strained dielectric layer 5 on the inner wall of the deep trench is greater than the thickness of the gate dielectric layer 9 on the inner wall of the deep trench.
下面结合图2所示意的器件结构详细说明本发明的原理及特性:Principle and characteristic of the present invention are described in detail below in conjunction with the device structure shown in Fig. 2:
器件的正向导通特性:Forward conduction characteristics of the device:
本发明提供的PMOS器件在正向导通时电极的连接方式为:PMOS器件的第二栅电极72接负电位,漏极金属16接负电位,源极金属15接零电位;The connection mode of the electrodes of the PMOS device provided by the present invention is as follows: the second gate electrode 72 of the PMOS device is connected to a negative potential, the drain metal 16 is connected to a negative potential, and the source metal 15 is connected to a zero potential;
当第一栅电极71施加的负电压达到阈值电压时,在N型体区10中靠近栅介质层9侧形成反型沟道,由于栅介质层9的厚度较薄,致使器件的阈值电压绝对值较小;此时在漏极金属16的负偏压下,空穴作为载流子从P+源区11经过N型体区10中形成的反型沟道;由于深槽4具有第二栅电极72,故在应变介质层5中形成空穴积累层,进而降低了应变介质层5中的电阻,即通过应变介质层5注入P型漂移区2再达到漏极金属16形成正向电流实现PMOS器件导通;由于应变介质层5采用在体硅上外延生长形成的SiGe合金薄膜,而SiGe合金薄膜的晶格常数大于体硅材料,同时SiGe合金外延生长在体硅材料衬底上可获得压缩应变的SiGe合金薄膜,应变介质层5正位于PMOS器件中多子电流的流动通路中,而PMOS器件的多子为空穴,压缩应变可增加空穴的迁移率,从而降低了器件的导通电阻。When the negative voltage applied by the first gate electrode 71 reaches the threshold voltage, an inversion channel is formed on the side close to the gate dielectric layer 9 in the N-type body region 10. Since the thickness of the gate dielectric layer 9 is relatively thin, the threshold voltage of the device is absolutely absolute. The value is small; at this time, under the negative bias of the drain metal 16, the holes as carriers pass from the P + source region 11 through the inversion channel formed in the N-type body region 10; because the deep groove 4 has a second Gate electrode 72, so a hole accumulation layer is formed in the strained dielectric layer 5, thereby reducing the resistance in the strained dielectric layer 5, that is, injecting the P-type drift region 2 through the strained dielectric layer 5 and then reaching the drain metal 16 to form a forward current Realize the conduction of the PMOS device; because the strained dielectric layer 5 adopts the SiGe alloy film formed by epitaxial growth on the bulk silicon, and the lattice constant of the SiGe alloy film is greater than that of the bulk silicon material, and the SiGe alloy epitaxial growth on the bulk silicon material substrate can be A compressively strained SiGe alloy thin film is obtained, and the strained dielectric layer 5 is located in the flow path of the multi-substance current in the PMOS device, while the multisubstances of the PMOS device are holes, and the compressive strain can increase the mobility of the holes, thereby reducing the on-resistance.
器件的反向阻断特性:Device reverse blocking characteristics:
本发明提供的PMOS器件在反向阻断时电极的连接方式为:PMOS器件的漏极金属16接负电位,第二栅电极72和源极金属15短接且接零电位;The electrode connection mode of the PMOS device provided by the present invention in reverse blocking is as follows: the drain metal 16 of the PMOS device is connected to a negative potential, and the second gate electrode 72 and the source metal 15 are short-circuited and connected to zero potential;
当器件处于阻断状态时,漏极金属16施加负偏压,P型漂移区2开始耗尽,由于在PMOS器件中引入深槽4,并在深槽4中引入第一栅电极71,当反向阻断时,使得P型漂移区2与第一栅电极71产生横向电场用以辅助耗尽P型漂移区2进而提高器件的反向耐压,使得在相同耐压条件下,本发明器件能够采用更高的漂移区浓度,降低了器件的导通电阻。When the device is in the blocking state, the drain metal 16 applies a negative bias voltage, and the P-type drift region 2 begins to be depleted. Since the deep trench 4 is introduced into the PMOS device, and the first gate electrode 71 is introduced into the deep trench 4, when During reverse blocking, the P-type drift region 2 and the first gate electrode 71 generate a lateral electric field to assist in depleting the P-type drift region 2 and thereby improve the reverse withstand voltage of the device, so that under the same withstand voltage condition, the present invention The device can use a higher drift region concentration, which reduces the on-resistance of the device.
以上结合附图对本发明的实施例进行了阐述,但是本发明并不局限于上述的具体实施方式,上述具体实施方式仅仅是示意性的,而不是限制性的。本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, which are only illustrative and not restrictive. Under the enlightenment of the present invention, those skilled in the art can also make many forms without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.
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