CN107513730A - The continuous device and method for preparing tungsten powder and cobalt powder - Google Patents
The continuous device and method for preparing tungsten powder and cobalt powder Download PDFInfo
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims abstract description 44
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims abstract description 97
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 48
- 239000010439 graphite Substances 0.000 claims abstract description 48
- 238000003860 storage Methods 0.000 claims abstract description 22
- 229910052751 metal Inorganic materials 0.000 claims description 45
- 239000002184 metal Substances 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 31
- 229910052593 corundum Inorganic materials 0.000 claims description 30
- 239000010431 corundum Substances 0.000 claims description 30
- 239000002699 waste material Substances 0.000 claims description 15
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 14
- 229910052725 zinc Inorganic materials 0.000 claims description 14
- 239000011701 zinc Substances 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 4
- 229910052721 tungsten Inorganic materials 0.000 abstract description 24
- 239000010937 tungsten Substances 0.000 abstract description 24
- 229910017052 cobalt Inorganic materials 0.000 abstract description 16
- 239000010941 cobalt Substances 0.000 abstract description 16
- 238000011084 recovery Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000725 suspension Substances 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 229910001429 cobalt ion Inorganic materials 0.000 description 4
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- -1 tungsten ions Chemical class 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000003870 refractory metal Substances 0.000 description 2
- 229910001080 W alloy Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011978 dissolution method Methods 0.000 description 1
- 238000002848 electrochemical method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C5/00—Electrolytic production, recovery or refining of metal powders or porous metal masses
- C25C5/04—Electrolytic production, recovery or refining of metal powders or porous metal masses from melts
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/005—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells of cells for the electrolysis of melts
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
- C25C7/025—Electrodes; Connections thereof used in cells for the electrolysis of melts
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域technical field
本发明涉及电化学技术领域,尤其涉及一种连续制备钨粉和钴粉的装置以及方法。The invention relates to the field of electrochemical technology, in particular to a device and method for continuously preparing tungsten powder and cobalt powder.
背景技术Background technique
难熔金属钨和稀有金属钴是世界上公认的极为重要的战略元素,对提高国家经济、军事竞争力具有非常重要的影响。在世界范围内具有开采价值的钨资源非常有限,但钨资源的使用量却在逐年增加,从而进一步导致了钨资源的短缺。除此之外,我国钴资源也极为短缺,每年要靠大量进口来维持需要,这些都极大程度上威胁到了硬质合金产业的可持续发展。硬质合金是由难熔金属钨的碳化物和粘结金属经粉末冶金方法制成的具有高硬度、高抗弯强度的材料,其在机械制造、矿山开采、交通运输、能源勘探、建筑装饰等领域得到了广泛的应用。目前,全球超过50%的钨资源用于制造硬质合金,而废硬质合金中的钨含量就已经达到74%~91%。因此,回收废硬质合金是回收钨、钴的一种非常有效的途径。Refractory metal tungsten and rare metal cobalt are recognized as extremely important strategic elements in the world, and have a very important impact on improving national economic and military competitiveness. The tungsten resources with mining value are very limited in the world, but the use of tungsten resources is increasing year by year, which further leads to the shortage of tungsten resources. In addition, my country's cobalt resources are also extremely short, and a large amount of imports are required to maintain the demand every year. These have greatly threatened the sustainable development of the cemented carbide industry. Cemented carbide is a material with high hardness and high bending strength made of refractory metal tungsten carbide and bonding metal by powder metallurgy. It is widely used in machinery manufacturing, mining, transportation, energy exploration, and architectural decoration. and other fields have been widely used. At present, more than 50% of the world's tungsten resources are used to manufacture cemented carbide, and the tungsten content in waste cemented carbide has reached 74% to 91%. Therefore, recycling waste cemented carbide is a very effective way to recover tungsten and cobalt.
现有的回收废硬质合金的方法主要有机械破碎法、锌熔法、电化学法、氧化还原法、酸浸出法。然而,机械破碎法与锌溶法的回收效率低,并且容易带进一些杂质元素;电化学法、氧化还原法无法连续回收,且回收效率也较低;酸浸出法会产生一些废气比如SO2、NO2。Existing methods for recycling waste cemented carbide mainly include mechanical crushing, zinc melting, electrochemical, oxidation-reduction, and acid leaching. However, the recovery efficiency of the mechanical crushing method and the zinc dissolution method is low, and some impurity elements are easily brought in; the electrochemical method and the redox method cannot be recovered continuously, and the recovery efficiency is also low; the acid leaching method will generate some waste gas such as SO 2 , NO 2 .
发明内容Contents of the invention
本发明要解决的是现有技术中钨、钴的回收率低、无法连续回收的技术问题。What the invention aims to solve is the technical problem that the recovery rate of tungsten and cobalt in the prior art is low and cannot be recovered continuously.
为解决上述问题,本发明提供了一种连续制备钨粉和钴粉的装置,该装置包括:In order to solve the above problems, the invention provides a device for continuously preparing tungsten powder and cobalt powder, which device comprises:
储料室,所述储料室设有第一抽真空口以及能够启闭的进料口和出料口;A material storage room, the material storage room is provided with a first vacuum port and a material inlet and a material outlet that can be opened and closed;
反应室,所述反应室设于所述储料室的下方,所述反应室设有第二抽真空口、进气口、出气口和加热器;A reaction chamber, the reaction chamber is arranged below the storage chamber, and the reaction chamber is provided with a second vacuum port, an air inlet, an air outlet and a heater;
反应单元,所述反应单元设于所述反应室内,所述反应单元的两端分别设有第一石墨槽和第二石墨槽;所述第一石墨槽和所述第二石墨槽中分别悬置有第一阳极篮和第二阳极篮,所述第一阳极篮和所述第二阳极篮的上部均连接有阳极导电柱;所述第一石墨槽的底部的两端分别开设有第一收集坑和第二收集坑,所述第二石墨槽的底部的两端分别开设有第三收集坑和第四收集坑,所述第一收集坑、所述第二收集坑、所述第三收集坑和所述第四收集坑的底部均插设有阴极导电柱;所述第一阳极篮与所述第二阳极篮、所述第一收集坑与所述第四收集坑以及所述第二收集坑与所述第三收集坑均关于所述反应单元中心对称;A reaction unit, the reaction unit is located in the reaction chamber, the two ends of the reaction unit are respectively provided with a first graphite groove and a second graphite groove; the first graphite groove and the second graphite groove are respectively suspended A first anode basket and a second anode basket are placed, and the upper parts of the first anode basket and the second anode basket are connected with anode conductive columns; the two ends of the bottom of the first graphite tank are respectively provided with first A collection pit and a second collection pit, the two ends of the bottom of the second graphite tank are respectively provided with a third collection pit and a fourth collection pit, the first collection pit, the second collection pit, the third collection pit The bottoms of the collection pit and the fourth collection pit are inserted with cathode conductive columns; the first anode basket and the second anode basket, the first collection pit and the fourth collection pit, and the first anode basket Both the second collection pit and the third collection pit are symmetrical about the center of the reaction unit;
加料单元,所述加料单元的进口设于所述出料口的下方、出口设于所述第一阳极篮和所述第二阳极篮所在圆周的上方;A feeding unit, the inlet of the feeding unit is set below the discharge port, and the outlet is set above the circumference of the first anode basket and the second anode basket;
第一电源和第二电源,所述第一电源和所述第二电源分别设于所述反应室的两侧,所述第一电源和所述第二电源的正极均通过导线连接有第一金属片,所述第一金属片设于所述阳极导电柱的顶端所在的圆周上;所述第一电源和所述第二电源的负极均通过导线连接有第二金属片,所述第二金属片设于所述阴极导电柱的底端所在的圆周上;以及The first power supply and the second power supply, the first power supply and the second power supply are respectively arranged on both sides of the reaction chamber, and the positive poles of the first power supply and the second power supply are connected to the first power supply through wires. metal sheet, the first metal sheet is arranged on the circumference where the top of the anode conductive column is; The metal sheet is arranged on the circumference where the bottom end of the cathode conductive column is located; and
驱动单元,所述驱动单元用于驱动所述反应单元以其中心为圆心转动、以使每个所述第一金属片和所述第二金属片分别与相应的所述阳极导电柱和所述阴极导电柱电连接。a driving unit, the driving unit is used to drive the reaction unit to rotate around its center, so that each of the first metal sheet and the second metal sheet is connected to the corresponding anode conductive column and the corresponding The cathode conductive post is electrically connected.
其中,所述第一石墨槽上盖设有用于悬置所述第一阳极篮的第一刚玉板,所述第二石墨槽上盖设有用于悬置所述第二阳极篮的第二刚玉板。Wherein, the upper cover of the first graphite tank is provided with a first corundum plate for suspending the first anode basket, and the upper cover of the second graphite tank is provided with a second corundum plate for suspending the second anode basket plate.
其中,所述第一刚玉板和所述第二刚玉板上均开设有第一虹吸口,所述反应室上开设有临近所述第一虹吸口的第二虹吸口。Wherein, a first siphon opening is opened on the first corundum plate and the second corundum plate, and a second siphon opening adjacent to the first siphon opening is opened on the reaction chamber.
其中,所述反应单元包括嵌设有所述第一刚玉板和所述第二刚玉板的上槽体以及设有所述第一石墨槽和所述第二石墨槽的下槽体。Wherein, the reaction unit includes an upper tank body embedded with the first corundum plate and the second corundum plate, and a lower tank body provided with the first graphite tank and the second graphite tank.
其中,所述下槽体与所述第一石墨槽和所述第二石墨槽之间均填充有刚玉。Wherein, corundum is filled between the lower tank body and the first graphite tank and the second graphite tank.
其中,所述加料单元的进口呈漏斗形,且所述进口的尺寸大于所述出料口的尺寸。Wherein, the inlet of the feeding unit is funnel-shaped, and the size of the inlet is larger than the size of the outlet.
其中,所述第一收集坑、所述第二收集坑、所述第三收集坑和所述第四收集坑分别与对应的阴极导电柱可插拔连接。Wherein, the first collection pit, the second collection pit, the third collection pit and the fourth collection pit are respectively pluggably connected to corresponding cathode conductive posts.
其中,所述阴极导电柱包括镍棒和套设所述镍棒上的刚玉套。Wherein, the cathode conductive column includes a nickel rod and a corundum sleeve sheathed on the nickel rod.
其中,所述驱动单元包括插设在所述反应单元底部中心的传动杆以及与所述传动杆电连接的电机。Wherein, the driving unit includes a transmission rod inserted in the center of the bottom of the reaction unit and a motor electrically connected to the transmission rod.
为解决上述问题,本发明还提供了一种连续制备钨粉和钴粉的方法,该方法包括以下步骤:In order to solve the above problems, the present invention also provides a method for continuously preparing tungsten powder and cobalt powder, the method comprising the following steps:
S1、通过进料口向储料室内加入物料,并跳转执行步骤S2;其中,所述物料包括锌粒、废硬质合金和NaF-KF熔盐;S1. Add materials into the storage chamber through the feed port, and jump to step S2; wherein, the materials include zinc particles, waste cemented carbide and NaF-KF molten salt;
S2、关闭进料口,通过第一抽真空口对储料室抽真空,直至储料室内的压力达到第一指定压力,并跳转执行步骤S3;S2. Close the feed port, and evacuate the storage chamber through the first vacuum port until the pressure in the storage chamber reaches the first specified pressure, and skip to step S3;
S3、打开出料口向第一阳极篮加入物料,经过第一指定时间后,关闭出料口,并跳转执行步骤S4;S3. Open the discharge port to add materials to the first anode basket. After the first specified time, close the discharge port and jump to step S4;
S4、驱动反应单元转动180°,并跳转执行步骤S5;S4, drive the reaction unit to rotate 180°, and jump to step S5;
S5、打开出料口向第二阳极篮加入物料,经过第一指定时间后,关闭出料口,并跳转执行步骤S6;S5. Open the discharge port to add materials to the second anode basket. After the first specified time, close the discharge port and skip to step S6;
S6、通过第二抽真空口对反应室抽真空,直至反应室内的压力达到第二指定压力,同时启动加热器,直至反应室内温度达到第一指定温度,并跳转执行步骤S7;S6. Vacuumize the reaction chamber through the second vacuum port until the pressure in the reaction chamber reaches the second designated pressure, and at the same time start the heater until the temperature in the reaction chamber reaches the first designated temperature, and skip to step S7;
S7、通过进气口向反应室通入惰性气体,直至反应室内的压力达到第三指定压力后,打开出气口,并启动加热器,直至反应室内的温度达到第二指定温度,并跳转执行步骤S8;S7. Pass inert gas into the reaction chamber through the air inlet until the pressure in the reaction chamber reaches the third designated pressure, open the gas outlet, and start the heater until the temperature in the reaction chamber reaches the second designated temperature, and jump to execution Step S8;
S8、启动第一电源对第一阳极篮和第一收集坑施加0.6V电压,同时启动第二电源对第二阳极篮和第三收集坑施加2V电压,并跳转执行步骤S9;S8. Start the first power supply to apply a 0.6V voltage to the first anode basket and the first collection pit, and simultaneously start the second power supply to apply a 2V voltage to the second anode basket and the third collection pit, and skip to step S9;
S9、经过第二指定时间后,驱动反应单元转动180°,以使第一电源对第二阳极篮和第四收集坑施加0.6V电压、第二电源对第一阳极篮和第二收集坑施加2V电压,并跳转执行步骤S10;S9, after the second specified time, drive the reaction unit to rotate 180°, so that the first power supply applies a 0.6V voltage to the second anode basket and the fourth collection pit, and the second power supply applies a voltage to the first anode basket and the second collection pit 2V voltage, and jump to step S10;
S10、经过第二指定时间后,驱动反应单元转动180°,并跳转执行步骤S8。S10. After the second designated time elapses, drive the reaction unit to rotate by 180°, and skip to step S8.
本发明利用第一阳极篮与第二阳极篮、第一收集坑与第四收集坑以及第二收集坑与第三收集坑均关于反应单元中心对称的特点,通过驱动单元驱动反应单元转动,使反应单元转动到指定位置时,第一电源施加0.6V电压、第二电源施加2V电压,以使第一电源、第一阳极篮和第一收集坑共同构成一个电解回路,同时使第二电源、第二阳极篮和第三收集坑共同构成另一个电解回路;当反应单元继续转动180°后,又可使一电源、第二阳极篮和第四收集坑共同构成一个电解回路,同时使第二电源、第一阳极篮和第二收集坑共同构成另一个电解回路,从而利用钨和钴的析出系数不同,就可连续在第一收集坑和第四收集坑中获得钴、在第二收集坑和第三收集坑中获得钨,从而不仅显著提高了回收率和分离效率,而且还避免了电极转换,延长了该装置的使用寿命。The present invention utilizes the characteristics that the first anode basket and the second anode basket, the first collection pit and the fourth collection pit, and the second collection pit and the third collection pit are all symmetrical about the center of the reaction unit, and drives the reaction unit to rotate through the driving unit, so that When the reaction unit rotates to the specified position, the first power supply applies a voltage of 0.6V, and the second power supply applies a voltage of 2V, so that the first power supply, the first anode basket and the first collection pit together form an electrolysis circuit, and at the same time make the second power supply, The second anode basket and the third collection pit jointly form another electrolytic circuit; when the reaction unit continues to rotate 180°, a power supply, the second anode basket and the fourth collection pit can jointly form an electrolytic circuit, and at the same time the second The power supply, the first anode basket and the second collection pit jointly constitute another electrolytic circuit, so that the cobalt can be obtained continuously in the first collection pit and the fourth collection pit, and in the second collection pit by utilizing the different precipitation coefficients of tungsten and cobalt. Tungsten is obtained from the third collection pit, which not only significantly improves the recovery rate and separation efficiency, but also avoids electrode switching and prolongs the service life of the device.
附图说明Description of drawings
图1是本发明实施例1中一种连续制备钨粉和钴粉的装置的结构示意图;Fig. 1 is a schematic structural view of a device for continuously preparing tungsten powder and cobalt powder in Example 1 of the present invention;
图2是本发明实施例1中反应单元的结构示意图;Fig. 2 is the structural representation of reaction unit in the embodiment 1 of the present invention;
图3是本发明实施例1中阴极导电柱的结构示意图;3 is a schematic structural view of the cathode conductive column in Example 1 of the present invention;
图4是本发明实施例1中下槽体的结构示意图;Fig. 4 is a schematic structural view of the lower tank body in Embodiment 1 of the present invention;
图5是本发明实施例1中上槽体的结构示意图;Fig. 5 is a schematic structural view of the upper tank body in Embodiment 1 of the present invention;
图6是本发明实施例2中制备的钴粉和钨粉的XRD图,其中,图6(a)为钴粉的XRD图;6(b)为钨粉的XRD图;Fig. 6 is the XRD pattern of the cobalt powder and tungsten powder prepared in the embodiment 2 of the present invention, wherein, Fig. 6 (a) is the XRD pattern of cobalt powder; 6 (b) is the XRD pattern of tungsten powder;
图7是本发明实施例2中制备的钴粉和钨粉的SEM图,其中,图7(a)为钴粉的SEM图;7(b)为钨粉的SEM图。7 is an SEM image of cobalt powder and tungsten powder prepared in Example 2 of the present invention, wherein, FIG. 7(a) is an SEM image of cobalt powder; 7(b) is an SEM image of tungsten powder.
附图标记:Reference signs:
1、储料室;1-1、第一抽真空口;2、反应室;2-1、进气口;1. Storage chamber; 1-1. First vacuum port; 2. Reaction chamber; 2-1. Air inlet;
2-2、出气口;2-3、第二抽真空口;2-4、第二虹吸口;2-2, air outlet; 2-3, second vacuum port; 2-4, second siphon port;
3、加料单元;4、反应单元;4-1、上槽体;4-11、第一刚玉板;3. Feeding unit; 4. Reaction unit; 4-1. Upper tank body; 4-11. First corundum plate;
4-12、第二刚玉板;4-13、第一虹吸口;4-2、下槽体;4-12, the second corundum plate; 4-13, the first siphon port; 4-2, the lower tank body;
4-21、第一石墨槽;4-211、第一收集坑;4-212、第二收集坑;4-21, the first graphite tank; 4-211, the first collection pit; 4-212, the second collection pit;
4-22、第二石墨槽;4-221、第三收集坑;4-222、第四收集坑;4-22, the second graphite tank; 4-221, the third collection pit; 4-222, the fourth collection pit;
4-23、刚玉;4-3、第一阳极篮;4-4、第二阳极篮;4-23, corundum; 4-3, the first anode basket; 4-4, the second anode basket;
4-5、阳极导电柱;4-6、阴极安装孔;4-71、镍棒;4-5, anode conductive column; 4-6, cathode installation hole; 4-71, nickel rod;
4-72、刚玉套;5、第一金属片;6、第二金属片;7、传动杆。4-72, corundum sleeve; 5, the first metal sheet; 6, the second metal sheet; 7, transmission rod.
具体实施方式detailed description
为使发明的目的、技术方案和优点更加清楚,下面将结合发明中的附图,对发明中的技术方案进行清楚地描述,显然,所描述的实施例是发明一部分实施例,而不是全部的实施例。基于发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于发明保护的范围。In order to make the purpose, technical solutions and advantages of the invention clearer, the technical solutions in the invention will be clearly described below in conjunction with the accompanying drawings in the invention. Obviously, the described embodiments are part of the embodiments of the invention, not all of them. Example. Based on the embodiments of the invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the invention.
在本发明的描述中,除非另有说明,术语“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, unless otherwise specified, the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the purpose of It is convenient to describe the present invention and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.
需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在发明中的具体含义。It should be noted that, unless otherwise clearly stipulated and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or through Intermediaries are indirectly connected. Those of ordinary skill in the art can understand the specific meanings of the above terms in the invention in specific situations.
实施例1Example 1
结合图1至图5所示,本发明提供了一种连续制备钨粉和钴粉的装置,该装置包括:1 to 5, the present invention provides a device for continuously preparing tungsten powder and cobalt powder, the device comprising:
储料室1,储料室1的侧壁设有第一抽真空口1-1、顶部和底部分别开设有能够启闭的进料口和出料口;A material storage chamber 1, the side wall of the material storage chamber 1 is provided with a first vacuum port 1-1, and the top and bottom are respectively provided with a feed port and a discharge port that can be opened and closed;
反应室2,反应室2设于储料室1的下方,反应室2设有第二抽真空口2-3、进气口2-1、出气口2-2和加热器;其中,进气口2-1和出气口2-2分别设置在反应室2的两侧,且进气口2-1位于出气口2-2的上方;加热器优选为缠绕在反应室2的外壁的加热丝。Reaction chamber 2, reaction chamber 2 is located at the below of material storage chamber 1, and reaction chamber 2 is provided with the second vacuumizing port 2-3, air inlet 2-1, air outlet 2-2 and heater; Wherein, air inlet The port 2-1 and the gas outlet 2-2 are respectively arranged on both sides of the reaction chamber 2, and the air inlet 2-1 is positioned above the gas outlet 2-2; the heater is preferably a heating wire wound on the outer wall of the reaction chamber 2 .
反应单元4,反应单元4设于反应室2内,反应单元4的两端分别设有第一石墨槽4-21和第二石墨槽4-22;第一石墨槽4-21和第二石墨槽4-22中分别悬置有第一阳极篮4-3和第二阳极篮4-4,第一阳极篮4-3和第二阳极篮4-4的上部均连接有阳极导电柱4-5;第一石墨槽4-21的底部的两端分别开设有第一收集坑4-211和第二收集坑4-212,第二石墨槽4-22的底部的两端分别开设有第三收集坑4-221和第四收集坑4-222,第一收集坑4-211、第二收集坑4-212、第三收集坑4-221和第四收集坑4-222的底部均插设有阴极导电柱;第一阳极篮4-3与第二阳极篮4-4、第一收集坑4-211与第四收集坑4-222以及第二收集坑4-212与第三收集坑4-221均关于反应单元4中心对称;Reaction unit 4, reaction unit 4 is located in reaction chamber 2, and the two ends of reaction unit 4 are respectively provided with first graphite groove 4-21 and second graphite groove 4-22; First graphite groove 4-21 and second graphite groove A first anode basket 4-3 and a second anode basket 4-4 are respectively suspended in the groove 4-22, and the upper parts of the first anode basket 4-3 and the second anode basket 4-4 are connected with an anode conductive column 4- 5; The first collection pit 4-211 and the second collection pit 4-212 are respectively provided at both ends of the bottom of the first graphite tank 4-21, and the third collection pit 4-212 is respectively provided at both ends of the bottom of the second graphite tank 4-22. The bottoms of the collection pit 4-221 and the fourth collection pit 4-222, the first collection pit 4-211, the second collection pit 4-212, the third collection pit 4-221 and the fourth collection pit 4-222 are inserted There are cathode conductive columns; the first anode basket 4-3 and the second anode basket 4-4, the first collection pit 4-211 and the fourth collection pit 4-222, and the second collection pit 4-212 and the third collection pit 4 -221 are all symmetrical about the reaction unit 4 center;
加料单元3,加料单元3的进口设于出料口的下方、出口设于第一阳极篮4-3和第二阳极篮4-4所在圆周的上方;The feeding unit 3, the inlet of the feeding unit 3 is located below the discharge port, and the outlet is located above the circumference of the first anode basket 4-3 and the second anode basket 4-4;
第一电源和第二电源,第一电源和第二电源分别设于反应室2的两侧,第一电源和第二电源的正极均通过导线连接有第一金属片5,第一金属片5设于阳极导电柱4-5的顶端所在的圆周上;第一电源和第二电源的负极均通过导线连接有第二金属片6,第二金属片6设于阴极导电柱的底端所在的圆周上;以及The first power supply and the second power supply, the first power supply and the second power supply are respectively arranged on both sides of the reaction chamber 2, and the positive poles of the first power supply and the second power supply are all connected with the first metal sheet 5 by wires, and the first metal sheet 5 Be located on the circumference where the top of the anode conductive column 4-5 is; the negative poles of the first power supply and the second power supply are connected with the second metal sheet 6 by wires, and the second metal sheet 6 is located at the bottom of the cathode conductive column. on the circumference; and
驱动单元,驱动单元用于驱动反应单元4以其中心为圆心转动、以使每个第一金属片5和第二金属片6分别与相应的阳极导电柱4-5和阴极导电柱电连接,也就是说,当反应单元4转动到指定位置时,与第一电源的正极连接的第一金属片5与第一阳极篮4-3上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第一收集坑4-211上的阴极导电柱接触,即第一电源、第一阳极篮4-3和第一收集坑4-211共同构成一个电解回路;与此同时,与第二电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第三收集坑4-221上的阴极导电柱接触,即第二电源、第二阳极篮4-4和第三收集坑4-221共同构成另一个电解回路。而当反应单元4继续转动180后,与第一电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第四收集坑4-222上的阴极导电柱接触,即第一电源、第二阳极篮4-4和第四收集坑4-222共同构成一个电解回路;与此同时,与第二电源的正极连接的第一金属片5与第一阳极篮4-3上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第二收集坑4-212上的阴极导电柱接触,即第二电源、第一阳极篮4-3和第二收集坑4-212共同构成另一个电解回路。The drive unit is used to drive the reaction unit 4 to rotate around its center, so that each first metal sheet 5 and second metal sheet 6 are electrically connected to the corresponding anode conductive column 4-5 and cathode conductive column, respectively, That is to say, when the reaction unit 4 rotates to the specified position, the first metal piece 5 connected to the positive pole of the first power supply contacts with the anode conductive column 4-5 on the first anode basket 4-3, and contacts with the anode conductive column 4-5 of the first power supply. The second metal sheet 6 connected to the negative electrode is in contact with the cathode conductive column inserted on the first collection pit 4-211, that is, the first power supply, the first anode basket 4-3 and the first collection pit 4-211 together form an electrolytic Loop; at the same time, the first metal sheet 5 connected to the positive pole of the second power supply is in contact with the anode conductive column 4-5 on the second anode basket 4-4, and the second metal sheet 6 connected to the negative pole of the second power supply In contact with the cathode conductive column inserted on the third collection pit 4-221, that is, the second power supply, the second anode basket 4-4 and the third collection pit 4-221 jointly constitute another electrolytic circuit. And when the reaction unit 4 continues to rotate 180, the first metal sheet 5 connected with the positive pole of the first power supply contacts the anode conductive post 4-5 on the second anode basket 4-4, and the first metal sheet connected with the negative pole of the first power supply The two metal sheets 6 are in contact with the cathode conductive column inserted on the fourth collection pit 4-222, that is, the first power supply, the second anode basket 4-4 and the fourth collection pit 4-222 together form an electrolytic circuit; Simultaneously, the first metal sheet 5 connected with the positive pole of the second power supply is in contact with the anode conductive column 4-5 on the first anode basket 4-3, and the second metal sheet 6 connected with the negative pole of the second power supply is inserted into the The cathode conductive column on the second collection pit 4-212 is in contact, that is, the second power supply, the first anode basket 4-3 and the second collection pit 4-212 together constitute another electrolytic circuit.
具体地,使用时:Specifically, when using:
首先,在储料室1内放入物料,即锌粒、废硬质合金和NaF-KF熔盐;First, put materials in the storage chamber 1, namely zinc particles, waste cemented carbide and NaF-KF molten salt;
其次,通过第一抽真空口1-1对储料室1抽真空后,打开出料口,物料便可通过加料单元3直接落到第一阳极篮4-3中;Secondly, after the storage chamber 1 is evacuated through the first vacuum port 1-1, the material outlet is opened, and the material can directly fall into the first anode basket 4-3 through the feeding unit 3;
接着,启动驱动单元,以使反应单元4转动180°,此时加料单元3的出口恰好位于第二阳极篮4-4的上方,从而再次打开出料口后,物料便可通过加料单元3直接落到第二阳极篮4-4中;Then, start the driving unit, so that the reaction unit 4 rotates 180 °, and now the outlet of the charging unit 3 is just above the second anode basket 4-4, so that after opening the discharge port again, the material can pass through the charging unit 3 directly. Fall into the second anode basket 4-4;
然后,通过第二抽真空口2-3对反应室2抽真空,同时启动加热器、直至反应室2内温度达到300℃后,通过进气口2-1向反应室2内充入氩气,当反应室2内的压力达到105Pa后,打开出气口2-2,同时再次启动加热器,直至反应室2内的温度达到750℃,此时盛放在第一阳极篮4-3和第二阳极篮4-4中的NaF-KF熔盐和锌粒完全熔化,NaF-KF熔盐便流入第一石墨槽4-21和第二石墨槽4-22中,由于锌的密度较大,因此液态锌会沉积在第一收集坑4-211、第二收集坑4-212、第三收集坑4-221和第四收集坑4-222中;Then, the reaction chamber 2 is evacuated through the second vacuum port 2-3, and the heater is started at the same time until the temperature in the reaction chamber 2 reaches 300°C, and argon is filled into the reaction chamber 2 through the air inlet 2-1 , when the pressure in the reaction chamber 2 reaches 10 5 Pa, open the gas outlet 2-2, and at the same time start the heater again until the temperature in the reaction chamber 2 reaches 750°C. At this time, the first anode basket 4-3 And the NaF-KF molten salt in the second anode basket 4-4 and the zinc particle melt completely, and the NaF-KF molten salt just flows in the first graphite groove 4-21 and the second graphite groove 4-22, because the density of zinc is higher Large, so liquid zinc will be deposited in the first collection pit 4-211, the second collection pit 4-212, the third collection pit 4-221 and the fourth collection pit 4-222;
接下来,通过第一电源施加0.6V电压,同时通过第二电源施加2V电压。此时,与第一电源的正极连接的第一金属片5恰好与第一阳极篮4-3上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第一收集坑4-211上的阴极导电柱接触,即第一电源、第一阳极篮4-3和第一收集坑4-211共同构成一个电解回路;而与第二电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第三收集坑4-221上的阴极导电柱接触,即第二电源、第二阳极篮4-4和第三收集坑4-221共同构成另一个电解回路。由于,钨和钴的析出电位不同,即当外加电压小于0.8V时,钴易于析出,而当外加电压大于0.8V时,钨易于析出。因此,第一阳极篮4-3中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钴离子会被还原成单质,沉积在第一收集坑4-211中,而第二阳极篮4-4中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钨离子会被还原成单质,沉积在第三收集坑4-221中;Next, a voltage of 0.6V was applied through the first power supply, while a voltage of 2V was applied through the second power supply. At this time, the first metal piece 5 connected to the positive pole of the first power supply is just in contact with the anode conductive column 4-5 on the first anode basket 4-3, and the second metal piece 6 connected to the negative pole of the first power supply is in contact with the plug. The cathode conductive column that is located on the first collection pit 4-211 is in contact with, that is, the first power supply, the first anode basket 4-3 and the first collection pit 4-211 together constitute an electrolytic circuit; and are connected to the positive pole of the second power supply The first metal sheet 5 is in contact with the anode conductive column 4-5 on the second anode basket 4-4, and the second metal sheet 6 connected to the negative pole of the second power supply is connected to the third collection pit 4-221. The cathode conductive column contacts, that is, the second power supply, the second anode basket 4-4 and the third collection pit 4-221 jointly constitute another electrolysis circuit. Because the precipitation potentials of tungsten and cobalt are different, that is, when the applied voltage is less than 0.8V, cobalt is easy to precipitate, and when the applied voltage is greater than 0.8V, tungsten is easy to precipitate. Therefore, after the waste cemented carbide in the first anode basket 4-3 is gradually ionized in the NaF-KF molten salt, the cobalt ions will be reduced to simple substances and deposited in the first collection pit 4-211, while the second After the waste cemented carbide in the anode basket 4-4 is gradually ionized in the NaF-KF molten salt, the tungsten ions will be reduced to simple substances and deposited in the third collection pit 4-221;
最后,经过1小时后,启动驱动单元使反应单元4转动180°。由于,第一收集坑4-211与第四收集坑4-222以及第二收集坑4-212与第三收集坑4-221均关于反应单元4中心对称,因此反应单元4转动180°后,与第一电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第四收集坑4-222上的阴极导电柱接触,即第一电源、第二阳极篮4-4和第四收集坑4-222共同构成一个电解回路;而与第二电源的正极连接的第一金属片5与第一阳极篮4-3上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第二收集坑4-212上的阴极导电柱接触,即第二电源、第一阳极篮4-3和第二收集坑4-212共同构成另一个电解回路。从而第二阳极篮4-4中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钴离子会被还原成单质,沉积在第四收集坑4-222中,而第一阳极篮4-3中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钨离子会被还原成单质,沉积在第二收集坑4-212中。Finally, after 1 hour, the drive unit was activated to rotate the reaction unit 4 by 180°. Since the first collection pit 4-211 and the fourth collection pit 4-222 and the second collection pit 4-212 and the third collection pit 4-221 are all symmetrical about the center of the reaction unit 4, after the reaction unit 4 rotates 180°, The first metal sheet 5 connected to the positive pole of the first power supply is in contact with the anode conductive column 4-5 on the second anode basket 4-4, the second metal sheet 6 connected to the negative pole of the first power supply is inserted into the fourth The cathode conductive column on the collection pit 4-222 contacts, that is, the first power supply, the second anode basket 4-4 and the fourth collection pit 4-222 together form an electrolytic circuit; and the first metal connected to the positive pole of the second power supply The sheet 5 is in contact with the anode conductive column 4-5 on the first anode basket 4-3, and the second metal sheet 6 connected to the negative pole of the second power supply is in contact with the cathode conductive column inserted in the second collection pit 4-212 , That is, the second power supply, the first anode basket 4-3 and the second collection pit 4-212 jointly constitute another electrolysis circuit. Thus, after the waste cemented carbide in the second anode basket 4-4 is gradually ionized in the NaF-KF molten salt, the cobalt ions will be reduced to simple substances and deposited in the fourth collection pit 4-222, while the first anode After the waste cemented carbide in the basket 4-3 is gradually ionized in the NaF-KF molten salt, the tungsten ions will be reduced to simple substances and deposited in the second collection pit 4-212.
由此,每隔1小时,转动一次反应单元4,钴就会不断在第一收集坑4-211和第四收集坑4-222中沉积,与此同时,钨会不断在第二收集坑4-212和第三收集坑4-221中沉积。由于锌与钨和钴的密度不同,因此制备完成后,可直接将液态锌吸出,进而就可得到纯钨和纯钴。Thus, every 1 hour, the reaction unit 4 is rotated once, and cobalt will be continuously deposited in the first collection pit 4-211 and the fourth collection pit 4-222. Meanwhile, tungsten will be continuously deposited in the second collection pit 4. -212 and the third collection pit 4-221 were deposited. Since the density of zinc is different from that of tungsten and cobalt, after the preparation is completed, the liquid zinc can be sucked out directly, and then pure tungsten and pure cobalt can be obtained.
优选地,第一石墨槽4-21上盖设有用于悬置第一阳极篮4-3的第一刚玉板4-11,第二石墨槽4-22上盖设有用于悬置第二阳极篮4-4的第二刚玉板4-12,具体地,第一刚玉板4-11的中部开设有第一安装孔,第一阳极篮4-3的顶端与第一安装孔卡接、第二端伸入第一石墨槽4-21中;第二刚玉板4-12的中部开设有第二安装孔,第二阳极篮4-4的顶端与第二安装孔卡接、第二端伸入第二石墨槽4-22。Preferably, the upper cover of the first graphite tank 4-21 is provided with the first corundum plate 4-11 for suspending the first anode basket 4-3, and the upper cover of the second graphite tank 4-22 is provided with the upper cover for suspending the second anode basket. The second corundum plate 4-12 of the basket 4-4, specifically, the middle part of the first corundum plate 4-11 is provided with a first installation hole, the top of the first anode basket 4-3 is clamped with the first installation hole, and the second The two ends extend into the first graphite groove 4-21; the middle part of the second corundum plate 4-12 is provided with a second installation hole, the top of the second anode basket 4-4 is clamped with the second installation hole, and the second end extends Enter the second graphite tank 4-22.
进一步地,第一刚玉板4-11和第二刚玉板4-12上均开设有第一虹吸口4-13,反应室2上开设有临近第一虹吸口4-13的第二虹吸口2-4。由此,当制备完成后,利用虹吸装置通过第二虹吸口2-4和相应的第一虹吸口4-13,就可将第一收集坑4-211、第二收集坑4-212、第三收集坑4-221或第四收集坑4-222中的液态锌吸出,进而就可得到纯钨和纯钴。Further, the first corundum plate 4-11 and the second corundum plate 4-12 are provided with a first siphon port 4-13, and the reaction chamber 2 is provided with a second siphon port 2 adjacent to the first siphon port 4-13. -4. Thus, when the preparation is completed, the first collection pit 4-211, the second collection pit 4-212, the second collection pit 4-212, and the The liquid zinc in the third collection pit 4-221 or the fourth collection pit 4-222 is sucked out, and then pure tungsten and pure cobalt can be obtained.
优选地,反应单元4包括嵌设有第一刚玉板4-11和第二刚玉板4-12的上槽体4-1以及设有第一石墨槽4-21和第二石墨槽4-22的下槽体4-2。更优选地,上槽体4-1与下槽体4-2可拆卸连接,例如,上槽体4-1和下槽体4-2通过销钉连接。Preferably, the reaction unit 4 includes an upper tank body 4-1 embedded with a first corundum plate 4-11 and a second corundum plate 4-12, and a first graphite tank 4-21 and a second graphite tank 4-22 The lower tank body 4-2. More preferably, the upper tank body 4-1 is detachably connected to the lower tank body 4-2, for example, the upper tank body 4-1 and the lower tank body 4-2 are connected by pins.
进一步地,下槽体4-2与第一石墨槽4-21和第二石墨槽4-22之间均填充有刚玉4-23。Further, corundum 4-23 is filled between the lower tank body 4-2 and the first graphite tank 4-21 and the second graphite tank 4-22.
优选地,加料单元3的进口呈漏斗形,且进口的尺寸大于出料口的尺寸、以保证从出料口落下的物料全部进入加料单元3中。Preferably, the inlet of the feeding unit 3 is funnel-shaped, and the size of the inlet is larger than that of the outlet, so as to ensure that all materials falling from the outlet enter the feeding unit 3 .
另外,由于阴极导电柱极易腐蚀,为了便于后期更新替换,第一收集坑4-211、第二收集坑4-212、第三收集坑4-221和第四收集坑4-222分别与对应的阴极导电柱可插拔连接。具体地,第一收集坑4-211、第二收集坑4-212、第三收集坑4-221和第四收集坑4-222的底部的中心均开设有用于插设阴极导电柱的阴极安装孔4-6。其中,阴极导电柱包括镍棒4-71和套设镍棒4-71上的刚玉4-23套。In addition, since the cathode conductive column is extremely easy to corrode, in order to facilitate later update and replacement, the first collection pit 4-211, the second collection pit 4-212, the third collection pit 4-221 and the fourth collection pit 4-222 are respectively corresponding to The cathode conductive post of the pluggable connection. Specifically, the centers of the bottoms of the first collection pit 4-211, the second collection pit 4-212, the third collection pit 4-221, and the fourth collection pit 4-222 are provided with cathode installations for inserting cathode conductive posts. Holes 4-6. Wherein, the cathode conductive column includes a nickel rod 4-71 and a set of corundum 4-23 sleeved on the nickel rod 4-71.
其中,驱动单元包括插设在反应单元4底部中心的传动杆7以及与传动杆7电连接的电机,即传动杆7的一端插设在反应单元4的底部的中心、另一端与电机连接。由此,当电机驱动传动杆7转动的同时,反应单元4会在传动杆7的带动下随之一起转动。Wherein, the drive unit includes a transmission rod 7 inserted in the center of the bottom of the reaction unit 4 and a motor electrically connected to the transmission rod 7, that is, one end of the transmission rod 7 is inserted in the center of the bottom of the reaction unit 4, and the other end is connected to the motor. Thus, when the motor drives the transmission rod 7 to rotate, the reaction unit 4 will be driven by the transmission rod 7 to rotate together.
优选地,第一阳极篮4-3和第二阳极篮4-4均由铂丝编织而成。Preferably, both the first anode basket 4-3 and the second anode basket 4-4 are braided by platinum wire.
实施例2Example 2
基于上述连续制备钨粉和钴粉的装置,本发明还提供了一种连续制备钨粉和钴粉的方法,该方法包括以下步骤:Based on the above-mentioned device for continuously preparing tungsten powder and cobalt powder, the present invention also provides a method for continuously preparing tungsten powder and cobalt powder, the method comprising the following steps:
S1、通过进料口向储料室1内加入物料,并跳转执行步骤S2;其中,物料包括锌粒、废硬质合金和NaF-KF熔盐;其中,NaF-KF的摩尔比优选为4:6。S1, add materials into the storage chamber 1 through the feed port, and jump to step S2; wherein, the materials include zinc particles, waste cemented carbide and NaF-KF molten salt; wherein, the molar ratio of NaF-KF is preferably 4:6.
S2、关闭进料口,通过第一抽真空口1-1对储料室1抽真空,直至储料室1内的压力达到第一指定压力,并跳转执行步骤S3;S2. Close the feeding port, and evacuate the storage chamber 1 through the first vacuum port 1-1 until the pressure in the storage chamber 1 reaches the first specified pressure, and skip to step S3;
S3、打开出料口,由于此时加料单元3的出口恰好位于第一阳极篮4-3的上方,从而打开出料口后,物料便可通过加料单元3直接落到第一阳极篮4-3中,经过第一指定时间后即向第一阳极篮4-3中加入指定量的物料后,关闭出料口,并跳转执行步骤S4;S3, open the discharge port, because the outlet of the feeding unit 3 is just above the first anode basket 4-3 at this time, after opening the discharge port, the material can directly fall into the first anode basket 4-3 through the feeding unit 3 In step 3, after the first designated time passes, add a designated amount of material into the first anode basket 4-3, close the discharge port, and jump to step S4;
S4、驱动反应单元4转动180°,并跳转执行步骤S5;S4, drive the reaction unit 4 to rotate 180°, and jump to step S5;
S5、打开出料口,由于第一阳极篮4-3和第二阳极篮4-4关于反应单元4中心对称,因此反应单元4转动180°后,加料单元3的出口恰好位于第二阳极篮4-4的上方,从而再次打开出料口后,物料便可通过加料单元3直接落到第二阳极篮4-4中,经过第一指定时间后即向第二阳极篮4-4中加入指定量的物料后,关闭出料口,并跳转执行步骤S6;S5, open the discharge port, since the first anode basket 4-3 and the second anode basket 4-4 are symmetrical about the center of the reaction unit 4, after the reaction unit 4 rotates 180°, the outlet of the feeding unit 3 is just located in the second anode basket 4-4, so that after the discharge port is opened again, the material can directly fall into the second anode basket 4-4 through the feeding unit 3, and it will be added to the second anode basket 4-4 after the first specified time After the specified amount of material is supplied, close the discharge port and skip to step S6;
S6、通过第二抽真空口2-3对反应室2抽真空,直至反应室2内的压力达到第二指定压力,同时启动加热器,直至反应室2内温度达到第一指定温度,并跳转执行步骤S7;其中,第一指定温度优选为300℃。S6. Vacuumize the reaction chamber 2 through the second vacuum port 2-3 until the pressure in the reaction chamber 2 reaches the second specified pressure, and start the heater at the same time until the temperature in the reaction chamber 2 reaches the first specified temperature, and jump Proceed to step S7; wherein, the first specified temperature is preferably 300°C.
S7、通过进气口2-1向反应室2通入惰性气体,直至反应室2内的压力达到第三指定压力后,打开出气口2-2,并启动加热器,直至反应室2内的温度达到第二指定温度,并跳转执行步骤S8;其中,惰性气体优选为氩气、第三指定压力优选为105Pa、第二指定温度优选为750℃。S7. Pass the inert gas into the reaction chamber 2 through the air inlet 2-1 until the pressure in the reaction chamber 2 reaches the third specified pressure, open the gas outlet 2-2, and start the heater until the pressure in the reaction chamber 2 When the temperature reaches the second specified temperature, skip to step S8; wherein, the inert gas is preferably argon, the third specified pressure is preferably 10 5 Pa, and the second specified temperature is preferably 750°C.
S8、启动第一电源对第一阳极篮4-3和第一收集坑4-211施加0.6V电压,同时启动第二电源对第二阳极篮4-4和第三收集坑4-221施加2V电压,并跳转执行步骤S9;由于,此时与第一电源的正极连接的第一金属片5恰好与第一阳极篮4-3上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第一收集坑4-211上的阴极导电柱接触,即第一电源、第一阳极篮4-3和第一收集坑4-211共同构成一个电解回路;而与第二电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第三收集坑4-221上的阴极导电柱接触,即第二电源、第二阳极篮4-4和第三收集坑4-221共同构成另一个电解回路;因此,第一阳极篮4-3中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钴离子会被还原成单质,沉积在第一收集坑4-211中,而第二阳极篮4-4中废硬质合金在NaF-KF熔盐中逐渐被离子化后,钨离子会被还原成单质,沉积在第三收集坑4-221中;S8. Start the first power supply to apply 0.6V voltage to the first anode basket 4-3 and the first collection pit 4-211, and simultaneously start the second power supply to apply 2V to the second anode basket 4-4 and the third collection pit 4-221 voltage, and jump to step S9; because, at this time, the first metal sheet 5 connected to the positive pole of the first power supply is just in contact with the anode conductive column 4-5 on the first anode basket 4-3, and is in contact with the positive pole of the first power supply. The second metal sheet 6 connected to the negative electrode is in contact with the cathode conductive column inserted on the first collection pit 4-211, that is, the first power supply, the first anode basket 4-3 and the first collection pit 4-211 together form an electrolytic loop; and the first metal sheet 5 connected with the positive pole of the second power supply is in contact with the anode conductive column 4-5 on the second anode basket 4-4, and the second metal sheet 6 connected with the negative pole of the second power supply is connected with the inserted The cathode conductive post contact on the third collection pit 4-221, that is, the second power supply, the second anode basket 4-4 and the third collection pit 4-221 together constitute another electrolytic circuit; therefore, the first anode basket 4-221 After the waste cemented carbide in 3 is gradually ionized in the NaF-KF molten salt, the cobalt ions will be reduced to simple substances and deposited in the first collection pit 4-211, while the waste cemented carbide in the second anode basket 4-4 After the tungsten alloy is gradually ionized in the NaF-KF molten salt, the tungsten ions will be reduced to simple substances and deposited in the third collection pit 4-221;
S9、经过第二指定时间后,驱动反应单元4转动180°,以使第一电源对第二阳极篮4-4和第四收集坑4-222施加0.6V电压、第二电源对第一阳极篮4-3和第二收集坑4-212施加2V电压,并跳转执行步骤S10;其中,第二指定时间优选为1小时。由于,第一收集坑4-211与第四收集坑4-222以及第二收集坑4-212与第三收集坑4-221均关于反应单元4中心对称,因此,反应单元4转动180°后,与第一电源的正极连接的第一金属片5与第二阳极篮4-4上的阳极导电柱4-5接触、与第一电源的负极连接的第二金属片6与插设在第四收集坑4-222上的阴极导电柱接触,即第一电源、第二阳极篮4-4和第四收集坑4-222共同构成一个电解回路;而与第二电源的正极连接的第一金属片5与第一阳极篮4-3上的阳极导电柱4-5接触、与第二电源的负极连接的第二金属片6与插设在第二收集坑4-212上的阴极导电柱接触,即第二电源、第一阳极篮4-3和第二收集坑4-212共同构成另一个电解回路。从而第二阳极篮4-4中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钴离子会被还原成单质,沉积在第四收集坑4-222中,而第一阳极篮4-3中的废硬质合金在NaF-KF熔盐中逐渐被离子化后,钨离子会被还原成单质,沉积在第二收集坑4-212中。S9, after the second specified time, drive the reaction unit 4 to rotate 180°, so that the first power supply applies a 0.6V voltage to the second anode basket 4-4 and the fourth collection pit 4-222, and the second power supply applies a voltage of 0.6V to the first anode Apply a voltage of 2V to the basket 4-3 and the second collection pit 4-212, and skip to step S10; wherein, the second specified time is preferably 1 hour. Because the first collection pit 4-211 and the fourth collection pit 4-222 and the second collection pit 4-212 and the third collection pit 4-221 are all symmetrical about the center of the reaction unit 4, therefore, after the reaction unit 4 rotates 180° The first metal sheet 5 connected to the positive pole of the first power supply is in contact with the anode conductive column 4-5 on the second anode basket 4-4, and the second metal sheet 6 connected to the negative pole of the first power supply is inserted into the second anode basket 4-4. The cathode conductive columns on the four collection pits 4-222 are in contact, that is, the first power supply, the second anode basket 4-4 and the fourth collection pit 4-222 jointly form an electrolytic circuit; and the first positive electrode connected with the second power supply The metal sheet 5 is in contact with the anode conductive column 4-5 on the first anode basket 4-3, the second metal sheet 6 connected to the negative pole of the second power supply and the cathode conductive column inserted on the second collection pit 4-212 The contacts, ie the second power supply, the first anode basket 4-3 and the second collection pit 4-212 together constitute another electrolytic circuit. Thus, after the waste cemented carbide in the second anode basket 4-4 is gradually ionized in the NaF-KF molten salt, the cobalt ions will be reduced to simple substances and deposited in the fourth collection pit 4-222, while the first anode After the waste cemented carbide in the basket 4-3 is gradually ionized in the NaF-KF molten salt, the tungsten ions will be reduced to simple substances and deposited in the second collection pit 4-212.
S10、经过第二指定时间后,驱动反应单元4转动180°,并跳转执行步骤S8。S10. After the second designated time elapses, drive the reaction unit 4 to rotate by 180°, and skip to step S8.
由此,每隔1小时,转动一次反应单元4,钴就会不断在第一收集坑4-211和第四收集坑4-222中沉积,与此同时,钨会不断在第二收集坑4-212和第三收集坑4-221中沉积。由于锌与钨和钴的密度不同,因此制备完成后,利用虹吸装置通过第二虹吸口2-4和相应的第一虹吸口4-13,就可将第一收集坑4-211、第二收集坑4-212、第三收集坑4-221或第四收集坑4-222中的液态锌吸出,进而就可得到纯钨和纯钴。如图6和图7所示,最终制备的钨粉和钴粉的颗粒均匀、成分单一。Thus, every 1 hour, the reaction unit 4 is rotated once, and cobalt will be continuously deposited in the first collection pit 4-211 and the fourth collection pit 4-222. Meanwhile, tungsten will be continuously deposited in the second collection pit 4. -212 and the third collection pit 4-221 were deposited. Since the density of zinc is different from that of tungsten and cobalt, after the preparation is completed, the first collection pit 4-211, the second collection pit 4-211, the second The liquid zinc in the collection pit 4-212, the third collection pit 4-221 or the fourth collection pit 4-222 is sucked out, and then pure tungsten and pure cobalt can be obtained. As shown in Figure 6 and Figure 7, the finally prepared tungsten powder and cobalt powder have uniform particles and a single composition.
需要说明的是,第一电源施加的电压不限于0.6V,第二电源施加的电压也不限于2V,只要第一电源施加的电压小于0.8V,第二电源施加的电压大于0.8V即可。It should be noted that the voltage applied by the first power supply is not limited to 0.6V, and the voltage applied by the second power supply is not limited to 2V, as long as the voltage applied by the first power supply is less than 0.8V and the voltage applied by the second power supply is greater than 0.8V.
最后应说明的是:以上实施例仅用以说明发明的技术方案,而非对其限制;尽管参照前述实施例对发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical scheme of the invention, rather than limiting it; although the invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it still can The technical solutions described in the foregoing embodiments are modified, or some of the technical features are replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107858709A (en) * | 2017-12-14 | 2018-03-30 | 东莞理工学院 | A molten salt electrolysis device for preparing mixed metal powder |
CN110656357A (en) * | 2019-08-22 | 2020-01-07 | 北京工业大学 | Device and method for removing carbon and recovering cobalt and tungsten in waste WC-Co alloy |
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