CN1074352C - Ethylene-vinyl acetate copolymer two-color double-hardness combined shoe sole injection foaming manufacturing method - Google Patents
Ethylene-vinyl acetate copolymer two-color double-hardness combined shoe sole injection foaming manufacturing method Download PDFInfo
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Abstract
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本发明涉及一种个人物品领域鞋子中的鞋子制造技术,特别是涉及一种鞋底中的EVA(乙烯醋酸乙烯酯共聚物〕双色双硬度结合的鞋底注塑发泡制造方法。The invention relates to a shoe manufacturing technology in shoes in the field of personal articles, in particular to a shoe sole injection foaming manufacturing method in which EVA (ethylene vinyl acetate copolymer) in the shoe sole is combined with two colors and two hardnesses.
运动鞋的鞋底在制造设计上,为了求得更符合人体工学的需要,目前会如图5所示,在鞋底40的侧边安装一鞋边块30,而鞋边块30的作用是采用较硬于鞋底40的材质,得以保持鞋形轮廓而使走路更为舒适,同时减少受伤害的可能,但是鞋边块30结合于鞋底40的制造方法是:先行制作出鞋底40→在鞋底40侧边相对预设鞋边块30的位置挖开形成设有接口41,→再制出较硬材质的鞋边块30,且鞋边块30可为不同的颜色→在鞋底40的接口41位置以及鞋边块30的相对面涂上树脂等黏剂,→将鞋边块30黏合于鞋底40以填补接口41位置,形成完整的鞋底40,并可兼备双色、不同的硬度,鞋边块30为外露于鞋底40。然而,这种制造方法在制造上存在有以下的缺点:In order to meet the needs of ergonomics more in the manufacturing design of the sole of sports shoes, a
1、制造流程麻烦繁琐:1. The manufacturing process is troublesome and cumbersome:
需要先制出鞋底40,再挖设出接口41,将制好的鞋边块30填补黏接,其制造流程繁复,而且黏接后需要有等待干固的时间,在等待期间也需要小心地定位以防黏贴走位,因此批量化生产效率差。It is necessary to manufacture the sole 40 first, and then dig out the
2、增加成本:2. Increased cost:
除了制造流程的繁琐增加成本外,黏剂的大量使用也提高成本费用,而且黏剂为求得保固性自然是要选择性质较优的黏剂,可想而知增加成本是必然的结果。In addition to the cumbersome manufacturing process and increased costs, the extensive use of adhesives also increases costs, and adhesives with better properties are naturally selected for retention. It is conceivable that increased costs are an inevitable result.
3、结合效果欠耐久:3. The combination effect is not durable:
树脂胶合方式,在黏贴技术过程中倘为不良,容易使鞋边块30与鞋底40产生密合度不良的位差,必须费心地强力黏贴,同时鞋子经年累月地走行穿戴,更容易因接触阳光及雨水以致材质老化,造成胶合不良的缺弊,而产生较易脱落的不稳固问题。If the resin bonding method is not good during the bonding process, it is easy to cause a poor adhesion between the
4、鞋边块与鞋底将容易出现接缝:4. There will be seams between the shoe edge block and the sole:
鞋边块30与鞋底40有时要视市场的需要而将其设计成双色,然而鞋边块30与鞋底40将容易出现接缝,而使对于双色的设计美意便徒然有所丧失了。如果直接在鞋边块30进行喷漆,则容易掉色而露出底色,十分不美观。The
由此可见,上述现有的鞋底制造方法仍存在有诸多的缺陷,而丞待进一步加以改进。This shows that above-mentioned existing sole manufacturing method still has many defectives, and Cheng waits to be further improved.
有鉴于上述现有的鞋底制造方法存在的缺陷,本发明人基于丰富的实务经验及专业知识,积极加以研究创新,经过不断的研究、设计,并经反复试作样品及改进后,终于创设出本发明。In view of the defects in the above-mentioned existing shoe sole manufacturing method, the inventor actively researches and innovates based on rich practical experience and professional knowledge, through continuous research, design, and after repeated trial samples and improvements, finally creates a this invention.
本发明的主要目的在于,克服现有的鞋底制造方法存在的缺陷,而提供一种乙烯醋酸乙烯酯共聚物双色双硬度结合的鞋底注塑发泡制造方法,使其主要是将鞋边块为鞋底塑料一体包覆构成,鞋边块为较硬材质,而鞋底为较软材质,当鞋边块先行制出,配合鞋底塑料注入包覆成形,便使不同于鞋底颜色、硬度的鞋边块一体稳固地结合于鞋底,而具有穿戴耐久不脱落、效果美观且可降低成本的功效。The main purpose of the present invention is to overcome the defects in the existing shoe sole manufacturing method, and provide a shoe sole injection foaming manufacturing method combining two colors and two hardnesses of ethylene vinyl acetate copolymer, so that it mainly uses the shoe edge block as the shoe sole The plastic is integrally covered and formed. The edge block is made of harder material, while the sole is made of softer material. When the edge block is made first, it is combined with the sole plastic injection molding, so that the edge block that is different from the color and hardness of the sole is integrated. It is firmly combined with the sole of the shoe, and has the effects of durable wear, no falling off, beautiful effect and low cost.
本发明的目的是由以下的技术方案来实现的。依据本发明提出的一种乙烯醋酸乙烯酯共聚物双色双硬度结合的鞋底注塑发泡制造方法,其制造流程是:a:制设鞋边块:以较硬质的EVA塑料制出鞋边块的外形轮廓,且鞋边块在相向鞋子方向的端面也同时形成设有二个以上的嵌孔;b:置入模具:将鞋边块置入发泡模具内鞋形模穴的预设位置;c:准备鞋底塑料:准备较软材质的EVA以作为鞋底塑料;d:注塑包覆:将上述鞋底塑料往发泡模具内注入,温度控制为160~180℃,时间控制在5~10分钟之内,使鞋底塑料流入模穴而包覆鞋边块;e:开模:打开模具以取出成品;f:成品:将成品放入隧道烘箱内定型。The purpose of the present invention is achieved by the following technical solutions. A kind of ethylene-vinyl acetate copolymer two-color dual-hardness combined shoe sole injection foaming manufacturing method proposed according to the present invention, its manufacturing process is: a: make shoe edge block: make shoe edge block with harder EVA plastics The outline of the shoe edge block is also formed with more than two embedded holes on the end face facing the shoe direction; b: Insert the mold: put the shoe edge block into the preset position of the shoe-shaped mold cavity in the foaming mold ; c: Preparation of sole plastic: Prepare softer EVA as the sole plastic; d: Injection coating: inject the above sole plastic into the foaming mold, control the temperature at 160-180°C, and control the time at 5-10 minutes Inside, the plastic of the sole flows into the mold cavity to cover the edge of the shoe; e: mold opening: open the mold to take out the finished product; f: finished product: put the finished product into the tunnel oven to shape it.
本发明的目的还可以通过以下技术措施来进一步实现。前述的乙烯醋酸乙烯酯共聚物双色双硬度结合的鞋底注塑发泡制造方法,其中所述的鞋边块与鞋底塑料可为不同的颜色。The purpose of the present invention can also be further achieved through the following technical measures. In the aforementioned ethylene vinyl acetate copolymer dual-color dual-hardness combination shoe sole injection foaming manufacturing method, wherein the shoe edge block and sole plastic can be of different colors.
本发明与现有技术相比具有明显的优点和积极效果。由以上技术方案可知,本发明的特色如下:Compared with the prior art, the present invention has obvious advantages and positive effects. As can be seen from the above technical solutions, the features of the present invention are as follows:
1、制造迅速,有效提高批量化生产效率:1. Fast manufacturing, effectively improving batch production efficiency:
只要先制作出较硬质的鞋边块,让鞋底塑料一体注塑包覆,便完成了双色、双硬度的鞋底,较现有繁琐的挖设、黏合的制造方法,可大为缩短作业流程,制造更为迅速稳当,提高生产效率。As long as the relatively hard shoe edge is made first, and the sole plastic is integrally injection-molded, a two-color, two-hardness sole is completed. Compared with the existing cumbersome manufacturing method of digging and bonding, the operation process can be greatly shortened. Manufacturing Faster and more stable, improve production efficiency.
2、结合效果扎实可靠且耐用:2. The bonding effect is solid, reliable and durable:
由于鞋边块是在鞋底塑料于半流体状态结合,塑料以流动状态流覆了嵌孔,密实地接触鞋边块的周面,所以结合牢固性相当可靠,可持久耐用,确保使用的长久性。Since the shoe edge block is combined with the plastic on the sole in a semi-fluid state, the plastic flows over the embedding hole in a flowing state and closely contacts the peripheral surface of the shoe edge block, so the bonding is quite reliable and durable, ensuring long-term use .
3、双色双硬度结合相当自然而不易褪色:3. The combination of two-color and double-hardness is quite natural and not easy to fade:
因为该鞋边块为预先成形,可独立以有色塑料制成,不需要采取喷漆掩饰,极不易褪色,容易保持双色的美观效果。Because the shoe side block is pre-formed, it can be independently made of colored plastic, and it does not need to be covered with spray paint, it is extremely difficult to fade, and it is easy to maintain the beautiful effect of two colors.
4、降低成本:4. Cost reduction:
本发明免除了大量使用黏剂的制造方法,省去黏合过程的时间成本以及黏剂费用,可降低成本,提高利润。The invention avoids the manufacturing method of using a large amount of adhesive, saves the time cost of the bonding process and the expense of the adhesive, can reduce the cost and increase the profit.
综上所述,本发明其主要是以较硬的EVA制出鞋边块,将较硬质的鞋边块置入模具内,由较软质EVA鞋底塑料注入包覆鞋边块,使鞋边块一体结合于鞋底,可达到双色双硬度结合稳固、迅速、美观的功效。其不论在制造方法上、结构上或功能上皆有较大改进,并产生了好用及实用的效果,而确实具有增进的功效,从而更加适于实用,诚为一新颖、进步、实用的新设计。In summary, the present invention is mainly to make the shoe edge block with harder EVA, put the harder shoe edge block in the mold, inject and coat the shoe edge block with the softer EVA sole plastic, and make the shoe The edge block is integrated with the sole, which can achieve the effect of two-color and double-hardness combination, which is stable, fast and beautiful. No matter in the manufacturing method, structure or function, it has been greatly improved, and has produced useful and practical effects, and indeed has enhanced efficacy, so it is more suitable for practical use. It is a novel, progressive and practical product. new design.
本发明的具体结构由以下实施例及其附图详细给出。The specific structure of the present invention is given in detail by the following examples and accompanying drawings.
图1是本发明的元件流程图。Figure 1 is a flow diagram of the elements of the present invention.
图2是本发明的鞋边块外观立体图。Fig. 2 is a perspective view of the appearance of the edge block of the present invention.
图3是本发明的鞋底包覆鞋边块的立体图。Fig. 3 is a perspective view of the sole-covered edge block of the present invention.
图4是本发明的鞋底包覆鞋边块的剖视图。Fig. 4 is a cross-sectional view of the sole-covered edge block of the present invention.
图5是现有的鞋边块与鞋底结合结构的分解立体图。Fig. 5 is an exploded perspective view of a conventional shoe edge block and shoe sole combination structure.
以下结合附图及较佳实施例,对依据本发明提出的乙烯醋酸乙烯酯共聚物双色双硬度结合的鞋底注塑发泡制造方法其具体制造方法、结构、特征及其功效,详细说明如后。Below in conjunction with accompanying drawing and preferred embodiment, its specific manufacturing method, structure, characteristic and effect thereof of the sole injection foaming manufacturing method that proposes according to the ethylene vinyl acetate copolymer two-color dual-hardness combination of the present invention are described in detail as follows.
请参阅图1、图2、图3所示,本发明乙烯醋酸乙烯酯共聚物双色双硬度结合的鞋底注塑发泡制造方法,其制造流程如下:Please refer to Fig. 1, Fig. 2, shown in Fig. 3, the sole injection foaming manufacturing method that ethylene vinyl acetate copolymer two-color double hardness of the present invention combines, its manufacturing process is as follows:
a:制设鞋边块:a: Manufacture shoe side blocks:
以较硬质的EVA(乙烯醋酸乙烯酯共聚物〕塑料制出鞋边块10的外形轮廓,且鞋边块10在相向鞋子方向的端面也同时形成设有二个以上的嵌孔11,该嵌孔11的形状不受限制。The outline of the
b:置入模具:b: Put into the mold:
将鞋边块10置入发泡模具内鞋形模穴的预设位置;Put the
c:准备鞋底塑料:c: Prepare sole plastic:
准备较软材质的EVA以作为鞋底塑料20;Prepare the EVA of softer material as
d:注塑包覆:d: injection molding coating:
请参阅图4所示,将上述鞋底塑料20往发泡模具内注入,其温度控制为160~180℃,时间控制在5~10分钟之内,使鞋底塑料20流入模穴而包覆鞋边块10,因为鞋边块10形成设有嵌孔11,所以鞋底塑料20的流体即形成为抓嵌的结构及作用,将鞋边块10牢牢地嵌合住;Please refer to Figure 4, inject the above-mentioned sole plastic 20 into the foaming mold, control the temperature at 160-180°C, and control the time within 5-10 minutes, so that the sole plastic 20 flows into the mold cavity and covers the edge of the
e:开模:e: mold opening:
打开模具以取出成品;Open the mold to take out the finished product;
f:成品:f: finished product:
将成品放入隧道烘箱内定型,形成如图3所示的外观造型结构。Put the finished product into the tunnel oven to shape, forming the appearance structure as shown in Figure 3.
以下将本发明的特色说明如下:本发明只要先行制作出较硬质的鞋边块10,让鞋底塑料20一体注塑包覆,便完成了双色、双硬度的鞋底,较现有繁琐的挖设、黏合的制造方法,已大举突破其缺弊,缩短作业流程,自然使其制造更为迅速稳当,有效地提高了批量化生产效率;由于鞋边块10是在鞋底塑料20在半流体状态结合,塑料的流动状态流覆了嵌孔11,密实地接触鞋边块10的周面,所以其结合牢固性相当可靠,持久耐用,风吹雨淋也不会造成接合脱落问题,而可确保使用的长久性;因为鞋边块10为预先成形,其可独立以有色塑料制造,所以不需要采取喷漆工序掩饰,极不易褪色,纵使稍有瑕疵,只需稍稍补漆即可,容易保持双色美观效果,而使双色双硬度结合相当自然而不易褪色;其可免除大量使用黏剂的制造方法,省去黏合过程的时间成本以及黏剂费用,而可降低生产成本。The following features of the present invention are described as follows: the present invention only needs to make the hard
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to within the scope of the technical solutions of the present invention.
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CN100411558C (en) * | 2005-05-17 | 2008-08-20 | 陈建合 | Method for manufacturing shoe sole |
DE102007046187A1 (en) * | 2007-09-26 | 2009-04-09 | Bayer Materialscience Ag | roof module |
CN102173073B (en) * | 2011-01-04 | 2013-08-14 | 安踏(中国)有限公司 | Method for manufacturing EVA (ethylene vinyl acetate copolymer) multi-color and multi-hardness sole |
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