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CN107424969B - Semiconductor packaging device and method of manufacturing the same - Google Patents

Semiconductor packaging device and method of manufacturing the same Download PDF

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CN107424969B
CN107424969B CN201710256395.5A CN201710256395A CN107424969B CN 107424969 B CN107424969 B CN 107424969B CN 201710256395 A CN201710256395 A CN 201710256395A CN 107424969 B CN107424969 B CN 107424969B
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conductive
conductive pad
redistribution
silicon
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CN107424969A (en
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张简千琳
高金利
李长祺
洪志斌
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Advanced Semiconductor Engineering Inc
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Priority claimed from US15/479,074 external-priority patent/US9917043B2/en
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    • HELECTRICITY
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    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/538Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5383Multilayer substrates
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    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
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    • H01L23/3121Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
    • H01L23/3128Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
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    • H01L2224/10Bump connectors; Manufacturing methods related thereto
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    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector
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    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

根据本发明的一或多个实施例,半导体封装包括重新分布层、导电焊盘、介电层、硅层及导电触点。重新分布层具有第一表面及与第一表面相对的第二表面。导电焊盘位于重新分布层的第一表面上。介电层位于重新分布层的第一表面上以覆盖导电焊盘的第一部分并暴露导电焊盘的第二部分。硅层位于介电层上。硅层具有凹槽以暴露导电焊盘的第二部分。导电触点放置于硅层上并延伸进入硅层的凹槽内。

Figure 201710256395

According to one or more embodiments of the present invention, a semiconductor package includes a redistribution layer, a conductive pad, a dielectric layer, a silicon layer and a conductive contact. The redistribution layer has a first surface and a second surface opposite to the first surface. The conductive pad is located on the first surface of the redistribution layer. The dielectric layer is located on the first surface of the redistribution layer to cover a first portion of the conductive pad and expose a second portion of the conductive pad. The silicon layer is located on the dielectric layer. The silicon layer has a groove to expose the second portion of the conductive pad. The conductive contact is placed on the silicon layer and extends into the groove of the silicon layer.

Figure 201710256395

Description

半导体封装装置及其制造方法Semiconductor packaging device and method of manufacturing the same

技术领域technical field

本发明涉及半导体封装装置及其制造方法,且更确切地说,系涉及具有堆栈结构的半导体封装装置及其制造方法。The present invention relates to a semiconductor packaging device and a method of manufacturing the same, and more particularly, to a semiconductor packaging device having a stack structure and a method of manufacturing the same.

背景技术Background technique

在传统的三维半导体封装中,一或多个半导体装置(如处理单元或内存)可藉由中介层贴合至衬底(球栅阵列(ball grid array,BGA)衬底),其中中介层内的贯通硅通孔(through-silicon vias,TSVs)提供半导体装置与衬底之间的电连接。然而,使用贯通硅通孔中介层会增加半导体封装的总厚度或高度。In conventional three-dimensional semiconductor packaging, one or more semiconductor devices (eg, processing units or memories) can be attached to a substrate (ball grid array (BGA) substrate) via an interposer, where the interposer The through-silicon vias (TSVs) provide electrical connection between the semiconductor device and the substrate. However, the use of through silicon via interposers increases the overall thickness or height of the semiconductor package.

发明内容SUMMARY OF THE INVENTION

本案主张美国临时专利申请案(No.62/326,678,其于2016年4月22日申请)的优先权,所述美国临时专利申请案的内容系引用作为本案的揭示内容。本案为美国专利申请案(No.15/404,093,其于2017年1月11日申请)的部分接续案并主张所述美国专利申请案的优先权,所述美国专利申请案的内容系引用作为本案的揭示内容。This case claims priority to US Provisional Patent Application No. 62/326,678, filed on April 22, 2016, the contents of which are incorporated by reference as the disclosure of this case. This case is a continuation-in-part of US patent application (No. 15/404,093, filed on January 11, 2017) and claims the priority of said US patent application, the contents of which are incorporated by reference as disclosure of the case.

根据本发明的实施例,中介层包括:重新分布层、导电焊盘及介电层。重新分布层具有第一表面及与第一表面相对的第二表面。导电焊盘位于重新分布层的第一表面上。导电焊盘包括第一部分及第二部分。介电层位于重新分布层的第一表面上以覆盖导电焊盘的第一部分并暴露导电焊盘的第二部分。导电焊盘的第二部分的表面与介电层的表面实质上共平面。According to an embodiment of the present invention, the interposer includes: a redistribution layer, a conductive pad, and a dielectric layer. The redistribution layer has a first surface and a second surface opposite the first surface. The conductive pads are on the first surface of the redistribution layer. The conductive pad includes a first portion and a second portion. A dielectric layer is on the first surface of the redistribution layer to cover the first portion of the conductive pad and expose the second portion of the conductive pad. The surface of the second portion of the conductive pad is substantially coplanar with the surface of the dielectric layer.

根据本发明的实施例,半导体封装包括重新分布层、导电焊盘、介电层、硅层及导电触点。重新分布层具有第一表面及与第一表面相对的第二表面。导电焊盘位于重新分布层的第一表面上。介电层位于重新分布层的第一表面上以覆盖导电焊盘的第一部分并暴露导电焊盘的第二部分。硅层位于介电层上。硅层具有凹槽以暴露导电焊盘的第二部分。导电触点放置于硅层上并延伸进入硅层的凹槽内。According to an embodiment of the present invention, a semiconductor package includes a redistribution layer, conductive pads, a dielectric layer, a silicon layer, and conductive contacts. The redistribution layer has a first surface and a second surface opposite the first surface. The conductive pads are on the first surface of the redistribution layer. A dielectric layer is on the first surface of the redistribution layer to cover the first portion of the conductive pad and expose the second portion of the conductive pad. The silicon layer is on the dielectric layer. The silicon layer has recesses to expose the second portion of the conductive pads. Conductive contacts are placed on the silicon layer and extend into the recesses in the silicon layer.

根据本发明的实施例,制造半导体封装的方法包括:提供硅载体;将介电层放置于所述硅载体上,所述介电层包括导电焊盘;将重新分布层放置于介电层上以电连接至导电焊盘;将管芯连接至重新分布层;移除一部分硅载体及介电层以暴露导电焊盘;及放置导电触点以接触导电焊盘。According to an embodiment of the present invention, a method of fabricating a semiconductor package includes: providing a silicon carrier; placing a dielectric layer on the silicon carrier, the dielectric layer including conductive pads; placing a redistribution layer on the dielectric layer to electrically connect to the conductive pads; connect the die to the redistribution layer; remove a portion of the silicon carrier and dielectric layer to expose the conductive pads; and place conductive contacts to contact the conductive pads.

附图说明Description of drawings

图1A说明根据本发明的实施例的半导体封装的剖面图。1A illustrates a cross-sectional view of a semiconductor package in accordance with an embodiment of the present invention.

图1B说明根据本发明的实施例的图1A的半导体封装的一部分的放大图。1B illustrates an enlarged view of a portion of the semiconductor package of FIG. 1A in accordance with an embodiment of the present invention.

图1C说明根据本发明的实施例的图1A的半导体封装的一部分的放大图。1C illustrates an enlarged view of a portion of the semiconductor package of FIG. 1A in accordance with an embodiment of the present invention.

图2A、2B、2C、2D及2E说明根据本发明的实施例的制造半导体封装的方法。2A, 2B, 2C, 2D, and 2E illustrate a method of fabricating a semiconductor package according to an embodiment of the present invention.

图3A、3B及3C说明根据本发明的实施例的制造半导体封装的方法。3A, 3B, and 3C illustrate a method of fabricating a semiconductor package according to an embodiment of the present invention.

贯穿图式和具体实施方式使用共同参考数字以指示相同或类似组件。从以下结合附图作出的详细描述,本发明将会更加显而易见。Common reference numerals are used throughout the drawings and the detailed description to refer to the same or similar components. The present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.

具体实施方式Detailed ways

图1A说明根据本发明的部分实施例的半导体封装100的剖面图。半导体封装装置100包括半导体封装装置1、中介层10及衬底13。1A illustrates a cross-sectional view of a semiconductor package 100 in accordance with some embodiments of the present invention. The semiconductor package device 100 includes a semiconductor package device 1 , an interposer 10 and a substrate 13 .

根据特定的用途,衬底13可为软性衬底或硬性衬底。在部分实施例中,衬底13内包括复数导电布线。在部分实施例中,外部接触层亦可形成或放置于衬底13上。在部分实施例中,外部接触层包括球栅阵列(ball grid array,BGA)。在其他实施例中,外部接触层包括(但不限于)如接点栅格阵列(land grid array,LGA)或插脚阵列(array of pin,PGA)的数组。在部分实施例中,外部接触层包括焊球13b,其可使用或包括引线,亦可不使用引线(如包括如金及锡焊料的合金或银及锡焊料的合金)。Depending on the particular application, the substrate 13 may be a flexible substrate or a rigid substrate. In some embodiments, the substrate 13 includes a plurality of conductive wirings. In some embodiments, an external contact layer may also be formed or placed on the substrate 13 . In some embodiments, the external contact layer includes a ball grid array (BGA). In other embodiments, the external contact layer includes, but is not limited to, an array such as a land grid array (LGA) or an array of pins (PGA). In some embodiments, the external contact layer includes solder balls 13b, which may or may not include leads (eg, include alloys such as gold and tin solder or alloys of silver and tin solder).

半导体封装装置1放置于衬底13上方。半导体封装装置1包括电子组件11a、11b及封装体12。各电子组件11a、11b包括复数个半导体装置,如(但不限于)晶体管、电容及电阻,其藉由管芯互连结构互相连接成功能性电路以形成集成电路。如技艺人士可了解的,半导体管芯包括主动部分,其具有集成电路及互连结构。电子装置11a、11b可为任何合适的集成电路装置,其根据不同实施例可包括(但不限于)微处理器(单核心或多核心)、内存装置、芯片组、显示设备或专用集成电路。The semiconductor package device 1 is placed over the substrate 13 . The semiconductor package device 1 includes electronic components 11 a and 11 b and a package body 12 . Each electronic component 11a, 11b includes a plurality of semiconductor devices, such as, but not limited to, transistors, capacitors, and resistors, which are interconnected by die interconnect structures to form functional circuits to form integrated circuits. As can be appreciated by those skilled in the art, a semiconductor die includes an active portion having integrated circuits and interconnect structures. The electronic devices 11a, 11b may be any suitable integrated circuit device, which according to various embodiments may include, but are not limited to, microprocessors (single core or multi-core), memory devices, chipsets, display devices or application specific integrated circuits.

封装体12经安置以覆盖或包覆电子组件11a、11b。在部分实施例中,封装体12包括具有填料(filler)散布其中的环氧树脂、模制复合物(如环氧树脂模制复合物或其他模制复合物)、聚酰亚胺、酚醛复合物或材料、具有聚硅氧烷的材料或其组合。The package 12 is positioned to cover or encase the electronic components 11a, 11b. In some embodiments, the package body 12 includes epoxy with a filler dispersed therein, a molding compound (eg, epoxy molding compound or other molding compound), polyimide, phenolic compound material or material, material with polysiloxane, or a combination thereof.

中介层10放置于半导体封装装置1及衬底13之间以提供半导体封装装置1及衬底13之间的电连接。电子组件11a、11b与中介层10上的导电触点(如微焊盘)10b电连接。中介层10藉由导电触点(如可控塌陷芯片连接焊盘,controlled collapse chipconnection,C4)10b2与衬底13电连接。在部分实施例中,导电触点10b1、10b2可被底部填充物覆盖或包覆。The interposer 10 is placed between the semiconductor package device 1 and the substrate 13 to provide electrical connection between the semiconductor package device 1 and the substrate 13 . The electronic components 11a, 11b are electrically connected to conductive contacts (eg, micropads) 10b on the interposer 10 . The interposer 10 is electrically connected to the substrate 13 through conductive contacts (eg, controlled collapse chip connection, C4) 10b2. In some embodiments, the conductive contacts 10b1 , 10b2 may be covered or encapsulated by an underfill.

图1B说明根据本发明的实施例的图1A的半导体封装100中以方框A包围的部分的放大图。中介层10包括重新分布层(redistribution layer,RDL)、介电层10d、10n、硅层10s、钝化层10g及导电焊盘10p。FIG. 1B illustrates an enlarged view of the portion of the semiconductor package 100 of FIG. 1A surrounded by box A in accordance with an embodiment of the present invention. The interposer 10 includes a redistribution layer (RDL), dielectric layers 10d, 10n, a silicon layer 10s, a passivation layer 10g, and a conductive pad 10p.

在部分实施例中,重新分布层10r包括堆叠层间电介质(interlayerdielectrics,ILD)10r1、10r2及导电层10m1、10m2(如金属层)。导电层10m1、10m2集成至层间电介质10r1、10r2内,且彼此互相分离。导电层10m1、10m2分别被层间电介质10r1、10r2包覆或覆盖。导电层10m1、10m2藉由导电互连结构(如通孔)10v1互相电连接。在部分实施例中,导电层10m1、10m2系由热喷涂技术融化(或加热)金属而喷涂于表面上。在部分实施例中,重新分布层10r可根据不同的实施例包括任何数目的层间电介质及导电层。例如,重新分布层10r可包括N个层间电介质及导电层,其中N为整数。在部分实施例中,层间电介质10r2包括多个开口以暴露一部分的导电层10m2。导电触点10b1安置于重新分布层10r的表面(如第二表面)10r2上并延伸进入开口内以与导电层10m2所暴露的部分电接触。In some embodiments, the redistribution layer 10r includes stacked interlayer dielectrics (ILD) 10r1, 10r2 and conductive layers 10m1, 10m2 (eg, metal layers). The conductive layers 10m1 and 10m2 are integrated into the interlayer dielectrics 10r1 and 10r2 and are separated from each other. The conductive layers 10m1 and 10m2 are respectively coated or covered by the interlayer dielectrics 10r1 and 10r2. The conductive layers 10m1 and 10m2 are electrically connected to each other through a conductive interconnect structure (eg, via hole) 10v1. In some embodiments, the conductive layers 10m1 and 10m2 are sprayed on the surface by melting (or heating) the metal by thermal spraying technology. In some embodiments, the redistribution layer 10r may include any number of interlayer dielectric and conductive layers according to different embodiments. For example, the redistribution layer 10r may include N interlayer dielectric and conductive layers, where N is an integer. In some embodiments, the interlayer dielectric 10r2 includes a plurality of openings to expose a portion of the conductive layer 10m2. A conductive contact 10b1 is disposed on a surface (eg, second surface) 10r2 of the redistribution layer 10r and extends into the opening to make electrical contact with the exposed portion of the conductive layer 10m2.

导电焊盘10p放置于重新分布层10r的表面(如第一表面)101r上,且藉由导电互连结构(如通孔)10v2与导电层10m1电连接。在部分实施例中,导电互连结构10v2的高度小于约1微米(μm)。导电焊盘10p包括放置于重新分布层10r的表面101r上的第一部分10p1及与第一部分10p1接触的第二部分10p2。第一部分10p1的宽度D1大于第二部分10p2的宽度D2。The conductive pad 10p is placed on the surface (eg, the first surface) 101r of the redistribution layer 10r, and is electrically connected to the conductive layer 10m1 through a conductive interconnect structure (eg, via hole) 10v2. In some embodiments, the height of the conductive interconnect structure 10v2 is less than about 1 micrometer (μm). The conductive pad 10p includes a first portion 10p1 placed on the surface 101r of the redistribution layer 10r and a second portion 10p2 in contact with the first portion 10p1. The width D1 of the first portion 10p1 is greater than the width D2 of the second portion 10p2.

介电层10d放置于重新分布层10r的表面101r上以包覆或覆盖导电焊盘10p的第一部分10p1及导电焊盘10p的第二部分10p2的侧壁的一部分。在部分实施例中,介电层10d可包括模制复合物、预浸渍复合材料维(如预浸渍材料,pre-preg)、硼磷硅玻璃(Borophosphosilicate Glass,BPSG)、氧化硅、氮化硅、氮氧化硅、未掺杂硅玻璃(UndopedSilicate Glass,USG)或任何组合。在部分实施例中,模制复合物可包括(但不限于)具有填料(filler)散布其中的环氧树脂。在部分实施例中,预浸渍材料可包括(但不限于)由堆栈或层压复数个预浸渍材料/片材所形成的多层结构。The dielectric layer 10d is placed on the surface 101r of the redistribution layer 10r to encapsulate or cover a portion of the sidewalls of the first portion 10p1 of the conductive pad 10p and the second portion 10p2 of the conductive pad 10p. In some embodiments, the dielectric layer 10d may include a molding compound, a pre-preg composite dimension (eg, pre-preg, pre-preg), borophosphosilicate glass (BPSG), silicon oxide, silicon nitride , silicon oxynitride, undoped silicon glass (UndopedSilicate Glass, USG) or any combination. In some embodiments, the molding compound may include, but is not limited to, an epoxy resin having a filler dispersed therein. In some embodiments, the prepreg may include, but is not limited to, a multi-layer structure formed by stacking or laminating a plurality of prepregs/sheets.

介电层10n放置于介电层10d上以包覆或覆盖导电焊盘10p的第二部分10p2的侧壁未被介电层10d覆盖的部分。在部分实施例中,介电层10n的表面10n1与导电焊盘10p的第二部分10p2的表面10p21实质上共平面。在部分实施例中,介电层10n及介电层10d系由不同材料所组成。例如,介电层10n可由氮化硅形成,而介电层10d可由氧化硅形成。在其他实施例中,介电层10n及介电层10d可由相同材料组成。The dielectric layer 10n is placed on the dielectric layer 10d to wrap or cover the portion of the sidewall of the second portion 10p2 of the conductive pad 10p that is not covered by the dielectric layer 10d. In some embodiments, the surface 10n1 of the dielectric layer 10n is substantially coplanar with the surface 10p21 of the second portion 10p2 of the conductive pad 10p. In some embodiments, the dielectric layer 10n and the dielectric layer 10d are composed of different materials. For example, the dielectric layer 10n may be formed of silicon nitride, and the dielectric layer 10d may be formed of silicon oxide. In other embodiments, the dielectric layer 10n and the dielectric layer 10d may be composed of the same material.

硅层10s放置于介电层10n的表面10n1上。硅层10s包括开口以暴露导电焊盘10p的第二部分10p2的表面10p21。在部分实施例中,硅层10s的厚度约为10μm至30μm。The silicon layer 10s is placed on the surface 10n1 of the dielectric layer 10n. The silicon layer 10s includes openings to expose the surface 10p21 of the second portion 10p2 of the conductive pad 10p. In some embodiments, the thickness of the silicon layer 10s is about 10 μm to 30 μm.

钝化层10g放置于硅层10s上且延伸进入硅层10s的开口内以覆盖导电焊盘10p的第二部分10p2的表面10p21的一部分。在部分实施例中,钝化层10g包括氧化硅、氮化硅、氧化镓、氧化铝、氧化钪、氧化锆、氧化镧或氧化铪。A passivation layer 10g is placed on the silicon layer 10s and extends into the opening of the silicon layer 10s to cover a portion of the surface 10p21 of the second portion 10p2 of the conductive pad 10p. In some embodiments, the passivation layer 10g includes silicon oxide, silicon nitride, gallium oxide, aluminum oxide, scandium oxide, zirconium oxide, lanthanum oxide, or hafnium oxide.

导电层(如球下冶金层,under bump metallurgy,UBM)10u放置于钝化层10g上且延伸进入硅层10s的开口以接触导电焊盘10p的第二部分10p2的表面10p21未被钝化层10g覆盖的部分。例如,导电层10u与钝化层10g的侧壁10g1及导电焊盘10p的第二部分10p2的表面10p21接触。A conductive layer (eg, under bump metallurgy, UBM) 10u is placed on the passivation layer 10g and extends into the opening of the silicon layer 10s to contact the surface 10p21 of the second portion 10p2 of the conductive pad 10p without the passivation layer 10g covered part. For example, the conductive layer 10u is in contact with the sidewall 10g1 of the passivation layer 10g and the surface 10p21 of the second portion 10p2 of the conductive pad 10p.

导电触点(如C4焊盘)10b2放置于导电层10u上并延伸进入由导电层10u定义的凹槽内。在部分实施例中,导电触点10b2与导电层10u定义的凹槽的侧壁10u1及底部表面10u2电接触。Conductive contacts (eg, C4 pads) 10b2 are placed on the conductive layer 10u and extend into the recesses defined by the conductive layer 10u. In some embodiments, the conductive contact 10b2 is in electrical contact with the sidewall 10u1 and the bottom surface 10u2 of the recess defined by the conductive layer 10u.

如上所述,传统贯通硅通孔中介层会增加半导体装置的总厚度。根据本揭露部分实施例,导电触点10b2及导电触点10b1藉由导电层10u、10m1、10m2、导电焊盘10p及导电互连结构10v1、10v2彼此电连接,以提供半导体封装装置1及衬底13之间的电连接。因此,半导体封装100的总厚度将会减少。As mentioned above, conventional through silicon via interposers increase the overall thickness of the semiconductor device. According to some embodiments of the present disclosure, the conductive contact 10b2 and the conductive contact 10b1 are electrically connected to each other by the conductive layers 10u, 10m1, 10m2, the conductive pad 10p, and the conductive interconnect structures 10v1, 10v2, so as to provide the semiconductor package device 1 and the substrate Electrical connection between bases 13 . Therefore, the overall thickness of the semiconductor package 100 will be reduced.

图1C说明根据本发明的另一实施例的图1A的半导体封装100中以方框A包围的部分的放大图。图1C的中介层10'与图1B中介层10相似,其差异在于中介层10'不具硅层10s。在部分实施例中,钝化层10g放置于介电层10n的表面10n1上。钝化层10g包括开口以暴露导电焊盘10p的第二部分10p2的表面10p21的一部分。FIG. 1C illustrates an enlarged view of the portion of the semiconductor package 100 of FIG. 1A surrounded by box A in accordance with another embodiment of the present invention. The interposer 10 ′ of FIG. 1C is similar to the interposer 10 of FIG. 1B except that the interposer 10 ′ does not have the silicon layer 10s. In some embodiments, the passivation layer 10g is placed on the surface 10n1 of the dielectric layer 10n. The passivation layer 10g includes an opening to expose a portion of the surface 10p21 of the second portion 10p2 of the conductive pad 10p.

图2A、2B、2C、2D及2E为根据本揭露部分实施例的在不同阶段中半导体结构制造方法的剖面图。部分图式经简化以助于更佳了解本揭露之实施例。2A, 2B, 2C, 2D, and 2E are cross-sectional views of a method of fabricating a semiconductor structure at various stages according to some embodiments of the present disclosure. Some of the drawings are simplified to facilitate a better understanding of embodiments of the present disclosure.

参阅图2A,提供基底20。基底20包括碳化硅(SiC)衬底、蓝宝石衬底或硅衬底。互连结构21形成于或放置于基底20的表面(如第一表面)201上。在部分实施例中,互连结构21可包括如图1B所示的重新分布层10r、导电焊盘10p、介电层10d及10n及导电触点10b1。Referring to Figure 2A, a substrate 20 is provided. The substrate 20 includes a silicon carbide (SiC) substrate, a sapphire substrate, or a silicon substrate. The interconnect structure 21 is formed or placed on the surface (eg, the first surface) 201 of the substrate 20 . In some embodiments, interconnect structure 21 may include redistribution layer 10r, conductive pad 10p, dielectric layers 10d and 10n, and conductive contact 10b1 as shown in FIG. 1B .

参阅图2B,电子组件22a、22b形成于或放置于互连结构21上且与互连结构21的导电触点10b1电连接。各电子组件22a、22b包括复数个半导体装置,如(但不限于)晶体管、电容及电阻,其藉由管芯互连结构互相连接成功能性电路以形成集成电路。如技艺人士可了解的,半导体管芯的装置侧包括主动部分,其具有集成电路及互连结构。电子装置22a、22b可为任何合适的集成电路装置,其根据不同实施例可包括(但不限于)微处理器(单核心或多核心)、内存装置、芯片组、显示设备或专用集成电路。Referring to FIG. 2B , electronic components 22 a , 22 b are formed or placed on the interconnect structure 21 and are electrically connected to the conductive contacts 10 b 1 of the interconnect structure 21 . Each electronic component 22a, 22b includes a plurality of semiconductor devices, such as, but not limited to, transistors, capacitors, and resistors, which are interconnected by die interconnect structures to form functional circuits to form integrated circuits. As can be appreciated by those skilled in the art, the device side of the semiconductor die includes an active portion having integrated circuits and interconnect structures. The electronic devices 22a, 22b may be any suitable integrated circuit devices, which according to various embodiments may include, but are not limited to, microprocessors (single core or multi-core), memory devices, chipsets, display devices, or application specific integrated circuits.

底部填充物22f经形成或经放置以覆盖或包覆电子组件22a、22b的主动侧及互连结构21的导电触点10b1。接着可执行回流(reflow)制程。封装体23接着经形成或经放置以覆盖或包覆电子组件22a、22b。在部分实施例中,封装体23包括包括具有填料散布其中的环氧树脂、模制复合物(如环氧树脂模制复合物或其他模制复合物)、聚酰亚胺、酚醛复合物或材料、具有聚硅氧烷的材料或其组合。The underfill 22f is formed or placed to cover or encapsulate the active sides of the electronic components 22a, 22b and the conductive contacts 10b1 of the interconnect structure 21 . A reflow process can then be performed. The package 23 is then formed or placed to cover or encapsulate the electronic components 22a, 22b. In some embodiments, the package body 23 includes an epoxy resin having a filler dispersed therein, a molding compound (eg, epoxy molding compound or other molding compound), polyimide, phenolic compound, or material, material with polysiloxane, or a combination thereof.

参阅图2C,将图2B的半导体结构翻转,并藉由如施加打磨制程于基底20的表面(如第二表面)202上以将一部分的基底20移除以减少基底20的厚度。在部分实施例中,基底20的剩余部分的厚度约为10μm至30μm。基底20的剩余部分可提供结构强化,以减少后续制程所致的结构弯曲。Referring to FIG. 2C , the semiconductor structure of FIG. 2B is turned over, and a part of the substrate 20 is removed by applying a polishing process on the surface (eg, the second surface) 202 of the substrate 20 to reduce the thickness of the substrate 20 . In some embodiments, the thickness of the remaining portion of the substrate 20 is about 10 μm to 30 μm. The remainder of the substrate 20 may provide structural reinforcement to reduce structural bowing due to subsequent processing.

开口20h形成于基底20的一或多个预定位置以暴露导电焊盘10p的第二部分10p2的表面10p21。开口20h可藉由蚀刻或其他适合的制程形成。在部分实施例中,导电焊盘10p被介电层完全覆盖。由于基底20及介电层由不同材料组成,故必须执行两种不同的蚀刻制程以分别移除基底20及介电层,如此会增加制造成本、时间及困难度。根据本揭露的部分实施例,由于导电焊盘10p的第二部分10p2的表面10p21没有被介电层10n覆盖,故只要对基底20执行单一的蚀刻制程就可以暴露导电焊盘10p。在部分实施例中,基底20可被完全移除以暴露导电焊盘10p的第二部分10p2的表面10p21。Openings 20h are formed in one or more predetermined positions of the substrate 20 to expose the surface 10p21 of the second portion 10p2 of the conductive pad 10p. The openings 20h may be formed by etching or other suitable processes. In some embodiments, the conductive pads 10p are completely covered by a dielectric layer. Since the substrate 20 and the dielectric layer are composed of different materials, two different etching processes must be performed to remove the substrate 20 and the dielectric layer respectively, which increases the manufacturing cost, time and difficulty. According to some embodiments of the present disclosure, since the surface 10p21 of the second portion 10p2 of the conductive pad 10p is not covered by the dielectric layer 10n, the conductive pad 10p can be exposed by performing a single etching process on the substrate 20 . In some embodiments, the substrate 20 may be completely removed to expose the surface 10p21 of the second portion 10p2 of the conductive pad 10p.

参阅图2D,导电层20u(如UBM)形成于或放置于开口20h内以接触导电焊盘10p的第二部分10p2的表面10p21。接着,导电触点20b(如C4焊盘)形成于或放置于导电层20u上且延伸进入开口20h内以形成半导体封装装置2。Referring to FIG. 2D, a conductive layer 20u (eg, UBM) is formed or placed within the opening 20h to contact the surface 10p21 of the second portion 10p2 of the conductive pad 10p. Next, conductive contacts 20b (eg, C4 pads) are formed or placed on the conductive layer 20u and extend into the openings 20h to form the semiconductor package device 2 .

参阅图2E,将图2D的半导体结构连接至衬底24(如BGA衬底)。底部填充物经形成或经放置以覆盖或包覆导电触点20b,接着可执行回流制程。支撑结构24p沿着衬底24的边缘形成或放置,以避免半导体结构装置2因其他物体放置于其上而裂开。在部分实施例中,图2A-2E所示的制程可称为「芯片优先」(chip-first)制程。Referring to FIG. 2E, the semiconductor structure of FIG. 2D is connected to a substrate 24 (eg, a BGA substrate). An underfill is formed or placed to cover or encapsulate the conductive contacts 20b, and a reflow process may then be performed. The support structures 24p are formed or placed along the edges of the substrate 24 to avoid cracking of the semiconductor structure device 2 due to other objects being placed thereon. In some embodiments, the process shown in FIGS. 2A-2E may be referred to as a "chip-first" process.

图3A、3B及3C为根据本揭露部分实施例的在不同阶段中半导体结构制造方法的剖面图。部分图式经简化以助于更佳了解本揭露之实施例。在部分实施例中,图3A的操作接续在图2A的操作后执行。3A, 3B, and 3C are cross-sectional views of a method of fabricating a semiconductor structure at various stages according to some embodiments of the present disclosure. Some of the drawings are simplified to facilitate a better understanding of embodiments of the present disclosure. In some embodiments, the operations of FIG. 3A are performed subsequent to the operations of FIG. 2A.

参阅图3A,如图2A所示的半导体结构经翻转,且互连结构21放置于基底30上。基底30可为玻璃基底。藉由如施加打磨制程于基底20的表面上以将一部分的基底20移除以减少基底20的厚度。在部分实施例中,基底20的剩余部分的厚度约为10μm至30μm。基底20的剩余部分可提供结构强化,以减少后续制程所致的结构弯曲。Referring to FIG. 3A , the semiconductor structure shown in FIG. 2A is turned over, and the interconnect structure 21 is placed on the substrate 30 . The substrate 30 may be a glass substrate. The thickness of the substrate 20 is reduced by removing a portion of the substrate 20 by, eg, applying a grinding process on the surface of the substrate 20 . In some embodiments, the thickness of the remaining portion of the substrate 20 is about 10 μm to 30 μm. The remainder of the substrate 20 may provide structural reinforcement to reduce structural bowing due to subsequent processing.

开口20h形成于基底20的一或多个预定位置以暴露导电焊盘10p的第二部分10p2的表面10p21。开口20h可藉由蚀刻或其他适合的制程形成。如上所述,由于导电焊盘10p的第二部分10p2的表面10p21没有被介电层10n覆盖,故只要对基底20执行单一的蚀刻制程就可以暴露导电焊盘10p。在部分实施例中,基底20可被完全移除以暴露导电焊盘10p的第二部分10p2的表面10p21。Openings 20h are formed in one or more predetermined positions of the substrate 20 to expose the surface 10p21 of the second portion 10p2 of the conductive pad 10p. The openings 20h may be formed by etching or other suitable processes. As described above, since the surface 10p21 of the second portion 10p2 of the conductive pad 10p is not covered by the dielectric layer 10n, the conductive pad 10p can be exposed only by performing a single etching process on the substrate 20 . In some embodiments, the substrate 20 may be completely removed to expose the surface 10p21 of the second portion 10p2 of the conductive pad 10p.

参阅图3B,将图3A的半导体结构翻转且将基底30自互连结构21移除。导电层20u(如UBM)形成于或放置于开口20h内以接触导电焊盘10p的第二部分10p2的表面10p21。接着,导电触点20b(如C4焊盘)形成于或放置于导电层20u上且延伸进入开口20h内。Referring to FIG. 3B , the semiconductor structure of FIG. 3A is turned over and the substrate 30 is removed from the interconnect structure 21 . A conductive layer 20u (eg, UBM) is formed or placed within the opening 20h to contact the surface 10p21 of the second portion 10p2 of the conductive pad 10p. Next, conductive contacts 20b (eg, C4 pads) are formed or placed on the conductive layer 20u and extend into the openings 20h.

参阅图3C,将图3B的半导体结构翻转。将电子组件22a、22b形成于或放置于互连结构21上并与互连结构21的导电触点10b1电连接。各电子组件22a、22b包括复数个半导体装置,如(但不限于)晶体管、电容及电阻,其藉由管芯互连结构互相连接成功能性电路以形成集成电路。如技艺人士可了解的,半导体管芯的装置侧包括主动部分,其具有集成电路及互连结构。电子装置22a、22b可为任何合适的集成电路装置,其根据不同实施例可包括(但不限于)微处理器(单核心或多核心)、内存装置、芯片组、显示设备或专用集成电路。Referring to FIG. 3C, the semiconductor structure of FIG. 3B is turned upside down. The electronic components 22a, 22b are formed or placed on the interconnect structure 21 and are electrically connected to the conductive contacts 10b1 of the interconnect structure 21 . Each electronic component 22a, 22b includes a plurality of semiconductor devices, such as, but not limited to, transistors, capacitors, and resistors, which are interconnected by die interconnect structures to form functional circuits to form integrated circuits. As can be appreciated by those skilled in the art, the device side of the semiconductor die includes an active portion having integrated circuits and interconnect structures. The electronic devices 22a, 22b may be any suitable integrated circuit devices, which according to various embodiments may include, but are not limited to, microprocessors (single core or multi-core), memory devices, chipsets, display devices, or application specific integrated circuits.

底部填充物22f经形成或经放置以覆盖或包覆电子组件22a、22b的主动侧及互连结构21的导电触点10b1。接着可执行回流制程。封装体23接着经形成或经放置以覆盖或包覆电子组件22a、22b以形成如图3C所示的半导体封装装置2。在部分实施例中,封装体23包括包括具有填料散布其中的环氧树脂、模制复合物(如环氧树脂模制复合物或其他模制复合物)、聚酰亚胺、酚醛复合物或材料、具有聚硅氧烷的材料或其组合。在部分实施例中,图3A-3C所示的制程可称为「芯片最后」(chip-last)制程。The underfill 22f is formed or placed to cover or encapsulate the active sides of the electronic components 22a, 22b and the conductive contacts 10b1 of the interconnect structure 21 . A reflow process can then be performed. The package body 23 is then formed or placed to cover or encapsulate the electronic components 22a, 22b to form the semiconductor package device 2 as shown in Figure 3C. In some embodiments, the package body 23 includes an epoxy resin having a filler dispersed therein, a molding compound (eg, epoxy molding compound or other molding compound), polyimide, phenolic compound, or material, material with polysiloxane, or a combination thereof. In some embodiments, the process shown in FIGS. 3A-3C may be referred to as a "chip-last" process.

如本文中所使用,术语「实质上」、「实质的」、「大约」及「约」用以描述及考虑小变化。当与事件或情形结合使用时,所述术语可以指其中事件或情形明确发生的情况以及其中事件或情形极近似于发生的情况。举例而言,所述术语可以指小于或等于±10%,诸如小于或等于±5%、小于或等于±4%、小于或等于±3%、小于或等于±2%、小于或等于±1%、小于或等于±0.5%、小于或等于±0.1%或小于或等于±0.05%。术语「实质上共平面」可指两表面沿着同一平面具有微米以内的差异,如40μm内、30μm内、20μm内、10μm内或1μm内。当术语「实质上」、「大约」、「约」用于一事件或情况时,其可指所述事件或所述情况准确地发生,亦可指所述事件或所述情况接近一近似值。As used herein, the terms "substantially," "substantially," "approximately," and "about" are used to describe and account for small variations. When used in conjunction with an event or circumstance, the term can refer to both instances in which the event or circumstance occurs explicitly as well as instances in which the event or circumstance occurs closely. For example, the term may mean less than or equal to ±10%, such as less than or equal to ±5%, less than or equal to ±4%, less than or equal to ±3%, less than or equal to ±2%, less than or equal to ±1 %, less than or equal to ±0.5%, less than or equal to ±0.1%, or less than or equal to ±0.05%. The term "substantially coplanar" can mean that two surfaces are within a micrometer of difference along the same plane, such as within 40 μm, within 30 μm, within 20 μm, within 10 μm, or within 1 μm. When the terms "substantially", "about" and "about" are used in reference to an event or circumstance, it can mean that the event or circumstance occurs precisely or that the event or circumstance is an approximation.

若两个平面的位移不大于5μm、不大于2μm、不大于1μm或不大于0.5μm,则所述两个表面可视为共平面或实质上共平面。The two surfaces may be considered coplanar or substantially coplanar if the displacement of the two planes is no greater than 5 μm, no greater than 2 μm, no greater than 1 μm, or no greater than 0.5 μm.

此处所用的「导电」及「电接触」可视为传递电流的能力。导电材料通常表示其不会对妨碍电流的流动或造成很小的阻碍。一种导电率的的单位为西门子/公尺(S/m)。通常具导电材料具有大于104S/m的导电率,如至少105S/m或至少106S/m。材料的导电率有时会随着温度变化而变化。除非本揭露有特别标明,否则材料的导电率皆于常温下量测。As used herein, "conductive" and "electrical contact" may be considered the ability to transmit electrical current. Conductive materials generally mean that they do not interfere with the flow of current or cause little resistance. A unit of conductivity is Siemens/meter (S/m). Typically the conductive material has a conductivity greater than 10 4 S/m, such as at least 10 5 S/m or at least 10 6 S/m. The conductivity of a material sometimes changes with temperature. Unless otherwise specified in this disclosure, the electrical conductivity of the material is measured at room temperature.

在部分实施例的叙述中,一组件位于另一组件之「上」可包括所述组件直接位于另一组件之上(如实体接触),亦可指所述组件与另一组件之间具有其他组件。In the description of some embodiments, the "on" of an element being located on another element may include that the element is directly located on the other element (eg, in physical contact), or it may also mean that there is another element between the element and the other element. components.

虽然已参考本发明的特定实施例描述及说明本发明,但这些描述及说明并不限制本发明。熟习此项技术者应理解,在不脱离如由所附权利要求书界定的本发明的真实精神及范畴的情况下,可作出各种改变且可取代等效物。所述说明可未必按比例绘制。归因于制造制程及容限,本发明中的艺术再现与实际设备之间可存在区别。可存在并未特定说明的本发明的其他实施例。应将本说明书及图式视为说明性的而非限制性的。可作出修改,以使特定情况、材料、物质组成、方法或制程适应于本发明的目标、精神及范畴。所有此等修改意欲在所附权利要求书的范畴内。虽然本文中所揭示的方法已参考按特定次序执行的特定操作加以描述,但应理解,可在不脱离本发明的教示的情况下组合、细分或重新排序这些操作以形成等效方法。因此,除非本文中特别指示,否则操作的次序及分组并非本发明的限制。While the invention has been described and illustrated with reference to specific embodiments of the invention, these descriptions and illustrations are not intended to limit the invention. It should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the invention as defined by the appended claims. The illustrations may not necessarily be drawn to scale. Due to the manufacturing process and tolerances, differences may exist between the artistic representation in the present invention and the actual device. There may be other embodiments of the invention not specifically described. The specification and drawings are to be regarded in an illustrative rather than a restrictive sense. Modifications may be made to adapt a particular situation, material, composition of matter, method or process to the object, spirit and scope of the invention. All such modifications are intended to be within the scope of the appended claims. Although the methods disclosed herein have been described with reference to certain operations being performed in a particular order, it should be understood that these operations may be combined, subdivided, or reordered to form equivalent methods without departing from the teachings of the present disclosure. Accordingly, unless specifically indicated herein, the order and grouping of operations are not limitations of the invention.

Claims (14)

1.一种中介层,其包括:1. An intermediary layer comprising: 重新分布层,其具有第一表面及与所述第一表面相对的第二表面;a redistribution layer having a first surface and a second surface opposite the first surface; 导电焊盘,其位于所述重新分布层的所述第一表面上,所述导电焊盘包括第一部分及第二部分;a conductive pad on the first surface of the redistribution layer, the conductive pad includes a first portion and a second portion; 介电层,其位于所述重新分布层的所述第一表面上以覆盖所述导电焊盘的所述第一部分并暴露所述导电焊盘所述第二部分的表面,其中所述导电焊盘的所述第二部分的所述表面与所述介电层的表面实质上共平面;a dielectric layer on the first surface of the redistribution layer to cover the first portion of the conductive pad and expose the surface of the second portion of the conductive pad, wherein the conductive pad the surface of the second portion of the disk is substantially coplanar with the surface of the dielectric layer; 钝化层,其位于所述介电层的所述表面上,所述钝化层定义凹槽以暴露所述导电焊盘的所述第二部分的所述表面;a passivation layer on the surface of the dielectric layer, the passivation layer defining a recess to expose the surface of the second portion of the conductive pad; 第一导电触点,其位于所述钝化层上并延伸进入所述钝化层的所述凹槽内,a first conductive contact located on the passivation layer and extending into the groove of the passivation layer, 所述重新分布层包括第一互连层,所述第一互连层包括高度小于1微米的通孔;the redistribution layer includes a first interconnect layer including vias having a height of less than 1 micron; 导电层,其位于所述凹槽的侧壁及所述导电焊盘的所述第二部分的所述表面上,其中所述第一导电触点藉由所述导电层与所述导电焊盘电连接;及a conductive layer on the sidewall of the recess and the surface of the second portion of the conductive pad, wherein the first conductive contact is connected to the conductive pad by the conductive layer electrical connection; and 硅层,其位于所述钝化层及所述介电层之间,其中所述硅层与所述导电层在实质上平行所述介电层的所述表面的方向上互相分离。a silicon layer between the passivation layer and the dielectric layer, wherein the silicon layer and the conductive layer are separated from each other in a direction substantially parallel to the surface of the dielectric layer. 2.如据权利要求1所述的中介层,其中所述导电焊盘的所述第一部分的宽度大于所述导电焊盘的所述第二部分的宽度。2. The interposer of claim 1, wherein the width of the first portion of the conductive pad is greater than the width of the second portion of the conductive pad. 3.如据权利要求1所述的中介层,其中:3. The interposer of claim 1, wherein: 所述介电层进一步包括氧化物层及氮化物层,所述氧化物层位于所述重新分布层的所述第一表面上且所述氮化物层位于所述氧化层上;且the dielectric layer further includes an oxide layer and a nitride layer, the oxide layer on the first surface of the redistribution layer and the nitride layer on the oxide layer; and 所述导电焊盘的所述第二部分的所述表面与所述氮化物层的表面实质上共平面。The surface of the second portion of the conductive pad is substantially coplanar with a surface of the nitride layer. 4.如据权利要求1所述的中介层,其中所述通孔与所述导电焊盘电连接。4. The interposer of claim 1, wherein the via is electrically connected to the conductive pad. 5.如据权利要求4所述的中介层,其进一步包括第二导电触点,其位于所述重新分布层的所述第二表面上并与所述第一互连层电连接。5. The interposer of claim 4, further comprising a second conductive contact on the second surface of the redistribution layer and in electrical connection with the first interconnect layer. 6.如据权利要求1所述的中介层,其中所述导电层放置于所述钝化层及所述第一导电触点之间。6. The interposer of claim 1, wherein the conductive layer is placed between the passivation layer and the first conductive contact. 7.如据权利要求5所述的中介层,其中所述重新分布层进一步包括第二互连层,且所述第二导电触点藉由所述第二互连层与所述第一互连层电连接。7. The interposer of claim 5, wherein the redistribution layer further comprises a second interconnect layer, and the second conductive contact is connected to the first interconnect through the second interconnect layer. Layer-by-layer electrical connection. 8.如据权利要求7所述的中介层,其进一步包括管芯,其放置于所述重新分布层的所述第二表面上并与所述第二导电触点连接。8. The interposer of claim 7, further comprising a die placed on the second surface of the redistribution layer and connected to the second conductive contact. 9.一种半导体封装,其包括:9. A semiconductor package comprising: 重新分布层,其具有第一表面及与所述第一表面相对的第二表面;a redistribution layer having a first surface and a second surface opposite the first surface; 导电焊盘,其位于所述重新分布层的所述第一表面上;a conductive pad on the first surface of the redistribution layer; 介电层,其位于所述重新分布层的所述第一表面上以覆盖所述导电焊盘的第一部分并暴露所述导电焊盘第二部分的表面,其中所述导电焊盘的所述第二部分的所述表面与所述介电层的表面实质上共平面;a dielectric layer on the first surface of the redistribution layer to cover a first portion of the conductive pad and expose a surface of a second portion of the conductive pad, wherein the The surface of the second portion is substantially coplanar with the surface of the dielectric layer; 硅层,其位于所述介电层上,所述硅层定义凹槽以暴露所述导电焊盘的所述第二部分;a silicon layer on the dielectric layer, the silicon layer defining a recess to expose the second portion of the conductive pad; 导电触点,其放置于所述硅层上并延伸进入所述硅层的所述凹槽内;及conductive contacts placed on the silicon layer and extending into the grooves of the silicon layer; and 钝化层,其位于所述硅层上并延伸进入所述凹槽以覆盖所述凹槽的侧壁及所述导电焊盘的所述第二部分的一部分,a passivation layer on the silicon layer and extending into the recess to cover sidewalls of the recess and a portion of the second portion of the conductive pad, 所述重新分布层包括第一互连层,所述第一互连层包括高度小于1微米的通孔。The redistribution layer includes a first interconnect layer including vias having a height of less than 1 micron. 10.如据权利要求9所述的半导体封装,其进一步包括导电层,其放置于所述导电触点及所述导电焊盘的所述第二部分之间及所述导电触点及所述钝化层之间。10. The semiconductor package of claim 9, further comprising a conductive layer disposed between the conductive contact and the second portion of the conductive pad and the conductive contact and the conductive pad between passivation layers. 11.如据权利要求9所述的半导体封装,其中所述导电焊盘的所述第一部分的宽度大于所述导电焊盘的所述第二部分的宽度。11. The semiconductor package of claim 9, wherein the width of the first portion of the conductive pad is greater than the width of the second portion of the conductive pad. 12.如据权利要求9所述的半导体封装,其中12. The semiconductor package of claim 9, wherein 所述介电层进一步包括氧化物层及氮化物层,所述氧化物层位于所述重新分布层的所述第一表面上且所述氮化物层位于所述氧化层上;且the dielectric layer further includes an oxide layer and a nitride layer, the oxide layer on the first surface of the redistribution layer and the nitride layer on the oxide layer; and 所述导电焊盘的所述第二部分的所述表面与所述氮化物层的表面实质上共平面。The surface of the second portion of the conductive pad is substantially coplanar with a surface of the nitride layer. 13.如据权利要求9所述的半导体封装,其中所述通孔与所述导电焊盘电连接。13. The semiconductor package of claim 9, wherein the via is electrically connected to the conductive pad. 14.如据权利要求10所述的半导体封装,其中所述钝化层延伸进入位于所述硅层及所述导电层之间的空间。14. The semiconductor package of claim 10, wherein the passivation layer extends into a space between the silicon layer and the conductive layer.
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