CN107400961A - A kind of brushed fabric and its processing method - Google Patents
A kind of brushed fabric and its processing method Download PDFInfo
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- CN107400961A CN107400961A CN201710568339.5A CN201710568339A CN107400961A CN 107400961 A CN107400961 A CN 107400961A CN 201710568339 A CN201710568339 A CN 201710568339A CN 107400961 A CN107400961 A CN 107400961A
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- single thread
- fabric
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- point polyester
- yarn
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- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 63
- 229920000728 polyester Polymers 0.000 claims abstract description 47
- 238000002844 melting Methods 0.000 claims abstract description 30
- 230000008018 melting Effects 0.000 claims abstract description 23
- 238000007493 shaping process Methods 0.000 claims abstract description 14
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 23
- 239000004902 Softening Agent Substances 0.000 claims description 18
- 238000004061 bleaching Methods 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000004513 sizing Methods 0.000 claims description 16
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 9
- 238000005282 brightening Methods 0.000 claims description 9
- 239000004202 carbamide Substances 0.000 claims description 9
- 229920002678 cellulose Polymers 0.000 claims 1
- 239000001913 cellulose Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000010025 steaming Methods 0.000 description 26
- 229920000742 Cotton Polymers 0.000 description 24
- 241000219146 Gossypium Species 0.000 description 24
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 239000012224 working solution Substances 0.000 description 20
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 14
- 238000009990 desizing Methods 0.000 description 13
- 238000005406 washing Methods 0.000 description 8
- 239000004382 Amylase Substances 0.000 description 7
- 102000013142 Amylases Human genes 0.000 description 7
- 108010065511 Amylases Proteins 0.000 description 7
- 235000019418 amylase Nutrition 0.000 description 7
- 235000011121 sodium hydroxide Nutrition 0.000 description 7
- 239000002270 dispersing agent Substances 0.000 description 6
- 238000007670 refining Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000003721 exogen phase Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 201000004384 Alopecia Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 208000024963 hair loss Diseases 0.000 description 2
- 230000003676 hair loss Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 238000009999 singeing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000010415 tropism Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a kind of brushed fabric and its processing method, the fabric fabric is described through the weft yarn strand that to be low melting point polyester fiber single thread form with cellulose fibre singles yarns by being formed after weft yarn interweaves by institutional framework by sanding；The low melting point polyester fiber single thread is bicomponent fibre, and structure is core-skin type, and cortex and sandwich layer ratio are 4:6‑5:5；The fusing point of cortex is 110 150 DEG C, and the fusing point of sandwich layer is higher than cortex.The present invention is plied to strand with low-melting point polyester yarn by common yarn and weaved, brightened in final finishing tentering and thermal finalization is carried out to fabric with soft shaping process, reach the short fine fusing point of low-melting point polyester, fibers melt formation is evenly distributed between fiber and fiber similar to the material of seccotine, interfibrous bounding point is added, strengthens the cohesive force between fiber, can effectively prevent brushed fabric villus shedding, plucking rate is reduced, and does not influence the pliability and strength of fabric.
Description
Technical field
The invention belongs to household textiles technical field, and in particular to a kind of brushed fabric and its processing method.
Background technology
With the continuous improvement of living standard, brushed fabric is becoming increasingly popular in autumn and winter, not only should in home textile field
With extensive, garment material is also very popular.But easily there is hair loss phenomenon during consumer's use in brushed fabric, and
Repeatedly the phenomenon of pilling is easily presented in washing and use afterwards, so as to influence appearance of fabrics.
Set about currently in order to the hair loss and pilling phenomenon of improvement brushed fabric show to have from fibrous raw material and yarn texture
Capture, majority is set about from final finishing this aspect, and wherein resin finishing is exactly one of method, but resin finishing is in production process
In need to consume the substantial amounts of energy, can also cause environmental pollution, while not only feel is poor but also contains for the fabric after producing
Some harmful chemical substances.
The content of the invention
The technical problem of solution：
In view of the shortcomings of the prior art, the invention provides a kind of brushed fabric and its processing method, can effectively prevent
Only brushed fabric villus shedding, plucking rate is reduced, and do not influence the pliability and strength of fabric.
Technical scheme：
A kind of brushed fabric, the fabric fabric after weft yarn interweaves by institutional framework by sanding by forming, the longitude and latitude
Yarn is the strand that low melting point polyester fiber single thread is formed with cellulose fibre singles yarns, and the yarn count through weft yarn is 16S-
80S；
The low melting point polyester fiber single thread is bicomponent fibre, and structure is core-skin type, and the mass ratio of cortex and sandwich layer is
4:6-5:5；The fusing point of cortex is 110-150 DEG C, and the fusing point of sandwich layer is higher than cortex.
The cellulose fibre single thread be native cellulose fibre single thread or one kind in regenerated celulose fibre single thread or
Two kinds of mixed yarn.
The low melting point polyester fiber single thread uses the same twist, strand and low-melting point polyester with cellulose fibre single thread
The ratio of twist of fibre strands and cellulose fibre single thread is 0.7-0.9.
The processing method of above-mentioned brushed fabric, → knit base → successively including yarn doubling twisting and singe → kiering → bleaching →
Tentering brightens → and through face sanding, → stamp → evaporates → washed → process of soft sizing → preshrunk → finished product clot.
The tentering is brightened in process, and temperature is 120 DEG C -130 DEG C, brightening agent VBL dosage 2-3g/L, and amount of urea is
40-60g/L。
In the soft shaping process, setting temperature is 150-160 DEG C, shaping time 30-40s, fluff type softening agent 60-
70g/L, flatness softening agent 8-10g/L.
Beneficial effect：The present invention is plied to strand with low-melting point polyester yarn by common yarn and weaved, rear whole
Reason tentering brightens carries out thermal finalization with soft shaping process to fabric, reaches the short fine fusing point of low-melting point polyester, fibers melt shape
It is evenly distributed in into the material similar to seccotine between fiber and fiber, adds interfibrous bounding point, strengthen fibre
Cohesive force between dimension, not only increases the strength of brushed fabric, and reduces brushed fabric in use, because of outside
Mechanicals efforts cause yarn texture loosely to produce the phenomenon of villus shedding.
Brief description of the drawings
Fig. 1 is the structural representation of the low melting point polyester fiber single thread of the present invention.
Embodiment
The present invention is described in further detail below by embodiment.But those skilled in the art will manage
Solution, the following example is merely to illustrate the present invention, and should not be taken as limiting the scope of the invention.Unreceipted specific skill in embodiment
Art or condition person, (such as write according to the technology described by document in the art or condition with reference to Zhao Tao《Dyeing and finishing technology with
Principle》, China Textiles Press, 2009；Written by Shen Lanping《Fabric construction and design》, China Textiles Press, 2005) or
Carried out according to product description.Agents useful for same or the unreceipted production firm person of instrument, being can be by the routine of acquisition purchased in market
Product.
The invention provides a kind of brushed fabric for preventing villus shedding, the fabric fabric by through weft yarn according to institutional framework
Formed after intertexture by sanding, it is described to be formed through weft yarn using low melting point polyester fiber single thread with cellulose fibre singles yarns
Strand, described through weft yarn yarn count is 16S-80S.The low melting point polyester fiber single thread is bicomponent fibre, and structure is core-skin
The mass ratio of type, cortex and sandwich layer is 4:6-5:5；Cortex polymer is low-melting point polyester, and fusing point is 110-150 DEG C；Sandwich layer gathers
Compound is normal polyester, and fusing point is higher than cortex.
The brushed fabric production technology, including：Yarn doubling twisting, by low melting point polyester fiber single thread and cellulose fibre
Single thread is twisted and plied into strand；Knit base → singe → desizing → kiering → bleaching → tentering brighten → through face sanding → stamp → steaming
Change → washing → soft sizing → preshrunk → finished product clot；The fusing point of low melting point polyester fiber single thread is less than the temperature of fabric sizing
Degree.
Singeing step uses a positive and a negative, speed 100-110m/min, pads the fire extinguishing of amylase working solution, banks up 4-6h.
Concentration of caustic soda 30-40g/L in kiering working solution in kiering process.
Hydrogen peroxide concentration is 8-12g/L in bleaching process, there is 6-8 lattice high temperature rinsing bowls before and after steaming box respectively, during decatize
Between 50-60min, 100-105 DEG C of temperature.
The tentering is brightened in process, and temperature is 120 DEG C -130 DEG C, brightening agent VBL dosage 2-3g/L, and amount of urea is
40-60g/L。
In sanding process, using the rubber of 600 mesh, all platen pressures are 1-2bar, rotating speed 1800-2400r/min.
In soft shaping process, setting temperature is 150-160 DEG C, shaping time 30-40s.Fluff type softening agent 60-70g/
L, flatness softening agent 8-10g/L.
The cortex of low melting point polyester fiber and the mass ratio of sandwich layer are controlled 4:6-5:Between 5, cortex melts generation completely
Molten slurry be capable of the infiltration of substantially uniformity between the fibers, cohesive force that can be between reinforcing fiber, lift the hair shedding rate of fabric；
And this core/sheath ratio can keep the mechanical property of sandwich layer main fibre, while the low melting point cortex under this ratio does not influence face
The feel of material.
The fusing point of low melting point polyester fiber is controlled between 110-150 DEG C, and this temperature is less than heat setting temperature, so can be with
Avoid adding hot-air oven process in finishing process, reduce processing link, it is cost-effective, reduce the waste to energy consumption.
Low melting point polyester fiber single thread and cellulose fibre single thread use the same twist, and the ratio of twist of strand and single thread is
0.7-0.9.The ratio of twist of strand is controlled between 0.7-0.9, and yam surface fiber axis tropism is good, and resistance to during axial movement
Mill property is preferable, and ply yarn structure is presented in outer pine tightly, therefore fabric feel is relatively soft, and yarn permeance property, is so had
Uniformly penetrated into after being melted beneficial to low-melting point polyester between fiber.
Tentering brightens temperature between 120 DEG C -130 DEG C, and now beginning melting occurs for low melting point cortex, and it is uniform to melt slurry
It is distributed between matrix fabric fiber, enhances the cohesive force between the fiber of matrix fabric, prevents the outer masterpiece of fibre machinery
Come off with lower sliding.
Setting temperature is between 150-160 DEG C, and now melting completely occurs to start for low melting point cortex, and molten slurry part is coated on
Because of the villus fiber surface that roughing process is ground, the cohesive force of fine hair root and matrix fabric is enhanced, and by matrix fabric
Fiber between cohesive force carried out second consolidation, further lifted brushed fabric overall hair shedding rate.
Embodiment 1
Cotton yarn and low melt point polyester fiber yarn are plied to strand, and (mass ratio of low melt point polyester fiber cortex and sandwich layer is 5:5), stock
The ratio of twist of line and single thread uses 0.7, and (cotton/low melt point polyester fiber 50/50) 40S/2 yarns, fabric rule are spun into by strand technique
Lattice are the twills of 105 '/(cotton/low melt point polyester fiber 50/50) 40S/2* (cotton/low melt point polyester fiber 50/50) 40S,/2/,108,*58 3/1
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 100m/min, flame temperature are 900 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 35g/L, refining agent 6g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
50min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 60g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Embodiment 2
Cotton yarn and low melt point polyester fiber yarn are plied to strand, and (mass ratio of low melt point polyester fiber cortex and sandwich layer is 4:6), stock
The ratio of twist of line and single thread uses 0.7, and (cotton/low melt point polyester fiber 50/50) 80S/2 yarns, fabric rule are spun into by strand technique
Lattice are the satin weaves of 105 '/(cotton/low melt point polyester fiber 50/50) 80S/2* (cotton/low melt point polyester fiber 50/50) 80S,/2/,144,*96 4/1
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 100m/min, flame temperature are 900 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 35g/L, refining agent 6g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
50min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 60g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Reference examples 1
Two cotton yarns are plied to strand, and the ratio of twist of strand and single thread uses 0.7, and cotton is spun into by strand technique
40S/2 yarns, the fabric specification 105 '/twills of cotton 40S/2* cottons 40S,/2/,108,*58 3/1
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 110m/min, flame temperature are 1200 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 40g/L, refining agent 10g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
60min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 40g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Reference examples 2
21S cotton single thread, the fabric specification 105 '/twills of cotton 21S* cottons 2,1S/,108,*58 3/1 are used through weft yarn
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 110m/min, flame temperature are 1200 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 40g/L, refining agent 10g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
60min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 40g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Reference examples 3
The ratio of twist for differing only in strand and single thread of this reference examples and embodiment 1 uses 0.5.
Cotton yarn and low melt point polyester fiber yarn are plied to strand, and (low melt point polyester fiber cortex and sandwich layer ratio are 5:5), strand with
The ratio of twist of single thread uses 0.5, is spun into (cotton/low melt point polyester fiber 50/50) 40S/2 yarns by strand technique, fabric specification is
The twills of 105 '/(cotton/low melt point polyester fiber 50/50) 40S/2* (cotton/low melt point polyester fiber 50/50) 40S,/2/,108,*58 3/1
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 100m/min, flame temperature are 900 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 35g/L, refining agent 6g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
50min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 60g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Reference examples 4
The mass ratio for differing only in low melt point polyester fiber cortex and sandwich layer of this reference examples and embodiment 1 is 7:3.
Cotton yarn and low melt point polyester fiber yarn are plied to strand, and (mass ratio of low melt point polyester fiber cortex and sandwich layer is 7:3), stock
The ratio of twist of line and single thread uses 0.7, and (cotton/low melt point polyester fiber 50/50) 40S/2 yarns, fabric rule are spun into by strand technique
Lattice are the twills of 105 '/(cotton/low melt point polyester fiber 50/50) 40S/2* (cotton/low melt point polyester fiber 50/50) 40S,/2/,108,*58 3/1
Technological process：Singe → desizing → kiering → bleaching → tentering brightens → through face sanding, → stamp → evaporates → washed
→ soft sizing → preshrunk → finished product clot
Singe：A positive and a negative, speed 100m/min, flame temperature are 900 DEG C.
Desizing：The fire extinguishing of amylase working solution is padded, banks up 5h
Kiering：There are 8 lattice high temperature rinsing bowls, steaming time 60min, 100 DEG C of temperature, kiering working solution before and after steaming box respectively
Middle concentration of caustic soda 35g/L, refining agent 6g/L, TF101 concentration are 6g/L, and chelated dispersants concentration is 8g/L.
Bleaching：Hydrogen peroxide concentration is 10g/L in working solution, there is 8 lattice high temperature rinsing bowls, steaming time before and after steaming box respectively
50min, 100 DEG C of temperature.
Tentering brightens：Temperature is 130 DEG C, brightening agent VBL dosage 3g/L, amount of urea 40g/L.
Sanding：Using the rubber of 600 mesh, all platen pressures are 2bar, rotating speed 2000r/min.
Stamp evaporates washing：It is 10min to evaporate the time, and temperature is 100 DEG C
Softness sizing：Setting temperature is 150 DEG C, shaping time 30s, fluff type softening agent 60g/L, flatness softening agent
10g/L。
Preshrunk：Pressure-bearing roller pressure 12kg, 75 DEG C of preshrunk temperature.
Fabric obtained by above-described embodiment is subjected to performance detection, it is as a result as follows：
| Testing index | Embodiment 1 | Embodiment 2 | Reference examples 1 | Reference examples 2 | Reference examples 3 | Reference examples 4 |
| Hair shedding rate/% | 0.5 | 0.3 | 1.0 | 1.2 | 0.6 | 0.5 |
| Softness | It is soft | It is soft | It is soft | It is soft | It is harder | It is harder |
| Warp-wise strength/N | 948 | 746 | 742 | 632 | 905 | 867 |
| Broadwise strength/N | 502 | 432 | 439 | 336 | 481 | 452 |
The low melting point polyester fiber yarn and cotton yarn that the present invention uses pass through doubling twisting technique, and ratio of twist is controlled
In the range of 0.7-0.9, the brushed fabric produced can not only significantly reduce hair shedding rate, prevent villus shedding, moreover it is possible to carry
The soft comfortable degree of fabric is kept while the strength of high fabric.
Claims (6)
1. a kind of brushed fabric, the fabric fabric after weft yarn interweaves by institutional framework by sanding by forming, it is characterised in that：
It is described through the weft yarn strand that to be low melting point polyester fiber single thread form with cellulose fibre singles yarns, the yarn through weft yarn
Branch is 16S-80S；
The low melting point polyester fiber single thread is bicomponent fibre, and structure is core-skin type, and the mass ratio of cortex and sandwich layer is 4:6-
5:5, the fusing point of cortex is 110-150 DEG C, and the fusing point of sandwich layer is higher than cortex.
2. brushed fabric according to claim 1, it is characterised in that：The cellulose fibre single thread is that native cellulose is fine
Tie up the mixed yarn of one or both of single thread or regenerated celulose fibre single thread.
3. brushed fabric according to claim 1, it is characterised in that：The low melting point polyester fiber single thread and cellulose fiber
Dimension single thread uses the same twist, and the ratio of twist of strand and low melting point polyester fiber single thread and cellulose fibre single thread is 0.7-
0.9。
4. the processing method of the brushed fabric described in claim 1, it is characterised in that：Include yarn doubling twisting → knit base successively
→ singe → kiering → bleaching → tentering brightens → through face sanding → stamp → evaporate → wash → soft sizing → preshrunk → into
The process of product clot.
5. the processing method of brushed fabric according to claim 4, it is characterised in that：The tentering is brightened in process, temperature
Spend for 120 DEG C -130 DEG C, brightening agent VBL dosage 2-3 g/L, amount of urea is 40-60 g/L.
6. the processing method of brushed fabric according to claim 4, it is characterised in that：It is fixed in the soft shaping process
Type temperature is 150-160 DEG C, shaping time 30-40s, fluff type softening agent 60-70g/L, flatness softening agent 8-10g/L.
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| CN201710568339.5A CN107400961A (en) | 2017-07-13 | 2017-07-13 | A kind of brushed fabric and its processing method |
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| CN113832637A (en) * | 2021-10-18 | 2021-12-24 | 宁波维科丝网股份有限公司 | Heat setting process of mesh cloth for air conditioner filtration |
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| CN113832637A (en) * | 2021-10-18 | 2021-12-24 | 宁波维科丝网股份有限公司 | Heat setting process of mesh cloth for air conditioner filtration |
| CN114645483A (en) * | 2022-02-21 | 2022-06-21 | 江苏金呢工程织物股份有限公司 | Composite papermaking felt and preparation method thereof |
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