CN107385294A - A kind of aluminum alloy for automobile wheel hub and its spray deposition processing - Google Patents
A kind of aluminum alloy for automobile wheel hub and its spray deposition processing Download PDFInfo
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- CN107385294A CN107385294A CN201710650952.1A CN201710650952A CN107385294A CN 107385294 A CN107385294 A CN 107385294A CN 201710650952 A CN201710650952 A CN 201710650952A CN 107385294 A CN107385294 A CN 107385294A
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- aluminum alloy
- automobile wheel
- aluminium
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 77
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000009718 spray deposition Methods 0.000 title claims abstract description 14
- 238000002347 injection Methods 0.000 claims abstract description 70
- 239000007924 injection Substances 0.000 claims abstract description 70
- 238000007493 shaping process Methods 0.000 claims abstract description 36
- 238000005242 forging Methods 0.000 claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 28
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 14
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 14
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 14
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000004411 aluminium Substances 0.000 claims abstract description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 14
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 14
- 239000011651 chromium Substances 0.000 claims abstract description 14
- 229910052802 copper Inorganic materials 0.000 claims abstract description 14
- 239000010949 copper Substances 0.000 claims abstract description 14
- 229910052742 iron Inorganic materials 0.000 claims abstract description 14
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 14
- 239000011777 magnesium Substances 0.000 claims abstract description 14
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 14
- 239000011572 manganese Substances 0.000 claims abstract description 14
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 14
- 239000010703 silicon Substances 0.000 claims abstract description 14
- 239000011701 zinc Substances 0.000 claims abstract description 14
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 14
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 14
- 230000008021 deposition Effects 0.000 claims description 45
- 239000000243 solution Substances 0.000 claims description 26
- 238000010791 quenching Methods 0.000 claims description 22
- 230000032683 aging Effects 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000002844 melting Methods 0.000 claims description 20
- 230000008018 melting Effects 0.000 claims description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 230000000171 quenching effect Effects 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 210000002615 epidermis Anatomy 0.000 claims description 11
- 239000007787 solid Substances 0.000 claims description 10
- 229910045601 alloy Inorganic materials 0.000 claims description 9
- 239000000956 alloy Substances 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910002804 graphite Inorganic materials 0.000 claims description 6
- 239000010439 graphite Substances 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000006104 solid solution Substances 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims 1
- 238000010129 solution processing Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 14
- 230000008901 benefit Effects 0.000 abstract description 11
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000011161 development Methods 0.000 abstract description 3
- 238000000151 deposition Methods 0.000 description 37
- 238000000034 method Methods 0.000 description 9
- 238000001540 jet deposition Methods 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 8
- 238000005266 casting Methods 0.000 description 6
- 238000005204 segregation Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000004663 powder metallurgy Methods 0.000 description 2
- 229910000952 Be alloy Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/10—Alloys based on aluminium with zinc as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/115—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
- C22C21/08—Alloys based on aluminium with magnesium as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/14—Alloys based on aluminium with copper as the next major constituent with silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/16—Alloys based on aluminium with copper as the next major constituent with magnesium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/18—Alloys based on aluminium with copper as the next major constituent with zinc
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/047—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/053—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/057—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Forging (AREA)
Abstract
The invention provides a kind of aluminum alloy for automobile wheel hub and its spray deposition processing.The aluminum alloy for automobile wheel hub includes the element of following percentage by weight:Silicon:Less than 0.15%, iron:Less than 0.15%, zinc:2 8%, copper:0.01 6%, magnesium:0.01 3%, zirconium:0.01 2%, chromium:0.01 2%, manganese:0.01 2%, surplus is aluminium.The present invention is in existing automotive hub production technology, equipment, technical foundation, develop a kind of injection shaping high-strength/tenacity aluminum alloy boss material, the aluminum alloy for automobile wheel hub has intensity height, plasticity is good, is easy to the advantages such as forging processing, development for automobile industry, there is very high practical value and meaning.
Description
Technical field
The invention belongs to auto parts machinery technical field of alloy, and in particular to a kind of aluminum alloy for automobile wheel hub and its injection
Forming technology.
Background technology
With the high speed development of automobile industry, energy-saving and emission-reduction are into the emphasis problem of automobile making, such as wheel hub, particularly
Rear-wheel hub.Wheel hub is one of important composition part of automobile, and it produces rotation, consumed energy, therefore, full in the process of moving
On the premise of sufficient load capacity, the lightweight of wheel hub is also as one of emphasis direction of energy-saving and emission-reduction.Aluminium alloy is because having weight
Gently, the advantages that specific strength is high, surface quality is high, thermal diffusivity is good, easy to process, damping property is good, and be widely used in making vapour
Wheel hub.At present, wheel hub, particularly rear-wheel hub make and mainly use QT450, and processing mode casting, its intensity can only achieve
450MPa, elongation percentage is 10% or so.With the fast development of auto industry, the performance requirement of wheel hub is also constantly carried therewith
It is high.
7 line aluminium alloys have the advantages of intensity is high, but its casting character is poor, difficult forge shapes, complicated technique mistake
Journey makes material cost prohibitively expensive, therefore, fails to be used for wheel hub making:Using conventional casting techniques production 7 be alloy when, due to
Cooling velocity in Material Coagulating Process is slow (being generally less than 100K/s), causes coarse grains in material and segregation is serious, from
And limit the further raising of this material property and the expansion of application.
The content of the invention
In order to solve the above technical problems, the invention provides a kind of aluminum alloy for automobile wheel hub and its spray deposition processing.
In existing automotive hub production technology, equipment, technical foundation, a kind of injection shaping high-strength/tenacity aluminum alloy wheel hub material is developed
Material, the aluminum alloy for automobile wheel hub has intensity height, plasticity is good, is easy to the advantages such as forging processing, for the hair of automobile industry
Exhibition, has very high practical value and meaning.
The technical scheme is that:A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:Less than 0.15%, iron:Less than 0.15%, zinc:2-8%, copper:0.01-6%, magnesium:0.01-3%, zirconium:0.01-
2%, chromium:0.01-2%, manganese:0.01-2%, surplus are aluminium.
The aluminum alloy for automobile wheel hub matches to obtain using above-mentioned element, has intensity is high, plasticity is good, is easy to forging to add
The advantages that work.
To ensure that the aluminum alloy for automobile wheel hub has more preferable intensity and plasticity, preferable technical scheme is, described
Aluminum alloy for automobile wheel hub includes the element of following percentage by weight:
Silicon:Less than 0.1%, iron:Less than 0.1%, zinc:3-7%, copper:0.1-5%, magnesium:0.1-2%, zirconium:0.1-
1.5%, chromium:0.1-1.5%, manganese:0.1-1.5%, surplus are aluminium.
Further, the aluminum alloy for automobile wheel hub includes the element of following percentage by weight:
Silicon:0.075%, iron:0.075%, zinc:5%, copper:3%, magnesium:1.5%, zirconium:1%, chromium:1%, manganese:1%, it is remaining
Measure as aluminium.
Present invention also offers a kind of spray deposition processing of aluminum alloy for automobile wheel hub, comprise the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using high-pressure inert gas, obtains injection deposition blank;
C, blanking:The epidermis of the injection deposition blank is removed, and the injection deposition blank after peeling is added at 100-800 DEG C
Hot 0.5-12 hours;
D, forge:Shaping dies is preheated to 100-700 DEG C in advance, and the obtained injection deposition blanks of step C are forged, obtained
To forging;
E, it is heat-treated:By the forging carry out solution treatment, 400-600 DEG C of solid solubility temperature, solution time 0.5-12 hours,
Solution treatment completes quenching in 20 seconds, quenches 10-80 DEG C of water temperature, second cool time 2-80, Ageing Treatment, timeliness is carried out after quenching
Temperature is 100-250 DEG C, and aging time is 2-30 hours, after completing heat treatment, obtains the automotive hub forging.
The present invention prepares the aluminum alloy for automobile wheel hub using the technique of injection shaping, and injection shaping is to use high pressure inert
Alloy liquid stream is atomized into tiny molten drop by gas, is flown and is cooled down under high velocity air, and base is deposited into before not yet solidifying completely
A kind of technique of part.It, which has, obtains material structure fine uniform, can suppress the various of the flash set technologies such as gross segregation
Advantage, there is the advantage that one step is completed from alloy melting to near-net forming again, shaping will be sprayed applied to the hub for vehicle wheel
Preparation has advantages below:
1. low oxygen content:Because the time of deposition process is very short by (about 10-3S) and by inert gas shielding, deposition oxygen contain
Amount is far below the level of similar powder metallurgy, and similar to similar casting alloy.
2. the microscopic structure quickly solidified:Including forming tiny equiaxed grain structure (10~100 μm), gross segregation disappears
Remove, microscopic segregation and the generation of segregation phase receive suppressions, alloying component evenly with can form metastable supersaturation solid solution.
3. alloy property improves:Performance (such as anti-corrosion, wear-resisting, magnetic and intensity and the toughness physics and chemistry of spray formed material
Performance and mechanical property) it is greatly improved than conventional cast forging material, it is suitable with powdered metallurgical material.Alloy hot-working character is big
It is big to improve, make generally can not the founding materials of deformation processing can be with heat processing and forming, it might even be possible to obtain superplasticity.
4. technological process is short, cost is low:It is at present process route most short from melting to final products.Powder smelting can be avoided
The possibility that golden intermediate step pollutes, increase product reliability, there is stronger competitiveness than powder metallurgy product.
5. high efficiency:Single ingot blank quality is up to more than 1t and high yield rate, it is clear that is advantageous to industrialized production.
To obtain the hub for vehicle wheel of given size, preferable technical scheme is, in step B, using nitrogen to the alloy
Liquid carries out injection shaping, obtains a diameter of 100-500mm injection deposition blank.
Further, in step B, the crystallite dimension of the injection deposition blank is not more than 30 μm.
Preferably, in step C, the epidermis of the injection deposition blank is removed using lathe, and by the jet deposition after peeling
Base heats 2-10 hours in 200-700 DEG C of heating furnace.
For the benefit of casting fills type and the demoulding, and preferable technical scheme is, in step D, after shaping dies preheats in advance,
After forming mould surface spraying releasing agent, reuse hydraulic press and injection deposition blank is forged.
Further, the releasing agent is water-based graphite releasing agent or oil-based release agent;The maximum pressure of the hydraulic press
For 5000T.
To ensure the precision of the hub for vehicle wheel, preferable technical scheme is, in step E, after completing heat treatment, by forging
It is machined on Digit Control Machine Tool, obtains the automotive hub.
Beneficial effects of the present invention are:
1st, the invention provides a kind of aluminum alloy for automobile wheel hub, the aluminum alloy for automobile wheel hub has intensity height, modeling
Property it is good, be easy to forging processing etc. advantage, the performance indications such as tensile strength and elongation percentage be superior to existing automotive hub alloy,
Also, due to taking acieral, the weight of automotive hub is dramatically reduced, reaches the effect of good energy-saving and emission-reduction
Fruit.
2nd, present invention also offers the spray deposition processing of the aluminum alloy for automobile wheel hub, the spray deposition processing to exist
On the premise of the performance for ensureing final finished (i.e. automotive hub), it can also be completely eliminated in conventional cast and semi-solid casting and deposit
Metallurgical imperfection, break through the limitation of material composition, further improve intensified element content.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical scheme will be carried out below
Detailed description.Obviously, described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are resulting on the premise of creative work is not made to be owned
Other embodiment, belong to the scope that the present invention is protected.
Embodiment 1
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.15%, iron:0.01%, zinc:8%, copper:0.01%, magnesium:3%, zirconium:0.01%, chromium:2%, manganese:
0.01%, surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 100mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 29 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 800 DEG C
Heating furnace in heat 0.5 hour;
D, forge:Shaping dies is preheated to 700 DEG C in advance, after forming mould surface sprays water-based graphite releasing agent, then
The obtained injection deposition blanks of step C are forged using hydraulic press, obtain forging;The maximum pressure of the hydraulic press is
5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 400 DEG C of solid solubility temperature, solution time 12 hours, solution treatment
To complete quenching within 20 seconds, quench 10 DEG C of water temperature, 80 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 100 DEG C, when
It is 30 hours to imitate the time, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive hub.
Embodiment 2
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.01%, iron:0.15%, zinc:2%, copper:6%, magnesium:0.01%, zirconium:2%, chromium:0.01%, manganese:2%,
Surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 500mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 25 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 100 DEG C
Heating furnace in heat 12 hours;
D, forge:Shaping dies is preheated to 100 DEG C in advance, after forming mould surface sprays oil-based release agent, reuses
Hydraulic press forges to the obtained injection deposition blanks of step C, obtains forging;The maximum pressure of the hydraulic press is 5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 600 DEG C of solid solubility temperature, solution time 0.5 hour, at solid solution
Reason completes quenching in 15 seconds, quenches 80 DEG C of water temperature, 2 seconds cool times, Ageing Treatment is carried out after quenching, and aging temp is 250 DEG C, when
It is 2 hours to imitate the time, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive hub.
Embodiment 3
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.075%, iron:0.075%, zinc:5%, copper:3%, magnesium:1.5%, zirconium:1%, chromium:1%, manganese:1%, it is remaining
Measure as aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 300mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 20 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 450 DEG C
Heating furnace in heat 6 hours;
D, forge:Shaping dies is preheated to 400 DEG C in advance, after forming mould surface sprays water-based graphite releasing agent, then
The obtained injection deposition blanks of step C are forged using hydraulic press, obtain forging;The maximum pressure of the hydraulic press is
5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 500 DEG C of solid solubility temperature, solution time 6 hours, solution treatment
To complete quenching within 10 seconds, quench 45 DEG C of water temperature, 40 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 180 DEG C, when
It is 16 hours to imitate the time, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive hub.
Embodiment 4
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.1%, iron:0.05%, zinc:7%, copper:0.1%, magnesium:2%, zirconium:0.1%, chromium:1.5%, manganese:0.1%,
Surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 200mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 22 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 700 DEG C
Heating furnace in heat 2 hours;
D, forge:Shaping dies is preheated to 600 DEG C in advance, after forming mould surface sprays oil-based release agent, reuses
Hydraulic press forges to the obtained injection deposition blanks of step C, obtains forging;The maximum pressure of the hydraulic press is 5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 450 DEG C of solid solubility temperature, solution time 10 hours, solution treatment
To complete quenching within 12 seconds, quench 20 DEG C of water temperature, 60 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 120 DEG C, when
It is 24 hours to imitate the time, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive hub.
Embodiment 5
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.05%, iron:0.1%, zinc:3%, copper:5%, magnesium:0.1%, zirconium:1.5%, chromium:0.1%, manganese:1.5%,
Surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 400mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 18 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 200 DEG C
Heating furnace in heat 10 hours;
D, forge:Shaping dies is preheated to 200 DEG C in advance, after forming mould surface sprays water-based graphite releasing agent, then
The obtained injection deposition blanks of step C are forged using hydraulic press, obtain forging;The maximum pressure of the hydraulic press is
5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 550 DEG C of solid solubility temperature, solution time 3 hours, solution treatment
To complete quenching within 10 seconds, quench 70 DEG C of water temperature, 30 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 210 DEG C, when
It is 8 hours to imitate the time, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive hub.
Embodiment 6
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.08%, iron:0.11%, zinc:5.33%, copper:1.22%, magnesium:1.6%, zirconium:0.02%, chromium:0.25%,
Manganese:0.11%, surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 200mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 12 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 420 DEG C
Heating furnace in heat 3 hours;
D, forge:Shaping dies is preheated to 400 DEG C in advance, after forming mould surface sprays oil-based release agent, reuses
Hydraulic press forges to the obtained injection deposition blanks of step C, obtains forging;The maximum pressure of the hydraulic press is 5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 473 DEG C of solid solubility temperature, solution time 3 hours, solution treatment
Quenching to be completed in 14 seconds, 30 DEG C of water temperature is quenched, 50 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 130 DEG C,
Aging time is 24 hours, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive wheels
Hub.
Embodiment 7
A kind of aluminum alloy for automobile wheel hub, include the element of following percentage by weight:
Silicon:0.09%, iron:0.09%, zinc:6.52%, copper:1.6%, magnesium:2.3%, zirconium:0.15%, chromium:0.02%,
Manganese:0.02%, surplus is aluminium.
The present embodiment additionally provides the preparation method of the aluminum alloy for automobile wheel hub, comprises the following steps:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get
Aluminium alloy;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using nitrogen, obtains a diameter of 300mm jet deposition
Base, the crystallite dimension of the injection deposition blank is 8 μm;
C, blanking:The epidermis of the injection deposition blank is removed using lathe, and by the injection deposition blank after peeling at 400 DEG C
Heating furnace in heat 4 hours;
D, forge:Shaping dies is preheated to 380 DEG C in advance, after forming mould surface sprays water-based graphite releasing agent, then
The obtained injection deposition blanks of step C are forged using hydraulic press, obtain forging;The maximum pressure of the hydraulic press is
5000T;
E, it is heat-treated:The forging is subjected to solution treatment, 465 DEG C of solid solubility temperature, solution time 2 hours, solution treatment
Quenching to be completed in 13 seconds, 25 DEG C of water temperature is quenched, 60 seconds cool times, Ageing Treatment is carried out after quenching, aging temp is 125 DEG C,
Aging time is 18 hours, after completing heat treatment, forging is machined on Digit Control Machine Tool, obtains the automotive wheels
Hub.
Experimental example
This experimental example is to the performance detections of the obtained automotive hubs of embodiment 1-7, the obtained detection data such as institute of table 1
Show:
Table 1:The performance test results table for the automotive hub that embodiment 1-7 is obtained
Specimen coding | Tensile strength/MPa | Elongation percentage/% |
Embodiment 1 | 556 | 12 |
Embodiment 2 | 487 | 13 |
Embodiment 3 | 578 | 13 |
Embodiment 4 | 535 | 14 |
Embodiment 5 | 501 | 13 |
Embodiment 6 | 505 | 17 |
Embodiment 7 | 565 | 15 |
The tensile property for the aluminium alloy that table 1 can illustrate to obtain in the embodiment of the present invention extends between 487-578MPa
Rate is above existing QT450, is splendid automotive hub manufacture material in 12-17%.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all be contained
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of aluminum alloy for automobile wheel hub, it is characterised in that include the element of following percentage by weight:
Silicon:Less than 0.15%, iron:Less than 0.15%, zinc:2-8%, copper:0.01-6%, magnesium:0.01-3%, zirconium:0.01-2%,
Chromium:0.01-2%, manganese:0.01-2%, surplus are aluminium.
2. aluminum alloy for automobile wheel hub according to claim 1, it is characterised in that include the member of following percentage by weight
Element:
Silicon:Less than 0.1%, iron:Less than 0.1%, zinc:3-7%, copper:0.1-5%, magnesium:0.1-2%, zirconium:0.1-1.5%, chromium:
0.1-1.5%, manganese:0.1-1.5%, surplus are aluminium.
3. aluminum alloy for automobile wheel hub according to claim 2, it is characterised in that include the member of following percentage by weight
Element:
Silicon:0.075%, iron:0.075%, zinc:5%, copper:3%, magnesium:1.5%, zirconium:1%, chromium:1%, manganese:1%, surplus is
Aluminium.
4. the spray deposition processing of any aluminum alloy for automobile wheel hub of claim 1-3, it is characterised in that including following step
Suddenly:
A, melting:Matched according to above-mentioned element, melting manufactures the aluminium alloy raw material of aluminum alloy for automobile wheel hub, is mixed to get alloy
Liquid;
B, injection shaping:Injection shaping is carried out to the aluminium alloy using inert gas, obtains injection deposition blank;
C, blanking:The epidermis of the injection deposition blank is removed, and the injection deposition blank after peeling is heated at 100-800 DEG C
0.5-12 hours;
D, forge:Shaping dies is preheated to 100-700 DEG C in advance, and the obtained injection deposition blanks of step C are forged, forged
Part;
E, it is heat-treated:The forging is subjected to solution treatment, 400-600 DEG C of solid solubility temperature, solution time 0.5-12 hours, solid solution
Processing completes quenching in 20 seconds, quenches 10-80 DEG C of water temperature, second cool time 2-80, Ageing Treatment, aging temp is carried out after quenching
For 100-250 DEG C, aging time is 2-30 hours, after completing heat treatment, obtains automotive hub forging.
5. spray deposition processing according to claim 4, it is characterised in that in step B, using nitrogen to the aluminium alloy
Injection shaping is carried out, obtains a diameter of 100-500mm injection deposition blank.
6. spray deposition processing according to claim 5, it is characterised in that in step B, the crystal grain of the injection deposition blank
Size is not more than 30 μm.
7. spray deposition processing according to claim 4, it is characterised in that in step C, the injection is removed using lathe
The epidermis of deposit preform, and the injection deposition blank after peeling is heated into 2-10 hours in 200-700 DEG C of heating furnace.
8. spray deposition processing according to claim 4, it is characterised in that in step D, after shaping dies preheats in advance,
After forming mould surface sprays releasing agent, reuse hydraulic press and injection deposition blank is forged.
9. spray deposition processing according to claim 8, it is characterised in that in step D, the releasing agent is water-based graphite
Releasing agent or oil-based release agent;The maximum pressure of the hydraulic press is 5000T.
10. spray deposition processing according to claim 4, it is characterised in that in step E, after completing heat treatment, by forging
It is machined on Digit Control Machine Tool, obtains automotive hub.
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CN107900276A (en) * | 2017-12-12 | 2018-04-13 | 江苏珀然股份有限公司 | A kind of processing method of wheel hub |
CN108504882A (en) * | 2018-04-11 | 2018-09-07 | 广东万丰摩轮有限公司 | A kind of production technology of integral aluminum alloy wheel hub |
CN111440973A (en) * | 2020-04-16 | 2020-07-24 | 山东友升铝业有限公司 | Wrought aluminum alloy for improving hub cracking and processing method thereof |
US11802325B2 (en) | 2018-05-21 | 2023-10-31 | Obshchestvo S Ogranichennoy Otvetstvennost'yu Obedinennaya Kompaniya Rusal “Inzherno-Tekhnologicheskiy Tsentr” | Aluminum alloy for additive technologies |
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