CN107379385A - The manufacture method of the latex bed mattress of low cost - Google Patents
The manufacture method of the latex bed mattress of low cost Download PDFInfo
- Publication number
- CN107379385A CN107379385A CN201710663990.0A CN201710663990A CN107379385A CN 107379385 A CN107379385 A CN 107379385A CN 201710663990 A CN201710663990 A CN 201710663990A CN 107379385 A CN107379385 A CN 107379385A
- Authority
- CN
- China
- Prior art keywords
- latex
- bed mattress
- raw material
- mattress
- latex bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004816 latex Substances 0.000 title claims abstract description 89
- 229920000126 latex Polymers 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 238000005187 foaming Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 9
- 210000000481 breast Anatomy 0.000 claims description 4
- 239000004088 foaming agent Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000007800 oxidant agent Substances 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- 239000002562 thickening agent Substances 0.000 claims description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2007/00—Use of natural rubber as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a kind of manufacture method of inexpensive latex bed mattress, comprise the following steps：1）The acquisition of raw material：Oak Tree is selected, 22:00‑4:Latex is collected between 00；Then an openning is cut at the 100cm of ground 70 in Oak Tree, then connects latex.The present invention is by the special fabrication processes to latex bed mattress, and so as to enhance the elasticity of latex bed mattress, during avoiding long-time use, latex bed mattress follows the string, so as to influence the sleep of people；Simultaneously after latex bed mattress manufactures, to mattress using the technology flattened, so that mattress is more smooth when in use, the phenomenon that one end tilting occurs in mattress is avoided.
Description
Technical field
The invention belongs to home life supplieshome life supplies technical field, more particularly, to a kind of manufacturer of inexpensive latex bed mattress
Method.
Background technology
Among modern house life, people are constantly pursued the quality self lived, and the latex bed mattress on existing market is
Through starting progressively to step among our life；In the manufacturing process of latex bed mattress, latex is flexible, therefore can not protect
Card very smooth, the situation of injustice is once more or less had when in use.
The content of the invention
The present invention is for overcome the deficiencies in the prior art, there is provided a kind of making side of smooth inexpensive latex bed mattress
Method.
To achieve these goals, the present invention uses following technical scheme：A kind of manufacturer of inexpensive latex bed mattress
Method, comprise the following steps：
1）The acquisition of raw material：Oak Tree is selected, 22:00-4:Latex is collected between 00；Then in Oak Tree apart from ground 70-
An openning is cut at 100cm, then connects latex；
2）Raw material processing：By step 1）Middle acquisition added among latex raw material accelerator 6-9 parts, age resistor 10-15 parts,
Thickener 8-12 parts and oxidant 9-16 part foaming agent 5-8 parts, are then placed among foaming machine, then turn foaming machine
Speed is adjusted to 50-90 revolutions per seconds, and foamed time is 5-10 minutes；
3）Latex gel：Heat sensitizer is added among the latex raw material that foaming is completed, is then placed into a length of 200cm, it is wide
For 180cm, among a height of 25cm square dies, mould is heated at high temperature together with latex raw material, heat time 10-
15 minutes, the latex after the completion of heating took out immediately；
4）Latex notes shape：The latex that gel is completed is cut by shear；
5）The deburring of latex bed mattress：The latex that step 4 is completed carries out deburring；
6）The pressing of latex bed mattress：The latex bed mattress that deburring is completed is placed on clean ground, then using flat board to breast
Glue mattress is flattened.
The present invention, so as to enhance the elasticity of latex bed mattress, avoids length by the special fabrication processes to latex bed mattress
During time use, latex bed mattress follows the string, so as to influence the sleep of people；Simultaneously it is manufactured in latex bed mattress
Afterwards, to mattress using the technology flattened, so that mattress is more smooth when in use, avoids mattress and occur one
Hold the phenomenon tilted.
Further, the weight of the flat board described in step 6) is at 50-70 kilograms；The weight and the weight phase of an adult
Closely, therefore it can be very good to control mattress and will not be subject to crushing.
Further, the number of the pressing is 3-5 times, and the time flattened every time is 5-6 hours；Multiple pressing can
Avoid latex bed mattress that mattress deformation occurs after being pressed down down, cause mattress to damage.
In summary, the present invention has advantages below：The present invention is produced by the manufacture method of brand-new latex bed mattress
The latex bed mattress come has gas permeability height, mattress soft comfortable, and can be bonded the body of human body, strengthens the sleep matter of people
Amount, so as to improve the quality of life of people；The latex bed mattress service life length of this method manufacture simultaneously, after long-time use
It will not deform upon and situations such as elasticity loss, while latex bed mattress serious yellow coloration will not occur, influence attractive in appearance.
Embodiment
In order that those skilled in the art are better understood from the present invention program, it is right below in conjunction with the embodiment of the present invention
Technical scheme in the embodiment of the present invention carries out clear, complete description.
Embodiment one：
A kind of manufacture method of inexpensive latex bed mattress, comprises the following steps：
1）The acquisition of raw material：Oak Tree is selected, 22:00-4:Latex is collected between 00；Then in Oak Tree at the 80cm of ground
An openning is cut, and the openning is shaped as arc, stainless steel groove is inserted in the lower end of openning, described stainless
A glassware is placed below steel groove；A screen pack is placed on the glassware simultaneously.
2）Raw material processing：By step 1）Middle acquisition among latex raw material add 8 parts of accelerator, 11 parts of age resistor,
9 parts of thickener and 12 parts of oxidant, 8 parts of foaming agent, are then placed among foaming machine, then arrive the adjustment of rotational speed of foaming machine
65 revolutions per seconds, foamed time is 8 minutes.
3）Latex gel：Heat sensitizer is added among the latex raw material that foaming is completed, is then placed into a length of
200cm, a width of 180cm, among a height of 25cm square dies, mould is heated at high temperature together with latex raw material, heated
Time is 12 minutes, and the latex after the completion of heating takes out immediately.
4）Latex notes shape：The latex that gel is completed is cut by shear, after completion is cut, then to breast
Glue is punched, a diameter of 7mm in the hole beaten, and the spacing in the hole beaten is 21mm.
5）The deburring of latex bed mattress：The latex that step 4 is completed carries out deburring, while removes the latex of surface protrusion
Part, after deburring completion, manufactured latex bed mattress is placed and placed when under the shady and cool environment dried, after placing 4 days
Flexibility test is carried out to latex bed mattress；The test is carries out the mechanical compression of 80 times to each latex bed mattress, then at every 500
It is central to extract the mechanical compression for carrying out a 9000 times test.
6）The pressing of latex bed mattress：The latex bed mattress that deburring is completed is placed on clean ground, then using flat board
Latex bed mattress is flattened, the weight of its middle plateform is 50 kilograms；And pressure 3 times are needed during pressing, every time pressure
The flat time is 5 hours.
Embodiment two：
A kind of manufacture method of inexpensive latex bed mattress, comprises the following steps：
1）The acquisition of raw material：Oak Tree is selected, 22:00-4:Latex is collected between 00；Then in Oak Tree at the 79m of ground
An openning is cut, and the openning is shaped as arc, stainless steel groove is inserted in the lower end of openning, described stainless
A glassware is placed below steel groove；A screen pack is placed on the glassware simultaneously.
2）Raw material processing：By step 1）Middle acquisition among latex raw material add 6 parts of accelerator, 14 parts of age resistor,
11 parts of thickener and 15 parts of oxidant, 5 parts of foaming agent, are then placed among foaming machine, then by the adjustment of rotational speed of foaming machine
To 89 revolutions per seconds, foamed time is 9 minutes.
3）Latex gel：Heat sensitizer is added among the latex raw material that foaming is completed, is then placed into a length of
200cm, a width of 180cm, among a height of 25cm square dies, mould is heated at high temperature together with latex raw material, heated
Time is 10-15 minutes, and the latex after the completion of heating takes out immediately.
4）Latex notes shape：The latex that gel is completed is cut by shear, after completion is cut, then to breast
Glue is punched, a diameter of 8mm in the hole beaten, and the spacing in the hole beaten is 25mm.
5）The deburring of latex bed mattress：The latex that step 4 is completed carries out deburring, while removes the latex of surface protrusion
Part, after deburring completion, manufactured latex bed mattress is placed and placed when under the shady and cool environment dried, after placing 5 days
Flexibility test is carried out to latex bed mattress；The test is carries out the mechanical compression of 100 times to each latex bed mattress, then every 500
The mechanical compression for carrying out a 10000 times test is extracted among individual.
6）The pressing of latex bed mattress：The latex bed mattress that deburring is completed is placed on clean ground, then using flat board
Latex bed mattress is flattened, the weight of its middle plateform is 70 kilograms；And pressure 5 times are needed during pressing, every time pressure
The flat time is 6 hours.
Obviously, described embodiment is only the part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, it should all belong to the scope of protection of the invention.
Claims (3)
1. a kind of manufacture method of inexpensive latex bed mattress, comprises the following steps：
(1) acquisition of raw material：Oak Tree is selected, 22:00-4:Latex is collected between 00；Then in Oak Tree apart from ground 70-
An openning is cut at 100cm, then connects latex；
(2) Raw material processing：By step 1）Middle acquisition adds accelerator 6-9 parts, age resistor 10-15 among latex raw material
Part, thickener 8-12 parts and oxidant 9-16 part foaming agent 5-8 parts, are then placed among foaming machine, then by foaming machine
For adjustment of rotational speed to 50-90 revolutions per seconds, foamed time is 5-10 minutes；
(3) latex gel：Heat sensitizer is added among the latex raw material that foaming is completed, is then placed into a length of 200cm, it is wide
For 180cm, among a height of 25cm square dies, mould is heated at high temperature together with latex raw material, heat time 10-
15 minutes, the latex after the completion of heating took out immediately；
(4) latex note shape：The latex that gel is completed is cut by shear；
(5) deburring of latex bed mattress：The latex that step 4 is completed carries out deburring；
(6) pressing of latex bed mattress：The latex bed mattress that deburring is completed is placed on clean ground, then using flat board to breast
Glue mattress is flattened.
A kind of 2. manufacture method of inexpensive latex bed mattress according to claim 1, it is characterised in that：Step 6) is described
Flat board weight at 50-70 kilograms.
A kind of 3. manufacture method of inexpensive latex bed mattress according to claim 1, it is characterised in that：The pressing
Number be 3-5 times, the time flattened every time is 5-6 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710663990.0A CN107379385A (en) | 2017-08-06 | 2017-08-06 | The manufacture method of the latex bed mattress of low cost |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710663990.0A CN107379385A (en) | 2017-08-06 | 2017-08-06 | The manufacture method of the latex bed mattress of low cost |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107379385A true CN107379385A (en) | 2017-11-24 |
Family
ID=60343365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710663990.0A Withdrawn CN107379385A (en) | 2017-08-06 | 2017-08-06 | The manufacture method of the latex bed mattress of low cost |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107379385A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1563237A (en) * | 2003-08-13 | 2005-01-12 | 房坚 | Formula of colloforn for back of cushion |
| CN101824171A (en) * | 2010-05-19 | 2010-09-08 | 温州嘉泰乳胶制品有限公司 | Manufacturing process and application of emulsion product |
| CN103146038A (en) * | 2013-03-20 | 2013-06-12 | 黄俊彬 | Method for manufacturing articles for daily use |
| US20130224458A1 (en) * | 2010-09-07 | 2013-08-29 | Alexander Bolliou | Functionalized latex based foam |
| EP2911853A1 (en) * | 2012-10-23 | 2015-09-02 | Latexco NV | Bedding product comprising a foamed latex layer, slab of such foamed latex layer for cutting a bedding product therefrom and method of manufacturing thereof |
| CN105237827A (en) * | 2015-10-26 | 2016-01-13 | 深圳智卫宾生物科技有限公司 | Latex sheet material, preparation method and latex mattress prepared from same |
| CN106832455A (en) * | 2017-02-27 | 2017-06-13 | 中国热带农业科学院农产品加工研究所 | Emulsion foaming sponge of sleep and preparation method thereof, application can be promoted |
-
2017
- 2017-08-06 CN CN201710663990.0A patent/CN107379385A/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1563237A (en) * | 2003-08-13 | 2005-01-12 | 房坚 | Formula of colloforn for back of cushion |
| CN101824171A (en) * | 2010-05-19 | 2010-09-08 | 温州嘉泰乳胶制品有限公司 | Manufacturing process and application of emulsion product |
| US20130224458A1 (en) * | 2010-09-07 | 2013-08-29 | Alexander Bolliou | Functionalized latex based foam |
| EP2911853A1 (en) * | 2012-10-23 | 2015-09-02 | Latexco NV | Bedding product comprising a foamed latex layer, slab of such foamed latex layer for cutting a bedding product therefrom and method of manufacturing thereof |
| CN103146038A (en) * | 2013-03-20 | 2013-06-12 | 黄俊彬 | Method for manufacturing articles for daily use |
| CN105237827A (en) * | 2015-10-26 | 2016-01-13 | 深圳智卫宾生物科技有限公司 | Latex sheet material, preparation method and latex mattress prepared from same |
| CN106832455A (en) * | 2017-02-27 | 2017-06-13 | 中国热带农业科学院农产品加工研究所 | Emulsion foaming sponge of sleep and preparation method thereof, application can be promoted |
Non-Patent Citations (1)
| Title |
|---|
| 吴智慧、徐伟: "《软体家具制造工艺》", 30 September 2008 * |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20171124 |