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CN107360779B - A garlic harvester profiling seedling cutting and flexible speed-reducing conveying device - Google Patents

A garlic harvester profiling seedling cutting and flexible speed-reducing conveying device Download PDF

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CN107360779B
CN107360779B CN201710704749.8A CN201710704749A CN107360779B CN 107360779 B CN107360779 B CN 107360779B CN 201710704749 A CN201710704749 A CN 201710704749A CN 107360779 B CN107360779 B CN 107360779B
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garlic
seedling
guide rail
profiling
conveying device
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CN107360779A (en
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侯加林
刘威
吴彦强
张智龙
李玉华
刘晓
王后新
辛杰
刘敬伟
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Shandong Agricultural University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D23/00Topping machines
    • A01D23/04Topping machines cutting the tops after being lifted
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D33/00Accessories for digging harvesters

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  • Environmental Sciences (AREA)
  • Pretreatment Of Seeds And Plants (AREA)

Abstract

The invention relates to a profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester, which comprises a frame, at least one group of profiling seedling cutting systems, a garlic seedling collecting system and a flexible speed reducing garlic conveying system; the profiling seedling cutting system comprises a clamping and conveying device, a garlic seedling supporting guide rail arranged below the output end of the clamping and conveying device, a garlic bulb profiling guide rail arranged below the garlic seedling supporting guide rail, a stem cutting disc cutter, a hydraulic motor I and a transmission gear set; the garlic seedling collecting system is positioned at a position corresponding to a garlic seedling outlet of the garlic seedling supporting guide rail; the flexible speed-reducing garlic bulb conveying system is positioned below the garlic bulb outlet of the garlic bulb profiling guide rail. The invention mainly solves the problems of incapability of aligning garlic bulbs, low cutting rate, uneven cuts and high breakage rate in the conveying process, and is used for a garlic combine harvester to finish profiling seedling cutting and flexible speed reduction conveying of the garlic bulbs after cutting the garlic bulbs.

Description

一种大蒜收获机仿形切秧及柔性降速输送装置A garlic harvester profiling seedling cutting and flexible speed-reducing conveying device

技术领域technical field

本发明属于农用机械技术领域,尤其涉及一种大蒜收获机仿形切秧及柔性降速输送装置。The invention belongs to the technical field of agricultural machinery, and in particular relates to a garlic harvester profiling seedling cutting and flexible speed-reducing conveying device.

背景技术Background technique

大蒜是我国重要的蔬菜作物和经济作物,多年来中国大蒜种植面积和产量均稳居世界第一,现在已经成为全球最大的大蒜生产国、消费国和出口国。但是,我国的大蒜机械化收获技术相对滞后,严重制约了大蒜产业的发展。Garlic is an important vegetable crop and economic crop in my country. For many years, China's garlic planting area and output have ranked first in the world, and now it has become the world's largest garlic producer, consumer and exporter. However, my country's garlic mechanized harvesting technology is relatively lagging behind, seriously restricting the development of the garlic industry.

大蒜是劳动密集型栽培作物,收获作业是其生产过程的重要环节,传统的人工收获即去除蒜株的茎叶、根系获取鳞茎部位,劳动强度极大,占用农时多、效率低下,当前国内相关科研单位已经研发出可实现茎叶与蒜果分离的大蒜联合收获样机,但切茎效果很不理想,切口参差不齐,蒜高高矮不一,严重者甚至会切到蒜果,另一方面,目前国内大蒜联合收获机横向输送机构多采用链杆式输送机构,会产生大蒜与链杆碰撞损伤问题,蒜果在竖直方向上的自由落体运动会使其在落点出具有较大的动能,进而与传统的金属杆链式输送装置发生剧烈碰撞,会导致破损率的增高。Garlic is a labor-intensive cultivated crop, and harvesting is an important part of its production process. Traditional manual harvesting involves removing the stems, leaves, and roots of garlic plants to obtain bulb parts, which is labor-intensive, takes up a lot of farming hours, and is inefficient. Research institutes have developed a garlic combined harvesting prototype that can separate the stems, leaves and garlic fruit. At present, the horizontal conveying mechanism of the domestic garlic combine harvester mostly adopts the chain rod conveying mechanism, which will cause collision damage between the garlic and the chain rod, and the free fall motion of the garlic fruit in the vertical direction will make it have a large kinetic energy at the point of landing. , and then violently collide with the traditional metal rod chain conveying device, which will lead to an increase in the damage rate.

国外一些较为成熟的生产技术与装备,由于价格昂贵且其生产模式、作业环境与我国存在差异,难以适应我国生产的实际需求。因此,研制开发适合国内大蒜机械化收获的经济、实用、高效的仿形切秧及降速输送装置,对加快我国大蒜机械化生产和促进大蒜产业发展具有重要的现实意义。Some relatively mature production technologies and equipment in foreign countries are difficult to meet the actual needs of my country's production due to their high prices and differences in their production models and operating environments. Therefore, the research and development of an economical, practical, and efficient profiling seedling cutting and speed-reducing conveying device suitable for domestic garlic mechanized harvesting has important practical significance for accelerating the mechanized production of garlic in my country and promoting the development of the garlic industry.

发明内容Contents of the invention

针对上述技术的不足,本发明提供一种仿形切秧及柔性降速输送装置,弥补现有技术存在的蒜头无法对齐、切断率低、切口不平整、输送破损率高等不足之处,该机构具有结构简单、成本低、调节方便、经济适用等特点,可满足收获机连续、高效、精准作业的需求。Aiming at the deficiencies of the above-mentioned technologies, the present invention provides a profiling seedling cutting and flexible speed-reducing conveying device, which makes up for the disadvantages of the prior art, such as inability to align garlic heads, low cutting rate, uneven incision, and high conveying damage rate. It has the characteristics of simple structure, low cost, convenient adjustment, economical applicability, etc., and can meet the needs of continuous, efficient and precise operation of the harvester.

本发明是通过如下技术方案实现的,本发明提供一种大蒜收获机仿形切秧及柔性降速输送装置,包括机架,其特征在于:还包括安装在机架上的至少一组仿形切秧系统、蒜秧收集系统和柔性降速蒜头输送系统;The present invention is achieved through the following technical solutions. The present invention provides a garlic harvester profiling seedling cutting and flexible speed-reducing conveying device, which includes a frame, and is characterized in that it also includes at least one set of profiling devices installed on the frame. Seedling cutting system, garlic seedling collection system and flexible speed-reducing garlic conveying system;

所述仿形切秧系统包括倾斜安装在机架上的夹持输送装置以及液压马达Ⅰ;在夹持输送装置输出端下方安装有蒜秧扶持导轨,在蒜秧扶持导轨下方安装有蒜头仿形导轨;所述蒜秧扶持导轨和蒜头仿形导轨与夹持输送装置的倾斜方向一致;所述液压马达Ⅰ通过齿轮轴与主动轮连接,主动轮与从动轮啮合,在主动轮和从动轮下方分别通过输出轴与切茎圆盘刀连接,两个切茎圆盘刀的旋向相反,且位于蒜秧扶持导轨与蒜头仿形导轨之间;所述夹持输送装置包括两根支架,在两根支架上分别安装有一根夹持输送带,其中一根夹持输送带套在主动轮的输出轴上,另一根套在从动轮的输出轴上;The profiling seedling cutting system includes a clamping and conveying device and a hydraulic motor I installed obliquely on the frame; a garlic seedling supporting guide rail is installed under the output end of the clamping and conveying device, and a garlic profiling device is installed under the garlic seedling supporting guide rail. Guide rail; the garlic seedling supporting guide rail and the garlic profiling guide rail are consistent with the inclination direction of the clamping and conveying device; the hydraulic motor I is connected to the driving wheel through the gear shaft, and the driving wheel is meshed with the driven wheel, and is located under the driving wheel and the driven wheel The output shafts are respectively connected with the stem-cutting disc cutters, the rotation direction of the two stem-cutting disc knives is opposite, and they are located between the garlic seedling support guide rail and the garlic profiling guide rail; the clamping and conveying device includes two brackets, A clamping conveyor belt is respectively installed on the two brackets, one of which is sleeved on the output shaft of the driving wheel, and the other is sleeved on the output shaft of the driven wheel;

所述蒜秧收集系统安装在机架上,对应蒜秧扶持导轨的蒜秧出口的位置;所述柔性降速蒜头输送系统安装在机架上,且位于蒜头仿形导轨的蒜头出口下方。The garlic seedling collection system is installed on the frame, corresponding to the position of the garlic seedling outlet of the garlic seedling supporting guide rail; the flexible decelerating garlic head conveying system is installed on the frame, and is located below the garlic head outlet of the garlic head profiling guide rail.

蒜株被两个夹持输送带夹持着,夹持输送带可以使蒜株按照既定的路线前进,使得蒜株的蒜头进入蒜头仿形导轨,蒜秧进入蒜秧扶持导轨,在两个旋向相反的切茎圆盘刀的切割下将蒜头和蒜秧分离,蒜秧通过蒜秧收集系统收集,蒜头通过柔性降速蒜头输送系统输送;其中两个旋向相反的切茎圆盘刀,具有更大的相对速度,切削更加容易,切口更加平整,两刀在刀轴的带动下一边旋转一边前进。The garlic plant is clamped by two clamping conveyor belts. The clamping conveyor belt can make the garlic plant move forward according to the established route, so that the garlic head of the garlic plant enters the garlic profiling guide rail, and the garlic seedlings enter the garlic seedling supporting guide rail. The garlic is separated from the garlic seedlings under the cutting of the opposite stem-cutting disc knife, the garlic seedlings are collected by the garlic seedling collection system, and the garlic heads are transported through the flexible speed-reducing garlic conveying system; two of the stem-cutting disc knives rotate in opposite directions, With a greater relative speed, the cutting is easier and the incision is smoother. The two knives are driven by the knife shaft while rotating and moving forward.

作为优选,所述蒜秧收集系统包括安装在机架上的排秧辊、液压马达Ⅱ和蒜秧分离挡板;所述排秧辊位于蒜秧扶持导轨的蒜秧出口上方,排秧辊与液压马达Ⅱ连接;所述蒜秧分离挡板位于蒜秧扶持导轨的蒜秧出口下方,且所述蒜秧分离挡板向后下方倾斜。As a preference, the garlic seedling collection system includes a seedling row roller installed on the frame, a hydraulic motor II and a garlic seedling separation baffle; The hydraulic motor II is connected; the garlic seedling separation baffle is located below the garlic seedling outlet of the garlic seedling support guide rail, and the garlic seedling separation baffle is inclined backward and downward.

排秧辊通过带座轴承平行安装在机架上,液压马达Ⅱ控制排秧辊的转速可调,蒜秧分离挡板倾斜向后下方,便于切断蒜秧的排出;切断的蒜秧在惯性力作用下向后运动经排秧辊作用经由蒜秧分离挡板滑落至田间,实现蒜与秧的分离。The rowing rollers are installed on the frame in parallel through the bearings with seats. The hydraulic motor II controls the rotation speed of the rowing rollers to be adjustable. Under the action, it moves backwards and slides down to the field through the garlic seedling separation baffle through the action of the seedling row roller to realize the separation of garlic and seedlings.

作为优选,所述柔性降速输送系统包括安装在机架上的蒜头下落减速橡胶板、液压马达Ⅲ和双层柔性筛网式横向输送装置;所述蒜头下落减速橡胶板位于蒜头仿形导轨的蒜头出口下方;所述双层柔性筛网式横向输送装置位于蒜头下落减速橡胶板的下方,双层柔性筛网式横向输送装置与液压马达Ⅲ连接。As a preference, the flexible decelerating conveying system includes a garlic falling deceleration rubber plate installed on the frame, a hydraulic motor III and a double-layer flexible screen type lateral conveying device; the garlic falling decelerating rubber plate is located at the end of the garlic profiling guide rail Below the garlic outlet; the double-layer flexible screen-type lateral conveying device is located below the garlic falling deceleration rubber plate, and the double-layer flexible screen-type lateral conveying device is connected with the hydraulic motor III.

所述蒜头下落减速橡胶板安装在机架上,用螺栓固定,倾斜角度可调,该减速板一方面可以阻挡蒜头在惯性作用下运动,减小整机尺寸,另一方面可以减小蒜头的下落速度,变自由落体为沿减速板的滑动或滚动,将蒜头的重力势能以摩擦的形式消耗掉一部分,进而减小蒜头落至双层柔性筛网式横向输送装置时的速度,同时也减小了碰撞,有效降低了破损率;所述双层柔性筛网式横向输送装置用中间装有众多小弹簧的上下两层筛孔对齐的柔性筛网代替传统的金属杆链式输送机构,有效减少了破损,并兼有清杂的作用,提高了蒜头的清洁度,同时减少蒜头与输送装置间的刚性碰撞,降低蒜头破损率。The garlic falling deceleration rubber plate is installed on the frame, fixed with bolts, and the inclination angle is adjustable. On the one hand, the deceleration plate can prevent the garlic from moving under the action of inertia and reduce the size of the whole machine. On the other hand, it can reduce the garlic. The falling speed changes from free fall to sliding or rolling along the deceleration plate, which consumes part of the gravitational potential energy of the garlic in the form of friction, thereby reducing the speed at which the garlic falls to the double-layer flexible screen type horizontal conveying device, and also reduces the speed of the garlic. The collision is reduced, and the breakage rate is effectively reduced; the double-layer flexible screen-type lateral conveying device replaces the traditional metal rod chain-type conveying mechanism with a flexible screen with many small springs in the middle and aligned upper and lower screen holes, effectively It reduces damage and has the function of cleaning impurities, improves the cleanliness of the garlic, reduces the rigid collision between the garlic and the conveying device, and reduces the damage rate of the garlic.

作为优选,在双层柔性筛网式横向输送装置的两侧安装有一块橡胶侧板。橡胶侧板略高于双层柔性筛网式横向输送装置,以限制蒜头的运动,避免不必要的损失。Preferably, a rubber side plate is installed on both sides of the double-layer flexible screen type lateral conveying device. The rubber side plate is slightly higher than the double-layer flexible screen type lateral conveying device to limit the movement of the garlic and avoid unnecessary loss.

作为优选,在夹持输送装置输出端的底部设有蒜秧扶持导轨安装立柱;在所述蒜头仿形导轨的两侧安装有蒜头仿形导轨安装立柱;在所述蒜秧扶持导轨的左右两侧挡板上分别设置有蒜头仿形导轨安装孔和蒜秧扶持导轨安装孔;通过蒜秧扶持导轨安装孔与蒜秧扶持导轨安装立柱配合将蒜秧扶持导轨安装到夹持输送装置输出端的下方;通过蒜头仿形导轨安装孔与蒜头仿形导轨安装立柱配合将蒜头仿形导轨安装在蒜秧扶持导轨的下方。As a preference, a garlic seedling support guide rail installation column is provided at the bottom of the output end of the clamping and conveying device; a garlic profiling guide rail installation column is installed on both sides of the garlic profiling guide rail; Garlic profiling guide rail installation holes and garlic seedling support guide rail installation holes are respectively arranged on the baffle; through the garlic seedling support guide rail installation holes and the garlic seedling support guide rail installation column, the garlic seedling support guide rail is installed below the output end of the clamping and conveying device; The garlic profiling guide rail is installed under the garlic seedling support guide rail through the cooperation of the garlic profiling guide rail mounting hole and the garlic profiling guide rail installation column.

导轨安装立柱和导轨安装孔将蒜秧扶持导轨与夹持输送装置、蒜秧扶持导轨与蒜头仿形导轨活动安装在一起,安装后间距可调。The guide rail installation column and the guide rail installation hole movably install the garlic seedling support guide rail and the clamping conveying device, the garlic seedling support guide rail and the garlic profiling guide rail together, and the spacing is adjustable after installation.

作为优选,在蒜头仿形导轨的蒜头进口处连接蒜头聚拢引导坡面。蒜头聚拢引导坡面可以引导蒜株的蒜头逐步进入蒜头仿形导轨内。As preferably, the garlic gathering guide slope is connected at the garlic entrance of the garlic profiling guide rail. The garlic gathering guide slope can guide the garlic of the garlic plant to gradually enter the garlic profiling guide rail.

作为优选,所述蒜秧扶持导轨的蒜秧进口设计为喇叭口。方便蒜秧进入。Preferably, the garlic seedling inlet of the garlic seedling supporting guide rail is designed as a bell mouth. It is convenient for garlic seedlings to enter.

作为优选,所述切茎圆盘刀的边缘加工有刃口,刃口角度为50°-60°。方便切茎圆盘刀对蒜秧进行切割。Preferably, the edge of the stem-cutting disk knife is processed with a cutting edge, and the cutting edge angle is 50°-60°. It is convenient to cut the garlic seedlings with the disc knife for cutting the stems.

作为优选,所述切茎圆盘刀与蒜头仿形导轨上表面平行。方便切茎圆盘刀对蒜秧进行切割。Preferably, the disc knife for cutting stems is parallel to the upper surface of the garlic profiling guide rail. It is convenient to cut the garlic seedlings with the disc knife for cutting the stems.

作为优选,蒜秧扶持导轨与夹持输送装置之间、蒜秧扶持导轨与蒜头仿形导轨之间的距离可调。通过导轨安装立柱和导轨安装孔可以进行调节,可根据实际需要实时调节上述各个部件的间距。Preferably, the distance between the garlic seedling supporting guide rail and the clamping and conveying device, and between the garlic seedling supporting guide rail and the garlic profiling guide rail can be adjusted. It can be adjusted through the guide rail installation column and the guide rail installation hole, and the distance between the above-mentioned components can be adjusted in real time according to actual needs.

所述仿形切秧系统在工作时首先夹持输送装置输送来的蒜株会在蒜头聚拢引导坡面的引导下逐步进入蒜头仿形导轨,由于蒜头仿形导轨完美的包络着蒜头又蒜秧被夹持输送带夹持着,故此时蒜株只有一个自由度,在蒜头进入蒜头仿形导轨之前蒜秧便先一步经蒜秧扶持导轨的喇叭口的引导进入了蒜秧扶持导轨,在上下两导轨的共同作用下使蒜株的形态和运动稳定下来,然后蒜株继续向后运动经过高速旋向相反运转的一对切茎圆盘刀,实现蒜秧分离,同时夹持输送带不再夹持蒜秧,蒜秧在惯性力作用下继续向后运动经排秧辊作用经由蒜秧分离挡板滑落至田间,而蒜头则在后续蒜头的推力作用下落入后方的蒜头下落减速橡胶板,在蒜头下落减速橡胶板的作用下,蒜头以较小的速度抵达双层柔性筛网式横向输送装置。When the profiling seedling cutting system is working, the garlic plants transported by the conveying device will first be clamped and transported, and will gradually enter the garlic profiling guide rail under the guidance of the garlic gathering guide slope, because the garlic profiling guide perfectly envelops the garlic and garlic The seedlings are clamped by the clamping conveyor belt, so the garlic plant has only one degree of freedom at this time. Before the garlic head enters the garlic profiling guide rail, the garlic seedling enters the garlic seedling supporting guide rail through the guidance of the bell mouth of the garlic seedling supporting guide rail. Under the joint action of the upper and lower guide rails, the shape and movement of the garlic plants are stabilized, and then the garlic plants continue to move backwards through a pair of disc cutters that rotate at high speed and rotate in opposite directions to realize the separation of garlic seedlings. At the same time, the conveyor belt is clamped without Then clamp the garlic seedlings, the garlic seedlings continue to move backwards under the action of inertial force, and slide down to the field through the separation baffle of the seedlings through the action of the seedling row rollers, while the garlic heads fall into the rear garlic falling deceleration rubber plate under the thrust of the subsequent garlic heads , under the action of the garlic falling deceleration rubber plate, the garlic reaches the double-layer flexible screen type horizontal conveying device at a relatively small speed.

本发明的有益效果为:The beneficial effects of the present invention are:

1)本发明采用仿形切秧的作业方式,用仿形导轨将待切蒜株包络固定,在蒜秧扶持导轨的共同作用下实现仿形切秧,既不伤蒜又可以最大程度上实现切秧高度一致。1) The present invention adopts the operation method of profiling seedling cutting, uses profiling guide rails to envelop and fix the garlic plants to be cut, and realizes profiling cutting seedlings under the joint action of garlic seedling support guide rails, which does not hurt garlic and can maximize Achieve consistent cutting height.

2)本发明采用柔性降速输送的作业方式,以双层柔性筛网式横向输送装置取代了传统的金属杆链式输送装置,在降速、缓冲、护蒜、清杂的同时实现蒜头的横向输送,田间作业实用性强。2) The present invention adopts the operation mode of flexible speed reduction conveying, replaces the traditional metal rod chain conveying device with a double-layer flexible screen type horizontal conveying device, and realizes garlic removal while reducing speed, buffering, protecting garlic and cleaning impurities. Horizontal conveying, strong practicability for field operations.

3)本发明结构简单,制造成本低,各配件加工方便,并可根据实际需要实时调节间距、高度等,收获效率高,收获质量好。3) The present invention has the advantages of simple structure, low manufacturing cost, convenient processing of various accessories, real-time adjustment of spacing, height, etc. according to actual needs, high harvesting efficiency and good harvesting quality.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本发明的整体结构图;Fig. 1 is an overall structural diagram of the present invention;

图2是本发明的主视图;Fig. 2 is the front view of the present invention;

图3是本发明的左视图;Fig. 3 is the left view of the present invention;

图4是本发明中的蒜秧扶持导轨;Fig. 4 is the supporting guide rail of garlic seedling among the present invention;

图5是本发明中的蒜头仿形导轨;Fig. 5 is the garlic profiling guide rail among the present invention;

图6是本发明中的双层柔性筛网式横向输送装置;Fig. 6 is the double-deck flexible screen type lateral conveying device among the present invention;

图7是本发明中的仿形切秧装置;Fig. 7 is the profiling seedling cutting device in the present invention;

图中:1.液压马达Ⅰ,2.橡胶侧板,3.夹持输送带,4.液压马达Ⅱ,5.从动轮,6.夹持输送装置,7.排秧辊,8.支架,9.机架,10.蒜头下落减速橡胶板,11.蒜秧分离挡板,13.液压马达Ⅲ,14.齿轮轴,15.蒜秧扶持导轨,16.蒜头仿形导轨安装孔,17.蒜秧扶持导轨安装孔,18.喇叭口,19.顶丝螺纹孔,20.蒜头聚拢引导坡面,21.蒜头仿形导轨安装立柱,22.蒜头仿形导轨,23.双层柔性筛网式横向输送装置,24.蒜秧扶持导轨安装立柱,25.切茎圆盘刀,26.输出轴。In the figure: 1. Hydraulic motor Ⅰ, 2. Rubber side plate, 3. Clamping conveyor belt, 4. Hydraulic motor Ⅱ, 5. Driven wheel, 6. Clamping and conveying device, 7. Seedling row roller, 8. Bracket, 9. Rack, 10. Garlic falling down deceleration rubber plate, 11. Garlic seedling separation baffle, 13. Hydraulic motor III, 14. Gear shaft, 15. Garlic seedling supporting guide rail, 16. Garlic profiling guide rail mounting hole, 17. Garlic seedling support guide rail installation hole, 18. Trumpet mouth, 19. Top wire threaded hole, 20. Garlic gathering guide slope, 21. Garlic profiling guide rail installation column, 22. Garlic profiling guide rail, 23. Double-layer flexible screen Type horizontal conveying device, 24. garlic seedlings support guide rail installation column, 25. stem cutting disk knife, 26. output shaft.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

下面结合具体实施例对本发明的应用原理作进一步描述。The application principle of the present invention will be further described below in conjunction with specific embodiments.

实施例1,一种大蒜收获机仿形切秧及柔性降速输送装置,包括机架,其特征在于:还包括安装在机架上的至少一组仿形切秧系统、蒜秧收集系统和柔性降速蒜头输送系统;Embodiment 1, a garlic harvester profiling seedling cutting and flexible speed-reducing conveying device, including a frame, is characterized in that it also includes at least one set of profiling seedling cutting system, garlic seedling collection system and Flexible deceleration garlic conveying system;

所述仿形切秧系统包括倾斜安装在机架上的夹持输送装置6以及液压马达Ⅰ1;在夹持输送装置6输出端下方安装有蒜秧扶持导轨15,在蒜秧扶持导轨15下方安装有蒜头仿形导轨22;所述蒜秧扶持导轨15和蒜头仿形导轨22与夹持输送装置6的倾斜方向一致;所述液压马达Ⅰ1通过齿轮轴14与主动轮连接,主动轮与从动轮5啮合,在主动轮和从动轮下方分别通过输出轴26与切茎圆盘刀25连接,两个切茎圆盘刀25的旋向相反,且位于蒜秧扶持导轨15与蒜头仿形导轨22之间;所述夹持输送装置6包括两根支架8,在两根支架8上分别安装有一根夹持输送带3,其中一根夹持输送带3套在主动轮的输出轴上,另一根套在从动轮的输出轴上;The profiling seedling cutting system includes a clamping and conveying device 6 installed obliquely on the frame and a hydraulic motor I1; a garlic seedling supporting guide rail 15 is installed below the output end of the clamping and conveying device 6, and a garlic seedling supporting guide rail 15 is installed below There is a garlic profiling guide rail 22; the garlic seedling support guide rail 15 and the garlic profiling guide rail 22 are consistent with the inclination direction of the clamping and conveying device 6; the hydraulic motor I1 is connected to the driving wheel through the gear shaft 14, and the driving wheel and the driven wheel 5 meshing, under the driving wheel and the driven wheel respectively through the output shaft 26 and the disc cutter 25 for cutting the stem. between; the clamping conveying device 6 includes two supports 8, and a clamping conveyor belt 3 is respectively installed on the two supports 8, wherein one clamping conveyor belt 3 is sleeved on the output shaft of the driving wheel, and the other One set on the output shaft of the driven wheel;

所述蒜秧收集系统安装在机架上,对应蒜秧扶持导轨15的蒜秧出口的位置;所述柔性降速蒜头输送系统安装在机架上,且位于蒜头仿形导轨22的蒜头出口下方。The garlic seedling collection system is installed on the frame, corresponding to the position of the garlic seedling outlet of the garlic seedling supporting guide rail 15; .

蒜秧被夹持输送带3夹持着,蒜头进入蒜头仿形导轨22,蒜秧进入蒜秧扶持导轨15,在两个旋向相反的切茎圆盘刀25的切割下将蒜头和蒜秧分离,蒜秧通过蒜秧收集系统收集,蒜头通过柔性降速蒜头输送系统输送;在传动齿轮组5的两输出轴26上通过轴向固定螺母及径向固定平键固定两个旋向相反的切茎圆盘刀25,两圆盘刀旋向相反,具有更大的相对速度,切削更加容易,切口更加平整,两刀在刀轴的带动下一边旋转一边前进。The garlic seedlings are clamped by the clamping conveyor belt 3, the garlic heads enter the garlic head profiling guide rail 22, the garlic seedlings enter the garlic seedling support guide rail 15, and the garlic and garlic seedlings are cut under the cutting of two stem-cutting disc cutters 25 with opposite rotation directions. Separation, the garlic seedlings are collected by the garlic seedling collection system, and the garlic heads are transported through the flexible decelerating garlic head conveying system; on the two output shafts 26 of the transmission gear set 5, two axially fixed nuts and radially fixed flat keys are used to fix two Stem cutting disc cutter 25, two disc cutters rotate in the opposite direction, have greater relative speed, cut easier, and the incision is smoother, and the two cutters advance while rotating under the drive of the cutter shaft.

所述蒜秧收集系统包括安装在机架上的排秧辊7、液压马达Ⅱ4和蒜秧分离挡板11;所述排秧辊7位于蒜秧扶持导轨15的蒜秧出口上方,排秧辊7与液压马达Ⅱ4连接;所述蒜秧分离挡板11位于蒜秧扶持导轨15的蒜秧出口下方。所述蒜秧分离挡板11倾斜向后下方,便于切断蒜秧的排出。The garlic seedling collection system includes a seedling row roller 7 installed on a frame, a hydraulic motor II4 and a garlic seedling separation baffle 11; the seedling row roller 7 is located above the garlic seedling outlet of the garlic seedling support guide rail 15, 7 is connected with the hydraulic motor II4; the garlic seedling separation baffle 11 is located below the garlic seedling outlet of the garlic seedling supporting guide rail 15. The garlic seedling separation baffle plate 11 is inclined to the rear and downward, which is convenient for cutting off the garlic seedlings to discharge.

排秧辊7通过带座轴承平行安装在机架上,液压马达Ⅱ4控制排秧辊7的转速可调;切断的蒜秧在惯性力作用下向后运动经排秧辊7作用经由蒜秧分离挡板11滑落至田间,实现蒜与秧的分离。The rowing roller 7 is installed on the frame in parallel through bearings with seats, and the hydraulic motor II4 controls the rotation speed of the rowing roller 7 to be adjustable; the cut garlic seedlings move backwards under the action of inertial force and are separated by the action of the rowing roller 7. Baffle plate 11 slides to field, realizes the separation of garlic and seedling.

所述柔性降速输送系统包括安装在机架上的蒜头下落减速橡胶板10、液压马达Ⅲ13和双层柔性筛网式横向输送装置23;所述蒜头下落减速橡胶板10位于蒜头仿形导轨22的蒜头出口下方;所述双层柔性筛网式横向输送装置23位于蒜头下落减速橡胶板10的下方,双层柔性筛网式横向输送装置23与液压马达Ⅲ13连接。The flexible decelerating conveying system includes a garlic falling deceleration rubber plate 10 installed on the frame, a hydraulic motor III 13 and a double-layer flexible screen type lateral conveying device 23; the garlic falling decelerating rubber plate 10 is located on the garlic profiling guide rail 22 Below the garlic outlet; the double-layer flexible screen-type lateral conveying device 23 is located below the garlic falling deceleration rubber plate 10, and the double-layer flexible screen-type lateral conveying device 23 is connected with the hydraulic motor III13.

所述蒜头下落减速橡胶板10安装在机架上,用螺栓固定,倾斜角度可调,该减速板一方面可以阻挡蒜头在惯性作用下运动,减小整机尺寸,另一方面可以减小蒜头的下落速度,变自由落体为沿减速板的滑动或滚动,将蒜头的重力势能以摩擦的形式消耗掉一部分,进而减小蒜头落至双层柔性筛网式横向输送装置时的速度,同时也减小了碰撞,有效降低了破损率;所述双层柔性筛网式横向输送装置23用中间装有众多小弹簧的上下两层筛孔对齐的柔性筛网代替传统的金属杆链式输送机构,有效减少了破损,并兼有清杂的作用,提高了蒜头的清洁度,同时减少蒜头与输送装置间的刚性碰撞,降低蒜头破损率。The falling of the garlic deceleration rubber plate 10 is installed on the frame, fixed with bolts, and the angle of inclination is adjustable. On the one hand, the deceleration plate can stop the garlic from moving under the action of inertia, reduce the size of the whole machine, and reduce the size of the garlic on the other hand. The falling speed of the garlic is changed into a sliding or rolling along the speed brake, which consumes part of the gravitational potential energy of the garlic in the form of friction, thereby reducing the speed when the garlic falls to the double-layer flexible screen type horizontal conveying device, and at the same time The collision is reduced, and the breakage rate is effectively reduced; the double-layer flexible screen-type lateral conveying device 23 replaces the traditional metal rod chain-type conveying mechanism with a flexible screen with aligned upper and lower layers of screen holes with many small springs in the middle , effectively reduces damage, and has the function of cleaning impurities, improving the cleanliness of the garlic, reducing the rigid collision between the garlic and the conveying device, and reducing the damage rate of the garlic.

在双层柔性筛网式横向输送装置23的两侧各安装有一块橡胶侧板2。橡胶侧板2略高于双层柔性筛网式横向输送装置23,以限制蒜头的运动,避免不必要的损失。A rubber side plate 2 is respectively installed on both sides of the double-layer flexible screen type transverse conveying device 23 . The rubber side plate 2 is slightly higher than the double-layer flexible screen type lateral conveying device 23, to limit the movement of the head of garlic and avoid unnecessary loss.

在夹持输送装置6输出端的底部设有蒜秧扶持导轨安装立柱24;在所述蒜头仿形导轨22的两侧安装有蒜头仿形导轨安装立柱21;在所述蒜秧扶持导轨15的左右两侧挡板上分别设置有蒜头仿形导轨安装孔16和蒜秧扶持导轨安装孔17;通过蒜秧扶持导轨安装孔17与蒜秧扶持导轨安装立柱24配合将蒜秧扶持导轨15安装到夹持输送装置6输出端的下方;通过蒜头仿形导轨安装孔16与蒜头仿形导轨安装立柱21配合将蒜头仿形导轨22安装在蒜秧扶持导轨15的下方。导轨安装立柱和导轨安装孔将蒜秧扶持导轨15与夹持输送装置6、蒜秧扶持导轨15与蒜头仿形导轨22活动安装在一起,安装后间距可调。The bottom of the output end of the clamping and conveying device 6 is provided with a column 24 for supporting the guide rail for garlic seedlings; a column 21 for installing the profiling guide rail for garlic is installed on both sides of the profiling guide rail 22 for garlic; Both side baffles are respectively provided with garlic profiling guide rail installation holes 16 and garlic seedling support guide rail installation holes 17; through the garlic seedling support guide rail installation holes 17 and garlic seedling support guide rail installation columns 24, the garlic seedling support guide rail 15 is installed in the folder. Hold the below of conveying device 6 output ends; Cooperate with garlic profiling guide rail installation column 21 and garlic profiling guide rail 22 is installed in the below of garlic seedling supporting guide rail 15 by garlic profiling guide rail mounting hole 16. Guide rail is installed column and guide rail mounting hole that garlic seedling supports guide rail 15 and clamping conveyance device 6, garlic seedling supports guide rail 15 and garlic profiling guide rail 22 movable installations together, and spacing is adjustable after installation.

在蒜头仿形导轨22的蒜头进口处连接蒜头聚拢引导坡面20。蒜头聚拢引导坡面20可以引导蒜株的蒜头逐步进入蒜头仿形导轨22内。The head of garlic is connected at the head of garlic entrance of the head of garlic profiling guide rail 22 and gathers and guides the slope 20. The head of garlic gathers and guides the slope surface 20 and can guide the head of garlic of the garlic plant to gradually enter the head of garlic profiling guide rail 22 .

所述蒜秧扶持导轨15的蒜秧进口设计为喇叭口18。方便蒜秧进入。The garlic seedling inlet of the garlic seedling supporting guide rail 15 is designed as a bell mouth 18 . It is convenient for garlic seedlings to enter.

所述切茎圆盘刀25的边缘加工有刃口,刃口角度为50°-60°。方便切茎圆盘刀25对蒜秧进行切割。The edge of described stem cutting disk knife 25 is processed with cutting edge, and cutting edge angle is 50 °-60 °. Convenient stem cutting disc cutter 25 cuts garlic seedlings.

所述切茎圆盘刀25与蒜头仿形导轨22上表面平行。方便切茎圆盘刀25对蒜秧进行切割。The disc knife 25 for cutting stems is parallel to the top surface of the garlic profiling guide rail 22 . Convenient stem cutting disc cutter 25 cuts garlic seedlings.

所述蒜秧扶持导轨15与夹持输送装置6之间、蒜秧扶持导轨15与蒜头仿形导轨22之间的距离可调。通过导轨安装立柱和导轨安装孔可以进行调节,可根据实际需要实时调节上述各个部件的间距。The distance between the garlic seedling support guide rail 15 and the clamping and conveying device 6, and between the garlic seedling support guide rail 15 and the garlic profiling guide rail 22 is adjustable. It can be adjusted through the guide rail installation column and the guide rail installation hole, and the distance between the above-mentioned components can be adjusted in real time according to actual needs.

所述仿形切秧系统在工作时首先夹持输送装置6输送来的蒜株会在蒜头聚拢引导坡面20的引导下逐步进入蒜头仿形导轨22,由于蒜头仿形导轨22完美的包络着蒜头又蒜秧被夹持输送带3夹持着,故此时蒜株只有一个自由度,在蒜头进入蒜头仿形导轨22之前蒜秧便先一步经蒜秧扶持导轨15的喇叭口18的引导进入了蒜秧扶持导轨15,在上下两导轨的共同作用下使蒜株的形态和运动稳定下来,然后蒜株继续向后运动经过高速旋向相反运转的一对切茎圆盘刀25,实现蒜秧分离,同时夹持输送带3不再夹持蒜秧,蒜秧在惯性力作用下继续向后运动经排秧辊7作用经由蒜秧分离挡板11滑落至田间,而蒜头则在后续蒜头的推力作用下落入后方的蒜头下落减速橡胶板10,在蒜头下落减速橡胶板10的作用下,蒜头以较小的速度抵达双层柔性筛网式横向输送装置23。When the profiling seedling cutting system is in operation, the garlic plants transported by the conveying device 6 will be gradually entered into the garlic profiling guide rail 22 under the guidance of the garlic gathering guide slope 20, because the garlic profiling guide rail 22 is perfectly enveloping The garlic and the garlic seedlings are clamped by the clamping conveyor belt 3, so the garlic plants have only one degree of freedom at this time, and the garlic seedlings are guided by the bell mouth 18 of the garlic seedling supporting guide rail 15 before the garlic heads enter the garlic profiling guide rail 22 After entering the garlic seedling support guide rail 15, the form and motion of the garlic plant are stabilized under the combined action of the upper and lower guide rails, and then the garlic plant continues to move backwards through a pair of stem cutting disc cutters 25 that rotate in the opposite direction at a high speed to achieve The garlic seedlings are separated, and at the same time, the clamping conveyor belt 3 no longer holds the garlic seedlings. The garlic seedlings continue to move backwards under the action of inertial force and slide down to the field through the garlic seedling separation baffle 11 through the action of the seedling row roller 7, while the garlic heads are in the follow-up The garlic falling deceleration rubber plate 10 falling into the rear under the thrust effect of the garlic, under the effect of the garlic falling decelerating rubber plate 10, the garlic arrives at the double-layer flexible screen type lateral conveying device 23 with a smaller speed.

当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using existing technologies, and will not be repeated here; the above embodiments and drawings are only used to illustrate that the technical solutions of the present invention are not is a limitation of the present invention, and the present invention has been described in detail with reference to preferred embodiments, and those of ordinary skill in the art should understand that changes, modifications, Neither addition nor replacement deviates from the gist of the present invention, and should also belong to the protection scope of the claims of the present invention.

Claims (6)

1. A garlic harvester profile modeling cut seedling and flexible speed reduction conveyor, includes frame, its characterized in that: the garlic seedling collecting system is arranged on the machine frame, and comprises at least one group of profiling seedling cutting systems, a garlic seedling collecting system and a flexible speed-reducing garlic conveying system;
the profiling seedling cutting system comprises a clamping conveying device (6) and a hydraulic motor I (1), wherein the clamping conveying device is obliquely arranged on the frame; a garlic seedling supporting guide rail (15) is arranged below the output end of the clamping and conveying device (6), and a garlic bulb profiling guide rail (22) is arranged below the garlic seedling supporting guide rail (15); the inclined directions of the garlic seedling supporting guide rail (15) and the garlic bulb profiling guide rail (22) are consistent with those of the clamping and conveying device (6); the hydraulic motor I (1) is connected with a driving wheel through a gear shaft (14), the driving wheel is meshed with a driven wheel (5), the lower parts of the driving wheel and the driven wheel are respectively connected with stem cutting disc cutters (25) through output shafts (26), the rotation directions of the two stem cutting disc cutters (25) are opposite, and the two stem cutting disc cutters are positioned between a garlic seedling supporting guide rail (15) and a garlic bulb profiling guide rail (22); a garlic bulb gathering guide slope (20) is connected at a garlic bulb inlet of the garlic bulb profiling guide rail (22); the clamping conveying device (6) comprises two brackets (8), wherein one clamping conveying belt (3) is respectively arranged on the two brackets (8), one clamping conveying belt (3) is sleeved on the output shaft of the driving wheel, and the other clamping conveying belt is sleeved on the output shaft of the driven wheel;
the garlic seedling collecting system is arranged on the frame and corresponds to the position of a garlic seedling outlet of the garlic seedling supporting guide rail (15); the flexible speed-reducing garlic bulb conveying system is arranged on the rack and is positioned below a garlic bulb outlet of the garlic bulb profiling guide rail (22);
the garlic seedling collecting system comprises a seedling discharging roller (7), a hydraulic motor II (4) and a garlic seedling separating baffle plate (11) which are arranged on the frame; the seedling discharging roller (7) is positioned above a garlic seedling outlet of the garlic seedling supporting guide rail (15), and the seedling discharging roller (7) is connected with the hydraulic motor II (4); the garlic seedling separating baffle (11) is positioned below a garlic seedling outlet of the garlic seedling supporting guide rail (15); the garlic seedling inlet of the garlic seedling supporting guide rail (15) is designed into a horn mouth (18);
the flexible speed-reducing garlic bulb conveying system comprises a garlic bulb falling speed-reducing rubber plate (10), a hydraulic motor III (13) and a double-layer flexible screen type transverse conveying device (23) which are arranged on a rack; the garlic falling speed reducing rubber plate (10) is positioned below a garlic outlet of the garlic profiling guide rail (22); the double-layer flexible screen type transverse conveying device (23) is located below the garlic falling speed-reducing rubber plate (10), and the double-layer flexible screen type transverse conveying device (23) is connected with the hydraulic motor III (13).
2. The profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester according to claim 1, wherein the profiling seedling cutting and flexible speed reducing conveying device is characterized in that: two sides of the double-layer flexible screen type transverse conveying device (23) are respectively provided with a rubber side plate (2).
3. The profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester according to claim 1, wherein the profiling seedling cutting and flexible speed reducing conveying device is characterized in that: a garlic seedling supporting guide rail mounting upright post (24) is arranged at the bottom of the output end of the clamping and conveying device (6); the two sides of the garlic bulb profiling guide rail (22) are provided with garlic bulb profiling guide rail mounting upright posts (21); a garlic bulb profiling guide rail mounting hole (16) and a garlic seedling supporting guide rail mounting hole (17) are respectively arranged on the baffle plates at the left side and the right side of the garlic seedling supporting guide rail (15); the garlic seedling supporting guide rail (15) is arranged below the output end of the clamping and conveying device (6) through the matching of the garlic seedling supporting guide rail mounting holes (17) and the garlic seedling supporting guide rail mounting upright posts (24); the garlic profiling guide rail (22) is arranged below the garlic seedling supporting guide rail (15) through the cooperation of the garlic profiling guide rail mounting holes (16) and the garlic profiling guide rail mounting stand columns (21).
4. The profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester according to claim 1, wherein the profiling seedling cutting and flexible speed reducing conveying device is characterized in that: the edge of the stem cutting disc cutter (25) is provided with a cutting edge, and the cutting edge angle is 50-60 degrees.
5. The profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester according to claim 1, wherein the profiling seedling cutting and flexible speed reducing conveying device is characterized in that: the stem cutting disc knife (25) is parallel to the upper surface of the garlic bulb profiling guide rail (22).
6. The profiling seedling cutting and flexible speed reducing conveying device of a garlic harvester according to any one of claims 1 to 5, wherein: the distance between the garlic seedling supporting guide rail (15) and the clamping and conveying device (6) and the distance between the garlic seedling supporting guide rail (15) and the garlic bulb profiling guide rail (22) are adjustable.
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