CN107339698B - Burner - Google Patents
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- CN107339698B CN107339698B CN201710697129.6A CN201710697129A CN107339698B CN 107339698 B CN107339698 B CN 107339698B CN 201710697129 A CN201710697129 A CN 201710697129A CN 107339698 B CN107339698 B CN 107339698B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D17/00—Burners for combustion conjointly or alternatively of gaseous or liquid or pulverulent fuel
- F23D17/005—Burners for combustion conjointly or alternatively of gaseous or liquid or pulverulent fuel gaseous or pulverulent fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B90/00—Combustion methods not related to a particular type of apparatus
- F23B90/04—Combustion methods not related to a particular type of apparatus including secondary combustion
- F23B90/06—Combustion methods not related to a particular type of apparatus including secondary combustion the primary combustion being a gasification or pyrolysis in a reductive atmosphere
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2204/00—Burners adapted for simultaneous or alternative combustion having more than one fuel supply
- F23D2204/20—Burners adapted for simultaneous or alternative combustion having more than one fuel supply gaseous and pulverulent fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2209/00—Safety arrangements
- F23D2209/20—Flame lift-off / stability
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2211/00—Thermal dilatation prevention or compensation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2212/00—Burner material specifications
- F23D2212/10—Burner material specifications ceramic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D2214/00—Cooling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
Description
技术领域technical field
本发明属于煤粉气化领域,更具体地说,涉及一种燃烧器。The invention belongs to the field of pulverized coal gasification, and more specifically relates to a burner.
背景技术Background technique
现行煤气发生炉点火燃烧器通常采用油燃烧器或者燃气燃烧器,其结构为在煤气发生炉壁设置点火燃烧器、点火装置和助燃空气通道,点火燃烧器被点火装置点燃,在助燃空气的带动下向煤气发生炉内喷射火焰,从而给煤气发生炉加热升温,待煤气发生炉内温度达到要求时,再通过投煤燃烧器(投煤燃烧器既可以是独立的,也可以与点火燃烧器集成的复合型燃烧器)向煤气发生炉内喷射煤粉及气化剂,煤气发生炉开始反应。煤气发生炉正常反应运行平稳后,点火燃烧器开始停止喷油或燃气。点火燃烧器和点火装置虽然可以采用耐热钢,以及配合水冷装置,但通常也只能在450℃以下正常工作,所以在煤气发生炉正常工作时需要将点火燃烧器抽出煤气发生炉,或增加其他通道以通入其他介质给点火燃烧器降温进行保护,防止点火燃烧器被烧蚀。The ignition burner of current gas generator usually adopts oil burner or gas burner. The flame is sprayed downwards into the gas generator to heat the gas generator. When the temperature in the gas generator reaches the requirement, it passes through the coal-feeding burner (the coal-feeding burner can be independent, or it can be combined with the ignition burner) The integrated composite burner) injects pulverized coal and gasification agent into the gasifier, and the gasifier starts to react. After the normal reaction and operation of the gas generator is stable, the ignition burner starts to stop injecting oil or gas. Although the ignition burner and ignition device can be made of heat-resistant steel and equipped with a water cooling device, they usually can only work normally below 450 ° C. Therefore, when the gas generator is working normally, the ignition burner needs to be drawn out of the gas generator, or add Other passages are protected by feeding other media to cool down the ignition burner to prevent the ignition burner from being ablated.
基于现有的材料和使用的冷却方法,此类点火燃烧器直接插入到煤气发生炉内,仍面临有点火困难、断火几率高,耐高温耐磨损性能差,点火升温及投粉操作复杂,运行维保难度大,危险性高,燃烧器寿命短,使用成本高等问题。Based on the existing materials and the cooling method used, this type of ignition burner is directly inserted into the gas generator, which still faces difficulty in ignition, high probability of fire failure, poor high temperature resistance and wear resistance, and complicated ignition and powder feeding operations. , Difficulty in operation and maintenance, high risk, short burner life, high cost of use, etc.
首先,由于正常反应后煤气发生炉内温度在1200~1600℃范围内,并且煤气发生炉内气化剂旋流强度非常高,因而点火燃烧器端部受到的辐射热量大、温度高,为避免高温辐射,需要尽量把点火燃烧器布置的靠后一些,但布置的过于靠后会导致点火燃烧器喷出的燃料燃烧不充分;另外,一般情况下,为了使煤气发生炉具有理想的气化反应流场,点火燃烧器伸入煤气发生炉内的长度则须足够的长,这种情况下燃烧器必然要承受较高的温度,因而造成燃烧器和点火装置的寿命较短。First of all, since the temperature in the gas generator after normal reaction is in the range of 1200-1600°C, and the gasification agent swirl strength in the gas generator is very high, the end of the ignition burner receives large radiant heat and high temperature, in order to avoid For high-temperature radiation, it is necessary to arrange the ignition burner as far back as possible, but too far behind will result in insufficient combustion of the fuel ejected from the ignition burner; in addition, in general, in order to make the gasifier have an ideal gasification Reactive flow field, the length of the ignition burner extending into the gas generator must be long enough. In this case, the burner must bear higher temperature, thus causing the burner and ignition device to have a shorter life.
其次,由于点火燃烧器伸入到煤气发生炉内,工作时煤气发生炉内流场旋流强度较大,煤粉和气化剂在旋流流场作用下,很容易造成燃烧器断火,因而,实际运行中点火燃烧器常常需要多次重新点火,另外,煤气发生炉内高强度的旋流流场也会对燃烧器的端部形成较大的磨损,如果是投煤燃烧器与点火燃烧器集成起来的复合燃烧器,燃烧器内部的投煤通道受到的冲刷磨损也较为严重。Secondly, since the ignition burner protrudes into the gas generator, the swirling flow in the gas generating furnace is relatively strong during operation, and the pulverized coal and gasification agent are easily caused by the burner to break off under the action of the swirling flow field. , the ignition burner often needs to be re-ignited many times in actual operation. In addition, the high-intensity swirling flow field in the gas generator will also cause greater wear and tear on the end of the burner. For the composite burner integrated with the burner, the coal feeding channel inside the burner is also severely eroded and worn.
中国发明专利,公开号:CN104974797B,公开日:2017年7月11日,公开了用于二段式干煤粉气流床气化炉的多功能气化烧嘴。该发明的特征在于,一火焰探测管的头部置于所述主烧嘴内的中心位置,火焰探测管的外层设有燃气通道,该燃气通道的头部设有燃气喷嘴;所述燃气通道的外层设有助燃风通道,该助燃风通道的头部设有旋流结构;所述火焰探测管头部到主烧嘴头部之间形成的空间为预燃室;所述的燃风通道内设有点火枪,火焰探测管的尾部设有火焰检测装置。该发明按照预气化室和主气化炉二段式的结构设计,助燃风经过旋流结构后,与燃气混合,在预燃室产生的旋转流场初步燃烧,然后以旋流形状往主烧嘴外部的炉膛内喷射火焰,火焰与煤粉喷嘴喷出的煤粉混合后在炉膛内进行燃烧,但其不足之处是:(1)预燃室的空间较大,开始通入助燃风和燃气时,助燃风和燃气极易扩散,尤其是向炉膛内扩散,因而助燃风和燃气在点火枪附近的聚集混合效果并不理想,这在一定程度上造成了点火困难;(2)初步形成的火焰刚度较弱,通入的煤粉在旋转流场作用下,易对火焰造成强烈的干扰,很容易造成断火;(3)一部分煤粉进入预燃室后在旋转流场作用下也会对燃烧器的端部形成较大的磨损。Chinese invention patent, publication number: CN104974797B, publication date: July 11, 2017, discloses a multifunctional gasification burner for a two-stage dry coal pulverized entrained bed gasifier. The invention is characterized in that the head of a flame detection tube is placed in the center of the main burner, the outer layer of the flame detection tube is provided with a gas channel, and the head of the gas channel is provided with a gas nozzle; The outer layer of the channel is provided with a combustion-supporting air channel, and the head of the combustion-supporting air channel is provided with a swirl structure; the space formed between the head of the flame detection tube and the head of the main burner is a pre-combustion chamber; An ignition gun is arranged in the wind passage, and a flame detection device is arranged at the tail of the flame detection tube. This invention is designed according to the two-stage structure of the pre-gasification chamber and the main gasification furnace. The flame is injected into the furnace outside the burner, and the flame is mixed with the pulverized coal sprayed from the pulverized coal nozzle to burn in the furnace, but its disadvantages are: (1) The space of the pre-combustion chamber is large, and the combustion air When mixing with gas, the combustion-supporting air and gas are easy to diffuse, especially into the furnace, so the gathering and mixing effect of the combustion-supporting air and gas near the ignition gun is not ideal, which to a certain extent causes ignition difficulties; (2) Preliminary The flame rigidity formed is weak, and the pulverized coal that is introduced is easy to cause strong interference to the flame under the action of the rotating flow field, and it is easy to cause fire failure; It will also cause greater wear to the end of the burner.
中国实用新型专利,公开号:CN206033686U,公开日:2016年8月22日,公开了一种粉煤气化组合烧嘴。它包括:中心管,中心管的进口侧设置有点火燃气入口,中心管的外部依次套设有点火空气套管、第一冷却水套管、氧化剂套管、第二冷却水套管、煤粉套管、第三冷却水套管,点火空气套管的出口相对于中心管的出口向外延伸,以限定第一预混区,用于混合点火燃气和点火空气;煤粉套管的出口相对于氧化剂套管的出口向外延伸,以限定出第二预混区,用于混合氧化剂和煤粉;氧化剂套管靠近出口的一端孔径逐渐变小,且氧化剂套管的出口处的内壁沿周向设置有旋流片,该实用新型实现了氧化剂和煤粉均匀气固混合,从而使得煤粉气化炉中煤粉燃烧稳定,碳转化率高。该实用新型同样存在于公开号为:CN104974797B的发明专利相同的问题,即其不足之处是:(1)点火燃气和点火空气极易向外扩散,因而点火燃气和点火空气在点火装置附近聚集混合的效果并不理想,因此,也存在点火困难的问题;(2)第一预混区易受外界干扰,煤粉在旋转流场作用下,易对初步形成的火焰造成强烈的干扰,很容易造成断火。另外,该实用新型在应用过程中火焰必须穿过第一预混区才能加热煤粉气化,因而第一预混区在保护火焰不受干扰的同时,也延长了火焰须穿过的长度,火焰的刚度也因此降低,进而降低了炉内煤粉气化反应效果。Chinese Utility Model Patent, publication number: CN206033686U, publication date: August 22, 2016, discloses a pulverized coal gasification combined burner. It includes: a center tube, the inlet side of the center tube is provided with an ignition gas inlet, and the outside of the center tube is successively provided with an ignition air sleeve, a first cooling water sleeve, an oxidizer sleeve, a second cooling water sleeve, and pulverized coal Sleeve, the third cooling water jacket, the outlet of the ignition air jacket extends outward relative to the outlet of the central tube to define the first premixing zone for mixing ignition gas and ignition air; the outlet of the pulverized coal jacket is opposite to The outlet of the oxidizer casing extends outwards to define a second premixing zone for mixing the oxidant and coal powder; the diameter of the oxidizer casing near the outlet gradually becomes smaller, and the inner wall of the outlet of the oxidant casing along the circumference The swirl plate is arranged in the direction, and the utility model realizes the uniform gas-solid mixing of the oxidant and the coal powder, so that the combustion of the coal powder in the pulverized coal gasifier is stable and the carbon conversion rate is high. This utility model also exists in the same problem as the invention patent whose publication number is CN104974797B, that is, its disadvantages are: (1) the ignition gas and ignition air are very easy to spread outwards, so the ignition gas and ignition air gather near the ignition device The effect of mixing is not ideal, therefore, there is also the problem of difficulty in ignition; (2) the first premixing zone is easily disturbed by the outside world, and the pulverized coal is likely to cause strong interference to the initially formed flame under the action of the rotating flow field, which is very difficult It is easy to cause fire breakage. In addition, during the application of this utility model, the flame must pass through the first premixing zone to heat the pulverized coal for gasification. Therefore, the first premixing zone not only protects the flame from being disturbed, but also prolongs the length that the flame must pass through. The rigidity of the flame is therefore reduced, thereby reducing the effect of the pulverized coal gasification reaction in the furnace.
中国实用新型专利,公开号:CN206109325U,公开日:2017年4月19日,公开了粉煤气化组合烧嘴。包括:中心管,中心管靠近入口的侧壁上设置有点火燃气入口;中心管的外部依次套设有点火空气套管、气化剂套管、煤粉套管和冷却水套管;气化剂套管的出口、煤粉套管的出口、冷却水套管的出口相对于中心管的出口依次向外延伸,以限定出预混区,用于气化剂和粉煤的初步混合;其中,预混区为截面积逐渐增大的锥形空间。该实用新型的粉煤气化组合烧嘴,实现了气化剂和煤粉的均匀气固混合,从而使气化炉中的煤粉燃烧稳定,碳转换率高。其不足之处是:(1)同样存在上述点火困难的问题;(2)预混区内旋流强度大,通入的气化剂和煤粉后,很容易造成燃烧器断火,因而在煤粉气化过程中需要多次重新点火。Chinese utility model patent, publication number: CN206109325U, publication date: April 19, 2017, discloses a pulverized coal gasification combined burner. It includes: a central tube, an ignition gas inlet is arranged on the side wall of the central tube near the entrance; the outer part of the central tube is sequentially provided with an ignition air sleeve, a gasification agent sleeve, a pulverized coal sleeve and a cooling water sleeve; gasification The outlet of the agent casing, the outlet of the pulverized coal casing, and the outlet of the cooling water casing extend outward in sequence relative to the outlet of the center pipe to define a premixing area for the preliminary mixing of gasification agent and pulverized coal; , the premixing zone is a conical space with gradually increasing cross-sectional area. The pulverized coal gasification combined burner of the utility model realizes the uniform gas-solid mixing of gasification agent and coal powder, so that the combustion of coal powder in the gasifier is stable and the carbon conversion rate is high. Its shortcomings are: (1) the above-mentioned difficulty in ignition also exists; (2) the swirling flow in the premixing zone is strong, and after the gasification agent and coal powder are introduced, it is easy to cause the burner to break off, so in the The pulverized coal gasification process requires multiple re-ignitions.
中国实用新型专利,公开号:CN204607936U,公开日:2015年9月2日,公开了一种长寿命煤气化工艺烧嘴。它由煤粉喷枪、助燃气体喷枪、蒸汽喷枪和烧嘴前脸组合而成,所述助燃气体喷枪套在煤粉喷枪外,与煤粉喷枪的组合法兰连接,所述蒸汽喷枪套在助燃气体喷枪外,与助燃气体喷枪的组合法兰连接,蒸汽喷枪的枪管前端通过紧固件与蒸汽烧嘴套连接,蒸汽烧嘴套前端设置热辐射屏蔽板,构成烧嘴前脸。煤粉通道、烧嘴套和烧嘴前脸均采用陶瓷材料制成,整个烧嘴用轻质耐火材料模块与炉内高温辐射隔开,取消了传统烧嘴的冷却系统,有效地解决了工艺烧嘴的高温腐蚀、疲劳开裂和冲刷磨损问题,满足工业应用一年以上满负荷、长周期运行的要求。该实用新型适用于粉煤气化或水煤浆气化等部分燃烧气化工艺。其不足之处是:(1)助燃气体烧嘴套与半拉瓦尔型旋流导向器构成助燃气体旋风出口,燃气管上安装的等离子点火装置点燃燃气以后,半拉瓦尔型旋流导向器对初步形成的火焰造成干扰,在一定程度上阻碍了点火;(2)通过燃气管的燃气和助燃气体喷枪喷出的助燃气体混合点燃形成火焰的温度较高,由于没有冷却系统的冷却作用,因而燃气管道等始终处于高温下,易造成热疲劳开裂;(3)通过陶瓷煤粉喷管的煤粉射流对环形气体通道出口喷出的火焰形成干扰,易造成点火困难、断火。Chinese utility model patent, publication number: CN204607936U, publication date: September 2, 2015, discloses a long-life coal gasification process burner. It is composed of coal powder spray gun, combustion-supporting gas spray gun, steam spray gun and burner front face. The combustion-supporting gas spray gun is set outside the coal powder spray gun and connected with the combined flange of the coal powder spray gun. Outside the gas spray gun, it is connected with the combined flange of the combustion-supporting gas spray gun. The front end of the barrel of the steam spray gun is connected with the steam burner cover through fasteners. The front end of the steam burner cover is provided with a heat radiation shielding plate to form the front face of the burner. The pulverized coal channel, burner cover and burner front face are all made of ceramic materials, and the entire burner is separated from the high-temperature radiation in the furnace by a lightweight refractory module, canceling the cooling system of the traditional burner, and effectively solving the process The problems of high temperature corrosion, fatigue cracking and erosion wear of the burner can meet the requirements of industrial applications with full load and long-term operation for more than one year. The utility model is suitable for partial combustion gasification processes such as pulverized coal gasification or coal-water slurry gasification. Its disadvantages are: (1) The combustion-supporting gas burner sleeve and the semi-Laval type swirl guide constitute the combustion-supporting gas cyclone outlet. (2) The gas passing through the gas pipe and the combustion-supporting gas sprayed from the combustion-supporting gas spray gun are mixed and ignited to form a flame at a higher temperature. Since there is no cooling effect of the cooling system, the gas pipeline (3) the pulverized coal jet flow through the ceramic pulverized coal nozzle interferes with the flame ejected from the outlet of the annular gas passage, which may easily cause ignition difficulties and fire failure.
发明内容Contents of the invention
1、要解决的问题1. Problems to be solved
针对现有的点火燃烧器存在点火困难、容易断火的问题,本发明提供一种燃烧器,它具有点火成功率高、火焰稳定性好、耐磨性能和耐高温性能优异的特点。Aiming at the problems of difficult ignition and easy flame failure in the existing ignition burner, the invention provides a burner which has the characteristics of high ignition success rate, good flame stability, excellent wear resistance and high temperature resistance.
2、技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种燃烧器,包括后段钢制组件和前段整体陶瓷预制件,所述的前段整体陶瓷预制件固定设置在所述的后段钢制组件的前端;A burner, comprising a rear steel assembly and a front integral ceramic prefabricated part, the front integral ceramic prefabricated part is fixedly arranged at the front end of the rear steel assembly;
所述的后段钢制组件包括:The rear section steel components include:
燃气套管,所述燃气套管内具有燃气通道;A gas casing, the gas casing has a gas channel;
空气套管,所述空气套管套设于所述燃气套管的外部,所述空气套管的内壁与所述燃气套管的外壁之间限定出空气通道;An air sleeve, the air sleeve is sleeved on the outside of the gas sleeve, and an air channel is defined between the inner wall of the air sleeve and the outer wall of the gas sleeve;
煤粉套管,所述煤粉套管套设于所述空气套管的外部,所述煤粉套管的内壁与所述空气套管的外壁之间限定出后段投粉通道;A pulverized coal casing, the pulverized coal casing is sleeved outside the air casing, and a rear powder feeding channel is defined between the inner wall of the pulverized coal casing and the outer wall of the air casing;
气化剂套管,所述气化剂套管套设于所述煤粉套管的外部,所述气化剂套管的内壁与所述煤粉套管的外壁之间限定出后段气化剂通道;Gasification agent casing, the gasification agent casing is sleeved on the outside of the pulverized coal casing, and the rear-stage gasification is defined between the inner wall of the gasification agent casing and the outer wall of the pulverized coal casing. chemical channel;
所述空气套管的内壁与所述燃气套管的外壁之间还设置有点火电极杆,所述点火电极杆的前端与所述燃气套管的出口端齐平;An ignition electrode rod is also arranged between the inner wall of the air sleeve and the outer wall of the gas sleeve, and the front end of the ignition electrode rod is flush with the outlet end of the gas sleeve;
所述的前段整体陶瓷预制件为一包含锥面的结构,其还包括同环三通道,所述的同环三通道的出口均与所述的锥面相交;The front integral ceramic prefabricated part is a structure including a conical surface, which also includes three channels in the same ring, and the outlets of the three channels in the same ring intersect with the conical surface;
所述的同环三通道分别为位于前段整体陶瓷预制件中心的前段燃烧通道、外侧的前段气化剂通道,以及位于前段燃烧通道和前段气化剂通道之间的前段投粉通道,所述前段燃烧通道包括密封安装段和稳焰段,所述密封安装段的内径与所述空气套管的外径相配合固定连接,所述的稳焰段的内腔为沙漏状,且与所述空气通道连通,所述前段投粉通道与所述后段投粉通道连通,所述前段气化剂通道与所述后段气化剂通道连通;The three channels in the same ring are respectively the front combustion channel located in the center of the front integral ceramic preform, the front gasification agent channel on the outside, and the front powder feeding channel between the front combustion channel and the front gasification agent channel. The front section of the combustion passage includes a sealing installation section and a flame stabilization section, the inner diameter of the sealing installation section matches and is fixedly connected with the outer diameter of the air sleeve, the inner cavity of the flame stabilization section is hourglass-shaped, and is connected to the The air channel is connected, the powder feeding channel in the front section is in communication with the powder feeding channel in the rear section, and the gasification agent channel in the front section is connected with the gasification agent channel in the rear section;
所述前段气化剂通道的出口、所述稳焰段的出口均与所述前段整体陶瓷预制件的中心轴线平行;The outlet of the gasification agent channel in the front section and the outlet of the flame stabilization section are all parallel to the central axis of the integral ceramic preform in the front section;
所述前段投粉通道的出口方向朝所述前段气化剂通道的出口方向一侧扩张倾斜。The outlet direction of the front-stage powder feeding channel expands and slopes toward one side of the outlet direction of the front-stage gasifying agent channel.
进一步地,所述稳焰段的出口末端的内径与所述空气套管的内径相等。Further, the inner diameter of the outlet end of the flame stabilization section is equal to the inner diameter of the air sleeve.
进一步地,所述前段气化剂通道为从入口至出口先收缩后扩张的结构。Further, the gasification agent channel in the front stage is a structure that shrinks first and then expands from the inlet to the outlet.
进一步地,所述的后段钢制组件还包括内层水冷夹套和外层水冷夹套,所述内层水冷夹套套设于所述煤粉套管的外壁,所述外层水冷夹套套设于所述气化剂套管的外壁。Further, the steel component of the rear section also includes an inner water-cooled jacket and an outer water-cooled jacket, the inner water-cooled jacket is sleeved on the outer wall of the pulverized coal casing, and the outer water-cooled jacket covers It is arranged on the outer wall of the gasifying agent casing.
进一步地,所述的空气套管内靠近所述的稳焰段的一端设置有斜齿形布风孔板;所述斜齿形布风孔板为圆柱型,其外径与所述空气套管的内径相配合;所述斜齿形布风孔板上由其中心至外周依次设置有中心孔、若干直通风孔、侧孔和若干斜通风孔,所述中心孔的内径与所述燃气套管的外径相配合,所述侧孔的内径与所述点火电极杆的外径相配合,若干所述的斜通风孔相对于所述的斜齿形布风孔板的轴线朝同一方向倾斜。Further, a helical-toothed air distribution orifice is provided at one end of the air sleeve close to the flame-stabilizing section; the helical-toothed air distribution orifice is cylindrical, and its outer diameter is the same as that of the air sleeve. The inner diameter of the helical air distribution orifice plate is provided with a central hole, a number of straight ventilation holes, side holes and a number of oblique ventilation holes in sequence from its center to the outer periphery, and the inner diameter of the central hole is the same as that of the gas sleeve. The outer diameter of the tube is matched, the inner diameter of the side hole is matched with the outer diameter of the ignition electrode rod, and several oblique ventilation holes are inclined in the same direction relative to the axis of the helical toothed air distribution orifice plate. .
进一步地,所述的后段气化剂通道内,沿周向设置有气化剂旋流件,所述气化剂旋流件包括中心轴和围绕在所述中心轴四周的旋流叶片组成,所述旋流叶片相对于所述的中心轴朝同一方向倾斜。Further, a gasification agent swirl member is provided along the circumference in the gasification agent passage in the latter stage, and the gasification agent swirl member includes a central shaft and swirl vanes surrounding the central shaft , the swirl blades are inclined in the same direction relative to the central axis.
进一步地,所述内层水冷夹套包括第一内层水冷通道和第二内层水冷通道,所述第一内层水冷通道和所述第二内层水冷通道在靠近所述前段整体陶瓷预制件的一端连通;所述外层水冷夹套包括第一外层水冷通道和第二外层水冷通道,所述第一外层水冷通道和所述第二外层水冷通道在靠近所述前段整体陶瓷预制件的一端连通。Further, the inner water-cooling jacket includes a first inner water-cooling channel and a second inner water-cooling channel, the first inner water-cooling channel and the second inner water-cooling channel are prefabricated close to the front section integral ceramic One end of the piece is connected; the outer water-cooling jacket includes a first outer layer water-cooling channel and a second outer layer water-cooling channel, and the first outer layer water-cooling channel and the second outer layer water-cooling channel are close to the front section One end of the ceramic preform is connected.
进一步地,所述前段气化剂通道外壁的端面与所述气化剂套管的端面固定连接,所述前段投粉通道的外壁的端面与所述内层水冷夹套的靠近所述前段整体陶瓷预制件的一端端面对应连接。Further, the end surface of the outer wall of the gasification agent channel in the front section is fixedly connected with the end surface of the gasification agent sleeve, and the end surface of the outer wall of the powder feeding channel in the front section is integrated with the inner water-cooling jacket close to the front section. One end face of the ceramic preform is correspondingly connected.
进一步地,所述前段整体陶瓷预制件和所述后段钢制组件之间的连接处设有耐火柔性填料。Further, a refractory flexible filler is provided at the joint between the front integral ceramic prefabricated part and the rear steel component.
进一步地,所述前段投粉通道的外壁的端面与所述内层水冷夹套的端面之间设置有耐火陶瓷纤维毡,所述密封安装段与所述空气套管的外壁之间、所述外层水冷夹套的内壁与所述前段气化剂通道的外壁之间,均设置有耐火陶瓷纤维扭绳。。Further, a refractory ceramic fiber felt is arranged between the end surface of the outer wall of the front powder feeding channel and the end surface of the inner water-cooled jacket, and between the sealing installation section and the outer wall of the air sleeve, the Refractory ceramic fiber twisted ropes are arranged between the inner wall of the outer water-cooling jacket and the outer wall of the gasifying agent passage in the preceding stage. .
3、有益效果3. Beneficial effects
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)本发明提供的燃烧器,采用前段整体陶瓷预制件包裹住空气套管的方式增强了密封性能,与空气通道连通的内腔为沙漏状的稳焰段,一方面促进了燃气和空气在点火电极杆的前端附近聚集混合,因而点火较易,另一方面,也确保投煤过程中煤粉和气化剂不会对初步形成的火焰造成干扰,避免了断火;(1) In the burner provided by the present invention, the sealing performance is enhanced by enclosing the air sleeve with the front integral ceramic prefabricated part, and the inner chamber connected with the air channel is an hourglass-shaped flame-stabilizing section, which on the one hand promotes the combustion of gas and air. It gathers and mixes near the front end of the ignition electrode rod, so it is easier to ignite. On the other hand, it also ensures that the coal powder and gasification agent will not interfere with the initial flame during the coal feeding process, avoiding fire failure;
(2)本发明提供的燃烧器,前段整体陶瓷预制件具有优异的耐磨损和耐高温性能,有效的解决了现有的燃烧器烧嘴在煤气发生炉内的高温高旋流强度的流场中易发生冲刷磨损和高温疲劳开裂的问题;另外,内腔为沙漏状的稳焰段对点火电极杆形成包裹保护,有助于降低高温辐射和冲刷磨损的影响;(2) In the burner provided by the present invention, the integral ceramic prefabricated part in the front section has excellent wear resistance and high temperature resistance, which effectively solves the problem of high temperature and high swirling flow intensity of the existing burner burner in the gas generator. Erosion wear and high temperature fatigue cracking are prone to occur in the field; in addition, the hourglass-shaped flame stabilization section forms a wrapping protection for the ignition electrode rod, which helps to reduce the impact of high temperature radiation and erosion wear;
(3)本发明提供的燃烧器,前段投粉通道具有向前段气化剂通道的出口方向一侧扩张倾斜的扩口结构设计,通过前段投粉通道的煤粉形成向外扩散的锥形流场,并与通过前段气化剂通道的气化剂形成交叉汇流,这在一定程度上提高了煤粉与气化剂的混合雾化效果;(3) In the burner provided by the present invention, the powder feeding channel in the front section has a flaring structure design that expands and inclines to one side of the outlet direction of the gasification agent channel in the front section, and the pulverized coal passing through the powder feeding channel in the front section forms an outwardly diffused conical flow field, and form a cross flow with the gasification agent passing through the gasification agent channel in the front stage, which improves the mixing and atomization effect of pulverized coal and gasification agent to a certain extent;
(4)本发明提供的燃烧器,稳焰段沙漏状的内腔的出口末端的内径与空气套管的内径相等的结构,保证了喷射出的火焰具有较高的刚度,因而不易被煤粉和气化剂等吹灭;(4) In the burner provided by the present invention, the inner diameter of the outlet end of the hourglass-shaped inner cavity of the flame-stabilizing section is equal to the inner diameter of the air sleeve, which ensures that the ejected flame has a higher rigidity, so it is not easy to be burned by coal powder. Blow out with gasification agent, etc.;
(5)本发明提供的燃烧器,前段气化剂通道从入口至出口先收缩后扩张的结构,增加了气化剂喷射速度,有助于气化剂和煤粉的混合雾化;(5) In the burner provided by the present invention, the gasification agent channel in the front stage shrinks first and then expands from the inlet to the outlet structure, which increases the injection speed of the gasification agent and helps the mixing and atomization of the gasification agent and pulverized coal;
(6)本发明提供的燃烧器,煤粉套管的外壁和气化剂套管的外壁设置的水冷夹套,增强了冷却效果,避免套管出现高温疲劳开裂;(6) In the burner provided by the present invention, the water-cooled jacket provided on the outer wall of the pulverized coal casing and the outer wall of the gasification agent casing enhances the cooling effect and avoids high-temperature fatigue cracking of the casing;
(7)本发明提供的燃烧器,斜齿形布风孔板保证了助燃空气分布均匀,并形成旋流流场,增强助燃空气与燃气混合效果,进而提高了燃烧器点火成功率和火焰刚度;(7) In the burner provided by the present invention, the helical air distribution orifice plate ensures uniform distribution of combustion-supporting air, and forms a swirling flow field, which enhances the mixing effect of combustion-supporting air and gas, thereby improving the ignition success rate and flame stiffness of the burner ;
(8)本发明提供的燃烧器,气化剂旋流件使得前段气化剂通道内形成柱形旋流流场,提高气化剂与煤粉的混合雾化效果;(8) In the burner provided by the present invention, the gasification agent swirl member makes a columnar swirl flow field formed in the gasification agent channel in the front section, improving the mixing and atomization effect of the gasification agent and pulverized coal;
(9)本发明提供的燃烧器,耐火柔性填料一方面作为密封件将各个通道密封隔离,避免各通道间介质互窜造成管内燃烧等隐患,另一方面作为柔性补偿元件,补偿前段整体陶瓷预制件与后段钢制组件间产生的膨胀差。(9) In the burner provided by the present invention, on the one hand, the refractory flexible filler acts as a seal to seal and isolate each channel, avoiding hidden dangers such as combustion in the tube caused by the inter-channel inter-channel media, and on the other hand, as a flexible compensation element, to compensate for the overall ceramic prefabrication of the front section. The expansion difference between the component and the steel component of the subsequent section.
附图说明Description of drawings
图1为本发明的剖面示意图;Fig. 1 is a schematic sectional view of the present invention;
图2为斜齿形布风孔板的结构示意图;Fig. 2 is a structural schematic diagram of a helical air distribution orifice;
图3为气化剂旋流件的结构示意图。Fig. 3 is a schematic structural diagram of a gasifying agent swirl member.
图中:1、燃气套管;2、点火电极杆;3、空气套管;4、内层水冷夹套;5、气化剂旋流件;6、外层水冷夹套;7、耐火陶瓷纤维毡;8、耐火陶瓷纤维扭绳;9、前段陶瓷预制件;10、斜齿形布风孔板;11、前段燃烧通道;12、前段投粉通道;13、前段气化剂通道;14、煤粉套管;15、气化剂套管;16、密封安装段;17、稳焰段。In the figure: 1. Gas sleeve; 2. Ignition electrode rod; 3. Air sleeve; 4. Inner water-cooled jacket; 5. Gasification agent swirl; 6. Outer water-cooled jacket; 7. Refractory ceramics Fiber felt; 8. Refractory ceramic fiber twisted rope; 9. Ceramic prefabricated parts in the front section; 10. Helical tooth cloth air hole plate; 11. Combustion channel in the front section; 12. Powder feeding channel in the front section; 13. Gasification agent channel in the front section; 14 1. Pulverized coal casing; 15. Gasification agent casing; 16. Sealing installation section; 17. Flame stabilization section.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进一步进行描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1所示,一种燃烧器,包括后段钢制组件和前段整体陶瓷预制件9,,所述的前段整体陶瓷预制件9固定设置在所述的后段钢制组件的前端;As shown in Figure 1, a burner includes a rear steel component and a front integral ceramic prefabricated part 9, and the front integral ceramic prefabricated part 9 is fixedly arranged at the front end of the rear steel component;
所述的后段钢制组件包括:The rear section steel components include:
燃气套管1,所述燃气套管1内具有燃气通道;A gas casing 1, the gas casing 1 has a gas channel;
空气套管3,所述空气套管3套设于所述燃气套管1的外部,所述空气套管3的内壁与所述燃气套管1的外壁之间限定出空气通道;An air sleeve 3, the air sleeve 3 is sleeved on the outside of the gas sleeve 1, and an air channel is defined between the inner wall of the air sleeve 3 and the outer wall of the gas sleeve 1;
煤粉套管14,所述煤粉套管14套设于所述空气套管3的外部,所述煤粉套管14的内壁与所述空气套管3的外壁之间限定出后段投粉通道;Pulverized
气化剂套管15,所述气化剂套管15套设于所述煤粉套管14的外部,所述气化剂套管15的内壁与所述煤粉套管14的外壁之间限定出后段气化剂通道;
所述空气套管3的内壁与所述燃气套管1的外壁之间还设置有点火电极杆2,所述点火电极杆2的前端与所述燃气套管1的出口端齐平;An
所述的前段整体陶瓷预制件9为一包含锥面的结构,其还包括同环三通道,所述的同环三通道的出口均与所述的锥面相交;The front integral ceramic preform 9 is a structure including a conical surface, which also includes three channels in the same ring, and the outlets of the three channels in the same ring intersect with the conical surface;
所述的同环三通道分别为位于前段整体陶瓷预制件9中心的前段燃烧通道11、外侧的前段气化剂通道13,以及位于前段燃烧通道11和前段气化剂通道13之间的前段投粉通道12,所述前段投粉通道12与所述后段投粉通道连通,所述前段气化剂通道13与所述后段气化剂通道连通;The three passages in the same ring are respectively the
所述前段燃烧通道11包括密封安装段16和稳焰段17,所述密封安装段16的内径与所述空气套管3的外径相配合固定连接,所述的稳焰段17为沙漏型,且与所述空气通道连通;The
所述前段气化剂通道13的出口和所述稳焰段17的出口均与所述前段整体陶瓷预制件9的中心轴线平行;Both the outlet of the gasifying
所述前段投粉通道12的出口方向朝所述前段气化剂通道13的出口方向一侧扩张倾斜。The outlet direction of the front
本实施例中的燃烧器采用前段整体陶瓷预制件9和后段钢制组件的两段式结构设计,前段整体陶瓷预制件9具有优异的耐磨损和耐高温性能,有效的解决了现有的燃烧器烧嘴在煤气发生炉内的高温高旋流强度的流场中易发生冲刷磨损和高温疲劳开裂的问题,有效延长燃烧器的寿命,降低燃烧器使用成本。燃烧器工作时,先通入助燃空气,再启动点火电极杆2点火并通入燃气,此时在前段燃烧通道11内形成初步燃烧的火焰,沙漏状内腔结构的稳焰段17在此过程中有两个作用:一是,在通入燃气和助燃空气时,由于稳焰段17内部空间的收缩,燃气和助燃空气在燃气套管1的出口至稳焰段17之间的空间内聚集混合,而不易继续向外扩散,因而容易点燃,点火成功率高;二是,稳焰段17内部空间的收缩,在一定程度上降低了投煤过程中煤粉和气化剂对点火过程以及初步燃烧形成的火焰的影响,有效的避免了断火。而密封安装段16将空气套管3包裹固定连接的方式,增强了密封性,避免煤粉等其他截止渗入前段燃烧通道11内,造成安全隐患。The burner in this embodiment adopts a two-stage structural design of the front integral ceramic prefabricated part 9 and the rear steel component. The front integral ceramic prefabricated part 9 has excellent wear resistance and high temperature resistance, effectively solving the existing The burner burner is prone to erosion wear and high temperature fatigue cracking in the high temperature and high swirl strength flow field in the gas generator, which effectively prolongs the life of the burner and reduces the use cost of the burner. When the burner is working, the combustion-supporting air is first introduced, and then the
另外,前段投粉通道12具有向前段气化剂通道13的出口方向一侧扩张倾斜的扩口结构设计,通过前段投粉通道12的煤粉形成向外扩散的锥形流场,并与通过前段气化剂通道13的气化剂形成交叉汇流,这在一定程度上提高了煤粉与气化剂的混合雾化效果,促进煤粉气化效率。另一方面,这种结构使得煤粉的喷射方向绕开了火焰,避免对火焰形成直接的冲击造成断火,因而本实施例中的燃烧器火焰稳定性好。In addition, the front
实施例2Example 2
如图1所示,一种燃烧器,其结构与实施例1相比,所不同的是:所述稳焰段17的内表面圆滑过渡,且其出口末端的内径与所述空气套管3的内径相等,保证了喷射出的火焰具有较高的刚度,不易被煤粉和气化剂等吹灭。As shown in Figure 1, a kind of burner, its structure is compared with embodiment 1, the difference is: the inner surface of described
实施例3Example 3
如图1所示,一种燃烧器,其结构与实施例1相比,所不同的是:所述前段气化剂通道13为从入口至出口先收缩后扩张的结构,增加了气化剂喷射速度,促进气化剂和煤粉的混合雾化。As shown in Figure 1, a kind of burner, its structure is compared with embodiment 1, and the difference is: the
实施例4Example 4
如图1所示,一种燃烧器,其结构与实施例1相比,所不同的是:所述的后段钢制组件还包括内层水冷夹套4和外层水冷夹套6,所述内层水冷夹套4套设于所述煤粉套管14的外壁,所述外层水冷夹套6套设于所述气化剂套管15的外壁。As shown in Figure 1, a kind of burner, its structure is compared with embodiment 1, and difference is: described rear section steel component also comprises inner layer water-cooled
本实施例中在煤粉套管14的外壁和气化剂套管15的外壁分别设置内层水冷夹套4和外层水冷夹套6,冷却水的入口和出口设置在以空气套管3为对称轴的两侧,且均位于远离前段整体陶瓷预制件9的一端,这种结构增强了对后段钢制组件的冷却效果,缓和高温辐射对后段钢制组件的热疲劳破坏,达到保护的目的。In this embodiment, the outer wall of the pulverized
实施例5Example 5
如图1和图2所示,一种燃烧器,其结构与实施例1相比,所不同的是:所述的空气套管3内靠近所述的稳焰段17的一端设置有斜齿形布风孔板10;所述斜齿形布风孔板10为圆柱型,其外径与所述空气套管3的内径相配合;所述斜齿形布风孔板10上由其中心至外周依次设置有中心孔、若干直通风孔、侧孔和若干斜通风孔,所述中心孔的内径与所述燃气套管1的外径相配合,所述侧孔的内径与所述点火电极杆2的外径相配合,若干所述的斜通风孔相对于所述的斜齿形布风孔板10的轴线朝同一方向倾斜。As shown in Figures 1 and 2, a burner whose structure is compared with that of Embodiment 1 is different in that: the end of the air sleeve 3 close to the flame-stabilizing
斜齿形布风孔板10具有旋流和布风功能,保证助燃空气分布均匀,并形成旋流流场,从而促进助燃空气与燃气在燃气套管1的出口至稳焰段17之间的通道内聚集混合,这在一定程度上有助于提高燃烧器点火成功率和燃烧器火焰的刚度,进而保证了燃烧火焰的稳定性。The helical air
实施例6Example 6
如图1和图3所示,一种燃烧器,其结构与实施例4相比,所不同的是:所述的后段气化剂通道内,沿周向设置有气化剂旋流件5,所述气化剂旋流件5包括中心轴和围绕在所述中心轴四周的旋流叶片组成,所述旋流叶片相对于所述的中心轴朝同一方向倾斜,气化剂旋流件5使得前段气化剂通道13内形成柱形旋流流场,提高气化剂与煤粉的混合雾化效果。As shown in Figure 1 and Figure 3, the structure of a burner is compared with that of
实施例7Example 7
如图1所示,一种燃烧器,其结构与实施例4相比,所不同的是:所述内层水冷夹套4包括第一内层水冷通道和第二内层水冷通道,所述第一内层水冷通道和所述第二内层水冷通道在靠近所述前段整体陶瓷预制件9的一端连通;所述外层水冷夹套6包括第一外层水冷通道和第二外层水冷通道,所述第一外层水冷通道和所述第二外层水冷通道在靠近所述前段整体陶瓷预制件9的一端连通。As shown in Figure 1, a kind of burner, its structure is compared with
本实施例中设置的内层水冷夹套4和外层水冷夹套6均具有两层结构,内层水冷夹套4中冷却水的入口和出口分别设置在第一内层水冷通道和第二内层水冷通道上远离前段整体陶瓷预制件9的一端,外层水冷夹套6中冷却水的入口和出口分别设置在第一外层水冷通道和第二外层水冷通道上远离前段整体陶瓷预制件9的一端,冷却水围绕后段钢制组件形成循环流动,吸收了烧嘴工作过程中传递给后段钢制组件的大部分热量,提高后段钢制组件的使用寿命。The inner water-cooled
实施例8Example 8
如图1、图2、图3所示,一种燃烧器,其结构与实施例7相比,所不同的是:所述前段气化剂通道13外壁的端面与所述气化剂套管15的靠近所述前段整体陶瓷预制件9的一端端面对应固定连接,所述前段投粉通道12的外壁的端面与所述内层水冷夹套4的端面对应固定连接。具体应用时,为增加所述前段整体陶瓷预制件9和所述后段钢制组件之间的连接处密封性,可在所述前段整体陶瓷预制件9和所述后段钢制组件之间的连接处设置耐火柔性填料,例如,在本实施例中,所述前段投粉通道12的外壁的端面与所述内层水冷夹套4的端面之间设置有耐火陶瓷纤维毡7,所述密封安装段与所述空气套管3的外壁之间、所述外层水冷夹套6的内壁与所述前段气化剂通道13的外壁之间,均设置有耐火陶瓷纤维扭绳8。As shown in Fig. 1, Fig. 2 and Fig. 3, a kind of burner, its structure is compared with embodiment 7, the difference is: the end face of the outer wall of the
本实施例中的耐火柔性填料一方面作为密封件起密封作用,避免各通道间介质互窜造成管内燃烧等隐患,也确保了点火升温及投粉过程中的安全性,另一方面作为柔性补偿元件,起到补偿前段整体陶瓷预制件9与后段钢制组件间产生的膨胀差的作用。On the one hand, the refractory flexible filler in this embodiment acts as a seal to avoid hidden dangers such as combustion in the tube caused by the inter-channel media crossing, and also ensures the safety during ignition, temperature rise and powder feeding. On the other hand, it acts as a flexible compensation The component plays the role of compensating the expansion difference between the integral ceramic prefabricated part 9 in the front section and the steel component in the back section.
本实施例中前段整体陶瓷预制件9与后段钢制组件通过台肩装配,且留有装配间隙,燃烧器后段钢制组件通过法兰连接,可以实现无损拆装,逐级机械装配的半钢半陶瓷燃烧器,相对于普通钢制焊接燃烧器而言,大大减少了焊缝数量,从而提高燃烧器结构可靠性,同时在易损件更换上大大降低了难度,节省了成本;In this embodiment, the integral ceramic prefabricated part 9 in the front section and the steel assembly in the rear section are assembled through a shoulder, and an assembly gap is left, and the steel assembly in the rear section of the burner is connected by a flange, which can realize non-destructive disassembly and mechanical assembly step by step. Compared with ordinary steel welded burners, half-steel and half-ceramic burners greatly reduce the number of welds, thereby improving the reliability of the burner structure, and at the same time greatly reducing the difficulty of replacing vulnerable parts and saving costs;
以上内容是结合具体实施方式对本发明作进一步详细说明,不能认定本发明具体实施只局限于这些说明,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的构思的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明所提交的权利要求书确定的保护范围。The above content is a further detailed description of the present invention in conjunction with specific embodiments. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention. Several simple inferences or substitutions can also be made, all of which should be deemed to belong to the protection scope determined by the submitted claims of the present invention.
Claims (10)
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CN110566941A (en) * | 2019-09-19 | 2019-12-13 | 哈尔滨锅炉厂有限责任公司 | novel gas cyclone burner for lean coal and sub-bituminous coal |
CN111706858A (en) * | 2020-07-24 | 2020-09-25 | 李心鹏 | A pulverized coal ignition equipment for power station boilers and kilns |
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